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CN107083926B - A kind of feed system of large-scale mine drilling machine - Google Patents

A kind of feed system of large-scale mine drilling machine Download PDF

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Publication number
CN107083926B
CN107083926B CN201710540463.0A CN201710540463A CN107083926B CN 107083926 B CN107083926 B CN 107083926B CN 201710540463 A CN201710540463 A CN 201710540463A CN 107083926 B CN107083926 B CN 107083926B
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sprocket
chain
power
tower
passive
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CN107083926A (en
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盛冬平
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Changzhou Institute of Technology
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Changzhou Institute of Technology
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B19/00Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
    • E21B19/08Apparatus for feeding the rods or cables; Apparatus for increasing or decreasing the pressure on the drilling tool; Apparatus for counterbalancing the weight of the rods
    • E21B19/083Cam, rack or like feed mechanisms

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)
  • Earth Drilling (AREA)

Abstract

本发明公开了一种大型矿用钻机的进给系统,进给系统设置于塔架上,并可沿塔架上下运动,进给系统的底部设置有主动链轮、马达和由马达驱动的减速齿轮,减速齿轮的输出端与主动链轮相连,顶部设置有被动链轮,主动链轮和被动链轮外啮合套设有链条,其中一条链条上固定设置有固定于塔架上的链条固定座,另一条链条上固定设置有推进设备,减速齿轮将马达的动力输出至主动链轮,并传输至被动链轮,从而带动整个进给系统在塔架顶部和底部之间上下运动。本发明消除了推进系统在自身推进力作用下的压杆稳定性问题,大幅提高了系统的推进力上限以及系统的功重比;塔架自身的稳定性极大地提高;大幅降低了系统的成本,提高了系统的稳定性和可维护性。

The invention discloses a feeding system of a large-scale mining drilling rig. The feeding system is arranged on a tower frame and can move up and down along the tower frame. The bottom of the feeding system is provided with a driving sprocket, a motor and a decelerator driven by the motor. The output end of the gear, the reduction gear is connected with the driving sprocket, the top is provided with a passive sprocket, the outer meshing sleeve of the driving sprocket and the passive sprocket is provided with a chain, one of the chains is fixedly provided with a chain fixing seat fixed on the tower , The other chain is fixed with a propulsion device, and the reduction gear outputs the power of the motor to the driving sprocket and transmits it to the passive sprocket, thereby driving the entire feeding system to move up and down between the top and bottom of the tower. The invention eliminates the problem of the stability of the pressure rod of the propulsion system under the action of its own propulsion force, greatly improves the upper limit of the propulsion force of the system and the power-to-weight ratio of the system; the stability of the tower itself is greatly improved; and the cost of the system is greatly reduced , which improves the stability and maintainability of the system.

Description

A kind of feed system of large-scale mine drilling machine
Technical field
The present invention relates to a kind of feed system, in particular to a kind of feed system of large-scale mine drilling machine.
Background technique
Large-scale mine drilling machine is common in the mineral products such as large outdoors colliery, iron ore area, is that a kind of generate on mining area surface layer is bored Into blast hole/exploration hole special equipment is obtained, the depth of typically hole reaches tens of rice to thousands of rice.Feeding in such equipment System is core component therein, and which determine the maximum loads of drilling machine and effective power to weight ratio (output work for the size of propulsive force The ratio between rate and system weight).
It is mainly based upon the feeding system of double-acting type oil cylinder push for the feed system of large type drill both at home and abroad at present System.The system is made of components such as balladeur train assembly, feed cylinder, rotary gear box and wirerope.Balladeur train assembly is by upper and lower two Pulley blocks are constituted, and are connected respectively with the upper/lower terminal of feed cylinder cylinder.Feed cylinder is double-acting type, the work at cylinder tube both ends Stopper rod is connected with a public piston, which is typically for up to 10m or more.It is total that the both ends of feed cylinder piston rod are fixed on boring tower At top and bottom near.When hydraulic oil rushes at any side of piston, cylinder tube and upper and lower pulley blocks along boring tower above and below It is mobile, so that system generates downward or upward propulsive force.It is total by boring tower that high-intensitive wirerope passes through upper and lower two pulley blocks It is connected at the adjustable anchor point of immediate vicinity with swiveling head.When balladeur train is moved up and down along boring tower, swiveling head also can be towards phase Same direction is mobile, but speed is twice of balladeur train.Since double-acting type long stroke oil cylinder is utilized, cause the system cost high It is expensive, structure is complicated.Simultaneously as the oil cylinder both ends are separately fixed at the bottom and top of boring tower assembly, lead to oil cylinder and boring tower The two leads to the problem of strut stability under the action of oil cylinder propulsive force, so that the maximum output for limiting feed system promotes Power.In addition, cause the piston rod of oil cylinder to be easy to hit with generations such as external rubbles since the working environment in mine is severe, into And sealing is led to problems such as to be destroyed and generate hydraulic system fault.
Summary of the invention
In order to improve the propulsive force upper limit, the power to weight ratio of system and the stability of system and maintainability of system, reduce The weight and intensity of pylon simplify design and reduce cost, and the present invention provides a kind of to be generated using hydraulic motor and reduction gearbox Torque is converted to mode that propulsive force and propulsion system are installed in tower midsection by sprocket wheel and chain come group by variable torque At completely new feed system.
Technical scheme is as follows:
A kind of feed system of large-scale mine drilling machine, the feed system are set on pylon, and can be transported up and down along pylon Dynamic, the feed system includes the top and bottom connected by balladeur train, and the bottom is provided with drive sprocket, and bottom is also set up The reduction gearing for having motor and being driven by motor, the output end of reduction gearing are connected with the shaft of drive sprocket, and the top is set Be equipped with by movable sprocket, the drive sprocket and chain be arranged with by movable sprocket external toothing, form a loop, drive sprocket and by Chain between movable sprocket forms two chains, fixes wherein being fixedly installed the chain being fixed on pylon on a chain Seat, is fixedly installed puopulsion equipment on another chain, and reduction gearing is by the power output of motor to drive sprocket, drive sprocket Rotary motion be transmitted to by chain by movable sprocket, thus drive entire feed system between tower top and bottom up and down Movement, and then realize the up and down motion of power assembly.
As a further improvement of the present invention, the drive sprocket includes the passive chain of bottom power output sprocket and bottom Wheel, the output end of reduction gearing are connected with the shaft of bottom power output sprocket, and the passive sprocket wheel includes that the first top is passive Sprocket wheel and the second top are by movable sprocket, and the bottom power output sprocket, bottom are by movable sprocket, the first top by movable sprocket and the Two tops are arranged with chain by movable sprocket external toothing, wherein bottom power output sprocket and the second top are by between movable sprocket The chain fixing seat being fixed on pylon is fixedly installed on chain, bottom is by movable sprocket and the first top by between movable sprocket It is fixedly installed puopulsion equipment on chain, reduction gearing is by the power output of motor to bottom power output sprocket, bottom power The rotary motion of output chain gear is transmitted to bottom by movable sprocket, the first top by movable sprocket and the second passive chain in top by chain Wheel.
As a further improvement of the present invention, sliding rail, the top and bottom difference of the balladeur train are provided on the pylon Guide rollers are provided with, the Guide rollers are limited in sliding in the sliding rail of pylon.
As a further improvement of the present invention, the puopulsion equipment be include power head mounting base, power head hydraulic motor, The both ends of the power assembly of power head gear-box, the power head mounting base are fixedly linked with chain respectively, the power first liquid Pressure motor and power head gear-box are fixedly installed in power head mounting base, the lower part jointed rod of the power head gear-box.
Beneficial effects of the present invention are as follows:
(1) adjusting torque is generated since hydraulic motor and reduction gearbox is utilized, is converted torque by sprocket wheel and chain For the mode of propulsive force, strut stability problem of the propulsion system under the effect of self-propelled power is eliminated, greatly improved and be The propulsive force upper limit of system and the power to weight ratio of system;
(2) due to taking propulsion system in tower midsection mounting means, the stability of pylon itself improves 4 times even more It is high.Mean compared with drive propulsion system, under conditions of identical propulsive force, the weight and intensity of pylon can be reduced, it can be with Have the function that simplify design and reduces cost;
(3) due to for generating propulsive force hydraulic motor and gear-box be standardized product, significantly reduce system Cost improves the stability and maintainability of system.
Detailed description of the invention
Fig. 1 is a kind of using state structure diagram of the feed system of large-scale mine drilling machine of the present invention.
Fig. 2 is feed system top position schematic enlarged-scale view in Fig. 1.
Fig. 3 is feed system bottom position schematic enlarged-scale view in Fig. 1.
Fig. 4 is the fit structure perspective view of balladeur train and sliding rail.
Fig. 5 is the fit structure side view of balladeur train and sliding rail.
Fig. 6 is a kind of general structure schematic diagram of the feed system of large-scale mine drilling machine of the present invention.
Fig. 7 is the top structure schematic diagram of feed system in Fig. 6.
Fig. 8 is the bottom substance schematic diagram of feed system in Fig. 6.
Fig. 9 is the working principle of the invention schematic diagram.
Figure 10 is a kind of general design idea flow chart of the feed system of large-scale mine drilling machine of the present invention.
In figure: 1, pylon;2, feed system;3, sliding rail;4, balladeur train;5, track pulley;6, motor;7, chain fixing seat; 8, chain;9, bottom power output sprocket;10, bottom is by movable sprocket;11, reduction gear box;12, the first top is by movable sprocket; 13, the second top is by movable sprocket;14, power head mounting base;15, power head hydraulic motor;16, power head gear-box;17, power Assembly.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is the assembly structure schematic diagram comprising pylon 1 and feed system 2, and Fig. 2 and Fig. 3 are feed system in Fig. 1 respectively The schematic enlarged-scale view of top position and bottom position.At the drilling rig when working condition, pylon assembly is in plumbness, works as place When shutdown status, pylon assembly is in horizontality.It is welded with sliding rail 3 on pylon 1, is symmetrically installed totally two, feed system In totally 4 pulleys move in the sliding rail sliding rail of pylon two sides for two sides up and down, it is ensured that feed system only along sliding rail above and below Mobile translation freedoms.The fit structure of balladeur train and sliding rail is as shown in Figure 4 and Figure 5.
Fig. 6 is the assembly structure schematic diagram of feed system, and Fig. 7 is top structure enlarged drawing in Fig. 6, and Fig. 8 is bottom in Fig. 6 Schematic enlarged-scale view.Balladeur train 4 in Fig. 8 is weld assembly, other components such as sprocket wheel, power assembly, motor in feed system etc. It is installed on balladeur train;Sprocket wheel, 8 in total, transmits power by chain 8 by each 4 up and down;Track pulley 5, in work shape Under state, which slides in the sliding rail 3 of pylon 1;Motor 6 (preferably hydraulic motor) is feed system propulsive force Power resources;Reduction gear box 11 plays the role of deceleration torque increase, the gear-box be double output structure, both ends output shaft respectively with Bottom power output sprocket 9 is installed by splined shaft and is connected;Lower chain between chain fixing seat 7 and bottom power output sprocket 9 Item is left and right symmetrically arranged, and totally 2;Chain fixing seat 7, is left and right symmetrically arranged, and totally 2, which is connected by welding or bolt The mode of connecing is installed to pylon 1, is fixed together with pylon 1.In addition, the top of the chain fixing seat 7 be located at chain fixing seat 7 And consolidated at the top of second by upper chain one end between movable sprocket 13, other end of chain passes through 2 top of feed system on this It is consolidated after sprocket wheel commutation with the top of power head mounting base 14.The lower part of chain fixing seat 7 be located at chain fixing seat 7 Lower chain one end consolidation between bottom power output sprocket 9, the other end of the lower sprocket pass through 2 lower part of feed system Sprocket wheel commutation after be consolidated with the lower part of power head mounting base 14, form a loop;Power head hydraulic motor 15 is used To provide the rotary power of feed system 2;The lower part jointed rod of power head gear-box 16.It is to be noted that sprocket wheel, track Pulley 5, motor 6, reduction gear box 11 are fixedly mounted on balladeur train 4.Power head mounting base 14, power head hydraulic motor 15 and dynamic Power head gear-box 16 is an assembling assembly (referred to as power head assembly), is connected to balladeur train 4 by upper chain and lower chain On, become the component that can be changed relative to sledge position.
Working principle of the present invention is as follows:
It is inputted by the power of hydraulic motor 6, so that hydraulic motor 6 generates rotary power, which enters dual output and subtract Fast gear-box 11, power are exported to reduction gear box 11 after deceleration torque increase on the bottom power output sprocket 9 for exporting both ends, Translational motion is generated in the rotary action lower chain 8 of the sprocket wheel, since chain fixing seat 7 is fixed on pylon 1, and feed system Balladeur train 4 translation freedoms are only existed due to the effect of track pulley 5, to pass through the pulling of chain 8, so that balladeur train 4 Translation is generated relative to pylon 1.In addition, since feed system substantially has a movable pulley combination, and power head assembly is pacified In chain circle, so that the actual motion speed of power head assembly is 2 times of sledge movements.Simultaneously, it is contemplated that chain is solid Reservation 7 is mounted on the middle position of pylon 1, so that pylon 1 has better stability and higher peace under the action of propulsive force Overall coefficient.
The plan view schematic diagram of feed system is as shown in figure 9, chain fixing seat 7 is fixed on pylon 1 in figure, bottom power The rotation direction of output chain gear decides the movement direction of feed of power head.
The present invention can be used for having in the equipment of propulsion system, and power assembly 17 could alternatively be other and respectively analogize in Fig. 9 Into equipment.In addition, sprocket wheel and chain selection needs selected according to the size of propulsive force, and the design of chain fixing seat 7 and The on-link mode (OLM) needs of pylon 1 are designed according to system propulsive force and overall weight.Bottom hydraulic motor 6 and reduction gear box 11 Selection needs can be calculated with propulsive force according to the maximum of system.General design idea is shown in Figure 10.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention.It is all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (4)

1.一种大型矿用钻机的进给系统,其特征在于:所述进给系统设置于塔架上,并可沿塔架上下运动,所述进给系统包括通过滑架连接的顶部和底部,所述底部设置有主动链轮,底部还设置有马达和由马达驱动的减速齿轮,减速齿轮的输出端与主动链轮的转轴相连,所述顶部设置有被动链轮,所述主动链轮和被动链轮外啮合套设有链条,形成一个环路,主动链轮和被动链轮之间的链条形成两条链条,其中一条链条上固定设置有固定于塔架上的链条固定座,另一条链条上固定设置有推进设备,减速齿轮将马达的动力输出至主动链轮,主动链轮的旋转运动通过链条传输至被动链轮,从而带动整个进给系统在塔架顶部和底部之间上下运动,进而实现动力总成的上下运动。1. A feeding system of a large-scale mining drilling rig, characterized in that: the feeding system is arranged on a tower and can move up and down along the tower, and the feeding system comprises a top and a bottom connected by a carriage , the bottom is provided with a driving sprocket, the bottom is also provided with a motor and a reduction gear driven by the motor, the output end of the reduction gear is connected with the rotating shaft of the driving sprocket, the top is provided with a passive sprocket, the driving sprocket A chain is arranged on the outer meshing sleeve with the passive sprocket to form a loop. The chain between the active sprocket and the passive sprocket forms two chains, one of which is fixed with a chain fixing seat fixed on the tower, and the other is fixed on the tower. A chain is fixed with a propulsion device, the reduction gear outputs the power of the motor to the driving sprocket, and the rotational motion of the driving sprocket is transmitted to the passive sprocket through the chain, thereby driving the entire feeding system up and down between the top and bottom of the tower movement, thereby realizing the up and down movement of the powertrain. 2.根据权利要求1所述的一种大型矿用钻机的进给系统,其特征在于:所述主动链轮包括底部动力输出链轮和底部被动链轮,减速齿轮的输出端与底部动力输出链轮的转轴相连,所述被动链轮包括第一顶部被动链轮和第二顶部被动链轮,所述底部动力输出链轮、底部被动链轮、第一顶部被动链轮和第二顶部被动链轮外啮合套设有链条,其中,底部动力输出链轮和第二顶部被动链轮之间的链条上固定设置有固定于塔架上的链条固定座,底部被动链轮和第一顶部被动链轮之间的链条上固定设置有推进设备,减速齿轮将马达的动力输出至底部动力输出链轮,底部动力输出链轮的旋转运动通过链条传输至底部被动链轮、第一顶部被动链轮和第二顶部被动链轮。2 . The feeding system of a large mining drilling rig according to claim 1 , wherein the driving sprocket comprises a bottom power output sprocket and a bottom passive sprocket, and the output end of the reduction gear is connected to the bottom power output. 3 . The rotating shafts of the sprockets are connected, the passive sprockets include a first top driven sprocket and a second top driven sprocket, the bottom power take-off sprocket, the bottom driven sprocket, the first top driven sprocket and the second top driven sprocket A chain is arranged on the outer meshing sleeve of the sprocket, wherein the chain between the bottom power output sprocket and the second top passive sprocket is fixedly provided with a chain fixing seat fixed on the tower, and the bottom passive sprocket and the first top passive sprocket are fixed on the chain. A propulsion device is fixed on the chain between the sprockets, the reduction gear outputs the power of the motor to the bottom PTO sprocket, and the rotational motion of the bottom PTO sprocket is transmitted to the bottom passive sprocket and the first top passive sprocket through the chain. and the second top driven sprocket. 3.根据权利要求1所述的一种大型矿用钻机的进给系统,其特征在于:所述塔架上设置有滑轨,所述滑架的上端和下端分别设置有导轨滑轮,所述导轨滑轮被限制在塔架的滑轨内滑动。3 . The feeding system of a large mining drilling rig according to claim 1 , wherein the tower frame is provided with a slide rail, the upper end and the lower end of the slide frame are respectively provided with guide rail pulleys, and the The rail pulleys are constrained to slide within the slide rails of the tower. 4.根据权利要求1所述的一种大型矿用钻机的进给系统,其特征在于:所述推进设备为包括动力头安装座、动力头液压马达、动力头齿轮箱的动力总成,所述动力头安装座的两端分别与链条固定相连,所述动力头液压马达和动力头齿轮箱固定设置于动力头安装座上,所述动力头齿轮箱的下部连接钻杆。4 . The feeding system of a large mining drilling rig according to claim 1 , wherein the propulsion equipment is a power assembly including a power head mounting seat, a power head hydraulic motor, and a power head gear box, 4 . The two ends of the power head mounting seat are respectively fixedly connected with the chain, the power head hydraulic motor and the power head gear box are fixedly arranged on the power head mounting seat, and the lower part of the power head gear box is connected with the drill pipe.
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