CN107045103B - Device and method for testing service life of power battery of electric automobile - Google Patents
Device and method for testing service life of power battery of electric automobile Download PDFInfo
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Abstract
本发明公开了一种电动汽车动力电池寿命测试装置和方法。其是利用振动台对被测试电动汽车动力电池施加模拟道路行驶时的振动,并利用恒温恒湿室模拟一年四季的温湿度,进而利用充放电设备对被测试电动汽车动力电池进行充放电,模拟道路行驶电流并采集相关数据,记录并推导出所述电池信息,确定被测试的所述电动汽车动力电池的寿命。本发明综合考虑了四季温湿度的变化、充放电工况和充放电深度及振动工况等综合因素,囊括了电动汽车动力电池的各种运行状态,同时,利用材料在极限范围内失效机理不变的特性,拟合了老化外推公式,推导出相应的寿命,因而是比较精确的寿命评估试验模型。其截取了寿命衰退过程中部分阶段,因而大大缩短了试验时间。
The invention discloses an electric vehicle power battery life testing device and method. It uses the vibration table to apply the vibration of the tested electric vehicle power battery to simulate road driving, and uses the constant temperature and humidity chamber to simulate the temperature and humidity throughout the year, and then uses the charging and discharging equipment to charge and discharge the tested electric vehicle power battery. Simulate road running current and collect relevant data, record and derive the battery information, and determine the life of the tested electric vehicle power battery. The invention comprehensively considers comprehensive factors such as changes in temperature and humidity in four seasons, charging and discharging conditions, charging and discharging depth, and vibration conditions, and includes various operating states of electric vehicle power batteries. The aging extrapolation formula is fitted, and the corresponding life is deduced, so it is a more accurate life evaluation test model. It intercepts some stages in the life decline process, thus greatly shortening the test time.
Description
技术领域technical field
本发明涉及电动汽车动力电池测试领域,特别涉及一种电动汽车动力电池寿命测试装置和方法。The invention relates to the field of electric vehicle power battery testing, in particular to an electric vehicle power battery life testing device and method.
背景技术Background technique
动力电池作为电动汽车的核心部件,其寿命的测试和评估无论对于研发和应用都是十分必要和重要的。如果得知动力电池的使用寿命,预知失效时间,研发部门可以据此设计或修改产品,生产企业可以把握产品质量和使用周期,从而为成本计算和故障修复提供依据。而如果应用道路试验来进行寿命测试,虽然比较接近实际工况,但是时间周期很长,成本高,并不太适应当前工程发展的需要。因此,电动汽车动力电池包寿命要预先估计其寿命模型再进行加速试验获得。As the core component of electric vehicles, the life test and evaluation of power battery is very necessary and important for R&D and application. If the service life of the power battery is known and the failure time is predicted, the R&D department can design or modify the product accordingly, and the manufacturer can grasp the product quality and service cycle, thereby providing a basis for cost calculation and fault repair. However, if the road test is used for the life test, although it is closer to the actual working conditions, the time period is very long and the cost is high, and it is not suitable for the needs of current engineering development. Therefore, the life of electric vehicle power battery pack should be estimated in advance and then obtained by accelerated test.
从当前对动力电池加速寿命模型的研究来看,主要存在以下问题。From the current research on the accelerated life model of power batteries, there are mainly the following problems.
问题一,只考虑了某一个或少数应力的加速模型,但多个应力之间未考虑相互作用产生的影响因素,难以真实表现电动汽车动力电池的实际复杂工况。The first problem is that the acceleration model only considers one or a few stresses, but the influencing factors caused by the interaction between multiple stresses are not considered, so it is difficult to truly represent the actual complex working conditions of the electric vehicle power battery.
例如,只考虑充放电电流工况的线性拟合模型:For example, consider only a linear fit model for charge and discharge current conditions:
y=kx+by=kx+b
其中,k和b为试验待测常数,x为循环次数,y为待测容量,该模型中的工况只考虑了充放电电流。Among them, k and b are the constants to be measured in the test, x is the number of cycles, and y is the capacity to be measured. The working conditions in this model only consider the charging and discharging current.
再如,考虑温度和电应力的寿命模型:As another example, consider the life model of temperature and electrical stress:
L=exp[A(E)+B(E)/T]L=exp[A(E)+B(E)/T]
其中in
A(E)=A1+A2EA(E)=A 1 +A 2 E
B(E)=B1+B2EB(E)=B 1 +B 2 E
其中,T为绝对温度,E为电应力,A1、A2、B1、B2为常数,均由试验数据获得,因为当电应力在某个水平之下时,动力电池的寿命与此电应力的相关性较小,因此这个模型也不能全面反映动力电池的寿命与各应力之间的关系。Among them, T is the absolute temperature, E is the electrical stress, A 1 , A 2 , B 1 , and B 2 are constants, all obtained from the experimental data, because when the electrical stress is below a certain level, the life of the power battery is similar to this The correlation of electrical stress is small, so this model cannot fully reflect the relationship between the life of the power battery and the various stresses.
问题二,考虑相互影响的多应力加速模型,其求解复杂,假设太多,预测的真实性还有待于进一步验证。The second problem is that the multi-stress acceleration model considering mutual influence is complicated to solve and has too many assumptions. The authenticity of the prediction needs to be further verified.
例如,考虑多种应力的PH模型:For example, consider a pH model for multiple stresses:
其中,λ0(t)为与时间相关的基本失效函数,为只与各种应力相关而与时间无关的正函数,其中为行向量, 为列向量,m为与时间独立的应力变量个数。从中可以看出,求解该模型变得相当复杂,且参数更多。where λ 0 (t) is the time-dependent basic failure function, is a positive function related only to various stresses and independent of time, where is a row vector, is a column vector, m is the number of time-independent stress variables. As can be seen, solving the model becomes quite complex and has more parameters.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种电动汽车动力电池寿命测试装置和方法,在同时考虑多种因素的情况下,简单并快速地测得电动汽车动力电池的寿命。The purpose of the present invention is to provide an electric vehicle power battery life testing device and method, which can simply and quickly measure the life of an electric vehicle power battery under the condition of considering multiple factors at the same time.
本发明提供了一种电动汽车动力电池寿命测试装置,包括:The invention provides an electric vehicle power battery life test device, comprising:
振动台,被测试的电动汽车动力电池固定安装于所述振动台,所述振动台可按照设定频率、加速度和位移进行振动;A vibration table, the electric vehicle power battery to be tested is fixedly installed on the vibration table, and the vibration table can vibrate according to the set frequency, acceleration and displacement;
恒温恒湿室,所述振动台连同固定安装于其上的电动汽车动力电池共同置于所述恒温恒湿室内,所述恒温恒湿室可按照设定温度和湿度提供恒温恒湿环境;a constant temperature and humidity chamber, wherein the vibrating table and the electric vehicle power battery fixedly mounted thereon are placed together in the constant temperature and humidity chamber, and the constant temperature and humidity chamber can provide a constant temperature and humidity environment according to the set temperature and humidity;
充放电设备,所述充放电设备位于所述恒温恒湿室外,并电连接于被测试的所述电动汽车动力电池,以对所述电动汽车动力电池进行充放电并记录所述电动汽车动力电池的电压、电流和温度;以及,A charging and discharging device, the charging and discharging device is located outside the constant temperature and humidity room and is electrically connected to the electric vehicle power battery to be tested, so as to charge and discharge the electric vehicle power battery and record the electric vehicle power battery voltage, current and temperature; and,
控制电脑,所述控制电脑位于所述恒温恒湿室外并电连接于所述振动台和充放电设备,以控制所述振动台按照所设定的频率、加速度和位移进行振动,控制所述充放电设备对所述电动汽车动力电池进行充放电和电池信息采集,并根据所采集的电池信息测算被测试的电动汽车动力电池(2)的预估寿命里程。A control computer, which is located outside the constant temperature and humidity room and is electrically connected to the vibrating table and the charging and discharging equipment, so as to control the vibrating table to vibrate according to the set frequency, acceleration and displacement, and control the charging and discharging equipment. The discharge device charges and discharges the electric vehicle power battery and collects battery information, and calculates the estimated life mileage of the tested electric vehicle power battery (2) according to the collected battery information.
进一步,所述充放电设备通过主电缆连接于所述电动汽车动力电池,以对所述电动汽车动力电池进行充放电;并且,Further, the charging and discharging device is connected to the electric vehicle power battery through a main cable, so as to charge and discharge the electric vehicle power battery; and,
所述充放电设备通过电压采集线、电流采集线和温度采集线连接于所述电动汽车动力电池,以采集所述电动汽车动力电池的电压、电流和温度信息。The charging and discharging device is connected to the electric vehicle power battery through a voltage collection line, a current collection line and a temperature collection line, so as to collect voltage, current and temperature information of the electric vehicle power battery.
进一步,所述电池信息包括所述电动汽车动力电池的电压、电流和温度信息。Further, the battery information includes voltage, current and temperature information of the electric vehicle power battery.
进一步,所述控制电脑通过数据线连接于所述充放电设备,以通过所述数据线获取所述电池信息,并利用所述电池信息确定被测试的所述电动汽车动力电池的寿命。Further, the control computer is connected to the charging and discharging device through a data cable, so as to obtain the battery information through the data cable, and use the battery information to determine the life of the tested electric vehicle power battery.
本发明还提供了一种电动汽车动力电池寿命测试方法,所述电动汽车动力电池寿命测试方法采用如上任一项所述的电动汽车动力电池寿命测试装置,所述方法包括:The present invention also provides a life test method for an electric vehicle power battery. The electric vehicle power battery life test method adopts the electric vehicle power battery life test device described in any one of the above, and the method includes:
分别设定第一环境条件、第二环境条件、第三环境条件和第四环境条件;respectively setting the first environmental condition, the second environmental condition, the third environmental condition and the fourth environmental condition;
利用振动台模拟汽车行驶时的振动;Use the vibration table to simulate the vibration of the car while driving;
在所述振动台振动的同时,对被测试的电动汽车动力电池依次在第一环境条件、第二环境条件、第三环境条件和第四环境条件下进行第一充放电循环操作,并获取第一充放电循环操作中的被测试的电动汽车动力电池的放电容量随时间变化的第一趋势公式,以及被测试的电动汽车动力电池的最大单体电压差随时间变化的第二趋势公式;While the vibrating table vibrates, a first charge-discharge cycle operation is performed on the tested electric vehicle power battery under the first environmental condition, the second environmental condition, the third environmental condition and the fourth environmental condition in sequence, and the first charge-discharge cycle is obtained. A first trend formula for the change of the discharge capacity of the tested electric vehicle power battery with time in a charge-discharge cycle operation, and a second trend formula for the change of the maximum cell voltage difference of the tested electric vehicle power battery with time;
利用所述第一趋势公式和第二趋势公式迭代计算被测试的电动汽车动力电池依次在第一环境条件、第二环境条件、第三环境条件和第四环境条件下进行的随后的充放电循环的被测试的电动汽车动力电池的放电容量以及被测试的电动汽车动力电池的最大单体电压差;Use the first trend formula and the second trend formula to iteratively calculate the subsequent charging and discharging cycles of the tested electric vehicle power battery under the first environmental condition, the second environmental condition, the third environmental condition and the fourth environmental condition in sequence The discharge capacity of the tested electric vehicle power battery and the maximum cell voltage difference of the tested electric vehicle power battery;
当迭代计算出的放电容量达到预设的放电容量阈值,或者当迭代计算出的最大单体电压差达到预设的电压差阈值时,停止迭代计算;When the iteratively calculated discharge capacity reaches the preset discharge capacity threshold, or when the iteratively calculated maximum cell voltage difference reaches the preset voltage difference threshold, stop the iterative calculation;
将停止迭代计算时,已经历的所有循环的时间的累加作为被测试的电动汽车动力电池的预估寿命,将被测试的电动汽车动力电池的预估寿命内所述振动台的振动谱线对应的汽车行驶里程作为被测试的电动汽车动力电池的预估寿命里程。When the iterative calculation is stopped, the accumulated time of all the cycles that have been experienced is used as the estimated life of the tested electric vehicle power battery, and the vibration spectrum line of the vibration table within the estimated life of the tested electric vehicle power battery corresponds to The mileage of the vehicle is used as the estimated life mileage of the tested electric vehicle power battery.
进一步,对被测试的电动汽车动力电池依次在第一环境条件、第二环境条件、第三环境条件和第四环境条件下进行第一充放电循环操作,并获取第一充放电循环操作中的被测试的电动汽车动力电池的放电容量随时间变化的第一趋势公式,以及被测试的电动汽车动力电池的最大单体电压差随时间变化的第二趋势公式,包括:Further, a first charge-discharge cycle operation is performed on the tested electric vehicle power battery under the first environment condition, the second environment condition, the third environment condition and the fourth environment condition in sequence, and the first charge-discharge cycle operation is obtained. The first trend formula of the tested electric vehicle power battery's discharge capacity with time, and the second trend formula of the tested electric vehicle power battery's maximum cell voltage difference with time, including:
执行第一充放电循环LOOP1过程:Execute the first charge-discharge cycle LOOP1 process:
在第一环境条件下,执行以下步骤a至步骤c的过程:Under the first environmental condition, the following steps a to c are performed:
步骤a、在所述振动台并不震动的状态下,开启所述充放电设备,以Ic电流对被测试的电动汽车动力电池充电至最大SOC;Step a, in the state that the vibration table does not vibrate, turn on the charging and discharging equipment, and charge the tested electric vehicle power battery to the maximum SOC with Ic current;
步骤b、开启所述振动台,使得所述振动台按照汽车行驶时的动力电池振动谱线对被测试的电动汽车动力电池施加振动,同时利用所述充放电设备对所述电动汽车动力电池进行放电,当动力电池的电量放完时,在所述振动台并不震动的状态下,以Ic电流对被测试的电动汽车动力电池充电至最大SOC;Step b, turning on the vibrating table, so that the vibrating table applies vibration to the electric vehicle power battery under test according to the power battery vibration spectrum line when the vehicle is running, and simultaneously uses the charging and discharging equipment to conduct the electric vehicle power battery. Discharge, when the power of the power battery is discharged, in the state that the vibration table does not vibrate, the tested electric vehicle power battery is charged to the maximum SOC with Ic current;
步骤c、重复上述步骤b的放电充电过程,并采集上述步骤b的放电充电过程中的被测试的电动汽车动力电池的电压、电流,计算被测试的电动汽车动力电池每次放完电时的放电容量值Q11i和被测试的电动汽车动力电池中的单体电池的最大电压差值ΔU11i,并记录总时间t,其中,i表示放电的次数;Step c, repeat the discharging and charging process of the above-mentioned step b, and collect the voltage and current of the electric vehicle power battery under test during the discharging and charging process of the above-mentioned step b, and calculate the voltage and current of the electric vehicle power battery under test every time the electric vehicle power battery is discharged. The discharge capacity value Q 11i and the maximum voltage difference ΔU 11i of the single cell in the tested electric vehicle power battery, and record the total time t, where i represents the number of discharges;
在所述第一环境条件下,当计算获得的放电容量Q11i出现下降趋势时,在第二环境条件下,执行上述步骤b和步骤c的过程,其中,在第二环境条件下执行上述步骤b和步骤c的过程,与在第一环境条件下执行上述步骤b和步骤c的过程的时长相同;Under the first environmental condition, when the calculated discharge capacity Q 11i has a downward trend, under the second environmental condition, the processes of the above steps b and c are performed, wherein the above steps are performed under the second environmental condition The process of b and step c is the same as the duration of the process of performing the above-mentioned steps b and step c under the first environmental condition;
在所述第二环境条件下执行上述步骤b和步骤c的过程结束后,在第三环境条件下,执行上述步骤b和步骤c的过程,其中,在第三环境条件下执行上述步骤b和步骤c的过程,与在第一环境条件下执行上述步骤b和步骤c的过程的时长相同;After the process of performing the above-mentioned steps b and c under the second environmental condition is completed, the above-mentioned process of the above-mentioned steps b and the step c is performed under the third environmental condition, wherein the above-mentioned steps b and the above-mentioned steps are performed under the third environmental condition. The process of step c is the same as the duration of the process of performing the above-mentioned steps b and step c under the first environmental condition;
在所述第三环境条件下执行上述步骤b和步骤c的过程结束后,在第四环境条件下,继续执行上述步骤b和步骤c的过程,其中,在第四环境条件下执行上述步骤b和步骤c的过程,与在第一环境条件下执行上述步骤b和步骤c的过程的时长相同;After the process of performing the above step b and step c under the third environmental condition is completed, the process of the above step b and step c is continued to be performed under the fourth environmental condition, wherein the above step b is performed under the fourth environmental condition and the process of step c, the same duration as the process of performing the above-mentioned steps b and step c under the first environmental condition;
分别拟合第一环境条件阶段、第二环境条件阶段、第三环境条件阶段、第四环境条件阶段的近似公式Qa1=fa1(t)和ΔUa1=φa1(t)、Qa2=fa2(t)和ΔUa2=φAA(t)、Qa3=f13(t)和ΔUa3=φa3(t)、Qa4=f14(t)和ΔUa4=φa4(t),其中,Qa1为第一环境条件下的被测试的电动汽车动力电池的放电容量随时间变化的值,ΔUa1为第一环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa2为第二环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa2为第二环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa3为第三环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa3为第三环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa4为第四环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa4为第四环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,t为放电时间;Approximate formulas Q a1 =f a1 (t) and ΔU a1 =φ a1 (t), Q a2 = f a2 (t) and ΔU a2 =φ AA (t), Q a3 =f 13 (t) and ΔU a3 =φ a3 (t), Q a4 =f 14 (t) and ΔU a4 =φ a4 (t) , where Q a1 is the time-varying value of the discharge capacity of the tested electric vehicle power battery under the first environmental condition, and ΔU a1 is the maximum cell voltage difference of the tested electric vehicle power battery under the first environmental condition The value of the change with time t, Q a2 is the value of the discharge capacity of the tested electric vehicle power battery with time t under the second environmental condition, ΔU a2 is the tested electric vehicle power battery under the second environmental condition. The value of the maximum cell voltage difference with time t, Q a3 is the value of the discharge capacity of the tested electric vehicle power battery with time t under the third environmental condition, ΔU a3 is the tested value under the third environmental condition The value of the maximum cell voltage difference of the electric vehicle power battery changing with time t, Q a4 is the value of the discharge capacity of the tested electric vehicle power battery changing with time t under the fourth environmental condition, ΔU a4 is the fourth environmental condition The value of the maximum cell voltage difference of the tested electric vehicle power battery changing with time t, t is the discharge time;
结束第一充放电循环LOOP1过程。End the first charge-discharge cycle LOOP1 process.
进一步,利用所述第一趋势公式和第二趋势公式迭代计算被测试的电动汽车动力电池依次在第一环境条件、第二环境条件、第三环境条件和第四环境条件下进行的随后的充放电循环的被测试的电动汽车动力电池的放电容量以及被测试的电动汽车动力电池的最大单体电压差,包括:Further, using the first trend formula and the second trend formula to iteratively calculate the subsequent charging of the tested electric vehicle power battery under the first environmental condition, the second environmental condition, the third environmental condition and the fourth environmental condition in sequence. The discharge capacity of the tested electric vehicle power battery for the discharge cycle and the maximum cell voltage difference of the tested electric vehicle power battery, including:
将第一充放电循环LOOP1中,第四环境条件阶段的最后一个完整的放电容量值Q14n和最大单体电压差值ΔU14n的值,作为第二充放电循环LOOP2的第一环境条件阶段的第一次放电容量值Q211和第一次被测试的电动汽车动力电池中的单体电池的最大电压差值ΔU211,按照上述第一环境条件阶段、第二环境条件阶段、第三环境条件阶段、第四环境条件阶段的近似公式Qa1=fa1(t)和ΔUa1=φa1(t)、Qa2=fa2(t)和ΔUa2=φ12(t)、Qa3=f13(t)和ΔUa3=φa3(t)、Qa4=f14(t)和ΔUa4=φa4(t),由Q211和ΔU211推导出第二充放电循环LOOP2中第四环境条件阶段的最后一个完整的放电容量Q24n和最大单体电压差ΔU24n;In the first charge-discharge cycle LOOP1, the last complete discharge capacity value Q 14n and the maximum cell voltage difference ΔU 14n in the fourth environmental condition stage are taken as the values of the first environmental condition stage of the second charge-discharge cycle LOOP2. The first discharge capacity value Q 211 and the maximum voltage difference ΔU 211 of the single cell in the electric vehicle power battery to be tested for the first time, according to the above-mentioned first environmental condition stage, second environmental condition stage, and third environmental condition Stage, Approximate Formulas for the Fourth Ambient Conditions Stage Q a1 =f a1 (t) and ΔU a1 =φ a1 (t), Q a2 =f a2 (t) and ΔU a2 =φ 12 (t), Q a3 =f 13 (t) and ΔU a3 =φ a3 (t), Q a4 =f 14 (t) and ΔU a4 =φ a4 (t), the fourth environment in the second charge-discharge cycle LOOP2 is derived from Q 211 and ΔU 211 The last complete discharge capacity Q 24n and the maximum cell voltage difference ΔU 24n of the conditional stage;
重复采用上述计算以依次获取第二充放电循环LOOP2之后各个充放电循环中第四环境条件阶段的最后一个完整的放电容量值和最大单体电压差值。The above calculation is repeated to sequentially obtain the last complete discharge capacity value and the maximum cell voltage difference value of the fourth environmental condition stage in each charge-discharge cycle after the second charge-discharge cycle LOOP2.
进一步,所述第一环境条件为:所述恒温恒湿室设定为第一平均温度和第一平均湿度;Further, the first environmental condition is: the constant temperature and humidity chamber is set to a first average temperature and a first average humidity;
所述第二环境条件为:所述恒温恒湿室设定为第二平均温度和第二平均湿度;The second environmental condition is: the constant temperature and humidity chamber is set to a second average temperature and a second average humidity;
所述第三环境条件为:所述恒温恒湿室设定为第三平均温度和第三平均湿度;The third environmental condition is: the constant temperature and humidity chamber is set to a third average temperature and a third average humidity;
所述第四环境条件为:所述恒温恒湿室设定为第四平均温度和第四平均湿度。The fourth environmental condition is: the constant temperature and humidity chamber is set to a fourth average temperature and a fourth average humidity.
进一步,所述第一环境条件、第二环境条件、第三环境条件和第四环境条件分别对应冬季、春季、夏季和秋季的电动汽车动力电池使用环境条件。Further, the first environmental conditions, the second environmental conditions, the third environmental conditions and the fourth environmental conditions correspond to the use environmental conditions of the electric vehicle power battery in winter, spring, summer and autumn, respectively.
从上述方案可以看出,本发明的电动汽车动力电池寿命测试装置和方法同时考虑了环境温度和湿度、充放电电流工况、充放电深度、行驶过程中的振动等多种因素,基本囊括了动力电池实际运行的复杂工况,同时,依据材料在极限范围内失效机理不变这一常理,截取合适的试验时间,拟合出动力电池包的放电容量与时间的关系式,从而用此关系式反复迭代,求解出高精度的预测寿命。本发明相比原有方法由于考虑了影响动力电池包的各种工况因素,而且没有预先假设复杂的模型,只是通过试验和分段拟合的办法求解出最后模型公式,因而具有预测精度高(考虑了多种主要影响工况,而且依据了极限范围内材料失效机理不变这一常理假设)、试验时间较短(截取的是试验的一部分时间),实现简单(无须搭建复杂的寿命模型)等优点,非常适合电动汽车动力电池寿命的快速评估。It can be seen from the above solutions that the device and method for testing the life of an electric vehicle power battery of the present invention simultaneously considers various factors such as ambient temperature and humidity, charging and discharging current conditions, charging and discharging depth, and vibration during driving, and basically includes The complex working conditions of the actual operation of the power battery, and at the same time, according to the fact that the failure mechanism of the material remains unchanged within the limit range, the appropriate test time is intercepted, and the relationship between the discharge capacity and time of the power battery pack is fitted, so as to use this relationship Iteratively iterates the formula to obtain a high-precision predicted life. Compared with the original method, the present invention has high prediction accuracy because it considers various working condition factors affecting the power battery pack, and does not presuppose a complex model, but only solves the final model formula by means of experiments and segmental fitting. (a variety of main influencing conditions are considered, and it is based on the common assumption that the material failure mechanism remains unchanged within the limit range), the test time is short (a part of the test time is intercepted), and the implementation is simple (no need to build a complex life model ) and other advantages, it is very suitable for rapid evaluation of electric vehicle power battery life.
附图说明Description of drawings
以下附图仅对本发明做示意性说明和解释,并不限定本发明的范围。The following drawings merely illustrate and explain the present invention schematically, and do not limit the scope of the present invention.
图1为本发明实施例的电动汽车动力电池寿命测试装置示意图;1 is a schematic diagram of an electric vehicle power battery life testing device according to an embodiment of the present invention;
图2为本发明实施例的电动汽车动力电池寿命测试方法的流程示意图。FIG. 2 is a schematic flowchart of a method for testing the life of an electric vehicle power battery according to an embodiment of the present invention.
标号说明Label description
11、振动台11. Vibration table
12、恒温恒湿室12. Constant temperature and humidity room
13、充放电设备13. Charging and discharging equipment
14、控制电脑14. Control computer
2、电动汽车动力电池2. Electric vehicle power battery
具体实施方式Detailed ways
为了对发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明的具体实施方式,在各图中相同的标号表示相同的部分。In order to have a clearer understanding of the technical features, objects and effects of the invention, the specific embodiments of the invention will now be described with reference to the accompanying drawings, in which the same reference numerals denote the same parts.
在本文中,“示意性”表示“充当实例、例子或说明”,不应将在本文中被描述为“示意性”的任何图示、实施方式解释为一种更优选的或更具优点的技术方案。As used herein, "schematic" means "serving as an example, instance, or illustration" and any illustration, embodiment described herein as "schematic" should not be construed as a preferred or advantageous one Technical solutions.
为使图面简洁,各图中的只示意性地表示出了与本发明相关部分,而并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。In order to make the drawings concise, only the relevant parts of the present invention are schematically shown in each drawing, and do not represent the actual structure of the product. In addition, in order to make the drawings concise and easy to understand, in some drawings, only one of the components having the same structure or function is schematically shown, or only one of them is marked.
在本文中,“一个”并不表示将本发明相关部分的数量限制为“仅此一个”,并且“一个”不表示排除本发明相关部分的数量“多于一个”的情形。As used herein, "one" does not mean to limit the number of relevant parts of the invention to "only one", and "one" does not mean to exclude "more than one" number of relevant parts of the invention.
在本文中,“上”、“下”、“前”、“后”、“左”、“右”等仅用于表示相关部分之间的相对位置关系,而非限定这些相关部分的绝对位置。In this document, "upper", "lower", "front", "rear", "left", "right", etc. are only used to indicate the relative positional relationship between related parts, rather than limit the absolute positions of these related parts .
在本文中,“第一”、“第二”等仅用于彼此的区分,而非表示重要程度及顺序、以及互为存在的前提等。In this document, "first", "second", etc. are only used to distinguish each other, but do not indicate the degree of importance and order, and the premise of mutual existence.
在本文中,“相等”、“相同”等并非严格的数学和/或几何学意义上的限制,还包含本领域技术人员可以理解的且制造或使用等允许的误差。除非另有说明,本文中的数值范围不仅包括其两个端点内的整个范围,也包括含于其中的若干子范围。In this paper, "equal", "same" and the like are not limitations in strict mathematical and/or geometric senses, and also include errors that can be understood by those skilled in the art and allowed by manufacturing or use. Unless otherwise indicated, numerical ranges herein include not only the entire range between its two endpoints, but also several subranges subsumed therein.
如图1所示,本发明实施例的电动汽车动力电池寿命测试装置,包括振动台11、恒温恒湿室12、充放电设备13和控制电脑14。其中,被测试的电动汽车动力电池2固定安装于所述振动台11,所述振动台11可按照设定频率、加速度和位移进行振动。所述振动台11连同固定安装于其上的电动汽车动力电池2共同置于所述恒温恒湿室12内,所述恒温恒湿室12可按照设定温度和湿度提供恒温恒湿环境。所述充放电设备13位于所述恒温恒湿室12外,并且,所述充放电设备13电连接于被测试的所述电动汽车动力电池2,以对所述电动汽车动力电池2进行充放电并记录所述电动汽车动力电池2的电压、电流和温度。所述控制电脑14位于所述恒温恒湿室13外,并且,所述控制电脑14电连接于所述振动台11和充放电设备13,以控制所述振动台11按照所设定的频率、加速度和位移进行振动,并控制所述充放电设备13对所述电动汽车动力电池2进行充放电以及对电池信息进行采集。其中,所述电池信息包括有所述电动汽车动力电池2的电压、电流和温度信息。As shown in FIG. 1 , the electric vehicle power battery life testing device according to the embodiment of the present invention includes a vibration table 11 , a constant temperature and
本发明实施例中,所述充放电设备13通过主电缆连接于所述电动汽车动力电池2,以对所述电动汽车动力电池2进行充放电。另外,为了采集所述电动汽车动力电池2的电压、电流和温度信息,所述充放电设备13还通过电压采集线、电流采集线和温度采集线连接于所述电动汽车动力电池2,以采集所述电动汽车动力电池2的电压、电流和温度信息。图1仅作为示意,没有具体示出电压采集线、电流采集线和温度采集线等关于各种线缆的连接关系。In the embodiment of the present invention, the charging and discharging
本发明实施例中,所述控制电脑14通过数据线连接于所述充放电设备13,以通过所述数据线获取所述电池信息(即所述电动汽车动力电池2的电压、电流和温度信息),并利用所述电池信息确定被测试的所述电动汽车动力电池2的寿命,即根据所采集的电池信息测算被测试的电动汽车动力电池2的预估寿命里程。In the embodiment of the present invention, the
本发明实施例中,关于所述电动汽车动力电池2的寿命的获得,主要是利用所述充放电设备13对所述电动汽车动力电池2进行充放电时所采集的电池信息对时间的关系,进行相关公式拟合,进而利用该相关公式进行外推以确定所述电动汽车动力电池2的寿命。关于相关的计算工作,由控制电脑14利用所收集的所述电池信息和时间进行计算完成。In the embodiment of the present invention, the lifespan of the electric
本发明实施例的电动汽车动力电池寿命测试方法,采用上述电动汽车动力电池寿命测试装置,如图2所示,该方法包括:The electric vehicle power battery life test method according to the embodiment of the present invention adopts the above-mentioned electric vehicle power battery life test device, as shown in FIG. 2 , the method includes:
分别设定第一环境条件、第二环境条件、第三环境条件和第四环境条件;respectively setting the first environmental condition, the second environmental condition, the third environmental condition and the fourth environmental condition;
利用振动台模拟汽车行驶时的振动;Use the vibration table to simulate the vibration of the car while driving;
在所述振动台振动的同时,对被测试的电动汽车动力电池依次在第一环境条件、第二环境条件、第三环境条件和第四环境条件下进行第一充放电循环操作,并获取第一充放电循环操作中的被测试的电动汽车动力电池的放电容量随时间变化的第一趋势公式,以及被测试的电动汽车动力电池的最大单体电压差随时间变化的第二趋势公式,其中,放电容量是指放电释放的电量,单位为Ah(安时);While the vibrating table vibrates, a first charge-discharge cycle operation is performed on the tested electric vehicle power battery under the first environmental condition, the second environmental condition, the third environmental condition and the fourth environmental condition in sequence, and the first charge-discharge cycle is obtained. A first trend formula of the discharge capacity of the tested electric vehicle power battery over time in a charge-discharge cycle operation, and a second trend formula of the maximum cell voltage difference of the tested electric vehicle power battery over time, wherein , the discharge capacity refers to the amount of electricity released by discharge, in Ah (Ah);
利用所述第一趋势公式和第二趋势公式迭代计算被测试的电动汽车动力电池依次在第一环境条件、第二环境条件、第三环境条件和第四环境条件下进行的随后的充放电循环的被测试的电动汽车动力电池的放电容量以及被测试的电动汽车动力电池的最大单体电压差;Use the first trend formula and the second trend formula to iteratively calculate the subsequent charging and discharging cycles of the tested electric vehicle power battery under the first environmental condition, the second environmental condition, the third environmental condition and the fourth environmental condition in sequence The discharge capacity of the tested electric vehicle power battery and the maximum cell voltage difference of the tested electric vehicle power battery;
当迭代计算出的放电容量达到预设的放电容量阈值,或者当迭代计算出的最大单体电压差达到预设的电压差阈值时,停止迭代计算;When the iteratively calculated discharge capacity reaches the preset discharge capacity threshold, or when the iteratively calculated maximum cell voltage difference reaches the preset voltage difference threshold, stop the iterative calculation;
将停止迭代计算时,已经历的所有循环的时间的累加作为被测试的电动汽车动力电池的预估寿命,将被测试的电动汽车动力电池的预估寿命内所述振动台的振动谱线对应的汽车行驶里程作为被测试的电动汽车动力电池的预估寿命里程。When the iterative calculation is stopped, the accumulated time of all the cycles that have been experienced is used as the estimated life of the tested electric vehicle power battery, and the vibration spectrum line of the vibration table within the estimated life of the tested electric vehicle power battery corresponds to The mileage of the vehicle is used as the estimated life mileage of the tested electric vehicle power battery.
进一步地,上述方法中,对被测试的电动汽车动力电池依次在第一环境条件、第二环境条件、第三环境条件和第四环境条件下进行第一充放电循环操作,并获取第一充放电循环操作中的被测试的电动汽车动力电池的放电容量随时间变化的第一趋势公式,以及被测试的电动汽车动力电池的最大单体电压差随时间变化的第二趋势公式,包括:Further, in the above method, a first charge-discharge cycle operation is performed on the tested electric vehicle power battery under the first environment condition, the second environment condition, the third environment condition and the fourth environment condition in sequence, and the first charge-discharge cycle is obtained. The first trend formula of the discharge capacity of the tested electric vehicle power battery with time in the discharge cycle operation, and the second trend formula of the tested electric vehicle power battery's maximum cell voltage difference with time, including:
执行第一充放电循环LOOP1过程:Execute the first charge-discharge cycle LOOP1 process:
在第一环境条件下,执行以下步骤a至步骤c的过程:Under the first environmental condition, the following steps a to c are performed:
步骤a、在所述振动台并不震动的状态下,开启所述充放电设备,以Ic电流对被测试的电动汽车动力电池充电至最大SOC,并静置一段时间,该静置时间可依据实际情况而定;Step a, in the state that the vibration table does not vibrate, turn on the charging and discharging equipment, charge the tested electric vehicle power battery to the maximum SOC with Ic current, and let it stand for a period of time, and the standstill time can be based on It depends on the actual situation;
步骤b、开启所述振动台,使得所述振动台按照汽车行驶时的动力电池振动谱线对被测试的电动汽车动力电池施加振动,同时利用所述充放电设备对所述电动汽车动力电池进行模拟真实运行电流(或NEDC)的放电,当动力电池的电量放完时(即放电到动力电池的截止电压时),在所述振动台并不震动的状态下,以Ic电流对被测试的电动汽车动力电池充电至最大SOC,并静置一段时间,该静置时间可依据实际情况而定;Step b, turning on the vibrating table, so that the vibrating table applies vibration to the electric vehicle power battery under test according to the power battery vibration spectrum line when the vehicle is running, and simultaneously uses the charging and discharging equipment to conduct the electric vehicle power battery. Simulate the discharge of the real operating current (or NEDC), when the power of the power battery is discharged (that is, when it is discharged to the cut-off voltage of the power battery), in the state that the vibration table does not vibrate, the Ic current is used to test the The electric vehicle power battery is charged to the maximum SOC and left for a period of time, which can be determined according to the actual situation;
步骤c、重复上述步骤b的放电充电过程,并采集上述步骤b的放电充电过程中的被测试的电动汽车动力电池的电压、电流,计算被测试的电动汽车动力电池每次放完电时的放电容量值Q11i和被测试的电动汽车动力电池中的单体电池的最大电压差值ΔU11i,并记录总时间t,其中,i表示放电的次数,总时间t包括充电、放电及静置时间,即总时间t=充电时间+静置时间+放电时间;Step c, repeat the discharging and charging process of the above-mentioned step b, and collect the voltage and current of the electric vehicle power battery under test during the discharging and charging process of the above-mentioned step b, and calculate the voltage and current of the electric vehicle power battery under test every time the electric vehicle power battery is discharged. The discharge capacity value Q 11i and the maximum voltage difference ΔU 11i of the single battery in the tested electric vehicle power battery, and record the total time t, where i represents the number of discharges, and the total time t includes charging, discharging and resting Time, that is, the total time t = charging time + resting time + discharging time;
在所述第一环境条件下,当计算获得的放电容量Q11i出现下降趋势时,在第二环境条件下,执行上述步骤b和步骤c的过程,其中,在第二环境条件下执行上述步骤b和步骤c的过程,与在第一环境条件下执行上述步骤b和步骤c的过程的时长相同;Under the first environmental condition, when the calculated discharge capacity Q 11i has a downward trend, under the second environmental condition, the processes of the above steps b and c are performed, wherein the above steps are performed under the second environmental condition The process of b and step c is the same as the duration of the process of performing the above-mentioned steps b and step c under the first environmental condition;
在所述第二环境条件下执行上述步骤b和步骤c的过程结束后,在第三环境条件下,执行上述步骤b和步骤c的过程,其中,在第三环境条件下执行上述步骤b和步骤c的过程,与在第一环境条件下执行上述步骤b和步骤c的过程的时长相同;After the process of performing the above-mentioned steps b and c under the second environmental condition is completed, the above-mentioned process of the above-mentioned steps b and the step c is performed under the third environmental condition, wherein the above-mentioned steps b and the above-mentioned steps are performed under the third environmental condition. The process of step c is the same as the duration of the process of performing the above-mentioned steps b and step c under the first environmental condition;
在所述第三环境条件下执行上述步骤b和步骤c的过程结束后,在第四环境条件下,执行上述步骤b和步骤c的过程,其中,在第四环境条件下执行上述步骤b和步骤c的过程,与在第一环境条件下执行上述步骤b和步骤c的过程的时长相同;After the process of performing the above-mentioned steps b and c under the third environmental condition is completed, the above-mentioned process of the above-mentioned steps b and the step c is performed under the fourth environmental condition, wherein the above-mentioned steps b and the above-mentioned steps are performed under the fourth environmental condition. The process of step c is the same as the duration of the process of performing the above-mentioned steps b and step c under the first environmental condition;
分别拟合第一环境条件阶段、第二环境条件阶段、第三环境条件阶段、第四环境条件阶段的近似公式Qa1=fa1(t)和ΔUa1=φa1(t)、Qa2=fa2(t)和ΔUa2=φ12(t)、Qa3=f13(t)和ΔUa3=φa3(t)、Qa4=f14(t)和ΔUa4=φa4(t),其中,Qa1为第一环境条件下的被测试的电动汽车动力电池的放电容量随时间变化的值,ΔUa1为第一环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa2为第二环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa2为第二环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa3为第三环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa3为第三环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa4为第四环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa4为第四环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,t为放电时间;其中,Qa1=fa1(t)、Qa2=fa2(t)、Qa3=f13(t)、Qa4=f14(t)为第一趋势公式,ΔUa1=φa1(t)、ΔUa2=φ12(t)、ΔUa3=φa3(t)、ΔUa4=φa4(t)为第二趋势公式;Approximate formulas Q a1 =f a1 (t) and ΔU a1 =φ a1 (t), Q a2 = f a2 (t) and ΔU a2 =φ 12 (t), Q a3 =f 13 (t) and ΔU a3 =φ a3 (t), Q a4 =f 14 (t) and ΔU a4 =φ a4 (t) , where Q a1 is the time-varying value of the discharge capacity of the tested electric vehicle power battery under the first environmental condition, and ΔU a1 is the maximum cell voltage difference of the tested electric vehicle power battery under the first environmental condition The value of the change with time t, Q a2 is the value of the discharge capacity of the tested electric vehicle power battery with time t under the second environmental condition, ΔU a2 is the tested electric vehicle power battery under the second environmental condition. The value of the maximum cell voltage difference with time t, Q a3 is the value of the discharge capacity of the tested electric vehicle power battery with time t under the third environmental condition, ΔU a3 is the tested value under the third environmental condition The value of the maximum cell voltage difference of the electric vehicle power battery changing with time t, Q a4 is the value of the discharge capacity of the tested electric vehicle power battery changing with time t under the fourth environmental condition, ΔU a4 is the fourth environmental condition The value of the maximum cell voltage difference of the tested electric vehicle power battery with time t, t is the discharge time; wherein, Q a1 =f a1 (t), Q a2 =f a2 (t), Q a3 = f 13 (t), Q a4 =f 14 (t) are the first trend formulas, ΔU a1 =φ a1 (t), ΔU a2 =φ 12 (t), ΔU a3 =φ a3 (t), ΔU a4 = φ a4 (t) is the second trend formula;
结束第一充放电循环LOOP1过程。End the first charge-discharge cycle LOOP1 process.
本发明实施例中:Q表示被测试的电动汽车动力电池的放电容量值;Qjmi表示第j充放电循环中的第m环境条件下的第i次放完电时的被测试的电动汽车动力电池的放电容量值,例如,Q11i表示第一充放电循环中的第一环境条件下的第i次放完电时的被测试的电动汽车动力电池的放电容量值;ΔU表示被测试的电动汽车动力电池的最大单体电压差;ΔUjmi表示第j充放电循环中的第m环境条件下的第i次放完电时的被测试的电动汽车动力电池的最大电压差值,例如,ΔU11i表示第一充放电循环中的第一环境条件下的第i次放完电时的被测试的电动汽车动力电池的最大电压差值。In the embodiment of the present invention: Q represents the discharge capacity value of the tested electric vehicle power battery; Qjmi represents the tested electric vehicle power when the i-th discharge is completed under the m-th environmental condition in the j-th charge-discharge cycle The discharge capacity value of the battery, for example, Q 11i represents the discharge capacity value of the tested electric vehicle power battery at the i-th discharge under the first environmental condition in the first charge-discharge cycle; ΔU represents the tested electric vehicle power battery The maximum voltage difference of the vehicle power battery; ΔU jmi represents the maximum voltage difference of the tested electric vehicle power battery when the i-th discharge is completed under the m-th environmental condition in the j-th charge-discharge cycle, for example, ΔU 11i represents the maximum voltage difference of the tested electric vehicle power battery when the i-th discharge is completed under the first environmental condition in the first charge-discharge cycle.
上述方法中,利用所述第一趋势公式和第二趋势公式迭代计算被测试的电动汽车动力电池依次在第一环境条件、第二环境条件、第三环境条件和第四环境条件下进行的随后的充放电循环的被测试的电动汽车动力电池的放电容量以及被测试的电动汽车动力电池的最大单体电压差,包括:In the above method, the first trend formula and the second trend formula are used to iteratively calculate the subsequent performance of the tested electric vehicle power battery under the first environmental condition, the second environmental condition, the third environmental condition and the fourth environmental condition. The discharge capacity of the tested electric vehicle power battery for the charge-discharge cycle and the maximum cell voltage difference of the tested electric vehicle power battery, including:
将第一充放电循环LOOP1中,第四环境条件阶段的最后一个完整的放电容量值Q14n和最大单体电压差值ΔU14n的值,作为第二充放电循环LOOP2的第一环境条件阶段的第一次放电容量值Q211和第一次被测试的电动汽车动力电池中的单体电池的最大电压差值ΔU211的值(即将Q14n的值赋予Q211,将ΔU14n的值赋予ΔU211,即Q211=Q14n,△U211=△U14n),按照上述第一环境条件阶段、第二环境条件阶段、第三环境条件阶段、第四环境条件阶段的近似公式Qa1=fa1(t)和ΔUa1=φa1(t)、Qa2=fa2(t)和ΔUa2=φ12(t)、Qa3=f13(t)和ΔUa3=φa3(t)、Qa4=f14(t)和ΔUa4=φa4(t),由Q211和ΔU211推导出第二充放电循环LOOP2中第四环境条件阶段的最后一个完整的放电容量Q24n和最大单体电压差ΔU24n;In the first charge-discharge cycle LOOP1, the last complete discharge capacity value Q 14n and the maximum cell voltage difference ΔU 14n in the fourth environmental condition stage are taken as the values of the first environmental condition stage of the second charge-discharge cycle LOOP2. The first discharge capacity value Q 211 and the value of the maximum voltage difference ΔU 211 of the single cell in the electric vehicle power battery tested for the first time (that is, the value of Q 14n is assigned to Q 211 , and the value of ΔU 14n is assigned to ΔU 211 , namely Q 211 =Q 14n , ΔU 211 =ΔU 14n ), according to the approximate formula Q a1 =f of the first environmental condition stage, the second environmental condition stage, the third environmental condition stage and the fourth environmental condition stage a1 (t) and ΔU a1 =φ a1 (t), Q a2 =f a2 (t) and ΔU a2 =φ 12 (t), Q a3 =f 13 (t) and ΔU a3 =φ a3 (t), Q a4 = f 14 (t) and ΔU a4 = φ a4 (t), the last full discharge capacity Q 24n and the maximum single discharge capacity Q 24n of the fourth ambient condition stage in the second charge-discharge cycle LOOP2 are derived from Q 211 and ΔU 211 body voltage difference ΔU 24n ;
重复采用上述迭代计算以依次获取第二充放电循环LOOP2之后各个充放电循环中第四环境条件阶段的最后一个完整的放电容量值和最大单体电压差值。The above-mentioned iterative calculation is repeatedly used to sequentially obtain the last complete discharge capacity value and the maximum cell voltage difference value of the fourth environmental condition stage in each charge-discharge cycle after the second charge-discharge cycle LOOP2.
其中,Q14n和ΔU14n中,n表示最后一次放完电的次数,14n表示第一充放电循环中的第四环境条件下的第n次(即最后一次)放完电,Q14n表示第一充放电循环中的第四环境条件下的第n次(即最后一次)放完电时的被测试的电动汽车动力电池的放电容量值,ΔU14n表示第一充放电循环中的第四环境条件下的第n次(即最后一次)放完电时的被测试的电动汽车动力电池的最大单体电压差值。Q211和ΔU211中,211表示第二充放电循环中的第一环境条件下的第一次放完电,Q211表示第二充放电循环中的第一环境条件下的第一次放完电时的被测试的电动汽车动力电池的放电容量值,ΔU211表示第二充放电循环中的第一环境条件下的第一次放完电时的被测试的电动汽车动力电池的最大单体电压差值。Among them, in Q 14n and ΔU 14n , n represents the number of the last discharge, 14n represents the nth (ie the last) discharge under the fourth environmental condition in the first charge-discharge cycle, and Q 14n represents the first The discharge capacity value of the tested electric vehicle power battery after the nth (ie the last) discharge under the fourth environmental condition in a charge-discharge cycle, ΔU 14n represents the fourth environment in the first charge-discharge cycle The maximum cell voltage difference of the tested electric vehicle power battery when the nth (ie the last) discharge is completed under the conditions. In Q 211 and ΔU 211 , 211 indicates the first discharge under the first environmental condition in the second charge-discharge cycle, and Q 211 indicates the first discharge under the first ambient condition in the second charge-discharge cycle The discharge capacity value of the tested electric vehicle power battery when charging, ΔU 211 represents the maximum cell of the tested electric vehicle power battery at the first discharge under the first environmental condition in the second charge-discharge cycle voltage difference.
本发明实施例中,是模拟一年四季冬、春、夏、秋的循环往复,进而模拟出电动汽车动力电池使用过程中在年复一年的环境往复中的客观环境,一年四季的环境条件中,最重要的是温度和湿度。进而,本发明实施例中,所述第一环境条件模拟的是冬天环境状态,即第一环境条件对应冬季的电动汽车动力电池使用环境条件,所述第一环境条件为:所述恒温恒湿室设定为第一平均温度和第一平均湿度,其中,第一平均温度为冬季的平均温度,第一平均湿度为冬季的平均湿度;所述第二环境条件模拟的是春天环境状态,即第二环境条件对应春季的电动汽车动力电池使用环境条件,所述第二环境条件为:所述恒温恒湿室设定为第二平均温度和第二平均湿度,其中,第二平均温度为春季的平均温度,第二平均湿度为春季的平均湿度;所述第三环境条件模拟的是夏天环境状态,即第三环境条件对应夏季的电动汽车动力电池使用环境条件,所述第三环境条件为:所述恒温恒湿室设定为第三平均温度和第三平均湿度,其中,第三平均温度为夏季的平均温度,第三平均湿度为夏季的平均湿度;所述第四环境条件模拟的是秋天环境状态,即第四环境条件对应秋季的电动汽车动力电池使用环境条件,所述第四环境条件为:所述恒温恒湿室设定为第四平均温度和第四平均湿度,其中,第四平均温度为秋季的平均温度,第四平均湿度为秋季的平均湿度。In the embodiment of the present invention, the cycle of winter, spring, summer, and autumn is simulated throughout the year, and then the objective environment in the cycle of the year after year during the use of the electric vehicle power battery is simulated, and the environment of the four seasons is simulated. Among the conditions, the most important ones are temperature and humidity. Furthermore, in the embodiment of the present invention, the first environmental condition simulates a winter environmental state, that is, the first environmental condition corresponds to the use environmental condition of the electric vehicle power battery in winter, and the first environmental condition is: the constant temperature and humidity The chamber is set to a first average temperature and a first average humidity, wherein the first average temperature is the average temperature in winter, and the first average humidity is the average humidity in winter; the second environmental condition simulates the spring environment state, namely The second environmental condition corresponds to the use environmental condition of the electric vehicle power battery in spring, and the second environmental condition is: the constant temperature and humidity chamber is set to a second average temperature and a second average humidity, wherein the second average temperature is spring The second average humidity is the average humidity in spring; the third environmental condition simulates the summer environmental state, that is, the third environmental condition corresponds to the electric vehicle power battery use environmental condition in summer, and the third environmental condition is : the constant temperature and humidity chamber is set to a third average temperature and a third average humidity, wherein the third average temperature is the average temperature in summer, and the third average humidity is the average humidity in summer; is the autumn environment state, that is, the fourth environment condition corresponds to the use environment condition of the electric vehicle power battery in autumn, and the fourth environment condition is: the constant temperature and humidity chamber is set to the fourth average temperature and the fourth average humidity, wherein, The fourth average temperature is the average temperature in autumn, and the fourth average humidity is the average humidity in autumn.
以下,再次对本发明进行说明。Hereinafter, the present invention will be described again.
首先,按照上述电动汽车动力电池寿命测试装置实施例进行装置的连接,连接好后,便可以进行电动汽车动力电池寿命测试,测试过程如下。First, connect the device according to the above-mentioned embodiment of the electric vehicle power battery life test device. After the connection is complete, the electric vehicle power battery life test can be performed. The test process is as follows.
开启恒温恒湿室,按照表1依次设定模拟冬、春、夏、秋的四个平均温度和平均湿度。Open the constant temperature and humidity chamber, and set four average temperatures and average humidity to simulate winter, spring, summer and autumn in turn according to Table 1.
表1循环表Table 1 Circular table
表1中,环境温度由恒温恒湿室设定,以下1、2、3、4每个阶段(步骤)所施加温度的时间各占总时间的1/4。其中,在阶段1(即步骤1)中,T1的环境温度为电池允许的最低温度(考虑到电动汽车动力电池所能正常使用的最低极限温度),用以模仿冬季环境温度;在阶段2(即步骤2)中,T2的环境温度为常温,用以模仿春季环境温度;在阶段3(即步骤3)中,T3的环境温度为电池允许的最高温度(考虑到电动汽车动力电池所能正常使用的最高极限温度),用以模仿夏季环境温度;在阶段4(即步骤4)中,T4的环境温度为常温,用以模仿秋季环境温度,其中,T4=T2。In Table 1, the ambient temperature is set by a constant temperature and humidity chamber, and the time for the temperature applied in each stage (step) of the following 1, 2, 3, and 4 accounts for 1/4 of the total time. Among them, in stage 1 (ie, step 1), the ambient temperature of T1 is the lowest temperature allowed by the battery (considering the lowest limit temperature that the electric vehicle power battery can normally use), which is used to imitate the ambient temperature in winter; in stage 2 ( That is, in step 2), the ambient temperature of T2 is normal temperature, which is used to simulate the ambient temperature in spring; in phase 3 (that is, step 3), the ambient temperature of T3 is the maximum temperature allowed by the battery (considering that the electric vehicle power battery can be normal The maximum limit temperature used) is used to imitate the ambient temperature in summer; in stage 4 (ie, step 4), the ambient temperature of T4 is normal temperature to imitate the ambient temperature in autumn, where T4=T2.
同样地,环境湿度也由恒温恒湿室设定。其中,在阶段1(即步骤1)中,为冬季平均湿度,用以模仿冬季环境湿度;在阶段2(即步骤2)中,为春季平均湿度,用以模仿春季环境湿度;在阶段3(即步骤3)中,为夏季平均湿度,用以模仿夏季环境湿度;在阶段4(即步骤4)中,为秋季平均湿度,用以模仿秋季环境湿度。Likewise, the ambient humidity is also set by the constant temperature and humidity chamber. Among them, in stage 1 (ie step 1), is the average humidity in winter to simulate the ambient humidity in winter; in stage 2 (ie, step 2), is the average humidity in spring to simulate the environmental humidity in spring; in stage 3 (ie step 3), is the average humidity in summer to simulate the ambient humidity in summer; in stage 4 (ie, step 4), It is the average humidity in autumn, which is used to simulate the environmental humidity in autumn.
表1中,关于充放电工况,其充放电深度为100%DOC/DOD,即每次充电均充满,每次放电均完全放完。DOC即Depth Of Charge,充电深度,DOD即Depth Of Discharge,放电深度,每一次均按NEDC(New European Driving Cycle,新欧洲驾驶循环)或实测工况进行充放电。In Table 1, regarding the charging and discharging conditions, the charging and discharging depth is 100% DOC/DOD, that is, it is fully charged every time and completely discharged every time. DOC is Depth Of Charge, depth of charge, DOD is Depth Of Discharge, depth of discharge, each time is charged and discharged according to NEDC (New European Driving Cycle, New European Driving Cycle) or measured conditions.
表1中,关于振动工况,是考虑到电动汽车在道路实际行驶时的振动,其中,是以传统汽车振动路谱或按国标随机振动路谱施加的叠加振动。In Table 1, with regard to the vibration conditions, the vibration of the electric vehicle is considered when it is actually driving on the road, in which it is the superimposed vibration imposed by the traditional vehicle vibration road spectrum or the random vibration road spectrum according to the national standard.
进一步说明的是,T1、T2、T3、T4四个温度为动力电池安装位置的温度,不超过动力电池的耐温极限。It is further explained that the four temperatures T1, T2, T3, and T4 are the temperatures of the installation position of the power battery, which do not exceed the temperature resistance limit of the power battery.
开启振动台,按照汽车行驶路谱对被测试的电动汽车动力电池施加振动。Turn on the vibrating table and apply vibration to the tested electric vehicle power battery according to the vehicle's driving road spectrum.
开启充放电设备,在所述振动台并不震动的状态下,以IC电流(IC为电池允许的恒流充电电流)对动力电池包充电至100%DOC(即最大SOC),静置一段时间,然后按国标规定的NEDC工况或者自定义的道路路谱,转换成充放电设备能够识别的充放电电流(此电流小于被测试的电动汽车动力电池的放电极限)。运行冬季模式,即在T1和环境条件下:在振动台按国标规定的NEDC工况或者自定义的道路路谱振动的情况下,对被测试的电动汽车动力电池按上述国标规定的NEDC工况或者自定义的道路路谱所转换成的充放电设备能够识别的充放电电流放电,当动力电池的电量放完时,再在所述振动台并不震动的状态下,以IC电流(IC为电池允许的恒流充电电流)对动力电池包充电至100%DOC(即最大SOC),然后在振动台按国标规定的NEDC工况或者自定义的道路路谱振动的情况下,再次对被测试的电动汽车动力电池按上述国标规定的NEDC工况或者自定义的道路路谱所转换成的充放电设备能够识别的充放电电流放电,以此不断进行充放电循环。Turn on the charging and discharging equipment, charge the power battery pack to 100% DOC (that is, the maximum SOC) with the IC current ( IC is the constant current charging current allowed by the battery) under the condition that the vibrating table does not vibrate, and let it stand. After a period of time, according to the NEDC working conditions specified in the national standard or the custom road spectrum, it is converted into a charge and discharge current that can be recognized by the charging and discharging equipment (this current is less than the discharge limit of the tested electric vehicle power battery). Run winter mode, i.e. at T1 and Under environmental conditions: when the vibration table vibrates according to the NEDC working conditions specified in the national standard or the custom road spectrum, the tested electric vehicle power battery is tested according to the NEDC working conditions specified in the above national standard or the custom road spectrum. The converted charging and discharging equipment can discharge the charging and discharging current that can be recognized. When the power of the power battery is discharged, and the vibration table does not vibrate, charge the battery with the IC current ( IC is the constant current allowed by the battery. current) to charge the power battery pack to 100% DOC (that is, the maximum SOC), and then under the condition that the shaking table vibrates according to the NEDC working conditions specified by the national standard or the custom road spectrum vibration, the tested electric vehicle power battery is pressed again. The charging and discharging currents that can be recognized by the charging and discharging equipment converted from the NEDC working conditions specified in the above national standards or the custom road spectrum, so as to continuously perform charging and discharging cycles.
利用控制电脑采集被测试的电动汽车动力电池进行上述充放电过程的电压、电流随时间变化的动态信号,计算被测试的电动汽车动力电池每次放电到最低放电极限的放电容量Q11i和最大单体电压差ΔU11i,并记录时间t11i以及记录总持续时间t。其中,关于时间tjmi其中tjmi表示第j充放电循环中的第m环境条件下的第i次放完电时的时间,如t11i表示第一充放电循环中的第一环境条件下的第i次放完电时的时间。Use the control computer to collect the dynamic signals of the voltage and current of the tested electric vehicle power battery during the above charging and discharging process with time, and calculate the discharge capacity Q 11i and the maximum single discharge capacity of the tested electric vehicle power battery when it is discharged to the lowest discharge limit each time. The bulk voltage difference ΔU 11i and the time t 11i and the total duration t are recorded. Among them, regarding the time t jmi , where t jmi represents the time when the i-th discharge is completed under the m-th environmental condition in the j-th charge-discharge cycle, for example, t 11i represents the time under the first environmental condition in the first charge-discharge cycle The time when the battery is discharged for the i-th time.
在T1和环境条件下,当放电容量Q11i随着t11i变化的曲线出现下降趋势时,按照以上方法运行春季模式,即在T2和环境条件下执行上述充放电过程,并记录上述充放电过程的电压、电流随时间变化的动态信号,计算被测试的电动汽车动力电池每次放电到最低放电极限的放电容量Q12i和最大单体电压差ΔU12i,并记录时间t12i以及记录总持续时间t。其中,T2和环境条件下的充放电运行时间与T1和环境条件下的充放电运行时间相同。at T1 and Under ambient conditions, when the curve of the discharge capacity Q 11i with t 11i shows a downward trend, run the spring mode according to the above method, that is, at T2 and Execute the above-mentioned charging and discharging process under environmental conditions, and record the dynamic signals of the voltage and current changing with time during the above-mentioned charging and discharging process, and calculate the discharge capacity Q 12i and the maximum cell of the tested electric vehicle power battery when it is discharged to the lowest discharge limit each time. voltage difference ΔU 12i and record time t 12i as well as record total duration t. where T2 and The charge-discharge run time under ambient conditions is related to T1 and Charge and discharge run times are the same under ambient conditions.
在T2和环境条件下的充放电运行结束时,按照以上方法运行夏季模式,即在T3和环境条件下执行上述充放电过程,并记录上述充放电过程的电压、电流随时间变化的动态信号,计算被测试的电动汽车动力电池每次放电到最低放电极限的放电容量Q13i和最大单体电压差ΔU13i,并记录时间t13i以及记录总持续时间t。其中,T3和环境条件下的充放电运行时间与T1和环境条件下的充放电运行时间相同。at T2 and At the end of the charge and discharge operation under ambient conditions, run the summer mode as above, that is, at T3 and Execute the above-mentioned charging and discharging process under environmental conditions, and record the dynamic signals of the voltage and current changing with time during the above-mentioned charging and discharging process, and calculate the discharge capacity Q 13i and the maximum cell of the tested electric vehicle power battery when it is discharged to the lowest discharge limit each time. voltage difference ΔU 13i and record time t 13i as well as record total duration t. Among them, T3 and The charge-discharge run time under ambient conditions is related to T1 and Charge and discharge run times are the same under ambient conditions.
在T3和环境条件下的充放电运行结束时,按照以上方法运行秋季模式,即在T4和环境条件下执行上述充放电过程,并记录上述充放电过程的电压、电流随时间变化的动态信号,计算被测试的电动汽车动力电池每次放电到最低放电极限的放电容量Q14i和最大单体电压差ΔU14i,并记录时间t14i以及记录总持续时间t。其中,T4和环境条件下的充放电运行时间与T1和环境条件下的充放电运行时间相同。at T3 and At the end of the charging and discharging operation under ambient conditions, run the autumn mode according to the above method, that is, at T4 and Execute the above charging and discharging process under environmental conditions, and record the dynamic signals of the voltage and current changing with time during the above charging and discharging process, and calculate the discharge capacity Q 14i and the maximum cell of the tested electric vehicle power battery when it is discharged to the lowest discharge limit each time. voltage difference ΔU 14i and record time t 14i as well as record total duration t. Among them, T4 and The charge-discharge run time under ambient conditions is related to T1 and Charge and discharge run times are the same under ambient conditions.
上述步骤完成后,分段拟合各个阶段(即T1和环境条件阶段、T2和环境条件阶段、T3和环境条件阶段、T4和环境条件阶段)的近似公式Qa1=fa1(t)和ΔUa1=φa1(t)、Qa2=fa2(t)和ΔUa2=φ12(t)、Qa3=f13(t)和ΔUa3=φa3(t)、Qa4=f14(t)和ΔUa4=φa4(t),其中,After the above steps are completed, each stage (i.e. T1 and Ambient condition stage, T2 and Ambient Conditions Phase, T3 and Ambient condition stage, T4 and The approximate formulas for the environmental condition stage) Q a1 =f a1 (t) and ΔU a1 =φ a1 (t), Q a2 =f a2 (t) and ΔU a2 =φ 12 (t), Q a3 =f 13 (t) ) and ΔU a3 =φ a3 (t), Q a4 =f 14 (t) and ΔU a4 =φ a4 (t), where,
在本实施例中,Qa1为T1和环境条件下的被测试的电动汽车动力电池的放电容量随时间变化的值,ΔUa1为T1和环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa2为T2和环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa2为T2和环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa3为T3和环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa3为T3和环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,Qa4为T4和环境条件下的被测试的电动汽车动力电池的放电容量随时间t变化的值,ΔUa4为T4和环境条件下的被测试的电动汽车动力电池的最大单体电压差随时间t变化的值,t为放电时间。其中,拟合可采用数字处理软件例如excel等工具进行。In this embodiment, Q a1 is T1 and The value of the discharge capacity of the tested electric vehicle power battery over time under ambient conditions, ΔU a1 is T1 and The maximum cell voltage difference of the tested electric vehicle power battery under ambient conditions changes with time t, Q a2 is T2 and The value of the discharge capacity of the tested electric vehicle power battery changing with time t under ambient conditions, ΔU a2 is T2 and The maximum cell voltage difference of the tested electric vehicle power battery under ambient conditions changes with time t, Q a3 is T3 and Under ambient conditions, the discharge capacity of the tested electric vehicle power battery changes with time t, ΔU a3 is T3 and The maximum cell voltage difference of the tested electric vehicle power battery under ambient conditions changes with time t, Q a4 is T4 and Under ambient conditions, the discharge capacity of the tested electric vehicle power battery changes with time t, ΔU a4 is T4 and The value of the maximum single-cell voltage difference of the tested electric vehicle power battery under environmental conditions that changes with time t, where t is the discharge time. Wherein, the fitting can be performed using tools such as digital processing software such as excel.
至此,便完成了一个完整的第一充放电循环LOOP1。此后,将采用推导的方式获得随后的各个充放电循环的相关计算。So far, a complete first charge-discharge cycle LOOP1 has been completed. After that, the relevant calculations for each subsequent charge-discharge cycle will be obtained by derivation.
推导第二充放电循环LOOP2中T4和环境条件阶段的最后一个完整的放电容量Q24n及最大单体电压差△U24n:Derivation of T4 and The last complete discharge capacity Q 24n and the maximum cell voltage difference ΔU 24n in the ambient condition stage:
以第一充放电循环LOOP1中T4和环境条件阶段最后一个完整的放电容量Q14n及最大单体电压差△U14n外推第二充放电循环LOOP2的T1和环境条件阶段的第一个放电容量Q211和第一个最大单体电压差△U211,即Q211=Q14n,△U211=△U14n,按照以上的分段拟合公式Qa1=fa1(t)和ΔUa1=φa1(t)、Qa2=fa2(t)和ΔUa2=φ12(t)、Qa3=f13(t)和ΔUa3=φa3(t)、Qa4=f14(t)和ΔUa4=φa4(t)推导出第二充放电循环LOOP2中T4和环境条件阶段最后一个完整的放电容量Q24n和最大单体电压差△U24n。With the first charge-discharge cycle in LOOP1, T4 and The last complete discharge capacity Q 14n and the maximum cell voltage difference ΔU 14n in the environmental condition stage extrapolate the T1 and the second charge-discharge cycle LOOP2 The first discharge capacity Q 211 and the first maximum cell voltage difference ΔU 211 in the environmental condition stage, that is, Q 211 =Q 14n , ΔU 211 =ΔU 14n , according to the above segmented fitting formula Q a1 = f a1 (t) and ΔU a1 =φ a1 (t), Q a2 =f a2 (t) and ΔU a2 =φ 12 (t), Q a3 =f 13 (t) and ΔU a3 =φ a3 (t) , Q a4 =f 14 (t) and ΔU a4 =φ a4 (t) to derive T4 and T4 in the second charge-discharge cycle LOOP2 The last complete discharge capacity Q 24n and the maximum cell voltage difference ΔU 24n in the ambient condition stage.
按照上述推导第二充放电循环LOOP2中T4和环境条件阶段的最后一个完整的放电容量Q24n及最大单体电压差△U24n的计算方法,依次类推直到最后一个充放电循环LOOPZ中放电容量QZmi(除了T1和环境条件阶段以外的其它环境条件阶段的放电容量)接近被测试的电动汽车动力电池允许的放电容量或者最大单体电压差△UZmi(除了T1和环境条件阶段以外的其它环境条件阶段的最大单体电压差)接近允许的最大电压差时,停止推导。取QZmi、△UZmi两者其中最先达到规定允许值的那个时间作为计算基准,此基准之前所有循环时间的累加(即总持续时间t,包括第一充放电循环LOOP1中的总时间加上后续各个充放电循环外推的总时间)即是被测试的电动汽车动力电池的预估寿命时间tlife,tlife时间内所包含的所有NEDC(或实测工况)里程的累加,即为寿命里程Slife。T4 and T4 in the second charge-discharge cycle LOOP2 are derived as above The calculation method of the last complete discharge capacity Q 24n and the maximum cell voltage difference ΔU 24n in the environmental condition stage, and so on until the discharge capacity Q Zmi in the last charge and discharge cycle LOOP Z (except for T1 and The discharge capacity of the environmental condition stage other than the environmental condition stage) is close to the discharge capacity allowed by the tested electric vehicle power battery or the maximum cell voltage difference △U Zmi (except T1 and The derivation is stopped when the maximum cell voltage difference in the environmental condition stage other than the environmental condition stage) is close to the maximum allowable voltage difference. Take the time when Q Zmi and △U Zmi reach the specified allowable value first as the calculation benchmark, and the accumulation of all cycle times before this benchmark (that is, the total duration t, including the total time in the first charge-discharge cycle LOOP1 plus The extrapolated total time of each subsequent charge-discharge cycle) is the estimated life time t life of the electric vehicle power battery to be tested, and the accumulation of all NEDC (or measured operating conditions) mileage included in the t life time is Life mileage S life .
若采用NEDC,则Slife=11.023×N(单位为km,11.023为每个NEDC工况相对应的行驶里程,N为整个tlife时间内包含的NEDC个数)。If NEDC is adopted, then S life = 11.023×N (unit is km, 11.023 is the mileage corresponding to each NEDC working condition, and N is the number of NEDCs included in the whole t life time).
LOOP1、LOOP2……LOOPZ中的迭代计算可以用计算机编程进行,以避免手工计算的繁琐。Iterative calculations in LOOP1, LOOP2... LOOP Z can be performed by computer programming to avoid the tedious manual calculation.
本发明的电动汽车动力电池寿命测试装置和方法,综合考虑了春、夏、秋、冬四季温、湿度的变化、充放电工况和充放电深度及振动工况等综合因素,基本囊括了电动汽车动力电池的各种运行状态,同时,利用材料在极限范围内失效机理不变的特性,拟合了老化外推公式,推导出相应的寿命,因而是比较精确的寿命评估试验模型。其截取了寿命衰退过程中部分阶段,因而大大缩短了试验时间。本发明简单易行,切合实际。The electric vehicle power battery life testing device and method of the present invention comprehensively considers comprehensive factors such as changes in temperature and humidity in spring, summer, autumn and winter, charging and discharging conditions, depth of charge and discharge, and vibration conditions, and basically includes electric At the same time, the aging extrapolation formula is fitted and the corresponding life is deduced by using the invariable failure mechanism of the material within the limit range, so it is a relatively accurate life evaluation test model. It intercepts some stages in the life decline process, thus greatly shortening the test time. The invention is simple, easy to implement, and practical.
应当理解,在本文中所引证的文件仅供参考之用,且不包含任何其可能与本文的相冲突的内容。It should be understood that the documents cited herein are for informational purposes only and do not contain any content which may conflict with that herein.
应当理解,虽然本说明书是按照各个实施方式描述的,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described according to various embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,而并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方案或变更,如特征的组合、分割或重复,均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Changes, such as combination, division or repetition of features, should be included within the scope of protection of the present invention.
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