CN107082568A - Gear division devitrified glass and its preparation and application that a kind of lithium sodium is co-doped with - Google Patents
Gear division devitrified glass and its preparation and application that a kind of lithium sodium is co-doped with Download PDFInfo
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- 239000011521 glass Substances 0.000 title claims abstract description 51
- VVNXEADCOVSAER-UHFFFAOYSA-N lithium sodium Chemical compound [Li].[Na] VVNXEADCOVSAER-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title abstract description 5
- 239000011734 sodium Substances 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000002425 crystallisation Methods 0.000 claims abstract description 26
- 230000008025 crystallization Effects 0.000 claims abstract description 26
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 17
- 229910052744 lithium Inorganic materials 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract 5
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract 4
- 229910052681 coesite Inorganic materials 0.000 claims abstract 3
- 229910052906 cristobalite Inorganic materials 0.000 claims abstract 3
- 239000000377 silicon dioxide Substances 0.000 claims abstract 3
- 229910052682 stishovite Inorganic materials 0.000 claims abstract 3
- 229910052905 tridymite Inorganic materials 0.000 claims abstract 3
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 claims abstract 2
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims abstract 2
- 229910020489 SiO3 Inorganic materials 0.000 claims abstract 2
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 claims abstract 2
- 238000000498 ball milling Methods 0.000 claims description 12
- 238000010899 nucleation Methods 0.000 claims description 12
- 230000006911 nucleation Effects 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- 238000000137 annealing Methods 0.000 claims description 8
- 238000001354 calcination Methods 0.000 claims description 7
- 238000010791 quenching Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims 2
- 210000000988 bone and bone Anatomy 0.000 claims 2
- 229910052738 indium Inorganic materials 0.000 claims 2
- 229910052751 metal Inorganic materials 0.000 claims 2
- 239000002184 metal Substances 0.000 claims 2
- 229910017677 NH4H2 Inorganic materials 0.000 claims 1
- 239000000470 constituent Substances 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 229910052808 lithium carbonate Inorganic materials 0.000 claims 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 claims 1
- 238000002156 mixing Methods 0.000 claims 1
- 230000000171 quenching effect Effects 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 238000002791 soaking Methods 0.000 claims 1
- 229910000029 sodium carbonate Inorganic materials 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 5
- 238000005452 bending Methods 0.000 abstract description 4
- 239000002241 glass-ceramic Substances 0.000 description 40
- 239000013078 crystal Substances 0.000 description 25
- 238000013001 point bending Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 229910004298 SiO 2 Inorganic materials 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 8
- 229910018068 Li 2 O Inorganic materials 0.000 description 5
- 229910010293 ceramic material Inorganic materials 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 239000012634 fragment Substances 0.000 description 4
- 239000000156 glass melt Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 239000006060 molten glass Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 229910052697 platinum Inorganic materials 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000011960 computer-aided design Methods 0.000 description 3
- 238000004512 die casting Methods 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 238000007507 annealing of glass Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008827 biological function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000003138 coordinated effect Effects 0.000 description 1
- 239000005548 dental material Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- WVMPCBWWBLZKPD-UHFFFAOYSA-N dilithium oxido-[oxido(oxo)silyl]oxy-oxosilane Chemical compound [Li+].[Li+].[O-][Si](=O)O[Si]([O-])=O WVMPCBWWBLZKPD-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 239000006017 silicate glass-ceramic Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0009—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing silica as main constituent
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/15—Compositions characterised by their physical properties
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/831—Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
- A61K6/833—Glass-ceramic composites
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/831—Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
- A61K6/838—Phosphorus compounds, e.g. apatite
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B32/00—Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
- C03B32/02—Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
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- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Veterinary Medicine (AREA)
- Ceramic Engineering (AREA)
- Epidemiology (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Plastic & Reconstructive Surgery (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Dispersion Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Glass Compositions (AREA)
Abstract
Description
技术领域technical field
本发明属于微晶玻璃领域,具体涉及一种锂钠共掺的齿科微晶玻璃及其制备和应用。The invention belongs to the field of glass-ceramics, in particular to a lithium-sodium co-doped dental glass-ceramics and its preparation and application.
背景技术Background technique
牙齿是人体的重要组成部分,当今社会齿科修复问题日显突出,选用合适的修复材料制得更高强度和更美观的义齿(俗称“假牙”)对牙齿进行修复、装饰,以恢复牙齿的生物功能与靓丽外观成为研究热点。齿科全瓷修复体硅酸盐类微晶玻璃材料(如二硅酸锂Li2Si2O5,Li2O·2SiO2)因力学指标和半透性更接近天然牙齿、易机械加工等优势,而具有更广阔的应用前景。目前常用的微晶玻璃成型工艺有热压铸成型以及计算机辅助设计和制造(CAD/CAM)两种,热压铸主要是使微晶玻璃达到玻璃软化态后施加外部压力使其填充模腔成型,而CAD/CAM则主要利用微晶玻璃中间产品良好的机械加工性能进行成型后进一步热处理得到齿科微晶玻璃修复体,并且CAD/CAM的数字化设计制造还可极大地满足人们的个性化需要以及高效化。相应地,市场上具有代表性的商用微晶玻璃齿科材料是义获嘉公司的IPS E.Max Press系列和IPS E.Max CAD等产品,其力学性能和美学性能均有大幅提升;而国内市场相关研究及产业化均起步较晚,虽有个别商用产品但力学性能及稳定性仍远不及国际领先产品。因此,研发一款具有自主知识产权,以及更高强度的力学性能、更广泛的适用范围和稳定性及服役寿命的齿科微晶玻璃修复体意义重大。Teeth are an important part of the human body. In today's society, the problem of dental restoration is becoming more and more prominent. Choose suitable restoration materials to make higher strength and more beautiful dentures (commonly known as "dentures") to restore and decorate the teeth to restore the teeth. Biological function and beautiful appearance have become research hotspots. Silicate glass-ceramic materials for dental all-ceramic restorations (such as lithium disilicate Li 2 Si 2 O 5 , Li 2 O·2SiO 2 ) are closer to natural teeth due to their mechanical properties and semi-permeability, and are easy to machine. advantage, and has a broader application prospect. At present, the commonly used glass-ceramic molding processes include hot die-casting and computer-aided design and manufacturing (CAD/CAM). Hot die-casting is mainly to make the glass-ceramic reach the softened state of the glass and then apply external pressure to fill the mold cavity. CAD/CAM mainly utilizes the good mechanical processing performance of glass-ceramic intermediate products for molding and further heat treatment to obtain dental glass-ceramic restorations, and the digital design and manufacture of CAD/CAM can also greatly meet people's individual needs and high-efficiency change. Correspondingly, the representative commercial glass-ceramic dental materials on the market are products such as Ivoclar’s IPS E.Max Press series and IPS E.Max CAD, whose mechanical properties and aesthetic properties have been greatly improved; while domestic Market-related research and industrialization started relatively late. Although there are some commercial products, their mechanical properties and stability are still far behind international leading products. Therefore, it is of great significance to develop a dental glass-ceramic restoration with independent intellectual property rights, higher mechanical properties, wider application range, stability and service life.
在现有成果方面,国内专利申请号CN201410271711.2、CN201510246538.5、CN201610084411.2等主要采用粉末热压铸成型法,其抗弯强度等主要性能指标较国际市场主流产品(360~400MPa)仍有不小差距。In terms of existing achievements, domestic patent application numbers CN201410271711.2, CN201510246538.5, and CN201610084411.2 mainly adopt the powder hot die-casting method, and their main performance indicators such as bending strength are still lower than those of mainstream products in the international market (360~400MPa). Not a small gap.
发明内容Contents of the invention
本发明的目的是针对现有技术的不足,提供一种锂钠共掺的齿科微晶玻璃及其制备和应用。本发明通过熔融浇铸法得到玻璃块体,经过析晶处理后得到易于机械加工的玻璃中间体,随后进行二次热处理得到以R2Si2O5(R=Li, Na)为主晶相、兼有部分偏硅酸盐晶体的微晶玻璃成品。该微晶玻璃成品具有优良的抗弯强度等力学性能,可用作齿科全瓷修复材料。The object of the present invention is to provide a lithium-sodium co-doped dental glass-ceramics and its preparation and application. The present invention obtains a glass block by melting and casting, and obtains a glass intermediate that is easy to be machined after crystallization treatment, and then performs secondary heat treatment to obtain R 2 Si 2 O 5 (R=Li, Na) as the main crystal phase, A glass-ceramic product with some metasilicate crystals. The finished glass-ceramic product has excellent mechanical properties such as bending strength, and can be used as a dental all-ceramic restoration material.
为实现上述发明目的,本发明采用如下技术方案:In order to realize the above-mentioned purpose of the invention, the present invention adopts following technical scheme:
一种锂钠共掺的齿科微晶玻璃,其组分组成按质量分数计为:SiO2 65%~75%,Li2O 5%~20%,Na2O 5%~20%,P2O5 4%~6%和ZrO2 4%~6%,以上组分质量分数之和为100%。A lithium-sodium co-doped dental glass-ceramic, the composition of which is calculated by mass fraction: SiO 2 65%-75%, Li 2 O 5%-20%, Na 2 O 5%-20%, P 2 O 5 4%~6% and ZrO 2 4%~6%, the sum of the mass fractions of the above components is 100%.
进一步优选的,P2O5和ZrO2的质量比为1:1。Further preferably, the mass ratio of P 2 O 5 to ZrO 2 is 1:1.
一种制备如上所述的锂钠共掺的齿科用微晶玻璃的方法,包括以下步骤:A method for preparing the above-mentioned lithium-sodium co-doped dental glass-ceramics, comprising the following steps:
(1)将原料(SiO2、Li2CO3、Na2CO3、NH4H2PO4和ZrO2)按配比混合,球磨均匀并干燥;经过预烧及煅烧后熔制,保温时间0.5-4小时;对熔制好的玻璃液,进行急冷,获得玻璃熔块;(1) Mix the raw materials (SiO 2 , Li 2 CO 3 , Na 2 CO 3 , NH 4 H 2 PO 4 and ZrO 2 ) according to the ratio, ball mill them evenly and dry them; -4 hours; rapidly cooling the molten glass to obtain a glass frit;
(2)将玻璃熔块粉碎,球磨,获得玻璃粉末进行重熔;(2) Crush the glass frit and ball mill to obtain glass powder for remelting;
(3)将重熔的玻璃液浇铸入预热好的模具内,随后放入炉内退火,随炉冷却;(3) Cast the remelted molten glass into the preheated mold, then put it into the furnace for annealing, and cool down with the furnace;
(4)将经退火的成型玻璃经析晶得到含R2SiO3(R=Li, Na)为主晶相的微晶玻璃中间体;(4) Crystallize the annealed shaped glass to obtain a glass-ceramic intermediate containing R 2 SiO 3 (R=Li, Na) as the main crystal phase;
(5)随后进行二次热处理得到含R2Si2O5(R=Li, Na)为主晶相的微晶玻璃成品。(5) Subsequent secondary heat treatment is performed to obtain a finished glass-ceramic product containing R 2 Si 2 O 5 (R=Li, Na) as the main crystal phase.
所述步骤(1)中,球磨时间为3~10小时,优选的5~9小时,进一步优选为8小时;预烧为在300~350℃保温0.5~1小时,优选地在330℃保持1小时;煅烧为在840~880℃煅烧0.5~1小时,优选在850℃保持1小时;熔制为在1300~1550℃保温0.5~4小时,优选为1400~1500℃保温0.5~2小时,优选为1500℃保温1小时;对玻璃液的急冷采用纯水淬冷。In the step (1), the ball milling time is 3 to 10 hours, preferably 5 to 9 hours, more preferably 8 hours; the pre-calcination is to keep warm at 300 to 350°C for 0.5 to 1 hour, preferably at 330°C for 1 hour hour; calcining is calcination at 840~880°C for 0.5~1 hour, preferably at 850°C for 1 hour; melting is at 1300~1550°C for 0.5~4 hours, preferably at 1400~1500°C for 0.5~2 hours, preferably Keep the temperature at 1500°C for 1 hour; quench the glass liquid with pure water.
所述步骤(2)中,球磨程序与步骤(1)同;玻璃重熔前不需煅烧,重熔为在1500℃保温0.5~1小时。In the step (2), the ball milling procedure is the same as that in the step (1); the glass does not need to be calcined before remelting, and the remelting is carried out at 1500° C. for 0.5 to 1 hour.
所述步骤(3)中,模具预热温度在450~550℃,优选为500~550℃,进一步优选为550℃;炉内退火温度设置为450~600℃,优选为500~600℃,进一步优选为在500℃保温10分钟后立即升至550℃并保温10~30分钟后随炉冷却。In the step (3), the mold preheating temperature is 450-550°C, preferably 500-550°C, more preferably 550°C; the furnace annealing temperature is set at 450-600°C, preferably 500-600°C, further It is preferred to heat it at 500°C for 10 minutes and immediately raise it to 550°C and hold it for 10 to 30 minutes, then cool with the furnace.
所述步骤(4)中,已退火的成型玻璃的析晶阶段分为核化与晶化两阶段,核化处理温度在580~630℃,优选为600℃;核化时间为0.5~1小时,优选为0.5小时;晶化处理温度在630~700℃,优选为650℃;晶化时间0.5~1小时,优选为1小时;经析晶处理后的以R2SiO3(R=Li,K)为主晶相的微晶玻璃中间体,具有良好的机械加工性能,可结合计算机辅助设计与制造技术(CAD/CAM)进行切削等机械加工。In the step (4), the crystallization stage of the annealed shaped glass is divided into two stages of nucleation and crystallization, the nucleation treatment temperature is 580-630°C, preferably 600°C; the nucleation time is 0.5-1 hour , preferably 0.5 hours; the crystallization treatment temperature is 630~700°C, preferably 650°C; the crystallization time is 0.5~ 1 hour, preferably 1 hour; K) The glass-ceramic intermediate with the main crystal phase has good machining performance, and can be combined with computer-aided design and manufacturing technology (CAD/CAM) for machining such as cutting.
所述步骤(5)中将微晶玻璃中间体或机械加工后的修复体进行二次热处理,热处理温度在750~880℃,优选为800~860℃,进一步优选860℃;二次热处理时间为0.5~3小时,优选为1小时;经二次热处理后,微晶玻璃尺寸变化小,R2SiO3(R=Li, Na)晶体转化为R2Si2O5(R=Li, Na),得到R2Si2O5(R=Li, Na)为主晶相的微晶玻璃,其具有优良的力学和美学性能。In the step (5), the glass-ceramic intermediate or the mechanically processed prosthesis is subjected to a second heat treatment, the heat treatment temperature is 750-880°C, preferably 800-860°C, more preferably 860°C; the second heat treatment time is 0.5~3 hours, preferably 1 hour; after the secondary heat treatment, the size change of the glass-ceramics is small, and the crystal of R 2 SiO 3 (R=Li, Na) is transformed into R 2 Si 2 O 5 (R=Li, Na) , to obtain a glass-ceramic with R 2 Si 2 O 5 (R=Li, Na) as the main crystal phase, which has excellent mechanical and aesthetic properties.
以上各个步骤的温度对应的升温速率均为2~10℃/min,优选地3~5℃/min,进一步优选为4℃/min。The heating rate corresponding to the temperature of each step above is 2-10°C/min, preferably 3-5°C/min, more preferably 4°C/min.
本发明的显著优点在于:Significant advantage of the present invention is:
(1)本发明利用高场强的Na+取代Li+,能够通过晶格畸变产生的弹性能促进析晶过程。因此,在玻璃退火阶段能够诱导部分偏硅酸盐的细小晶核形成,结合分段热处理,最终得到树枝状交联互锁的R2Si2O5(R=Li, Na)晶体结构,在剩余玻璃基质中均匀分布,从而显著提高微晶玻璃的强度,其三点弯曲力学性能突破380MPa,超过目前市场主流产品;(1) The present invention utilizes high field strength Na + to replace Li + , and can promote the crystallization process through the elastic energy generated by lattice distortion. Therefore, in the glass annealing stage, the formation of fine crystal nuclei of some metasilicates can be induced, combined with segmental heat treatment, and finally a dendritic cross-linked interlocking R 2 Si 2 O 5 (R=Li, Na) crystal structure is obtained. Evenly distributed in the remaining glass matrix, thereby significantly improving the strength of the glass-ceramic, and its three-point bending mechanical properties exceeded 380MPa, surpassing the current mainstream products in the market;
(2)其次,高浓度Li2O,Na2O共掺增强了混合碱效应,能够显著降低软化点,并调节体系的热膨胀系数;(2) Secondly, high-concentration Li 2 O and Na 2 O co-doping enhances the mixed alkali effect, can significantly reduce the softening point, and adjust the thermal expansion coefficient of the system;
(3)通过添加P2O5和ZrO2作为双形核剂,尤其是P2O5和ZrO2为1:1时,可以充分发挥二者的协调作用,有效地降低了体系的能量势垒,促进了主晶相的析出和生长,形成细小互锁的晶体结构;并且,含Zr晶体的析出也提高了体系的力学性能。此外,适量的P2O5和ZrO2还增强了玻璃的网络结构,不仅提高了体系的强度,还能显著减少碱金属元素的溶出,提高微晶玻璃的生物相容性;(3) By adding P 2 O 5 and ZrO 2 as dual nucleating agents, especially when the ratio of P 2 O 5 and ZrO 2 is 1:1, the coordinated effect of the two can be fully exerted, effectively reducing the energy potential of the system barrier, which promotes the precipitation and growth of the main crystal phase, forming a fine interlocking crystal structure; and, the precipitation of Zr-containing crystals also improves the mechanical properties of the system. In addition, an appropriate amount of P 2 O 5 and ZrO 2 also strengthens the network structure of the glass, which not only improves the strength of the system, but also significantly reduces the dissolution of alkali metal elements and improves the biocompatibility of the glass-ceramic;
(4)本发明的制备原料简单易得,工艺稳定,达到了实用化和工业化的条件。(4) The preparation raw materials of the present invention are simple and easy to obtain, the process is stable, and the conditions for practical and industrialization are met.
附图说明Description of drawings
图1为实施例1经过二次热处理得到的R2Si2O5(R=Li, Na)微晶玻璃SEM图。Fig. 1 is an SEM image of the R 2 Si 2 O 5 (R=Li, Na) glass-ceramics obtained through secondary heat treatment in Example 1.
具体实施方式detailed description
一种锂钠共掺的齿科微晶玻璃,其组分组成按质量分数计为:SiO2 65%~75%,Li2O5%~20%,Na2O 5%~20%,P2O5 4%~6%和ZrO2 4%~6%,以上组分质量分数之和为100%。A lithium-sodium co-doped dental glass-ceramic, the composition of which is calculated by mass fraction: SiO 2 65%-75%, Li 2 O 5%-20%, Na 2 O 5%-20%, P 2 O 5 4%~6% and ZrO 2 4%~6%, the sum of the mass fractions of the above components is 100%.
进一步优选的,P2O5和ZrO2的质量比为1:1。Further preferably, the mass ratio of P 2 O 5 to ZrO 2 is 1:1.
一种制备如上所述的锂钠共掺的齿科用微晶玻璃的方法,包括以下步骤:A method for preparing the above-mentioned lithium-sodium co-doped dental glass-ceramics, comprising the following steps:
(1)将原料(SiO2、Li2CO3、Na2CO3、NH4H2PO4和ZrO2)按配比混合,球磨均匀并干燥;经过预烧及煅烧后熔制,保温时间0.5-4小时;对熔制好的玻璃液,进行急冷,获得玻璃熔块;(1) Mix the raw materials (SiO 2 , Li 2 CO 3 , Na 2 CO 3 , NH 4 H 2 PO 4 and ZrO 2 ) according to the ratio, ball mill them evenly and dry them; -4 hours; rapidly cooling the molten glass to obtain a glass frit;
(2)将玻璃熔块粉碎,球磨,获得玻璃粉末进行重熔;(2) Crush the glass frit and ball mill to obtain glass powder for remelting;
(3)将重熔的玻璃液浇铸入预热好的模具内,随后放入炉内退火,随炉冷却;(3) Cast the remelted molten glass into the preheated mold, then put it into the furnace for annealing, and cool down with the furnace;
(4)将经退火的成型玻璃经析晶得到含R2SiO3(R=Li, Na)为主晶相的微晶玻璃中间体;(4) Crystallize the annealed shaped glass to obtain a glass-ceramic intermediate containing R 2 SiO 3 (R=Li, Na) as the main crystal phase;
(5)随后进行二次热处理得到含R2Si2O5(R=Li, Na)为主晶相的微晶玻璃成品。(5) Subsequent secondary heat treatment is performed to obtain a finished glass-ceramic product containing R 2 Si 2 O 5 (R=Li, Na) as the main crystal phase.
所述步骤(1)中,球磨时间为3~10小时,优选的5~9小时,进一步优选为8小时;预烧为在300~350℃保温0.5~1小时,优选地在330℃保持1小时;煅烧为在840~880℃煅烧0.5~1小时,优选在850℃保持1小时;熔制为在1300~1550℃保温0.5~4小时,优选为1400~1500℃保温0.5~2小时,优选为1500℃保温1小时;对玻璃液的急冷采用纯水淬冷。In the step (1), the ball milling time is 3 to 10 hours, preferably 5 to 9 hours, more preferably 8 hours; the pre-calcination is to keep warm at 300 to 350°C for 0.5 to 1 hour, preferably at 330°C for 1 hour hour; calcining is calcination at 840~880°C for 0.5~1 hour, preferably at 850°C for 1 hour; melting is at 1300~1550°C for 0.5~4 hours, preferably at 1400~1500°C for 0.5~2 hours, preferably Keep the temperature at 1500°C for 1 hour; quench the glass liquid with pure water.
所述步骤(2)中,球磨程序与步骤(1)同;玻璃重熔前不需煅烧,重熔为在1500℃保温0.5~1小时。In the step (2), the ball milling procedure is the same as that in the step (1); the glass does not need to be calcined before remelting, and the remelting is carried out at 1500° C. for 0.5 to 1 hour.
所述步骤(3)中,模具预热温度在450~550℃,优选为500~550℃,进一步优选为550℃;炉内退火温度设置为450~600℃,优选为500~600℃,进一步优选为在500℃保温10分钟后立即升至550℃并保温10~30分钟后随炉冷却。In the step (3), the mold preheating temperature is 450-550°C, preferably 500-550°C, more preferably 550°C; the furnace annealing temperature is set at 450-600°C, preferably 500-600°C, further It is preferred to heat it at 500°C for 10 minutes and immediately raise it to 550°C and hold it for 10 to 30 minutes, then cool with the furnace.
所述步骤(4)中,已退火的成型玻璃的析晶阶段分为核化与晶化两阶段,核化处理温度在580~630℃,优选为600℃;核化时间为0.5~1小时,优选为0.5小时;晶化处理温度在630~700℃,优选为650℃;晶化时间0.5~1小时,优选为1小时;经析晶处理后的以R2SiO3(R=Li,K)为主晶相的微晶玻璃中间体,具有良好的机械加工性能,可结合计算机辅助设计与制造技术(CAD/CAM)进行切削等机械加工。In the step (4), the crystallization stage of the annealed shaped glass is divided into two stages of nucleation and crystallization, the nucleation treatment temperature is 580-630°C, preferably 600°C; the nucleation time is 0.5-1 hour , preferably 0.5 hours; the crystallization treatment temperature is 630~700°C, preferably 650°C; the crystallization time is 0.5~ 1 hour, preferably 1 hour; K) The glass-ceramic intermediate with the main crystal phase has good machining performance, and can be combined with computer-aided design and manufacturing technology (CAD/CAM) for machining such as cutting.
所述步骤(5)中将微晶玻璃中间体或机械加工后的修复体进行二次热处理,热处理温度在750~880℃,优选为800~860℃,进一步优选860℃;经二次热处理后,微晶玻璃尺寸变化小,R2SiO3(R=Li, Na)晶体转化为R2Si2O5(R=Li, Na),得到R2Si2O5(R=Li, Na)为主晶相的微晶玻璃,其具有优良的力学和美学性能。In the step (5), the glass-ceramic intermediate or the mechanically processed prosthesis is subjected to a second heat treatment, and the heat treatment temperature is 750-880°C, preferably 800-860°C, more preferably 860°C; after the second heat treatment , small size change of glass-ceramic, R 2 SiO 3 (R=Li, Na) crystal transforms into R 2 Si 2 O 5 (R=Li, Na), and obtains R 2 Si 2 O 5 (R=Li, Na) A glass-ceramic with a main crystal phase, which has excellent mechanical and aesthetic properties.
以上各个步骤的温度对应的升温速率均为2~10℃/min,优选地3~5℃/min,进一步优选为4℃/min。The heating rate corresponding to the temperature of each step above is 2-10°C/min, preferably 3-5°C/min, more preferably 4°C/min.
表1为实施例1-4中的齿科微晶玻璃组分表(质量百分数)Table 1 is a list of dental glass-ceramic components (mass percentage) in Examples 1-4
实施例1Example 1
按照表1的各组分的配比,称取一定量的分析纯原料(SiO2、Li2CO3、Na2CO3、NH4H2PO4和ZrO2),用球磨机球磨8小时混合均匀;然后将粉料放入铂金坩埚,置于箱式电阻炉的空气气氛中,以4℃/min加热到330℃以及850℃各1小时以除氮除碳,继续升温至1500℃,保温1小时;然后,取出坩埚,将熔体倒入去离子水中急冷,干燥获得玻璃熔体的碎块;再次球磨,粉料直接升温至1500℃/1小时重熔;将重熔的玻璃液浇铸到已550℃预热的模具内,快速放入电阻炉内,在500℃保温10分钟后立即升至550℃并保温30分钟后随炉冷却。将浇铸好的玻璃块体先经625℃/1小时核化、680℃/1小时晶化完成析晶处理,得到以Li2SiO3为主晶相的微晶玻璃中间体,三点弯曲强度值为152MPa,HV1维氏硬度值为348,具有较好的机械加工性能;随后再进行860℃/1小时的二次热处理,得到以Li2Si2O5为主晶相的微晶玻璃,密度值为2.4855g/cm3,三点弯曲强度值为382MPa,HV1维氏硬度值为627,热膨胀系数11.0*10-6 K-1。相关测试参照《GB 30367-2013牙科学_陶瓷材料》,力学性能符合齿科全瓷修复体的要求。According to the ratio of each component in Table 1, weigh a certain amount of analytically pure raw materials (SiO 2 , Li 2 CO 3 , Na 2 CO 3 , NH 4 H 2 PO 4 and ZrO 2 ), and mix them with a ball mill for 8 hours. uniform; then put the powder into a platinum crucible, place it in the air atmosphere of a box-type resistance furnace, heat it at 4°C/min to 330°C and 850°C for 1 hour each to remove nitrogen and carbon, continue to heat up to 1500°C, and keep warm 1 hour; then, take out the crucible, pour the melt into deionized water to quench, and dry to obtain fragments of glass melt; ball mill again, and the powder is directly heated to 1500°C/1 hour for remelting; the remelted glass is cast Put it into the mold that has been preheated at 550°C, quickly put it into the resistance furnace, heat it at 500°C for 10 minutes, then immediately rise to 550°C and keep it for 30 minutes, then cool with the furnace. The cast glass block is first subjected to 625°C/1 hour nucleation and 680°C/1 hour crystallization to complete the crystallization treatment, and obtain a glass-ceramic intermediate with Li 2 SiO 3 as the main crystal phase, and the three-point bending strength The value is 152MPa, and the HV1 Vickers hardness value is 348, which has good machinability; followed by a second heat treatment at 860°C/1 hour to obtain a glass-ceramic with Li 2 Si 2 O 5 as the main crystal phase, The density is 2.4855g/cm 3 , the three-point bending strength is 382MPa, the HV1 Vickers hardness is 627, and the coefficient of thermal expansion is 11.0*10 -6 K -1 . Relevant tests refer to "GB 30367-2013 Dentistry_Ceramic Materials", and the mechanical properties meet the requirements of dental all-ceramic restorations.
实施例2Example 2
按照表1的各组分的配比,称取一定量的分析纯原料(SiO2、Li2CO3、Na2CO3、NH4H2PO4和ZrO2),用球磨机球磨8小时混合均匀;然后将粉料放入铂金坩埚,置于箱式电阻炉的空气气氛中,以4℃/min加热到330℃以及850℃各1小时以除氮除碳,继续升温至1500℃,保温1小时;然后,取出坩埚,将熔体倒入去离子水中急冷,干燥获得玻璃熔体的碎块;再次球磨,粉料直接升温至1500℃/1小时重熔;将重熔的玻璃液浇铸到已550℃预热的模具内,快速放入电阻炉内,在500℃保温10分钟后立即升至550℃并保温30分钟后随炉冷却。将浇铸好的玻璃块体先经610℃/1小时核化、665℃/1小时晶化完成析晶处理,得到以Li2SiO3和Na2SiO3为主晶相的微晶玻璃中间体,三点弯曲强度值为173MPa,HV1维氏硬度值为372,具有较好的机械加工性能;随后再进行840℃/1小时的二次热处理,得到以Li2Si2O5为主晶相,兼有部分LiNaSi2O5的微晶玻璃,密度值为2.4902g/cm3,三点弯曲强度值为407MPa,HV1维氏硬度值为665,热膨胀系数11.3*10-6 K-1。相关测试参照《GB 30367-2013牙科学_陶瓷材料》,力学性能符合齿科全瓷修复体的要求。According to the ratio of each component in Table 1, weigh a certain amount of analytically pure raw materials (SiO 2 , Li 2 CO 3 , Na 2 CO 3 , NH 4 H 2 PO 4 and ZrO 2 ), and mix them with a ball mill for 8 hours. uniform; then put the powder into a platinum crucible, place it in the air atmosphere of a box-type resistance furnace, heat it at 4°C/min to 330°C and 850°C for 1 hour each to remove nitrogen and carbon, continue to heat up to 1500°C, and keep warm 1 hour; then, take out the crucible, pour the melt into deionized water to quench, and dry to obtain fragments of glass melt; ball mill again, and the powder is directly heated to 1500°C/1 hour for remelting; the remelted glass is cast Put it into the mold that has been preheated at 550°C, quickly put it into the resistance furnace, heat it at 500°C for 10 minutes, then immediately rise to 550°C and keep it for 30 minutes, then cool with the furnace. The cast glass block is first subjected to 610°C/1 hour nucleation and 665°C/1 hour crystallization to complete the crystallization treatment, and obtain a glass-ceramic intermediate with Li 2 SiO 3 and Na 2 SiO 3 as the main crystal phase , the three-point bending strength value is 173MPa, and the HV1 Vickers hardness value is 372, which has good machinability; followed by a second heat treatment at 840°C/1 hour, and the main crystal phase is Li 2 Si 2 O 5 , glass-ceramics with part of LiNaSi 2 O 5 , the density is 2.4902g/cm 3 , the three-point bending strength is 407MPa, the HV1 Vickers hardness is 665, and the coefficient of thermal expansion is 11.3*10 -6 K -1 . Relevant tests refer to "GB 30367-2013 Dentistry_Ceramic Materials", and the mechanical properties meet the requirements of dental all-ceramic restorations.
实施例3Example 3
按照表1的各组分的配比,称取一定量的分析纯原料(SiO2、Li2CO3、Na2CO3、NH4H2PO4和ZrO2),用球磨机球磨8小时混合均匀;然后将粉料放入铂金坩埚,置于箱式电阻炉的空气气氛中,以4℃/min加热到330℃以及850℃各1小时以除氮除碳,继续升温至1500℃,保温1小时;然后,取出坩埚,将熔体倒入去离子水中急冷,干燥获得玻璃熔体的碎块;再次球磨,粉料直接升温至1500℃/1小时重熔;将重熔的玻璃液浇铸到已550℃预热的模具内,快速放入电阻炉内,在500℃保温10分钟后立即升至550℃并保温30分钟后随炉冷却。将浇铸好的玻璃块体先经605℃/1小时核化、655℃/1小时晶化完成析晶处理,得到以Na2SiO3和Li2SiO3为主晶相的微晶玻璃中间体,三点弯曲强度值为177MPa,HV1维氏硬度值为370,具有较好的机械加工性能;随后再进行840℃/1小时的二次热处理,得到以Na2Si2O5为主晶相,兼有LiNaSi2O5的微晶玻璃,密度值为2.4860g/cm3,三点弯曲强度值为409MPa,HV1维氏硬度值为671,热膨胀系数11.4*10-6 K-1。相关测试参照《GB 30367-2013牙科学_陶瓷材料》,力学性能符合齿科全瓷修复体的要求。According to the ratio of each component in Table 1, weigh a certain amount of analytically pure raw materials (SiO 2 , Li 2 CO 3 , Na 2 CO 3 , NH 4 H 2 PO 4 and ZrO 2 ), and mix them with a ball mill for 8 hours. uniform; then put the powder into a platinum crucible, place it in the air atmosphere of a box-type resistance furnace, heat it at 4°C/min to 330°C and 850°C for 1 hour each to remove nitrogen and carbon, continue to heat up to 1500°C, and keep warm 1 hour; then, take out the crucible, pour the melt into deionized water to quench, and dry to obtain fragments of glass melt; ball mill again, and the powder is directly heated to 1500°C/1 hour for remelting; the remelted glass is cast Put it into the mold that has been preheated at 550°C, quickly put it into the resistance furnace, heat it at 500°C for 10 minutes, then immediately rise to 550°C and keep it for 30 minutes, then cool with the furnace. The cast glass block is first subjected to nucleation at 605°C/1 hour and crystallization at 655°C/1 hour to complete the crystallization treatment, and obtain a glass-ceramic intermediate with Na 2 SiO 3 and Li 2 SiO 3 as the main crystal phase , the three-point bending strength value is 177MPa, and the HV1 Vickers hardness value is 370, which has good machinability; followed by a second heat treatment at 840 ° C / 1 hour to obtain Na 2 Si 2 O 5 as the main crystal phase , and LiNaSi 2 O 5 glass-ceramics, the density value is 2.4860g/cm 3 , the three-point bending strength value is 409MPa, the HV1 Vickers hardness value is 671, and the thermal expansion coefficient is 11.4*10 -6 K -1 . Relevant tests refer to "GB 30367-2013 Dentistry_Ceramic Materials", and the mechanical properties meet the requirements of dental all-ceramic restorations.
实施例4Example 4
按照表1的各组分的配比,称取一定量的分析纯原料(SiO2、Li2CO3、Na2CO3、NH4H2PO4和ZrO2),用球磨机球磨8小时混合均匀;然后将粉料放入铂金坩埚,置于箱式电阻炉的空气气氛中,以4℃/min加热到330℃以及850℃各1小时以除氮除碳,继续升温至1500℃,保温1小时;然后,取出坩埚,将熔体倒入去离子水中急冷,干燥获得玻璃熔体的碎块;再次球磨,粉料直接升温至1500℃/1小时重熔;将重熔的玻璃液浇铸到已550℃预热的模具内,快速放入电阻炉内,在500℃保温10分钟后立即升至550℃并保温30分钟后随炉冷却。将浇铸好的玻璃块体先经590℃/1小时核化、640℃/1小时晶化完成析晶处理,得到以Na2SiO3为主晶相的微晶玻璃中间体,三点弯曲强度值为161MPa,HV1维氏硬度值为355,具有较好的机械加工性能;随后再进行820℃/1小时的二次热处理,得到以Na2Si2O5为主晶相的微晶玻璃,密度值为2.4802g/cm3,三点弯曲强度值为390MPa,HV1维氏硬度值为647,热膨胀系数11.7*10-6 K-1。相关测试参照《GB 30367-2013牙科学_陶瓷材料》,力学性能符合齿科全瓷修复体的要求。According to the ratio of each component in Table 1, weigh a certain amount of analytically pure raw materials (SiO 2 , Li 2 CO 3 , Na 2 CO 3 , NH 4 H 2 PO 4 and ZrO 2 ), and mix them with a ball mill for 8 hours. uniform; then put the powder into a platinum crucible, place it in the air atmosphere of a box-type resistance furnace, heat it at 4°C/min to 330°C and 850°C for 1 hour each to remove nitrogen and carbon, continue to heat up to 1500°C, and keep warm 1 hour; then, take out the crucible, pour the melt into deionized water to quench, and dry to obtain fragments of glass melt; ball mill again, and the powder is directly heated to 1500°C/1 hour for remelting; the remelted glass is cast Put it into the mold that has been preheated at 550°C, quickly put it into the resistance furnace, heat it at 500°C for 10 minutes, then immediately rise to 550°C and keep it for 30 minutes, then cool with the furnace. The cast glass block is first subjected to nucleation at 590°C/1 hour and crystallization at 640°C/1 hour to complete the crystallization treatment, and obtain a glass-ceramic intermediate with Na 2 SiO 3 as the main crystal phase, and the three-point bending strength The value is 161MPa, and the HV1 Vickers hardness value is 355, which has good machinability; followed by a second heat treatment at 820°C/1 hour to obtain a glass-ceramic with Na 2 Si 2 O 5 as the main crystal phase, The density is 2.4802g/cm 3 , the three-point bending strength is 390MPa, the HV1 Vickers hardness is 647, and the coefficient of thermal expansion is 11.7*10 -6 K -1 . Relevant tests refer to "GB 30367-2013 Dentistry_Ceramic Materials", and the mechanical properties meet the requirements of dental all-ceramic restorations.
本发明通过上述实施获得Li2O,Na2O共掺的齿科修复微晶玻璃。其显著的效果集中体现在优异的机械加工性能以及抗弯强度等。The present invention obtains Li 2 O and Na 2 O co-doped dental restoration glass-ceramics through the above implementation. Its remarkable effect is concentrated in excellent machinability and bending strength.
以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所做的均等变化与修饰,皆应属本发明的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the present invention.
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