CN107083571B - Device and method for extracting ultrashort cow leather fibers from cow leather leftover materials - Google Patents
Device and method for extracting ultrashort cow leather fibers from cow leather leftover materials Download PDFInfo
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- 239000010985 leather Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 34
- 239000000463 material Substances 0.000 title claims description 42
- 238000000227 grinding Methods 0.000 claims abstract description 75
- 239000000428 dust Substances 0.000 claims abstract description 24
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- 235000021190 leftovers Nutrition 0.000 claims description 34
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- JMGZBMRVDHKMKB-UHFFFAOYSA-L disodium;2-sulfobutanedioate Chemical compound [Na+].[Na+].OS(=O)(=O)C(C([O-])=O)CC([O-])=O JMGZBMRVDHKMKB-UHFFFAOYSA-L 0.000 description 1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B9/00—Other mechanical treatment of natural fibrous or filamentary material to obtain fibres or filaments
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明涉及一种从牛皮边角料提取超短牛皮纤维的装置及方法,该装置包括牛皮边角料打磨装置和牛皮纤维剥取机构,其中打磨装置包括局部吸风尘笼、细磨辊、粗磨辊、破皮刺辊、重压辊、中压辊、轻压辊、牛皮边角料的输送帘、输送帘传动盘等,局部吸风尘笼的表面局部开有小孔形成吸风区域,牛皮边角料经输送帘传输的过程中经轻、中、重三道压辊作用后从输送帘传送至所述局部吸风尘笼的吸风区域被吸住,对其依次经破皮刺辊、粗磨辊及细磨辊进行逐级打磨处理,牛皮纤维剥取机构为梳针打手剥取牛皮纤维机构,打磨、搓揉处理后的牛皮边角料通过梳针打手剥取获得超短牛皮纤维,该装置及方法安全环保,无废液产生,牛皮边角料及废料利用率高。
The invention relates to a device and method for extracting ultra-short cowhide fibers from cowhide scraps. The device includes a cowhide scrap grinding device and a cowhide fiber stripping mechanism, wherein the grinding device includes a partial suction cage, a fine grinding roller, a rough grinding roller, a crushing For licker rollers, heavy pressure rollers, medium pressure rollers, light pressure rollers, conveyor curtains for cowhide scraps, conveyor curtain drive discs, etc., the surface of the local suction and dust cage is partially opened with small holes to form a suction area, and the cowhide scraps are transported through the conveyor curtain In the process of light, medium and heavy pressure rollers, it is transported from the conveying curtain to the suction area of the local suction and dust cage, and is sucked, and it is successively passed through the skin-breaking licker-in roller, the rough grinding roller and the fine grinding roller. Step-by-step grinding treatment is carried out. The cowhide fiber stripping mechanism is a mechanism for stripping the cowhide fiber by a combing needle. The leather scraps after grinding and rubbing are stripped by the combing and beating to obtain ultra-short cowhide fibers. The device and method are safe and environmentally friendly. Waste liquid is generated, and the utilization rate of cowhide scraps and waste is high.
Description
技术领域technical field
本发明涉及皮革纤维技术领域,具体涉及一种从牛皮边角料提取超短牛皮纤维的装置及方法。The invention relates to the technical field of leather fibers, in particular to a device and method for extracting ultra-short cowhide fibers from cowhide scraps.
背景技术Background technique
随着现代人生活水平的提高,皮革制品以其美观耐用而深受广大消费者的喜爱,用皮革制作服装、鞋帽、家具、兜包、汽车装饰材料等都在市场上占有很大的份额,国内外对真皮革材料的需求是日益剧增,真皮革材料透气性、吸水性、弹性均较好,手感佳等优点,但是成本较高,在皮制品生产过程中产生的大量边角碎料并未充分回收利用,牛皮边角料是牛皮制品生成过程中的必然废弃物,而牛皮主要由束型和微束型的胶原纤维相互编织、相互缠绕组成,真牛皮等皮革边角料的再次利用往往需要对其进行处理,但现有的将皮革边角料再加工处理的方法存在很多缺陷和不足。With the improvement of modern people's living standards, leather products are deeply loved by consumers because of their beauty and durability. Clothing, shoes and hats, furniture, pockets, and car decoration materials made of leather occupy a large share in the market. , the demand for real leather materials at home and abroad is increasing sharply. The real leather materials have the advantages of good air permeability, water absorption, elasticity, and good hand feel, but the cost is high, and a large number of broken edges and corners are generated in the production process of leather products. The material is not fully recycled. The cowhide scrap is an inevitable waste in the production process of cowhide products, and cowhide is mainly composed of bundled and micro-bundle collagen fibers woven and intertwined with each other. The reuse of real cowhide and other leather scraps often requires However, the existing methods for reprocessing leather scraps have many defects and deficiencies.
中国发明专利申请(201110146644.8),公开了一种牛皮边角料制备牛皮纤维纱的方法,该发明描述了将牛皮边角料依次进行筛选、分色、去杂、膨化和软化、挤压、重复浸泡和挤压、锤击造绒、后整理、拉松、烘干后获得长度为15-50mm、细度为0.5D-2.2D的牛皮纤维,将烘干后的牛皮纤维依次经过梳理、并条、纺纱工序获得所述的牛皮纤维纱。在纤维的提取过程中需要采用化学浸泡工艺,每100千克处理水溶液中含有5-15千克的渗透剂(磺化琥珀酸酯钠盐、油酰氨基酸钠盐或直链脂肪醇聚氧乙烯醚等),3-13千克的膨化剂(芳香烃与高级脂肪醇聚氧乙烯醚的复合物或者酚类与高级脂肪醇聚氧乙烯醚的复合物)及0.5-3千克氢氧化钠,而且需要多次浸泡。这样的处理工艺复杂且会增加液废排放,难以符合环保要求。Chinese invention patent application (201110146644.8), discloses a method for preparing cowhide fiber yarn from cowhide scraps. The invention describes the sequential screening, color separation, impurity removal, puffing and softening, extrusion, repeated soaking and extrusion of cowhide scraps , Hammering, finishing, drawing, and drying to obtain cowhide fibers with a length of 15-50mm and a fineness of 0.5D-2.2D. The dried cowhide fibers are combed, drawn, and spun in turn. The process obtains the kraft fiber yarn. In the process of fiber extraction, a chemical soaking process is required, and each 100 kg of the treated aqueous solution contains 5-15 kg of penetrating agent (sulfosuccinate sodium salt, oleoyl amino acid sodium salt or linear fatty alcohol polyoxyethylene ether, etc. ), 3-13 kg of bulking agent (the complex of aromatic hydrocarbons and higher aliphatic alcohol polyoxyethylene ether or the complex of phenols and higher aliphatic alcohol polyoxyethylene ether) and 0.5-3 kg of sodium hydroxide, and more immersion. Such a treatment process is complex and increases liquid waste discharge, making it difficult to meet environmental protection requirements.
中国发明专利申请(200410034435.4),公开了一种动物皮革胶原纱线及其生产方法,其核心技术主要是采用不同重量比例的纤维原料进行混合,强调了动物皮革胶原纤维的占比为1-100%、纺织纤维为0-99%,通过混纺可以提高牛皮纤维纤维成纱机械性能。该专利只是泛泛谈及了纱线混纺比例的大小,并未对纤维的规格,比如长度、细度等做出说明,并且其对皮革原料在解纤前也要经过溶液浸泡、水洗等而产生废液,同样不利于环保。The Chinese invention patent application (200410034435.4), discloses an animal leather collagen yarn and a production method thereof. The core technology is mainly to use different weight ratios of fiber raw materials to mix, emphasizing that the proportion of animal leather collagen fibers is 1-100 %, the textile fiber is 0-99%, and the mechanical properties of the cowhide fiber can be improved by blending. The patent only talks about the size of the yarn blending ratio in general, and does not explain the specifications of the fibers, such as length, fineness, etc., and the leather raw materials must be soaked in solution, washed with water, etc. before defibrating. Waste liquid is also not conducive to environmental protection.
中国发明专利申请(201410767182.5),公开了一种牛皮纤维的加工方法,其方法包括三道开纤工序,将牛皮边角料经预处理,使其含水率达到60-80%,第一道开纤,采用高速旋转的刀片使筛板内的物料分割成小块牛皮,风选排渣,得到尺寸均一的呈1cm×1cm方形的小块牛皮,经第二、第三道开纤及风选排渣最终得到长度在3-7mm的牛皮纤维;中国发明专利(201510318230.7)公开了一种干湿联合成网复合工艺,其中在成网前将洁净的纯牛皮(天然、无添加)边角料采用经过开纤工艺研磨制成牛皮纤维,控制纤维长度为2-8mm,虽然该两篇专利文献中均公开了采用牛皮边角料处理加工出2-10mm以内的牛皮纤维,但其也均不涉及具体的牛皮纤维的打磨或处理方式以及能够将该超短牛皮纤维进行纺纱的方法。Chinese invention patent application (201410767182.5), discloses a processing method of cowhide fiber, the method includes three opening steps, the cowhide scrap is pretreated to make its moisture content reach 60-80%, the first step of opening fiber, A high-speed rotating blade is used to divide the material in the sieve plate into small pieces of cowhide, and the slag is removed by air selection to obtain a small piece of cowhide with a uniform size of 1cm×1cm. Finally, a cowhide fiber with a length of 3-7mm is obtained; the Chinese invention patent (201510318230.7) discloses a dry-wet combined web-forming composite process, wherein the clean pure cowhide (natural, no additive) leftover material is used to open the fiber before the web is formed. The process is ground to make cowhide fiber, and the control fiber length is 2-8mm. Although the two patent documents disclose the use of cowhide leftovers to process and process cowhide fibers within 2-10mm, they also do not involve specific cowhide fibers. Sanding or treatment and methods by which the ultra-short kraft fibers can be spun.
中国专利(CN203021703U)公开了一种水中皮质物料解纤机,该解纤机包括使碎皮质物料在水中悬浮的储水槽和锡林针布辊,三根工作辊水平设置且包绕在锡林针布辊外表面上部一侧,在三根工作辊外表面设有翘片或钩刀,该专利申请同样是需要将皮质物料浸泡在水中,通过锡林针布辊将水中的皮质物料转移到相对滚动的工作辊之间,通过设置在工作辊表面的三角形翘片将皮质物料勾住后撕拉成纤维状。Chinese patent (CN203021703U) discloses a defibrating machine for cortex material in water. The defibrating machine includes a water storage tank for suspending cortical material in water and a cylinder card cloth roller. Three work rollers are horizontally arranged and wrapped around the cylinder needles. On the upper side of the outer surface of the cloth rollers, there are warping sheets or hook knives on the outer surfaces of the three work rollers. This patent application also needs to soak the leather material in water, and transfer the leather material in the water to the relative rolling through the cylinder card cloth roller. Between the work rolls, the cortical material is hooked and pulled into a fibrous shape by the triangular warping piece set on the surface of the work roll.
日本专利(昭62-21808A)公开了一种柔化及开纤皮革纤维的装置,该装置包括多对上下设置的辊对,其中部分辊对的上下接触面的上下辊上或者下辊上具有沿辊轴向的不均匀的凹槽。Japanese Patent (Shao 62-21808A) discloses a device for softening and opening leather fibers, the device includes a plurality of pairs of rollers arranged up and down, wherein the upper and lower rollers or the lower rollers on the upper and lower contact surfaces of some of the roller pairs have Uneven grooves along the roll axis.
中国专利(CN2905832Y)公开了一种动物皮革开纤装置,其包括机架,机架前部设有送料平帘,在机架上设有尘笼,在尘笼与送料平帘之间设有开纤刺辊,在刺辊下部设有刺辊漏底,刺辊漏底上部是与刺辊相配合的弧形面,在刺辊前部设有给料罗拉,给料罗拉下设有给料板,给料板的上表面是与给料罗拉相配合的弧形面,在给料罗拉与送料平帘之间设有一对上下排列的进料罗拉,在尘笼后部设有出料打手,该装置能加工出10-45mm长度的动物皮纤维,但其同样需要在加工前对动物皮进行结构膨胀的前处理,并且该装置主要是依靠刺辊的高速旋转将皮革开松成纤,只有开松成纤的部分纤维被吸附在尘笼最后被打手剥取落料,还有部分未被开纤的小块动物皮掉入刺辊下方的漏底,其牛皮边角料的开纤利用率低。Chinese patent (CN2905832Y) discloses an animal leather fiber opening device, which includes a frame, a feeding flat curtain is arranged at the front of the frame, a dust cage is arranged on the frame, and a feeding flat curtain is provided between the dust cage and the feeding flat curtain The open-fiber licker-in has a licker-in bottom at the lower part of the licker-in, and the upper part of the licker-in bottom is an arc-shaped surface that matches the licker-in. Feeding plate, the upper surface of the feeding plate is an arc surface matched with the feeding roller, a pair of feeding rollers arranged up and down are arranged between the feeding roller and the feeding flat curtain, and a discharging roller is arranged at the rear of the dust cage The beater, the device can process animal skin fibers with a length of 10-45mm, but it also needs to pre-treat the animal skin for structural expansion before processing, and the device mainly relies on the high-speed rotation of the licker-in roller to open the leather into fibers , only part of the fibers that have been opened and formed into fibers are adsorbed in the dust cage and finally stripped and blanked by the thugs, and some small pieces of animal skin that have not been opened fall into the bottom of the licker-in. rate is low.
依据上述现有技术可知:采用化学方法获得牛皮纤维,尽管可以得到较长的纤维,但由于处理方法难以达到环保要求而在实际生产中被严格限制;通过非织造方式获得牛皮纤维基布,尽管从一定程度上降低了对纤维长度的要求,但是其织物纵、横向强力往往达不到成品的要求;通过混纤技术制备牛皮纤维混纺纱线,尽管可以提高牛皮纤维纤维成纱机械性能,但是相关文献仅泛泛谈及了散纤混合比例,对实践的技术内容描述较为模糊,并且其对皮革原料在解纤前也要经过溶液浸泡、水洗等而产生废液,不利于环保;现有的从牛皮或其它动物皮边角料提取皮革纤维的装置或设备多数均要在开纤前对其皮革物料进行化学溶液浸泡,使其膨胀或者在液体中开纤,容易产生废液,不利于环保,虽然现有技术中也有公开利用物理开纤、研磨方法获得的牛皮纤维在2-10mm以内,但其未涉及具体的研磨开纤设备或者其对皮革边角料开纤利用率低。According to above-mentioned prior art: adopt chemical method to obtain cowhide fiber, although can obtain longer fiber, but because processing method is difficult to reach environmental protection requirements and is strictly restricted in actual production; Obtain cowhide fiber base cloth by non-woven mode, although To a certain extent, the requirements for fiber length are reduced, but the longitudinal and transverse strengths of the fabric often fail to meet the requirements of the finished product; the preparation of cowhide fiber blended yarn by blending technology can improve the mechanical properties of cowhide fiber yarn, but The relevant literature only talks about the mixing ratio of loose fibers in general, and the description of the technical content of the practice is relatively vague, and the leather raw materials must be soaked in solution, washed with water, etc. before defibrating to produce waste liquid, which is not conducive to environmental protection; the existing Most of the devices or equipment for extracting leather fibers from cowhide or other animal skin scraps need to soak the leather material in chemical solution before fiber opening, so as to expand or open fiber in liquid, which is easy to generate waste liquid, which is not conducive to environmental protection. The prior art also discloses that the cowhide fiber obtained by physical fiber opening and grinding methods is within 2-10 mm, but it does not involve specific grinding and fiber opening equipment or its utilization rate for fiber opening of leather scraps is low.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术中从牛皮边角料提取牛皮纤维加工处理方法存在的缺陷和不足,本发明提供一种采用安全环保的纯物理方法,高效利用牛皮边角料,提取超短牛皮纤维的装置及方法。本发明提供如下技术方案:In order to overcome the defects and deficiencies existing in the above-mentioned prior art methods for extracting cowhide fibers from cowhide scraps, the present invention provides a device and method for extracting ultra-short cowhide fibers by using a safe and environmentally friendly pure physical method to efficiently utilize cowhide scraps. The present invention provides the following technical solutions:
一种从牛皮边角料提取超短牛皮纤维的装置,其特征在于,该装置包括牛皮边角料打磨装置和牛皮纤维剥取机构,所述打磨装置包括局部吸风尘笼、细磨辊、粗磨辊、破皮刺辊、重压辊、中压辊、轻压辊、牛皮边角料的输送帘、输送帘传动盘及输送帘的支撑立面,所述局部吸风尘笼的表面局部开有小孔形成吸风区域,所述破皮刺辊、粗磨辊、细磨辊顺序设在吸风区域,所述牛皮边角料的输送帘通过输送帘传动盘传动,用于将分别经过所述轻压辊、中压辊及重压辊碾压后的牛皮边角料输送至局部吸风尘笼,所述吸风区域通过所述局部吸风尘笼内部的吸风装置形成负压,吸住牛皮边角料的同时吸走表面打磨产生的碎屑,被吸住的皮革边角料依次经破皮刺辊、粗磨辊及细磨辊进行牛皮边角料正面的逐级打磨;所述牛皮纤维剥取机构为梳针打手剥取牛皮纤维机构。A device for extracting ultra-short cowhide fibers from cowhide scraps, characterized in that the device includes a cowhide scrap grinding device and a cowhide fiber stripping mechanism, and the grinding device includes a partial suction cage, a fine grinding roller, a rough grinding roller, a crushing The licker roller, the heavy pressure roller, the medium pressure roller, the light pressure roller, the conveying curtain of the cowhide scrap, the conveying curtain drive plate and the supporting facade of the conveying curtain, the surface of the local air suction dust cage is partially opened with small holes to form air suction area, the licker-in roller, the rough grinding roller and the fine grinding roller are arranged in the suction area in sequence, and the conveying curtain of the cowhide scrap is driven by the conveying curtain drive disc, which is used to pass the light pressure roller, the medium pressure roller and the medium pressure roller respectively. The cowhide scraps rolled by the roller and the heavy pressure roller are transported to the local suction dust cage, and the suction area forms a negative pressure through the suction device inside the local suction dust cage, which absorbs the cowhide scraps and absorbs the surface grinding. The sucked leather scraps are sequentially polished by a licker-in roller, a rough grinding roller and a fine grinding roller for the front surface of the cowhide scrap; the cowhide fiber stripping mechanism is a comb needle beater stripping cowhide fiber mechanism.
进一步地,所述梳针打手剥取牛皮纤维机构包括梳针打手、上握持辊、下握持辊、上喂入辊、下喂入辊、传动辊以及分别套设在上握持辊与上喂入辊之间的上皮带、下握持辊与传动辊之间的下皮带,打磨、搓揉处理后的牛皮边角料经下皮带传送入上喂入辊和下喂入辊之间后再经皮带传送至上握持辊和下握持辊之间通过梳针打手逐渐剥取牛皮纤维。Further, the mechanism for stripping the cowhide fiber by the needle beater comprises a card needle beater, an upper holding roller, a lower holding roller, an upper feeding roller, a lower feeding roller, a transmission roller, and a roller that is respectively sleeved on the upper holding roller and the lower holding roller. The upper belt between the upper feeding rollers, the lower belt between the lower holding roller and the transmission roller, the leather scraps after grinding and rubbing are conveyed through the lower belt between the upper feeding roller and the lower feeding roller. The cowhide fiber is gradually stripped by the needle beater through the belt conveyed to the upper holding roller and the lower holding roller.
进一步优选地,所述局部吸风尘笼上具有输送帘轨道,所述输送帘呈环形,其环形一端安装在输送帘轨道上,另一端套设在输送帘传动盘上,沿输送帘的运动方向,所述轻压辊、中压辊及重压辊依次相邻设在局部吸风尘笼与输送帘传动盘之间的输送帘的上帘的上表面,所述支撑立面设在所述轻压辊、中压辊及重压辊的对应输送帘上帘的下表面。Further preferably, there is a conveying curtain track on the local dust suction cage, and the conveying curtain is annular, one end of the annular shape is installed on the conveying curtain track, and the other end is sleeved on the conveying curtain drive plate, along the moving direction of the conveying curtain. , the light pressure roller, the medium pressure roller and the heavy pressure roller are successively arranged adjacent to the upper surface of the upper curtain of the conveying curtain between the local suction cage and the conveying curtain drive plate, and the supporting vertical surface is arranged on the upper surface of the conveying curtain. The pressing roller, the middle pressing roller and the heavy pressing roller correspond to the lower surface of the upper curtain of the conveying curtain.
更进一步优选地,在输送帘与局部吸风尘笼的接触面处,在输送帘的上帘和下帘的上、下两侧分别设置压力辊,压力辊的作用使输送帘保持水平。More preferably, at the contact surface of the conveying curtain and the local suction cage, pressure rollers are respectively provided on the upper and lower sides of the upper and lower curtains of the conveying curtain, and the action of the pressure rollers keeps the conveying curtain horizontal.
更进一步优选地,所述的梳针打手的转速为320-380转/分钟,剥取的超短牛皮纤维主体长度为2-10mm。Further preferably, the rotational speed of the combing needle beater is 320-380 rpm, and the length of the stripped ultra-short cowhide fiber is 2-10 mm.
更进一步优选地,所述输送帘传动盘逆时针转动,所述轻压辊、中压辊及重压辊均顺时针转动,其表面线速度与输送帘表面线速度均相同。More preferably, the conveying curtain drive plate rotates counterclockwise, the light pressure roller, the medium pressure roller and the heavy pressure roller all rotate clockwise, and the surface linear velocity is the same as that of the conveying curtain surface.
更进一步优选地,所述上、下两侧的压力辊均顺时针转动,其表面线速度与输送帘表面线速度相同。Further preferably, the pressure rollers on both the upper and lower sides rotate clockwise, and their surface linear speed is the same as the surface linear speed of the conveying curtain.
更进一步优选地,所述破皮刺辊顺时针转动,其表面线速度与输送帘表面线速度比值为1.05-1.1;粗磨辊顺时针转动,其表面线速度与输送帘表面线速度比值为1.5-1.8;细磨辊顺时针转动,其表面线速度与输送帘表面线速度比值为3-4。Further preferably, the licker-in roller rotates clockwise, and the ratio of its surface linear speed to the surface linear speed of the conveying curtain is 1.05-1.1; the rough grinding roller rotates clockwise, and the ratio of its surface linear speed to the surface linear speed of the conveying curtain is 1.05-1.1. 1.5-1.8; the fine grinding roller rotates clockwise, and the ratio of its surface linear speed to the surface linear speed of the conveying curtain is 3-4.
另外,本发明还提供一种从牛皮边角料提取超短牛皮纤维的方法,该方法采用上述从牛皮边角料提取超短牛皮纤维的装置进行提取超短牛皮纤维,其具体方法包括:In addition, the present invention also provides a method for extracting ultra-short cowhide fibers from cowhide scraps, the method adopts the above-mentioned device for extracting ultra-short cowhide fibers from cowhide scraps to extract ultra-short cowhide fibers, and the specific method includes:
步骤一:牛皮边角料打磨处理,将牛皮边角料正面向上铺放于所述输送帘上,输送帘传动盘逆时针转动,驱动输送帘前行,牛皮边角料依次经轻压辊、中压辊和重压辊,三道压辊作用,使得皮革平整服帖,然后牛皮边角料经上压力辊从输送帘传送至所述局部吸风尘笼的吸风区域,所述吸风区域通过所述局部吸风尘笼内部的吸风装置形成负压,吸住牛皮边角料的同时吸走表面打磨产生的碎屑,被吸住的牛皮边角料依次经破皮刺辊、粗磨辊及细磨辊进行逐级打磨处理;Step 1: Grinding the cowhide scraps, laying the cowhide scraps face up on the conveyor curtain, the conveyor curtain drive disc rotates counterclockwise to drive the conveyor curtain forward, and the cowhide scraps pass through the light pressure roller, the medium pressure roller and the heavy pressure in turn. Roller, the action of three pressure rollers makes the leather flat and conformable, and then the cowhide leftover material is transferred from the conveying curtain to the suction area of the local suction dust cage through the upper pressure roller, and the suction area passes through the internal suction area of the local suction dust cage. The suction device forms a negative pressure, sucks the scraps of cowhide and sucks away the debris generated by surface grinding, and the sucked cowhide scraps are successively polished by the licker-in roller, the rough grinding roller and the fine grinding roller;
步骤二:牛皮纤维的剥取,将牛皮边角料通过所述打磨后采用往复挤压式的揉搓方式使得皮革松软,然后采用所述梳针打手剥取牛皮纤维机构使打磨、搓揉后的牛皮边角料一端握持一端用梳针打手剥取牛皮纤维,梳针打手转速为320-380转/分钟,得到主体长度为2-10mm的超短牛皮纤维。Step 2: Stripping the cowhide fiber, the cowhide leftover material is made soft by a reciprocating extrusion rubbing method after the grinding, and then the cowhide fiber mechanism is used to strip the cowhide fiber by the described comb and beater to make the cowhide leftover material after grinding and rubbing. One end is held at the other end, and the cowhide fiber is stripped with a comb needle beater, and the comb needle beater rotates at 320-380 rpm to obtain ultra-short cowhide fibers with a main body length of 2-10mm.
本发明所获得的有益技术效果:Beneficial technical effect obtained by the present invention:
1)本发明摒弃现有的从牛皮边角料提取牛皮纤维的装置及方法,采用纯物理机械方式对牛皮边角料进行打磨,并采用梳针打手式牛皮纤维剥取机构,使牛皮纤维的一端进行握持,一端通过梳针打手进行剥取,本发明的物理机械方式牛皮边角料开纤装置及方法不需要对牛皮边角料进行浸泡膨胀,安全环保,不会产生废液,污染环境,牛皮边角料及废料利用率高。1) the present invention abandons the existing device and method for extracting cowhide fiber from cowhide leftover material, adopts pure physical-mechanical method to polish cowhide leftover material, and adopts comb needle beater type cowhide fiber stripping mechanism to make one end of cowhide fiber hold. , one end is peeled off by a combing needle beater, the physical-mechanical method of the present invention does not need to soak and expand the cowhide leftover material, which is safe and environmentally friendly, and will not generate waste liquid, pollute the environment, and reduce the utilization rate of the cowhide leftover material and waste. high.
2)本发明中的牛皮边角料打磨装置,能够将在存放过程中相互挤压,表面不平整的牛皮边角料依次通过轻压辊、中压辊及中压辊进行皮革平整服帖,并且对现有的吸风尘笼进行了创新性的改进,形成局部吸风尘笼,使牛皮边角料能吸附在局部吸风尘笼的吸风区域被依次经破皮刺辊、粗磨辊及细磨辊进行逐级打磨,在粗磨辊前设置破皮刺辊,能够将表层致密的皮革表层先被划破,以便粗磨辊及细磨辊打磨,防止打滑,另外打磨后的牛皮边角料会随输送帘运送至尘笼非吸风区域而自动卸料收集,该打磨装置能够适应不同大小的牛皮边角料,打磨效率高。2) The cowhide scrap grinding device in the present invention can squeeze the cowhide scraps with uneven surfaces during the storage process to make leather smooth and conform to the existing The suction cage has been innovatively improved to form a local suction cage, so that the cowhide scrap can be adsorbed in the suction area of the local suction cage and then be polished step by step through the licker-in roller, the rough grinding roller and the fine grinding roller. A licker-in roller is set in front of the rough grinding roller, which can scratch the dense leather surface first, so that the rough grinding roller and the fine grinding roller can grind it to prevent slipping. In addition, the polished cowhide scraps will be transported to the dust cage with the conveyor curtain. The non-suction area is automatically discharged and collected. The grinding device can adapt to cowhide scraps of different sizes and has high grinding efficiency.
附图说明Description of drawings
下面结合附图及实施例对本发明作进一步描述:Below in conjunction with accompanying drawing and embodiment, the present invention is further described:
图1为本发明对牛皮边角进行打磨的打磨装置结构示意图;Fig. 1 is the structure schematic diagram of the grinding device that the present invention grinds cowhide edge and corner;
图2为本发明打磨装置结构吸风尘笼的侧视示意图;Fig. 2 is the schematic side view of the dust-absorbing cage of the grinding device structure of the present invention;
图3为本发明梳针打手剥取牛皮纤维机构的结构示意图;Fig. 3 is the structural representation of the mechanism for stripping the cowhide fiber by the comb needle beater of the present invention;
附图说明:1-局部吸风尘笼,1a-吸风区域,2-细磨辊,3-粗磨辊,4-破皮刺辊,5-压力辊,6-支撑立面,7-重压辊,8-中压辊,9-轻压辊,10-牛皮边角料,10a-牛皮边角料正面,11-输送帘传动盘,12-输送帘,122-输送帘轨道;13-梳针打手,14-上握持辊,15-上喂入辊,16-下握持辊,17-下喂入辊,18-传动辊Description of drawings: 1- Partial suction dust cage, 1a- suction area, 2- fine grinding roller, 3- rough grinding roller, 4- licker-in roller, 5- pressure roller, 6- supporting façade, 7- heavy Pressure roller, 8-medium pressure roller, 9-light pressure roller, 10- cowhide leftover material, 10a- cowhide leftover material front, 11- conveying curtain drive plate, 12- conveying curtain, 122- conveying curtain track; 13- comb needle beater, 14-upper holding roller, 15-upper feeding roller, 16-lower holding roller, 17-lower feeding roller, 18-transmission roller
具体实施方式Detailed ways
为了更清楚地理解本发明的技术方案,以下将通过附图和具体实施例对本发明的技术方案作进一步的详细描述。In order to understand the technical solutions of the present invention more clearly, the technical solutions of the present invention will be further described in detail below through the accompanying drawings and specific embodiments.
实施例1Example 1
如图1-3所示,本发明涉及一种从牛皮边角料提取超短牛皮纤维的装置,该装置包括牛皮边角料打磨装置和牛皮纤维剥取机构,其中该打磨装置包括局部吸风尘笼1、细磨辊2、粗磨辊3、破皮刺辊4、压力辊5、重压辊7、中压辊8、轻压辊9、牛皮边角料的输送帘12及输送帘传动盘11,所述局部吸风尘笼1的表面局部开有小孔形成吸风区域1a(附图中未示出小孔),所述破皮刺辊4、粗磨辊3、细磨辊2顺序设在吸风区域,所述牛皮边角料的输送帘12通过输送帘传动盘11传动,在局部吸风尘笼1上具有输送帘轨道122,所述输送帘12呈环形,其环形一端安装在输送帘轨道122上,另一端套设在输送帘传动盘11上,沿输送帘的运动方向,轻压辊9、中压辊8及重压辊7依次相邻设在局部吸风尘笼1与输送帘传动盘11之间的输送帘的上帘的上表面,支撑立面6设在轻压辊9、中压辊8及重压辊7的对应输送帘12上帘的下表面,在输送帘12与局部吸风尘笼1的接触面处,在输送帘的上帘和下帘的上、下两侧分别设置压力辊5,打磨时将牛皮边角料正面10a向上铺放于输送帘12上,输送帘传动盘11逆时针转动,驱动输送帘12前行,牛皮边角料依次经轻压辊9、中压辊8和重压辊7的三道压辊作用,使得皮革平整服帖,为了保证牛皮边角料在输送过程中不发生滑移而造成重叠,三道压辊均顺时针转动,表面线速度与输送帘表面线速度相同,牛皮边角料10经压力辊5从输送帘12传送至局部吸风尘笼1,压力辊5顺时针转动,其表面线速度与输送帘表面线速度相同,压力辊的作用一是与输送帘传动盘之间构成一道水平线保证输送帘沿水平直线向前运动,二是保证牛皮边角料更易输送到所述局部吸风尘笼1,所述吸风区域1a通过所述局部吸风尘笼1内部的吸风装置形成负压,吸住牛皮边角料10的同时吸走表面打磨产生的碎屑,被吸住的牛皮边角料10依次经破皮刺辊4、粗磨辊3及细磨辊2进行逐级打磨;破皮刺辊顺时针转动,其表面线速度与输送帘表面线速度比值为1.05-1.1;粗磨辊顺时针转动,其表面线速度与输送帘表面线速度比值为1.5-1.8;细磨辊顺时针转动,其表面线速度与输送帘表面线速度比值为3-4;As shown in Figures 1-3, the present invention relates to a device for extracting ultra-short cowhide fibers from cowhide scraps, the device includes a cowhide scrap grinding device and a cowhide fiber stripping mechanism, wherein the grinding device includes a local
所述牛皮纤维剥取机构为梳针打手剥取牛皮纤维机构,所述梳针打手剥取牛皮纤维机构包括梳针打手13、上握持辊14、下握持辊16、上喂入辊15、下喂入辊17、传动辊18以及分别套设在上握持辊14与上喂入辊15之间的上皮带、下握持辊16与传动辊18之间的下皮带,打磨、搓揉处理后的牛皮边角料10经下皮带传送入上喂入辊15和下喂入辊17之间后再经皮带传送至上握持辊14和下握持辊16之间握持,并通过梳针打手13逐渐剥取牛皮纤维,梳针打手的转速控制在320-380转/分钟,剥取的超短牛皮纤维主体长度为2-10mm。The cowhide fiber stripping mechanism is a comb needle beater stripping cowhide fiber mechanism, and the comb needle beater stripping cowhide fiber mechanism includes a
实施例2Example 2
本实施例涉及一种利用实施例1所述的从牛皮边角料提取超短牛皮纤维的装置,进行超短牛皮纤维的提取,其提取的方法具体包括以下步骤:This embodiment relates to a device for extracting ultra-short cowhide fibers from cowhide scraps described in Example 1 to extract ultra-short cowhide fibers, and the extraction method specifically includes the following steps:
步骤一:牛皮边角料打磨处理,将牛皮边角料正面10a向上铺放于所述输送帘12上,输送帘传动盘11逆时针转动,驱动输送帘12前行,牛皮边角料依次经轻压辊9、中压辊8和重压辊7,三道压辊作用,使得皮革平整服帖,然后牛皮边角料经上压力辊5从输送帘12传送至所述局部吸风尘笼1的吸风区域1a,所述吸风区域通过所述局部吸风尘笼内部的吸风装置形成负压,吸住牛皮边角料的同时吸走表面打磨产生的碎屑,被吸住的牛皮边角料依次经破皮刺辊4、粗磨辊3及细磨辊2进行逐级打磨处理;Step 1: The cowhide leftover material is polished, and the
步骤二:牛皮纤维的剥取,将牛皮边角料通过所述打磨后采用往复挤压式的揉搓方式使得皮革松软,然后采用所述梳针打手剥取牛皮纤维机构使打磨、搓揉后的牛皮边角料一端握持一端用梳针打手13剥取牛皮纤维,梳针打手转速为320-380转/分钟,得到主体长度为2-10mm的超短牛皮纤维。Step 2: Stripping the cowhide fiber, the cowhide leftover material is made soft by a reciprocating extrusion rubbing method after the grinding, and then the cowhide fiber mechanism is used to strip the cowhide fiber by the described comb and beater to make the cowhide leftover material after grinding and rubbing. One end is held and the other end is peeled off with a
本发明以纯物理机械方式作用从牛皮边角料提取牛皮纤维,虽然其生产的牛皮纤维为超短牛皮纤维,但本申请的发明人经大量研究实验已将该超短牛皮纤维成功的纺制出了牛皮混纺包芯纱,其混纺包芯纱线或其股线织造成皮革基布再经热压处理后,其皮革基布具有良好的拉伸性能及撕破强力,其皮革基布相比无纺皮革基布具有较好的纵横向强力均匀稳定性,其经纬向强力均达到500CN以上。The present invention extracts cowhide fibers from cowhide scraps by purely physical and mechanical methods. Although the cowhide fibers produced are ultra-short cowhide fibers, the inventors of the present application have successfully spun the ultra-short cowhide fibers into cowhide through a large number of research experiments. Blended core-spun yarn, the blended core-spun yarn or its strands is woven into a leather base fabric and then heat-pressed, the leather base fabric has good tensile properties and tearing strength, and the leather base fabric is compared with non-woven fabrics. The leather base fabric has good uniform stability of longitudinal and lateral strength, and its warp and weft strengths are above 500CN.
最后,还需要说明的是,以上所述仅为本发明的具体地实施方式或优选的实施方式,并非因此限制本发明的专利范围,凡是本领域技术人员利用本申请文件的记载所作的等效结构或等效变化,或直接或间接应用在其它相关的技术领域,其均同理包括在本发明专利申请的保护范围内。Finally, it should be noted that the above descriptions are only specific or preferred embodiments of the present invention, and are not intended to limit the scope of the invention. Structural or equivalent changes, or direct or indirect applications in other related technical fields, are equally included in the protection scope of the patent application of the present invention.
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