CN107055457A - A kind of micro- half spherical top sensitive structure of vitreous silica - Google Patents
A kind of micro- half spherical top sensitive structure of vitreous silica Download PDFInfo
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 43
- 238000000465 moulding Methods 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 18
- 239000002184 metal Substances 0.000 claims description 18
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical group [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 229910052804 chromium Inorganic materials 0.000 claims description 11
- 239000011651 chromium Substances 0.000 claims description 11
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 11
- 229910052737 gold Inorganic materials 0.000 claims description 11
- 239000010931 gold Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 238000000227 grinding Methods 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 8
- 229920000642 polymer Polymers 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 238000011068 loading method Methods 0.000 claims 11
- 239000010410 layer Substances 0.000 claims 2
- 238000005260 corrosion Methods 0.000 claims 1
- 230000007797 corrosion Effects 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000010304 firing Methods 0.000 claims 1
- 238000007689 inspection Methods 0.000 claims 1
- 238000001259 photo etching Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 239000005350 fused silica glass Substances 0.000 abstract description 28
- 238000001514 detection method Methods 0.000 abstract description 26
- 230000035945 sensitivity Effects 0.000 abstract description 3
- 230000035939 shock Effects 0.000 abstract description 3
- 238000005259 measurement Methods 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 7
- 230000010354 integration Effects 0.000 description 5
- 239000007787 solid Substances 0.000 description 4
- 244000000626 Daucus carota Species 0.000 description 3
- 241001149900 Fusconaia subrotunda Species 0.000 description 3
- 235000005770 birds nest Nutrition 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 235000005765 wild carrot Nutrition 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000001465 metallisation Methods 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 238000004873 anchoring Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
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- B81C1/00—Manufacture or treatment of devices or systems in or on a substrate
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- B81C1/005—Bulk micromachining
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- G01C—MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY
- G01C19/00—Gyroscopes; Turn-sensitive devices using vibrating masses; Turn-sensitive devices without moving masses; Measuring angular rate using gyroscopic effects
- G01C19/56—Turn-sensitive devices using vibrating masses, e.g. vibratory angular rate sensors based on Coriolis forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B2201/00—Specific applications of microelectromechanical systems
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Abstract
本发明属于惯性测量技术领域,涉及一种微半球陀螺,具体涉及一种熔融石英微半球陀螺敏感结构;该结构包括半球型谐振子和底座;半球形谐振子包括半球壳体和中心支撑柱;中心支撑柱一端设置在半球壳体内弧面中心顶部,中心支撑柱支撑半球壳体倒扣在底座上方,半球壳体壳壁下沿与底座不接触;半球壳体内表面和其壳壁下沿以及中心支撑柱表面设置壳体电极;底座上表面均匀、分散设置多个离面驱动/检测电极以及与壳体电极相连的多个底座偏置电极;离面驱动/检测电极的设置位置与半球壳体壳壁下沿壳体电极相对应,并且离面驱动/检测电极与壳体电极之间存在间隙;本发明能量损失较低、角增益大、灵敏度高,同时具有较强的抗冲击振动能力。
The invention belongs to the technical field of inertial measurement, and relates to a micro-hemispherical gyroscope, in particular to a fused quartz micro-hemispherical gyroscope sensitive structure; the structure includes a hemispherical harmonic oscillator and a base; the hemispherical harmonic oscillator includes a hemispherical shell and a central support column; One end of the central support column is set on the top of the center of the inner arc surface of the hemispherical shell, the central support column supports the hemispherical shell upside down above the base, and the lower edge of the hemispherical shell wall does not contact the base; the inner surface of the hemispherical shell and the lower edge of the shell wall and The shell electrode is arranged on the surface of the central support column; the upper surface of the base is uniformly and dispersedly arranged with a plurality of off-plane driving/detection electrodes and a plurality of base bias electrodes connected with the shell electrodes; The bottom of the shell wall corresponds to the shell electrodes, and there is a gap between the out-of-plane drive/detection electrodes and the shell electrodes; the invention has low energy loss, large angular gain, high sensitivity, and has strong shock and vibration resistance .
Description
技术领域technical field
本发明属于惯性测量技术领域,涉及一种微半球陀螺,具体涉及一种熔融石英微半球陀螺敏感结构。The invention belongs to the technical field of inertial measurement and relates to a micro-hemispherical gyroscope, in particular to a sensitive structure of a fused quartz micro-hemispherical gyroscope.
背景技术Background technique
陀螺是一种用于敏感载体相对于惯性空间角运动的仪表,是惯性导航和制导系统的核心器件。Gyroscope is an instrument used for angular movement of sensitive carrier relative to inertial space, and is the core device of inertial navigation and guidance system.
微机电陀螺是以微电子和微机械工艺为基础制造的惯性仪表,相对传统机电陀螺、光学陀螺等具有体积重量功耗小、集成度高、抗恶劣环境、成本低等优点。MEMS gyroscope is an inertial instrument manufactured on the basis of microelectronics and micromechanical technology. Compared with traditional electromechanical gyroscopes and optical gyroscopes, it has the advantages of small volume, weight, power consumption, high integration, resistance to harsh environments, and low cost.
微半球陀螺是一种将传统半球陀螺微型化的新型微机电陀螺,其基于固体波动原理,具有全对称、高品质因子等特征,相对于音叉型、蝶型等微机电陀螺拥有更高的精度潜能,同时采用速率积分模式输出时,可获取更高的线性度和更大的动态范围。Micro-hemispherical gyroscope is a new type of micro-electromechanical gyroscope that miniaturizes the traditional hemispherical gyroscope. It is based on the principle of solid waves and has the characteristics of full symmetry and high quality factor. Compared with tuning fork and butterfly-type micro-electromechanical gyroscopes, it has higher precision. Potential, while using rate integration mode output, higher linearity and larger dynamic range can be obtained.
相比硅基微半球陀螺,熔融石英微半球陀螺因其谐振子材料的热弹阻尼更低,能够获得更高的品质因子,有利于提高机械增益,从而大幅提高陀螺精度;同时熔融石英谐振子可采用吹塑工艺成型,相对于硅基MEMS工艺,加工精度更高,振动壳体表面更光滑、损耗更小。Compared with silicon-based micro-hemispherical gyroscopes, fused silica micro-hemispherical gyroscopes can obtain higher quality factors due to their lower thermoelastic damping due to the material of the resonator, which is conducive to improving the mechanical gain, thereby greatly improving the accuracy of the gyroscope; at the same time, the fused silica resonator It can be formed by blow molding technology. Compared with silicon-based MEMS technology, the processing precision is higher, the surface of the vibration shell is smoother, and the loss is smaller.
常规的熔融石英微半球陀螺敏感结构主要有以下几种型式。Conventional fused silica micro-hemispherical gyro sensitive structures mainly include the following types.
图1所示为一种鸟巢型实体支撑谐振子结构,图2所示为一种鸟巢型空心支撑谐振子结构,图3所示为一种半球型边缘支撑谐振子结构,图4所示为一种半球型短支撑谐振子结构。Figure 1 shows a bird's nest solid support harmonic oscillator structure, Figure 2 shows a bird's nest hollow support harmonic oscillator structure, Figure 3 shows a hemispherical edge supported harmonic oscillator structure, Figure 4 shows A hemispherical short support harmonic oscillator structure.
上述谐振子结构主要存在以下问题:The above-mentioned harmonic oscillator structure mainly has the following problems:
1)图1和图2所示谐振子结构高度/半径比小、角增益偏低,同时结构整体刚度较低,抗冲击能力不足。1) The harmonic oscillator structure shown in Figure 1 and Figure 2 has a small height/radius ratio and a low angular gain. At the same time, the overall stiffness of the structure is low, and the impact resistance is insufficient.
2)图3和图4所示谐振子的锚接区域分别位于壳体四周边沿和壳体底部中心,均直接限制谐振子的振动,固定锚点的能量损失偏大。2) The anchoring areas of the harmonic oscillator shown in Figure 3 and Figure 4 are respectively located at the periphery of the shell and the center of the bottom of the shell, both of which directly limit the vibration of the harmonic oscillator, and the energy loss of fixing the anchor point is relatively large.
3)如图5所示,为实现谐振子运动的激励以及检测信号的提取,上述谐振子结构的驱动/检测电极43多呈圆周状均匀分布在谐振子外侧,电极的形貌为复杂的三维曲面,进而导致极板间隙误差及均匀性误差的控制难度较大。3) As shown in Figure 5, in order to realize the excitation of the harmonic oscillator motion and the extraction of detection signals, the drive/detection electrodes 43 of the above-mentioned harmonic oscillator structure are mostly distributed in a circular shape on the outside of the harmonic oscillator, and the shape of the electrodes is a complex three-dimensional The curved surface makes it difficult to control the plate gap error and uniformity error.
发明内容Contents of the invention
针对上述现有技术,本发明的目的在于提供一种熔融石英微半球陀螺敏感结构,解决现有技术中存在的径向驱动方式中电极间隙误差及均匀性误差难以控制的缺点,并降低了能量损失。In view of the above-mentioned prior art, the purpose of the present invention is to provide a sensitive structure of fused silica micro-hemispherical gyroscope, which solves the shortcomings of difficult control of the electrode gap error and uniformity error in the radial drive mode existing in the prior art, and reduces the energy consumption. loss.
为了达到上述目的,本发明采用以下技术方案。In order to achieve the above object, the present invention adopts the following technical solutions.
本发明的目的在于提供一种熔融石英微半球陀螺敏感结构,该结构包括;半球型谐振子和底座;The object of the present invention is to provide a sensitive structure of fused silica micro-hemispherical gyroscope, which structure comprises: a hemispherical resonator and a base;
半球形谐振子为轴对称结构,包括半球壳体和中心支撑柱;中心支撑柱一端设置在半球壳体内弧面中心顶部,中心支撑柱另一端设置在底座上,中心支撑柱支撑半球壳体倒扣在底座上方,半球壳体壳壁下沿与底座不接触;The hemispherical harmonic oscillator is an axisymmetric structure, including a hemispherical shell and a central support column; one end of the central support column is set on the top of the center of the inner arc of the hemispherical shell, the other end of the central support column is set on the base, and the central support column supports the hemispherical shell. Buckled above the base, the lower edge of the hemispherical shell does not touch the base;
半球壳体内表面和其壳壁下沿以及中心支撑柱表面设置壳体电极;Shell electrodes are arranged on the inner surface of the hemispherical shell, the lower edge of its shell wall, and the surface of the central support column;
底座上表面均匀、分散设置多个离面驱动/检测电极以及与壳体电极相连的多个底座偏置电极;A plurality of out-of-plane driving/detection electrodes and a plurality of base bias electrodes connected to the housing electrodes are uniformly and dispersedly arranged on the upper surface of the base;
离面驱动/检测电极的设置位置与半球壳体壳壁下沿壳体电极相对应,并且离面驱动/检测电极与壳体电极之间存在间隙。The setting positions of the out-of-plane driving/detection electrodes correspond to the shell electrodes along the lower edge of the shell wall of the hemispherical shell, and there is a gap between the out-of-plane drive/detection electrodes and the shell electrodes.
进一步,所述的半球型谐振子倒扣在底座上方,通过中心支撑柱与底座在锚点处键合连接。Further, the hemispherical resonator is upside down above the base, and bonded to the base at the anchor point through the central support column.
进一步,所述的底座偏置电极设置在两个相邻的离面驱动/检测电极之间;Further, the base bias electrode is arranged between two adjacent out-of-plane driving/detection electrodes;
所述离面驱动/检测电极的设置数量根据需要进行设置,设置数量为2的整数倍,并且设置数量不少于8个。The number of the out-of-plane driving/detection electrodes can be set according to needs, and the number of setting is an integer multiple of 2, and the number of setting is not less than 8.
进一步,所述半球型谐振子的半球壳体为半球型。Further, the hemispherical shell of the hemispherical resonator is hemispherical.
进一步,所述壳体电极、离面驱动/检测电极和底座偏置电极的材料为铬和金,铬层设置在半球型谐振子和底座表面,金层设置在铬层上。Further, the housing electrode, the out-of-plane driving/detection electrode and the base bias electrode are made of chromium and gold, the chromium layer is arranged on the surface of the hemispherical resonator and the base, and the gold layer is arranged on the chromium layer.
一种制造上述所述的一种熔融石英微半球陀螺敏感结构的工艺,该工艺包括以下步骤:A kind of technique of manufacturing above-mentioned a kind of fused silica micro hemispherical gyroscope sensitive structure, this technique comprises the following steps:
步骤一、模具准备;Step 1. Mold preparation;
模具包括上成型模具和下成型模具,模具材料为石墨;The mold includes an upper forming mold and a lower forming mold, and the mold material is graphite;
上成型模具加工有与半球壳体内弧面相匹配的型面,型面中央最高处低于四周凸边,型面中央加工有与中心支撑柱相匹配的通孔,型面底部四周边沿外延处加工有多个通孔;The upper forming mold is processed with a profile that matches the inner arc of the hemispherical shell. The highest point in the center of the profile is lower than the surrounding convex edges. The center of the profile is processed with a through hole that matches the central support column, and the peripheral edge of the bottom of the profile is processed. There are multiple through holes;
上成型模具设置在下成型模具上,上成型模具型面中央加工的通孔和型面底部四周边沿外延处加工的多个通孔,在下成型模具上对应位置也加工有相同的通孔;The upper molding die is set on the lower molding die, the through hole processed in the center of the upper molding die surface and the plurality of through holes processed in the peripheral extension of the bottom of the molding surface, and the same through holes are also processed in the corresponding position on the lower molding die;
中心支撑柱穿过上成型模具型面中央加工的通孔和下成型模具对应的通孔,且中心支撑柱穿出型面中央最高处,熔融石英基片设置在上成型模具的上表面;The central support column passes through the through hole processed in the center of the upper forming mold surface and the corresponding through hole of the lower forming mold, and the central support column passes through the highest point in the center of the forming surface, and the fused silica substrate is arranged on the upper surface of the upper forming mold;
步骤二、高温火焰成型;Step two, high temperature flame forming;
使用加热设备加热熔融石英基片上表面,温度不低于熔融石英的软化点温度;Use heating equipment to heat the upper surface of the fused silica substrate, and the temperature is not lower than the softening point temperature of the fused silica;
步骤三、分离;Step three, separation;
将步骤二成型后的谐振子结构与模具分离;separating the resonator structure formed in step 2 from the mould;
步骤四、释放;Step four, release;
通过聚合物将步骤三得到的谐振子固定在夹具中,采用研磨抛光方式进行结构释放;The harmonic oscillator obtained in step 3 is fixed in the fixture by polymer, and the structure is released by grinding and polishing;
步骤五、清洗;Step five, cleaning;
对研磨抛光后的半球形谐振子结构去除残留在结构中的聚合物;Remove the polymer remaining in the structure of the hemispherical harmonic oscillator structure after grinding and polishing;
步骤六、金属沉积;Step six, metal deposition;
采用镀膜工艺在研磨抛光后的半球形谐振子结构的内表面沉积导电层,导电层即为壳体电极;The conductive layer is deposited on the inner surface of the hemispherical resonator structure after grinding and polishing by the coating process, and the conductive layer is the shell electrode;
步骤七、金属锚点和底座电极的加工;Step 7. Processing of metal anchor points and base electrodes;
在底座上,采用光刻腐蚀以及引线图形化的方法加工金属锚点、离面驱动/检测电极和底座偏置电极;On the base, metal anchor points, out-of-plane drive/detection electrodes and base bias electrodes are processed by photolithographic etching and lead patterning;
步骤八、集成;Step eight, integration;
采用键合工艺,将半球型谐振子的中心支撑柱和底座上金属锚点进行集成,形成完整的熔融石英微半球陀螺敏感结构。Using the bonding process, the central support column of the hemispherical resonator and the metal anchor point on the base are integrated to form a complete fused silica micro hemispherical gyroscope sensitive structure.
进一步,步骤二所述的高温火焰成型步骤中,通过通孔调节熔融石英基片的上、下表面的压力差,控制成型速率、半球壳体的厚度参数,实现半球壳体的成型以及中心支撑柱与半球壳体的连接。Further, in the high-temperature flame forming step described in step 2, the pressure difference between the upper and lower surfaces of the fused silica substrate is adjusted through the through hole, and the molding rate and the thickness parameters of the hemispherical shell are controlled to realize the forming and central support of the hemispherical shell Connection of column to hemispherical shell.
进一步,所述壳体电极、离面驱动/检测电极和底座偏置电极的材料为铬和金,铬层先沉积在半球型谐振子和底座表面,金层再沉积在铬层上。Further, the materials of the casing electrode, the out-of-plane driving/detection electrode and the base bias electrode are chromium and gold, the chromium layer is first deposited on the surface of the hemispherical resonator and the base, and the gold layer is then deposited on the chromium layer.
进一步,步骤七所述的金属锚点和底座电极的加工步骤中,根据需要调整金属锚点与离面驱动/检测电极和底座偏置电极之间的高度差,实现对离面驱动/检测电极与壳体电极之间间隙的控制。Further, in the processing step of the metal anchor point and the base electrode described in step 7, adjust the height difference between the metal anchor point and the out-of-plane driving/detection electrode and the base bias electrode as required to realize the out-of-plane driving/detection electrode Control of the gap between the electrode and the housing.
进一步,所述半球型谐振子的半球壳体为半球型。Further, the hemispherical shell of the hemispherical resonator is hemispherical.
本发明实施例提供的技术方案带来的有益效果是:The beneficial effects brought by the technical solution provided by the embodiments of the present invention are:
1)本发明一种熔融石英微半球陀螺敏感结构的谐振子壳体为半球型,其高度/半径比近似等于1,角增益大、灵敏度高,同时具有较强的抗冲击振动能力。1) The resonator housing of the sensitive structure of the fused silica micro-hemispherical gyroscope of the present invention is hemispherical, its height/radius ratio is approximately equal to 1, the angular gain is large, the sensitivity is high, and it has strong shock and vibration resistance.
2)本发明一种熔融石英微半球陀螺敏感结构的谐振子中心采用长实体支撑柱结构,支撑杆长度刚度比较大,锚点位于长实体支撑柱远离壳体的一侧,尽可能减少对谐振子壳体运动的影响,能量损失较低。2) The center of the harmonic oscillator of a fused silica micro-hemispherical gyro sensitive structure of the present invention adopts a long solid support column structure, the length of the support rod is relatively large, and the anchor point is located on the side of the long solid support column away from the shell, so as to reduce the impact on the resonance as much as possible. The effect of subshell motion, energy loss is low.
3)本发明一种熔融石英微半球陀螺敏感结构采用边缘环布离面驱动检测的配置型式,相比外圆周分布的电极型式,电极间隙可通过MEMS平面工艺进行精确控制,克服了径向驱动方式中三维复杂形貌电极难以加工、电极间隙误差及均匀性误差难以控制的缺点。3) A fused silica micro-hemispherical gyro sensitive structure of the present invention adopts the configuration type of edge ring cloth out-of-plane drive detection. Compared with the electrode type distributed on the outer circumference, the electrode gap can be precisely controlled by MEMS planar technology, which overcomes the radial drive. In the method, the three-dimensional complex shape electrode is difficult to process, and the electrode gap error and uniformity error are difficult to control.
附图说明Description of drawings
图1是现有技术一种鸟巢型实体支撑谐振子结构截面图;Fig. 1 is a structural cross-sectional view of a bird's nest type solid support harmonic oscillator in the prior art;
图2是现有技术一种鸟巢型空心支撑谐振子结构截面图;Fig. 2 is a structural cross-sectional view of a bird's nest-shaped hollow-supported resonator in the prior art;
图3是现有技术一种半球型边缘支撑谐振子结构截面图;3 is a cross-sectional view of a hemispherical edge-supported resonator structure in the prior art;
图4是现有技术一种半球型短支撑谐振子结构截面图;Fig. 4 is a structural cross-sectional view of a hemispherical short-support harmonic oscillator in the prior art;
图5是现有技术一种外圆周分布的谐振子驱动/检测电极示意图;Fig. 5 is a schematic diagram of a resonator drive/detection electrode distributed on the outer circumference of the prior art;
图6是本发明对应的一种熔融石英微半球陀螺敏感结构截面图;Fig. 6 is a sectional view of a sensitive structure of a fused silica microhemispherical gyroscope corresponding to the present invention;
图7是本发明对应的一种熔融石英微半球陀螺敏感结构三维示意图;Fig. 7 is a three-dimensional schematic diagram of a fused silica microhemispherical gyroscope sensitive structure corresponding to the present invention;
图8是本发明对应的一种熔融石英微半球陀螺敏感结构三维示意图;Fig. 8 is a three-dimensional schematic diagram of a fused silica microhemispherical gyroscope sensitive structure corresponding to the present invention;
图9是本发明对应的一种边缘环布的谐振子驱动/检测电极示意图;Fig. 9 is a schematic diagram of a resonator drive/detection electrode with an edge ring cloth corresponding to the present invention;
图10是本发明对应的敏感结构制备中的模具准备剖面示意图;Fig. 10 is a schematic diagram of a mold preparation section in the preparation of a sensitive structure corresponding to the present invention;
图11是本发明对应的敏感结制备中的高温火焰成型剖面示意图;Fig. 11 is a schematic cross-sectional view of high-temperature flame forming in the preparation of a sensitive junction corresponding to the present invention;
图12是本发明对应的敏感结制备中的谐振子与模具分离剖面示意图;Fig. 12 is a schematic diagram of a separation section of a resonator and a mold in the preparation of a sensitive junction corresponding to the present invention;
图13是本发明对应的敏感结制备中的谐振子释放剖面示意图;Fig. 13 is a schematic diagram of the harmonic oscillator release section in the preparation of the corresponding sensitive junction of the present invention;
图14是本发明对应的敏感结制备中的谐振子清洗后的剖面示意图;Fig. 14 is a schematic cross-sectional view of the harmonic oscillator in the preparation of the sensitive junction corresponding to the present invention after cleaning;
图15是本发明对应的敏感结制备中的谐振子表面电极的剖面示意图;Fig. 15 is a schematic cross-sectional view of a resonator surface electrode in the preparation of a sensitive junction corresponding to the present invention;
图16是本发明对应的敏感结制备中的底座加工的剖面示意图;Fig. 16 is a schematic cross-sectional view of base processing in the preparation of a sensitive junction corresponding to the present invention;
图17是本发明对应的敏感结制备中的谐振子与底座集成的剖面示意图;Fig. 17 is a schematic cross-sectional view of the integration of the resonator and the base in the preparation of the corresponding sensitive junction of the present invention;
图中:11-鸟巢型实体支撑谐振子,12-锚点,21-鸟巢型空心支撑谐振子,22-锚点,31-半球型边缘支撑谐振子,32-锚点,41-半球型短支撑谐振子,42-锚点,43-外圆周驱动/检测电极,51-半球型谐振子,511-半球壳体,512-中心支撑柱,513-壳体电极,52-金属锚点,53-底座,531-离面驱动/检测电极,532-底座偏置电极,54-熔融石英基片,61-上成型模具,62-下成型模具,63-通孔,71-夹具,72-聚合物。In the figure: 11-Bird's nest solid support resonator, 12-Anchor point, 21-Bird's nest hollow support resonator, 22-Anchor point, 31-Hemispherical edge support resonator, 32-Anchor point, 41-Hemispherical short Support resonator, 42-anchor point, 43-outer circumference drive/detection electrode, 51-hemispherical resonator, 511-hemispherical shell, 512-central support column, 513-shell electrode, 52-metal anchor point, 53 -base, 531-off-plane drive/detection electrode, 532-base bias electrode, 54-fused silica substrate, 61-upper molding die, 62-lower molding die, 63-through hole, 71-fixture, 72-polymerization things.
具体实施方式detailed description
下面结合具体实施方式对本发明一种熔融石英微半球陀螺敏感结构作详细说明。The sensitive structure of a fused silica micro-hemispherical gyroscope of the present invention will be described in detail below in combination with specific embodiments.
如图6至图8所示,本发明一种熔融石英微半球陀螺敏感结构,包括;半球型谐振子51和底座53;半球型谐振子51设置在底座53上;As shown in Fig. 6 to Fig. 8, a fused silica micro-hemispherical gyroscope sensitive structure of the present invention includes: a hemispherical resonator 51 and a base 53; the hemispherical resonator 51 is arranged on the base 53;
半球形谐振子51为轴对称结构,包括半球壳体511和中心支撑柱512;中心支撑柱512一端设置在半球壳体511内弧面中心顶部,中心支撑柱512另一端设置在底座53上,中心支撑柱512支撑半球壳体511倒扣(内弧面开口向下)在底座53上方,半球壳体511壳壁下沿与底座53不接触;The hemispherical resonator 51 is an axisymmetric structure, including a hemispherical shell 511 and a central support column 512; one end of the central support column 512 is set on the top of the inner arc surface of the hemispherical shell 511, and the other end of the central support column 512 is set on the base 53. The central support column 512 supports the hemispherical shell 511 upside down (the opening of the inner arc surface is downward) above the base 53, and the lower edge of the shell wall of the hemispherical shell 511 does not contact the base 53;
半球壳体511内表面和其壳壁下沿以及中心支撑柱512表面均匀镀覆一层导电性金属,该层导电性金属构成壳体电极513;The inner surface of the hemispherical shell 511, the lower edge of its shell wall and the surface of the central support column 512 are uniformly plated with a layer of conductive metal, and this layer of conductive metal constitutes the shell electrode 513;
半球型谐振子51倒扣在底座53上方,通过中心支撑柱512与底座在锚点52处实现连接;The hemispherical resonator 51 is buckled upside down above the base 53, and is connected to the base at the anchor point 52 through the central support column 512;
底座53上表面均匀、分散设置多个离面驱动/检测电极531以及与壳体电极513相连的多个底座偏置电极532;On the upper surface of the base 53, a plurality of out-of-plane driving/detection electrodes 531 and a plurality of base bias electrodes 532 connected to the housing electrode 513 are uniformly and dispersedly arranged;
底座偏置电极532一般设置在两个相邻的离面驱动/检测电极531之间;The base bias electrode 532 is generally arranged between two adjacent out-of-plane drive/detection electrodes 531;
离面驱动/检测电极531的设置位置与半球壳体511壳壁下沿壳体电极513相对应,并且离面驱动/检测电极531与壳体电极513之间存在间隙,间隙在各个方向上保持均匀性和一致性,离面驱动/检测电极531的设置数量可根据需要进行设置,设置数量为2的整数倍,并且设置数量不少于8个。The setting position of the out-of-plane drive/detection electrode 531 corresponds to the shell electrode 513 on the lower edge of the shell wall of the hemispherical shell 511, and there is a gap between the out-of-plane drive/detection electrode 531 and the shell electrode 513, and the gap is maintained in all directions. Uniformity and consistency, the number of out-of-plane driving/detection electrodes 531 can be set according to needs, the number of setting is an integer multiple of 2, and the number of setting is not less than 8.
优选半球型谐振子51的半球壳体511为半球型,其高度/半径比近似等于1,角增益大、灵敏度高,同时具有较强的抗冲击振动能力;半球型谐振子51中心采用长实体支撑柱结构,支撑杆长度刚度比较大,锚点位于长实体支撑柱远离壳体的一侧,尽可能减少对谐振子壳体运动的影响,能量损失较低。Preferably, the hemispherical housing 511 of the hemispherical resonator 51 is hemispherical, its height/radius ratio is approximately equal to 1, the angular gain is large, the sensitivity is high, and it has strong shock and vibration resistance; the center of the hemispherical resonator 51 adopts a long body The support column structure has a relatively large length and stiffness of the support rod, and the anchor point is located on the side of the long solid support column away from the shell, so as to minimize the impact on the movement of the harmonic oscillator shell, and the energy loss is low.
此外,如图9所示,将外圆周分布的电极改为边缘环布离面驱动检测的配置型式,电极间隙可通过MEMS平面工艺进行精确控制,克服了径向驱动方式中三维复杂形貌电极难以加工、电极间隙误差及均匀性误差难以控制的缺点。In addition, as shown in Figure 9, the electrodes distributed on the outer circumference are changed to the configuration type of edge ring cloth out-of-plane drive detection, and the electrode gap can be precisely controlled by MEMS planar technology, which overcomes the three-dimensional complex shape electrodes in the radial drive mode. The shortcomings of difficult processing, electrode gap error and uniformity error are difficult to control.
本发明还包括一种制造上述熔融石英微半球陀螺敏感结构的制造工艺,该工艺包括以下步骤:The present invention also includes a manufacturing process for manufacturing the above-mentioned fused silica microhemispherical gyroscope sensitive structure, the process includes the following steps:
步骤一、模具准备;Step 1. Mold preparation;
如图10所示,模具包括上成型模具61和下成型模具62,用于半球壳体的成型,模具材料优选为石墨;As shown in Figure 10, the mold includes an upper molding die 61 and a lower molding die 62 for molding of the hemispherical shell, and the mold material is preferably graphite;
上成型模具61加工有与半球壳体511内弧面相匹配的型面,型面中央最高处低于四周凸边,型面中央加工有与中心支撑柱512相匹配的通孔,型面底部四周边沿外延处加工有多个通孔63;The upper molding die 61 is processed with a profile matching the inner arc of the hemispherical shell 511, the highest point in the center of the profile is lower than the surrounding convex edges, the center of the profile is processed with a through hole matching the central support column 512, and the bottom of the profile is surrounded by A plurality of through holes 63 are processed at the edge extension;
上成型模具61设置在下成型模具62上,上成型模具61型面中央加工的通孔和型面底部四周边沿外延处加工的多个通孔63,在下成型模具62上对应位置也加工有相同的通孔;The upper molding die 61 is arranged on the lower molding die 62. The through hole 63 processed in the center of the upper molding die 61 and the plurality of through holes 63 processed in the peripheral extension of the bottom of the molding face are also processed at the corresponding position on the lower molding die 62. through hole;
中心支撑柱512穿过上成型模具61型面中央加工的通孔和下成型模具62对应的通孔,且中心支撑柱512穿出型面中央最高处,熔融石英基片54设置在上成型模具61的上表面;The central support column 512 passes through the through hole processed in the center of the upper forming mold 61 and the corresponding through hole of the lower forming mold 62, and the central support column 512 passes through the highest point in the center of the forming surface, and the fused silica substrate 54 is arranged on the upper forming mold the upper surface of 61;
步骤二、高温火焰成型;Step two, high temperature flame molding;
如图11所示,使用喷灯等加热设备加热熔融石英基片54上表面,温度不低于熔融石英的软化点温度(1585℃),为了更好的控制成型速率、半球壳体511的厚度等参数,可通过通孔63调节熔融石英基片54的上、下表面的压力差,实现半球壳体511的成型以及中心支撑柱512与半球壳体511的连接;As shown in Figure 11, use a heating device such as a blowtorch to heat the upper surface of the fused silica substrate 54, and the temperature is not lower than the softening point temperature (1585° C.) of the fused silica. In order to better control the molding rate, the thickness of the hemispherical shell 511, etc. Parameters, the pressure difference between the upper and lower surfaces of the fused silica substrate 54 can be adjusted through the through hole 63 to realize the molding of the hemispherical shell 511 and the connection between the central support column 512 and the hemispherical shell 511;
步骤三、分离;Step three, separation;
如图12所示,将基本成型后的谐振子结构与模具分离;As shown in Figure 12, the basically formed harmonic oscillator structure is separated from the mold;
步骤四、释放;Step four, release;
如图13所示,通过聚合物72将基本成型后的谐振子固定在夹具71中,采用研磨抛光方式进行结构释放;使用聚合物72可减小抛光过程中基本成型后的谐振子结构的变形,同时结合研磨抛光方式使得中心支撑柱512与半球壳体511下端面的一致性和平整度;As shown in Figure 13, the basically formed resonator is fixed in the fixture 71 by polymer 72, and the structure is released by grinding and polishing; the use of polymer 72 can reduce the deformation of the basically formed resonator structure during the polishing process , combined with the grinding and polishing method to make the consistency and flatness of the central support column 512 and the lower end surface of the hemispherical shell 511;
步骤五、清洗;Step five, cleaning;
如图14所示,对研磨抛光后的半球形谐振子51结构去除残留在结构中的聚合物72;As shown in FIG. 14 , the polymer 72 remaining in the structure is removed from the polished hemispherical resonator 51 structure;
步骤六、金属沉积;Step six, metal deposition;
如15所示,采用镀膜工艺在研磨抛光后的半球形谐振子51结构的内表面沉积导电层,导电层为导电性较好的金属材料,该导电层即为壳体电极513;As shown in 15, a conductive layer is deposited on the inner surface of the ground and polished hemispherical resonator 51 structure by using a coating process. The conductive layer is a metal material with good conductivity, and the conductive layer is the shell electrode 513;
导电层的材料优选为铬/金,优选铬和金这两种材料先后分别沉积在半球形谐振子51结构的内表面,即保证导电性能,又实现导电层与壳体表面的结合性、致密性;The material of the conductive layer is preferably chromium/gold, preferably the two materials of chromium and gold are respectively deposited on the inner surface of the hemispherical resonator 51 structure, which not only ensures the conductivity, but also realizes the bonding and compactness of the conductive layer and the surface of the shell. sex;
步骤七、金属锚点和底座电极的加工;Step 7. Processing of metal anchor points and base electrodes;
如图16所示,在底座53上,采用光刻腐蚀以及引线图形化等方法加工金属锚点52和底座电极(包括离面驱动/检测电极531和底座偏置电极532),锚点52和底座电极的材料优选为铬/金;As shown in FIG. 16, on the base 53, the metal anchor point 52 and the base electrode (including the off-plane driving/detection electrode 531 and the base bias electrode 532) are processed by photolithographic etching and lead patterning, and the anchor point 52 and the base bias electrode 532 are processed. The material of the base electrode is preferably chromium/gold;
可根据需要调整金属锚点52和底座电极之间的高度差,进而实现对极板间隙的精确控制;The height difference between the metal anchor point 52 and the base electrode can be adjusted according to needs, thereby realizing precise control of the plate gap;
步骤八、集成;Step eight, integration;
如图17所示,采用键合工艺,将半球型谐振子51的中心支撑柱512和底座53上金属锚点52进行集成,形成完整的敏感结构。As shown in FIG. 17 , the central support column 512 of the hemispherical resonator 51 and the metal anchor point 52 on the base 53 are integrated by a bonding process to form a complete sensitive structure.
以上详细描述了一种熔融石英微半球陀螺敏感结构及其制造工艺,在不脱离本发明的实质范围内,可以对本发明做一定的变形或修改,其结构特征也不限于实例中所公开的内容。The above has described in detail a sensitive structure of a fused silica microhemispherical gyroscope and its manufacturing process. Without departing from the essential scope of the present invention, certain deformations or modifications can be made to the present invention, and its structural features are not limited to the content disclosed in the examples. .
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