A kind of feed system of large-scale mine drilling machine
Technical field
The present invention relates to a kind of feed system, in particular to a kind of feed system of large-scale mine drilling machine.
Background technique
Large-scale mine drilling machine is common in the mineral products such as large outdoors colliery, iron ore area, is that a kind of generate on mining area surface layer is bored
Into blast hole/exploration hole special equipment is obtained, the depth of typically hole reaches tens of rice to thousands of rice.Feeding in such equipment
System is core component therein, and which determine the maximum loads of drilling machine and effective power to weight ratio (output work for the size of propulsive force
The ratio between rate and system weight).
It is mainly based upon the feeding system of double-acting type oil cylinder push for the feed system of large type drill both at home and abroad at present
System.The system is made of components such as balladeur train assembly, feed cylinder, rotary gear box and wirerope.Balladeur train assembly is by upper and lower two
Pulley blocks are constituted, and are connected respectively with the upper/lower terminal of feed cylinder cylinder.Feed cylinder is double-acting type, the work at cylinder tube both ends
Stopper rod is connected with a public piston, which is typically for up to 10m or more.It is total that the both ends of feed cylinder piston rod are fixed on boring tower
At top and bottom near.When hydraulic oil rushes at any side of piston, cylinder tube and upper and lower pulley blocks along boring tower above and below
It is mobile, so that system generates downward or upward propulsive force.It is total by boring tower that high-intensitive wirerope passes through upper and lower two pulley blocks
It is connected at the adjustable anchor point of immediate vicinity with swiveling head.When balladeur train is moved up and down along boring tower, swiveling head also can be towards phase
Same direction is mobile, but speed is twice of balladeur train.Since double-acting type long stroke oil cylinder is utilized, cause the system cost high
It is expensive, structure is complicated.Simultaneously as the oil cylinder both ends are separately fixed at the bottom and top of boring tower assembly, lead to oil cylinder and boring tower
The two leads to the problem of strut stability under the action of oil cylinder propulsive force, so that the maximum output for limiting feed system promotes
Power.In addition, cause the piston rod of oil cylinder to be easy to hit with generations such as external rubbles since the working environment in mine is severe, into
And sealing is led to problems such as to be destroyed and generate hydraulic system fault.
Summary of the invention
In order to improve the propulsive force upper limit, the power to weight ratio of system and the stability of system and maintainability of system, reduce
The weight and intensity of pylon simplify design and reduce cost, and the present invention provides a kind of to be generated using hydraulic motor and reduction gearbox
Torque is converted to mode that propulsive force and propulsion system are installed in tower midsection by sprocket wheel and chain come group by variable torque
At completely new feed system.
Technical scheme is as follows:
A kind of feed system of large-scale mine drilling machine, the feed system are set on pylon, and can be transported up and down along pylon
Dynamic, the feed system includes the top and bottom connected by balladeur train, and the bottom is provided with drive sprocket, and bottom is also set up
The reduction gearing for having motor and being driven by motor, the output end of reduction gearing are connected with the shaft of drive sprocket, and the top is set
Be equipped with by movable sprocket, the drive sprocket and chain be arranged with by movable sprocket external toothing, form a loop, drive sprocket and by
Chain between movable sprocket forms two chains, fixes wherein being fixedly installed the chain being fixed on pylon on a chain
Seat, is fixedly installed puopulsion equipment on another chain, and reduction gearing is by the power output of motor to drive sprocket, drive sprocket
Rotary motion be transmitted to by chain by movable sprocket, thus drive entire feed system between tower top and bottom up and down
Movement, and then realize the up and down motion of power assembly.
As a further improvement of the present invention, the drive sprocket includes the passive chain of bottom power output sprocket and bottom
Wheel, the output end of reduction gearing are connected with the shaft of bottom power output sprocket, and the passive sprocket wheel includes that the first top is passive
Sprocket wheel and the second top are by movable sprocket, and the bottom power output sprocket, bottom are by movable sprocket, the first top by movable sprocket and the
Two tops are arranged with chain by movable sprocket external toothing, wherein bottom power output sprocket and the second top are by between movable sprocket
The chain fixing seat being fixed on pylon is fixedly installed on chain, bottom is by movable sprocket and the first top by between movable sprocket
It is fixedly installed puopulsion equipment on chain, reduction gearing is by the power output of motor to bottom power output sprocket, bottom power
The rotary motion of output chain gear is transmitted to bottom by movable sprocket, the first top by movable sprocket and the second passive chain in top by chain
Wheel.
As a further improvement of the present invention, sliding rail, the top and bottom difference of the balladeur train are provided on the pylon
Guide rollers are provided with, the Guide rollers are limited in sliding in the sliding rail of pylon.
As a further improvement of the present invention, the puopulsion equipment be include power head mounting base, power head hydraulic motor,
The both ends of the power assembly of power head gear-box, the power head mounting base are fixedly linked with chain respectively, the power first liquid
Pressure motor and power head gear-box are fixedly installed in power head mounting base, the lower part jointed rod of the power head gear-box.
Beneficial effects of the present invention are as follows:
(1) adjusting torque is generated since hydraulic motor and reduction gearbox is utilized, is converted torque by sprocket wheel and chain
For the mode of propulsive force, strut stability problem of the propulsion system under the effect of self-propelled power is eliminated, greatly improved and be
The propulsive force upper limit of system and the power to weight ratio of system;
(2) due to taking propulsion system in tower midsection mounting means, the stability of pylon itself improves 4 times even more
It is high.Mean compared with drive propulsion system, under conditions of identical propulsive force, the weight and intensity of pylon can be reduced, it can be with
Have the function that simplify design and reduces cost;
(3) due to for generating propulsive force hydraulic motor and gear-box be standardized product, significantly reduce system
Cost improves the stability and maintainability of system.
Detailed description of the invention
Fig. 1 is a kind of using state structure diagram of the feed system of large-scale mine drilling machine of the present invention.
Fig. 2 is feed system top position schematic enlarged-scale view in Fig. 1.
Fig. 3 is feed system bottom position schematic enlarged-scale view in Fig. 1.
Fig. 4 is the fit structure perspective view of balladeur train and sliding rail.
Fig. 5 is the fit structure side view of balladeur train and sliding rail.
Fig. 6 is a kind of general structure schematic diagram of the feed system of large-scale mine drilling machine of the present invention.
Fig. 7 is the top structure schematic diagram of feed system in Fig. 6.
Fig. 8 is the bottom substance schematic diagram of feed system in Fig. 6.
Fig. 9 is the working principle of the invention schematic diagram.
Figure 10 is a kind of general design idea flow chart of the feed system of large-scale mine drilling machine of the present invention.
In figure: 1, pylon;2, feed system;3, sliding rail;4, balladeur train;5, track pulley;6, motor;7, chain fixing seat;
8, chain;9, bottom power output sprocket;10, bottom is by movable sprocket;11, reduction gear box;12, the first top is by movable sprocket;
13, the second top is by movable sprocket;14, power head mounting base;15, power head hydraulic motor;16, power head gear-box;17, power
Assembly.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is the assembly structure schematic diagram comprising pylon 1 and feed system 2, and Fig. 2 and Fig. 3 are feed system in Fig. 1 respectively
The schematic enlarged-scale view of top position and bottom position.At the drilling rig when working condition, pylon assembly is in plumbness, works as place
When shutdown status, pylon assembly is in horizontality.It is welded with sliding rail 3 on pylon 1, is symmetrically installed totally two, feed system
In totally 4 pulleys move in the sliding rail sliding rail of pylon two sides for two sides up and down, it is ensured that feed system only along sliding rail above and below
Mobile translation freedoms.The fit structure of balladeur train and sliding rail is as shown in Figure 4 and Figure 5.
Fig. 6 is the assembly structure schematic diagram of feed system, and Fig. 7 is top structure enlarged drawing in Fig. 6, and Fig. 8 is bottom in Fig. 6
Schematic enlarged-scale view.Balladeur train 4 in Fig. 8 is weld assembly, other components such as sprocket wheel, power assembly, motor in feed system etc.
It is installed on balladeur train;Sprocket wheel, 8 in total, transmits power by chain 8 by each 4 up and down;Track pulley 5, in work shape
Under state, which slides in the sliding rail 3 of pylon 1;Motor 6 (preferably hydraulic motor) is feed system propulsive force
Power resources;Reduction gear box 11 plays the role of deceleration torque increase, the gear-box be double output structure, both ends output shaft respectively with
Bottom power output sprocket 9 is installed by splined shaft and is connected;Lower chain between chain fixing seat 7 and bottom power output sprocket 9
Item is left and right symmetrically arranged, and totally 2;Chain fixing seat 7, is left and right symmetrically arranged, and totally 2, which is connected by welding or bolt
The mode of connecing is installed to pylon 1, is fixed together with pylon 1.In addition, the top of the chain fixing seat 7 be located at chain fixing seat 7
And consolidated at the top of second by upper chain one end between movable sprocket 13, other end of chain passes through 2 top of feed system on this
It is consolidated after sprocket wheel commutation with the top of power head mounting base 14.The lower part of chain fixing seat 7 be located at chain fixing seat 7
Lower chain one end consolidation between bottom power output sprocket 9, the other end of the lower sprocket pass through 2 lower part of feed system
Sprocket wheel commutation after be consolidated with the lower part of power head mounting base 14, form a loop;Power head hydraulic motor 15 is used
To provide the rotary power of feed system 2;The lower part jointed rod of power head gear-box 16.It is to be noted that sprocket wheel, track
Pulley 5, motor 6, reduction gear box 11 are fixedly mounted on balladeur train 4.Power head mounting base 14, power head hydraulic motor 15 and dynamic
Power head gear-box 16 is an assembling assembly (referred to as power head assembly), is connected to balladeur train 4 by upper chain and lower chain
On, become the component that can be changed relative to sledge position.
Working principle of the present invention is as follows:
It is inputted by the power of hydraulic motor 6, so that hydraulic motor 6 generates rotary power, which enters dual output and subtract
Fast gear-box 11, power are exported to reduction gear box 11 after deceleration torque increase on the bottom power output sprocket 9 for exporting both ends,
Translational motion is generated in the rotary action lower chain 8 of the sprocket wheel, since chain fixing seat 7 is fixed on pylon 1, and feed system
Balladeur train 4 translation freedoms are only existed due to the effect of track pulley 5, to pass through the pulling of chain 8, so that balladeur train 4
Translation is generated relative to pylon 1.In addition, since feed system substantially has a movable pulley combination, and power head assembly is pacified
In chain circle, so that the actual motion speed of power head assembly is 2 times of sledge movements.Simultaneously, it is contemplated that chain is solid
Reservation 7 is mounted on the middle position of pylon 1, so that pylon 1 has better stability and higher peace under the action of propulsive force
Overall coefficient.
The plan view schematic diagram of feed system is as shown in figure 9, chain fixing seat 7 is fixed on pylon 1 in figure, bottom power
The rotation direction of output chain gear decides the movement direction of feed of power head.
The present invention can be used for having in the equipment of propulsion system, and power assembly 17 could alternatively be other and respectively analogize in Fig. 9
Into equipment.In addition, sprocket wheel and chain selection needs selected according to the size of propulsive force, and the design of chain fixing seat 7 and
The on-link mode (OLM) needs of pylon 1 are designed according to system propulsive force and overall weight.Bottom hydraulic motor 6 and reduction gear box 11
Selection needs can be calculated with propulsive force according to the maximum of system.General design idea is shown in Figure 10.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention.It is all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.