CN107090986B - A kind of prefabricated wall auxiliary installation calibration equipment and calibration method - Google Patents

Abstract

An auxiliary prefabricated wall installation calibration device, the device includes a clamping part for clamping the prefabricated wall and a bearing part for carrying the clamping part; The steering member in the direction of the clamping member. The equipment has a simple structure and a novel design, which can not only improve the overall work efficiency, but also improve the construction accuracy. The entire installation can be completed by only one worker.

Description

A kind of prefabricated wall auxiliary installation calibration equipment and calibration method

technical field

The invention relates to the field of wall installation, in particular to a prefabricated wall auxiliary installation calibration device and a calibration method.

Background technique

Construction industrialization is being vigorously promoted nationwide. After the various parts of the building are processed in the factory, they are transported to the construction site for hoisting and splicing, replacing the original construction method of in-situ pouring, which is relatively slow. The implementation of building industrialization not only improves the construction efficiency and shortens the construction period, but also protects the environment and saves energy.

However, in the existing construction site, when the building wall panels are hoisted, the relatively backward manpower adjustment method is used to connect the steel bar sleeves. Doing so requires more manpower and reduces construction efficiency, which is contrary to the original intention of building industrialization, and the hoisting process cannot guarantee the accuracy of installation. Therefore, a more modern auxiliary construction tool is needed to solve the existing problems.

SUMMARY OF THE INVENTION

According to the deficiencies of the prior art, an auxiliary prefabricated wall installation calibration device is provided. The device has a simple structure and a novel design, which can not only improve the overall work efficiency, but also improve the construction accuracy. The entire installation can be completed by only one worker. Install.

The present invention is realized according to the following technical solutions:

An auxiliary prefabricated wall installation calibration device, the device includes a clamping part for clamping the prefabricated wall and a bearing part for carrying the clamping part; The steering member in the direction of the clamping member.

Preferably, the bearing member includes an equipment base, a hand push rod and a plurality of wheels; the hand push rod is installed on one side of the top surface of the equipment base, and the plurality of wheels are installed on the bottom surface of the equipment base.

Preferably, the clamping part includes a device upper cover, a bracket C, a bracket B and a bracket A, the device upper cover is fixed on the device base, and the bracket C is placed in the device upper cover; The upper cover of the equipment is a rectangular plate, and a rectangular opening is opened on the rectangular plate; the bracket C is a one-day frame, and two opposite long sides in the long rectangular frame of the day frame are respectively provided. There is a chute I, the bracket B is an L-shaped plate, and at least two sliding rods I are installed on both sides of the horizontal part of the L-shaped plate. B slides in the area of the rectangular opening in the upper cover of the device; the bracket A is an n-type frame, and the bottom of the n-type frame is hinged to the hinge port on the long rectangular frame through a hinge, and the bottom of the n-type frame is hinged on the long rectangular frame. The bottom is also installed with protrusions, and a button lock is installed on each protrusion. Through the cooperation of the button lock and the hinge interface, the bracket A is fixed on the bracket C; at the top of the vertical part of the L-shaped plate and the top of the n-type frame Each is installed with a rubber pad corresponding to each other.

Preferably, the clamping part further includes a hydraulic rod B, the telescopic rod of the hydraulic rod B is installed on the horizontal part of the L-shaped plate, the housing of the hydraulic rod B is installed on the bracket C; There is a two-way bracket tightening control lever, and the two-way bracket tightening control lever adjusts the hydraulic rod B by connecting the controller to tighten and loosen the bracket A and the bracket B.

Preferably, a pay-off caliper is installed on the bottom surface of the equipment base, the inner side of the pay-off caliper is flush with the inner side of the rubber pad on the bracket A, and the bottom edge of the pay-off caliper is slightly higher than the bottom edge of the wheel.

Preferably, the steering component includes two hydraulic rods A, the shells of the two hydraulic rods A are installed on the reaction force piles perpendicular to each other, and the reaction force piles are installed on the equipment base, and the telescopic and retractable two hydraulic rods A are A sliding rod II is installed on the top of the rod, and the two sliding rods II are respectively snapped into the corresponding sliding grooves II in the short rectangular frame in the Japanese frame. Through the cooperation between the two sliding rods and the sliding grooves Make the bracket C slide back and forth and left and right on the equipment base; a four-way bracket control rod is installed on the hand push rod, and the four-way bracket control rod controls the two hydraulic rods A by connecting the controller to move the bracket A and the bracket B in four directions .

Preferably, a plurality of sliding balls are installed on the bottom and the top of the bracket C, and the bracket C rolls between the device base and the device upper cover by sliding up and down the balls.

Preferably, a plurality of sliding balls are installed on the bottom surface of the horizontal part of the bracket B, and the bracket B rolls on the equipment base through the sliding balls.

Preferably, a camera component is also installed on the device base, and the camera component includes an adjustable-direction high-definition camera, a camera data cable and a display screen; the adjustable-direction high-definition camera is installed below the camera data cable, The display screen is installed on the hand push rod, and the image captured by the adjustable-direction high-definition camera is displayed on the display screen; a four-way lens control rod is also installed on the hand push rod, and the four-way lens control rod is regulated by connecting the controller Adjustable Orientation HD Camera Fine-tune the orientation of the camera.

A calibration method for a prefabricated wall auxiliary installation calibration equipment, the method comprises the following steps:

Step 1: Use the steel bar mold and steel pipe to correct the reserved steel bar, select a base point steel bar head, and paint the steel bar section with a yellow mark;

Step 2: Push the calibration equipment to the installation position of the prefabricated wall, and align the pay-off caliper with the wall installation and pay-off;

Step 3: The prefabricated wall is slowly hoisted and lowered, and the two-way bracket tightens the lever to control bracket A and bracket B to tighten the wall;

Step 4: Insert the adjustable-direction high-definition camera into the filling hole of the sleeve, observe through the display screen, and adjust the direction of the camera so that the vertical tube hole shoots downward;

Step 5: Use the four-way bracket control lever to fine-tune the wall position until the camera captures the yellow base point steel head;

Step 6: Slightly loosen bracket A and bracket B, and slowly hoist the prefabricated wall until the reserved steel bar is inserted into the filling hole of the sleeve;

Step 7: Pull out the adjustable-direction high-definition camera, open the button lock on bracket A, put down bracket A, pull out the calibration device, put down the wall, and complete the installation.

Beneficial effects of the present invention:

1. Compared with the existing construction methods, the application of this equipment can greatly improve the efficiency of on-site construction and reduce the number of construction personnel involved in hoisting.

2. Compared with the existing construction methods, the application of this equipment can greatly improve the safety of construction workers. The construction workers are far away from the wall, and there is no close contact with the wall, which effectively ensures the life of the construction workers. Safety.

3. Compared with the existing construction methods, the application of this equipment can greatly improve the accuracy of hoisting, and more intuitively observe the connection of hoisting holes, without misjudgment and avoiding corresponding losses.

Description of drawings

1 is a schematic diagram of the overall structure of the prefabricated wall auxiliary installation and calibration equipment according to the present invention;

Fig. 2 is the internal assembly diagram of the prefabricated wall auxiliary installation and calibration equipment of the present invention;

3 is a schematic diagram of the connection between the bracket C and the bracket A of the prefabricated wall auxiliary installation and calibration equipment according to the present invention;

4 is a schematic structural diagram of a prefabricated wall auxiliary installation and calibration equipment bracket B according to the present invention;

5 is a schematic structural diagram of the hydraulic rod A of the prefabricated wall auxiliary installation and calibration equipment according to the present invention;

6 is a schematic structural diagram of the hydraulic rod B of the prefabricated wall auxiliary installation and calibration equipment according to the present invention;

7 is a schematic diagram of the working diagram I of the prefabricated wall auxiliary installation and calibration equipment according to the present invention;

FIG. 8 is a schematic diagram of working diagram II of the prefabricated wall auxiliary installation and calibration equipment according to the present invention;

FIG. 9 is a schematic diagram of working diagram III of the prefabricated wall auxiliary installation and calibration equipment according to the present invention;

FIG. 10 is a schematic diagram of the probe installation of the prefabricated wall auxiliary installation and calibration equipment of the present invention.

In the picture: 1 prefabricated wall, 2 sleeve filling holes, 3 reserved steel bars, 4 wall installation and payout, 5 equipment upper cover, 6 bracket B, 7 bracket A, 8 equipment base, 9 reaction force pile, 10 wheels, 11 pay-off calipers, 12 hand push rods, 13 camera data cables, 14 battery packs, 15 display screens, 16 four-way bracket levers, 17 two-way bracket tightening levers, 18 four-way lens levers, 19 hydraulic Rod A, 20 Hydraulic Rod B, 21 Controller, 22 Control Line, 23 Slider I, 24 Slide Ball, 25 Rubber Pad, 26 Slider I, 27 Hinge, 28 Button Lock, 29 Adjustable Directional HD Camera, 30 Bracket C, 31 Chute II, 32 Slider II.

Detailed ways

The present invention will be further described below through specific embodiments in conjunction with the accompanying drawings.

As shown in Figures 1 to 6, a prefabricated wall auxiliary installation and calibration equipment, the device includes a clamping part for clamping the prefabricated wall 1 and a bearing part for carrying the clamping part; A steering member for adjusting the orientation of the gripping member is also installed.

The carrying part includes an equipment base 8 , a hand push rod 12 and a plurality of wheels 10 ; A pay-off caliper 11 is installed on the bottom surface of the equipment base 8. The inner side of the pay-off caliper 11 is flush with the inner side of the rubber pad 25 on the bracket A7. The bottom edge of the pay-off caliper 11 is slightly higher than the bottom edge of the wheel 10.

The clamping part includes a device upper cover 5, a bracket C30, a bracket B6, a bracket A7 and a hydraulic rod B20, the device upper cover 5 is fixed on the device base 8, and the bracket C30 is placed in the device upper cover 5; The cover 5 is a rectangular plate with a rectangular opening; the bracket C30 is a one-day frame, and each of the two opposite long sides in the long rectangular frame in the day frame is provided with a chute I26, the bracket B6 is an L-shaped plate. At least two sliding bars I23 are installed on both sides of the horizontal part of the L-shaped plate. A plurality of sliding balls 24 are installed on the bottom surface of the horizontal part of the bracket B6, and the bracket B6 rolls on the equipment base 8 through the sliding balls 24.

The bracket A7 is an n-type frame, and the bottom of the n-type frame is hinged to the hinge port on the long rectangular frame through a hinge 27, and a protrusion is also installed on the bottom of the n-type frame, and each protrusion is installed with a A button lock 28, through the cooperation of the button lock 28 and the hinge interface, the bracket A7 is fixed on the bracket C30; a rubber pad 25 corresponding to each other is installed on the top of the vertical part of the L-shaped plate and the top of the n-shaped frame; hydraulic pressure The telescopic rod of the rod B20 is mounted on the horizontal part of the L-shaped plate, and the housing of the hydraulic rod B20 is mounted on the bracket C30.

The steering components include two hydraulic rods A19, the shells of the two hydraulic rods A19 are installed on the reaction force pile 9 perpendicular to each other, the reaction force pile 9 is installed on the equipment base 8, and the top of the telescopic rod of the two hydraulic rods A19 is installed with One sliding rod II32, two sliding rods II32 are respectively snapped into the corresponding chute II31 in the short rectangular frame in the Japanese frame. The base 8 slides back and forth and left and right. A plurality of sliding balls 24 are respectively installed on the bottom and the top of the bracket C30 , and the bracket C30 rolls between the device base 8 and the device upper cover 5 by the sliding balls 24 up and down.

A camera component is also installed on the device base 8, and the camera component includes an adjustable-direction high-definition camera 29, a camera data line 13 and a display screen 15; the adjustable-direction high-definition camera 29 is installed under the camera data line 13, and the display screen 15 is installed On the plane of the hand push rod 12 , the image captured by the adjustable-direction high-definition camera 29 is displayed on the display screen 15 .

The controller 21 is installed next to the hydraulic lever A19. On the left-hand side of the push rod 12 are a four-way bracket control rod 16 and a two-way bracket tightening control rod 17 . On the right hand side of the push rod 12 is a four-way lens control rod 18 . A battery pack 14 is also installed on the plane of the push rod 12 .

Display screen 15, battery pack 14, four-way bracket lever 16, two-way bracket tightening lever 17, four-way lens lever 18 Controller 21, camera data cable 13, hydraulic lever A19, hydraulic lever B20 are connected by control line 22 together.

The two-way bracket tightening control rod 17 controls the hydraulic rod B20 through the connection controller 21 to tighten and loosen the bracket A7 and the bracket B6. The four-way bracket control rod 16 controls the two hydraulic rods A19 through the connection controller 21 to move the bracket A7 and the bracket B6 in four directions. The four-way lens control lever 18 is connected to the controller 21 to adjust the direction of the adjustable-direction high-definition camera 29 to fine-tune the direction of the camera.

work process:

In the existing case, 3-4 workers are needed to complete the hoisting of the prefabricated wall. First, use the steel bar mold and steel pipe to correct the reserved steel bar head, and then slowly hoist the prefabricated wall panel. Whether the side sleeves are aligned with the reserved steel bars, 2-3 workers to straighten the wall, the whole process has low work efficiency and low construction accuracy.

As shown in Fig. 7 to Fig. 10 , only one worker is required to install by using the auxiliary prefabricated wall installation calibration equipment to complete the installation. The specific installation steps are as follows:

Step 1: The worker corrects the reserved steel bar 3 with a steel bar mold and a steel pipe, selects a base point steel bar head, and paints a yellow mark on the cross-section of the steel bar;

Step 2: Push the calibration equipment to the installation position of the prefabricated wall 1, and align the pay-off caliper 11 with the wall installation pay-off 4;

Step 3: The prefabricated wall 1 is slowly hoisted and lowered, and the two-way bracket tightening lever 17 controls the bracket A7 and the bracket B6 to tighten the wall;

Step 4: Insert the adjustable direction high-definition camera 29 into the sleeve filling hole 2, observe through the display screen 15, and adjust the direction of the camera so that the vertical tube hole shoots downward;

Step 5: Use the four-way bracket control lever 16 to fine-tune the wall position until the camera captures the yellow base point steel head;

Step 6: Slightly loosen the bracket A7 and bracket B6, and slowly hoist the prefabricated wall 1 until the reserved steel bar 3 is inserted into the sleeve filling hole 2;

Step 7: Pull out the adjustable direction high-definition camera 29, open the button lock 28 on the bracket A7, put down the bracket A7, pull out the calibration equipment, put down the wall, and complete the installation.

Finally, it should be noted that the above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it is still The technical solutions described in the foregoing embodiments can be modified, or some technical features thereof can be equivalently replaced, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included. within the protection scope of the present invention.

Claims (6)

1. The utility model provides an installation calibration equipment is assisted to assembled wall body which characterized in that: the device comprises a clamping part for clamping the assembled wall body (1) and a bearing part for bearing the clamping part;

the bearing part is also provided with a steering part for adjusting the direction of the clamping part;

the bearing part comprises an equipment base (8), a handspike (12) and a plurality of wheels (10);

the hand push rod (12) is installed at one side of the top surface of the equipment base (8), and the wheels (10) are installed on the bottom surface of the equipment base (8);

the clamping component comprises an equipment upper cover (5), a bracket C (30), a bracket B (6) and a bracket A (7), the equipment upper cover (5) is fixed on the equipment base (8), and the bracket C (30) is placed in the equipment upper cover (5);

the equipment upper cover (5) is a rectangular plate, and a rectangular opening is formed in the rectangular plate;

the support C (30) is a Japanese-type frame, two opposite long edges in a long rectangular frame in the Japanese-type frame are respectively provided with a sliding chute I (26), the support B (6) is an L-shaped plate, two sides of a horizontal part of the L-shaped plate are respectively provided with at least two sliding rods I (23), and the support B (6) slides in a rectangular opening area in the upper cover (5) of the equipment through the matching of the sliding rods on each side and the sliding chutes;

the support A (7) is an n-shaped frame, the bottom of the n-shaped frame is hinged to a hinge port on the long rectangular frame through a hinge (27), the bottom of the n-shaped frame is also provided with a bulge, each bulge is provided with a button buckle lock (28), and the support A (7) is fixed on the support C (30) through the matching of the button buckle locks (28) and the hinge ports;

the top end of the vertical part of the L-shaped plate and the top of the n-shaped frame are respectively provided with a rubber pad (25) which corresponds to each other;

the clamping component also comprises a hydraulic rod B (20), the telescopic rod of the hydraulic rod B (20) is arranged on the horizontal part of the L-shaped plate, and the shell of the hydraulic rod B (20) is arranged on the bracket C (30);

a bidirectional bracket tightening control rod (17) is arranged on the hand push rod (12), and the bidirectional bracket tightening control rod (17) regulates and controls a hydraulic rod B (20) through a connection controller (21) to tighten and loosen the bracket A (7) and the bracket B (6);

the equipment base (8) is also provided with a camera shooting component, and the camera shooting component comprises a direction-adjustable high-definition camera (29), a camera data line (13) and a display screen (15);

the direction-adjustable high-definition camera (29) is installed below the camera data line (13), the display screen (15) is installed on the hand push rod (12), and images shot by the direction-adjustable high-definition camera (29) are displayed in the display screen (15);

the four-way lens control rod (18) is further mounted on the hand push rod (12), and the direction of the direction-adjustable high-definition camera (29) is adjusted and controlled by the four-way lens control rod (18) through a connection controller (21).

2. An assembly type wall body auxiliary installation calibration device as claimed in claim 1, wherein: unwrapping wire slide caliper rule (11) are installed to equipment base (8) bottom surface, rubber pad (25) medial surface on unwrapping wire slide caliper rule (11) medial surface and support A (7) flushes mutually, unwrapping wire slide caliper rule (11) base is a little higher than wheel (10) base.

3. An assembly type wall body auxiliary installation calibration device as claimed in claim 1, wherein: the steering component comprises two hydraulic rods A (19), shells of the two hydraulic rods A (19) are vertically arranged on a reaction pile (9), the reaction pile (9) is arranged on an equipment base (8), the tops of telescopic rods of the two hydraulic rods A (19) are respectively provided with a sliding rod II (32), the two sliding rods II (32) are respectively clamped into sliding grooves II (31) which correspond to the sliding rods and are positioned in a short rectangular frame in the rectangular frame, and a support C (30) slides back and forth and left and right on the equipment base (8) through the matching of the two sliding rods and the sliding grooves;

a four-way support control rod (16) is mounted on the hand push rod (12), and the four-way support control rod (16) regulates and controls 2 hydraulic rods A (19) through a connection controller (21) to enable the support A (7) and the support B (6) to move in four directions.

4. An assembly type wall body auxiliary installation calibration device according to claim 3, characterized in that: the bottom and the top of the support C (30) are respectively provided with a plurality of sliding balls (24), and the support C (30) rolls between the equipment base (8) and the equipment upper cover (5) through the upper and lower sliding balls (24).

5. An assembly type wall body auxiliary installation calibration device as claimed in claim 1, wherein: a plurality of sliding balls (24) are mounted on the bottom surface of the horizontal portion of the support B (6), and the support B (6) rolls on the equipment base (8) through the sliding balls (24).

6. A calibration method based on auxiliary installation and calibration equipment of an assembly type wall body is characterized by comprising the following steps:

the auxiliary mounting and calibrating equipment for the assembled wall comprises a clamping part for clamping the assembled wall (1) and a bearing part for bearing the clamping part;

the bearing part is also provided with a steering part for adjusting the direction of the clamping part;

the bearing part comprises an equipment base (8), a handspike (12) and a plurality of wheels (10);

the hand push rod (12) is installed on one side of the top surface of the equipment base (8), and the wheels (10) are installed on the bottom surface of the equipment base (8);

the clamping component comprises an equipment upper cover (5), a bracket C (30), a bracket B (6) and a bracket A (7), the equipment upper cover (5) is fixed on the equipment base (8), and the bracket C (30) is placed in the equipment upper cover (5);

the equipment upper cover (5) is a rectangular plate, and a rectangular opening is formed in the rectangular plate;

the support C (30) is a Japanese-type frame, two opposite long edges in a long rectangular frame in the Japanese-type frame are respectively provided with a sliding groove I (26), the support B (6) is an L-shaped plate, two sides of a horizontal part of the L-shaped plate are respectively provided with at least two sliding rods I (23), and the support B (6) slides in a rectangular opening area in the upper cover (5) of the equipment through the matching of the sliding rods on each side and the sliding grooves;

the support A (7) is an n-shaped frame, the bottom of the n-shaped frame is hinged to a hinge port on the long rectangular frame through a hinge (27), the bottom of the n-shaped frame is further provided with a bulge, each bulge is provided with a button lock (28), and the support A (7) is fixed on the support C (30) through the matching of the button locks (28) and the hinge port;

the top end of the vertical part of the L-shaped plate and the top of the n-shaped frame are respectively provided with a rubber pad (25) which corresponds to each other;

the clamping component also comprises a hydraulic rod B (20), the telescopic rod of the hydraulic rod B (20) is arranged on the horizontal part of the L-shaped plate, and the shell of the hydraulic rod B (20) is arranged on the bracket C (30);

a bidirectional bracket tightening control rod (17) is arranged on the hand push rod (12), and the bidirectional bracket tightening control rod (17) regulates and controls a hydraulic rod B (20) through a connection controller (21) to tighten and loosen the bracket A (7) and the bracket B (6);

a paying-off caliper (11) is installed on the bottom surface of the equipment base (8), the inner side surface of the paying-off caliper (11) is flush with the inner side surface of a rubber pad (25) on the support A (7), and the bottom edge of the paying-off caliper (11) is slightly higher than that of the wheel (10);

the steering component comprises two hydraulic rods A (19), shells of the two hydraulic rods A (19) are vertically arranged on a reaction pile (9), the reaction pile (9) is arranged on an equipment base (8), the tops of telescopic rods of the two hydraulic rods A (19) are respectively provided with a sliding rod II (32), the two sliding rods II (32) are respectively clamped into sliding grooves II (31) which correspond to the sliding rods and are positioned in a short rectangular frame in the rectangular frame, and a support C (30) slides back and forth and left and right on the equipment base (8) through the matching of the two sliding rods and the sliding grooves;

a four-way support control rod (16) is arranged on the hand push rod (12), and the four-way support control rod (16) regulates and controls 2 hydraulic rods A (19) through a connection controller (21) to enable the support A (7) and the support B (6) to move in four directions;

the equipment base (8) is also provided with a camera shooting component, and the camera shooting component comprises a direction-adjustable high-definition camera (29), a camera data line (13) and a display screen (15);

the direction-adjustable high-definition camera (29) is installed below the camera data line (13), the display screen (15) is installed on the hand push rod (12), and images shot by the direction-adjustable high-definition camera (29) are displayed in the display screen (15);

a four-way lens control rod (18) is further mounted on the hand push rod (12), and the direction of the direction-adjustable high-definition camera (29) is adjusted and controlled by the four-way lens control rod (18) through a connection controller (21);

the calibration method comprises the following steps:

the method comprises the following steps: correcting the reserved steel bar (3) by using a steel bar die and a steel pipe, selecting a base point steel bar head, and coating a yellow mark on the section of the steel bar;

step two: pushing the calibration equipment to the mounting position of the assembly type wall body (1), and aligning the pay-off caliper (11) to the wall body to mount the pay-off (4);

step three: the assembled wall body (1) is slowly hoisted and laid down, and the bracket A (7) and the bracket B (6) are controlled to tighten the wall body through the bidirectional bracket tightening control rod (17);

step four: inserting a direction-adjustable high-definition camera (29) into the sleeve filling hole (2), observing through a display screen (15), and adjusting the direction of the camera to enable the camera to shoot vertically downwards;

step five: finely adjusting the position of the wall body through a four-way support control rod (16) until a camera shoots a yellow base point reinforcing steel bar head;

step six: slightly loosening the bracket A (7) and the bracket B (6), and slowly hoisting the assembled wall body (1) until the reserved steel bars (3) are inserted into the sleeve filling holes (2);

step seven: and (3) pulling out the direction-adjustable high-definition camera (29), opening a button buckle lock (28) on the support A (7), laying down the support A (7), extracting the calibration equipment, and laying down the wall to complete installation.

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