CN107042723A - A kind of electroless aluminum bronzing product and its preparation process - Google Patents
A kind of electroless aluminum bronzing product and its preparation process Download PDFInfo
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- CN107042723A CN107042723A CN201710138811.1A CN201710138811A CN107042723A CN 107042723 A CN107042723 A CN 107042723A CN 201710138811 A CN201710138811 A CN 201710138811A CN 107042723 A CN107042723 A CN 107042723A
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 69
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 69
- 238000002360 preparation method Methods 0.000 title claims abstract description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 124
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 62
- 238000000034 method Methods 0.000 claims abstract description 50
- 238000000576 coating method Methods 0.000 claims abstract description 36
- 239000011248 coating agent Substances 0.000 claims abstract description 29
- 239000011247 coating layer Substances 0.000 claims abstract description 11
- -1 aluminum gold Chemical compound 0.000 claims abstract description 7
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract 15
- 239000010931 gold Substances 0.000 claims abstract 15
- 229910052737 gold Inorganic materials 0.000 claims abstract 15
- 239000003795 chemical substances by application Substances 0.000 claims description 46
- 239000003822 epoxy resin Substances 0.000 claims description 40
- 229920000647 polyepoxide Polymers 0.000 claims description 40
- 239000000123 paper Substances 0.000 claims description 27
- 239000000203 mixture Substances 0.000 claims description 26
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 18
- 229910052760 oxygen Inorganic materials 0.000 claims description 18
- 239000001301 oxygen Substances 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 14
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 14
- 239000012745 toughening agent Substances 0.000 claims description 14
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 13
- 238000006243 chemical reaction Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 11
- MWSKJDNQKGCKPA-UHFFFAOYSA-N 6-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1CC(C)=CC2C(=O)OC(=O)C12 MWSKJDNQKGCKPA-UHFFFAOYSA-N 0.000 claims description 9
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 claims description 8
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 8
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 8
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 8
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 8
- 230000003287 optical effect Effects 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 8
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 7
- WVRNUXJQQFPNMN-VAWYXSNFSA-N 3-[(e)-dodec-1-enyl]oxolane-2,5-dione Chemical compound CCCCCCCCCC\C=C\C1CC(=O)OC1=O WVRNUXJQQFPNMN-VAWYXSNFSA-N 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 4
- 238000007776 silk screen coating Methods 0.000 claims description 4
- 238000007756 gravure coating Methods 0.000 claims description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 13
- 239000004033 plastic Substances 0.000 claims 5
- 229920003023 plastic Polymers 0.000 claims 5
- 239000005864 Sulphur Substances 0.000 claims 1
- 239000004568 cement Substances 0.000 claims 1
- 150000002118 epoxides Chemical class 0.000 claims 1
- 210000003746 feather Anatomy 0.000 claims 1
- 244000144992 flock Species 0.000 claims 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 claims 1
- 238000007645 offset printing Methods 0.000 claims 1
- 229940088417 precipitated calcium carbonate Drugs 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000003292 glue Substances 0.000 abstract description 37
- 230000000694 effects Effects 0.000 abstract description 36
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 238000007639 printing Methods 0.000 abstract description 7
- 229920001169 thermoplastic Polymers 0.000 abstract description 7
- 239000004416 thermosoftening plastic Substances 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 239000003792 electrolyte Substances 0.000 abstract 1
- 238000002310 reflectometry Methods 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 12
- 239000003963 antioxidant agent Substances 0.000 description 10
- 230000003078 antioxidant effect Effects 0.000 description 9
- 235000006708 antioxidants Nutrition 0.000 description 9
- 239000004593 Epoxy Substances 0.000 description 7
- 229920000058 polyacrylate Polymers 0.000 description 7
- 239000002966 varnish Substances 0.000 description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 229910000019 calcium carbonate Inorganic materials 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 235000012239 silicon dioxide Nutrition 0.000 description 6
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1 -dodecene Natural products CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 5
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 5
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 5
- 235000010216 calcium carbonate Nutrition 0.000 description 5
- 229940069096 dodecene Drugs 0.000 description 5
- 229940014800 succinic anhydride Drugs 0.000 description 5
- 235000012222 talc Nutrition 0.000 description 5
- 239000000454 talc Substances 0.000 description 5
- 229910052623 talc Inorganic materials 0.000 description 5
- 239000011888 foil Substances 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920000768 polyamine Polymers 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000003064 anti-oxidating effect Effects 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 235000013824 polyphenols Nutrition 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- BKUKXOMYGPYFJJ-UHFFFAOYSA-N 2-ethylsulfanyl-1h-benzimidazole;hydrobromide Chemical compound Br.C1=CC=C2NC(SCC)=NC2=C1 BKUKXOMYGPYFJJ-UHFFFAOYSA-N 0.000 description 1
- MQWCQFCZUNBTCM-UHFFFAOYSA-N 2-tert-butyl-6-(3-tert-butyl-2-hydroxy-5-methylphenyl)sulfanyl-4-methylphenol Chemical compound CC(C)(C)C1=CC(C)=CC(SC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O MQWCQFCZUNBTCM-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 238000010668 complexation reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/24—Pressing or stamping ornamental designs on surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41N—PRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
- B41N1/00—Printing plates or foils; Materials therefor
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/30—Sulfur-, selenium- or tellurium-containing compounds
- C08K2003/3045—Sulfates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Toys (AREA)
- Laminated Bodies (AREA)
Abstract
Description
技术领域technical field
本发明涉及印刷烫金技术领域,具体涉及一种无电化铝烫金产品及其制备工艺。The invention relates to the technical field of printing hot stamping, in particular to an electroless aluminum hot stamping product and a preparation process thereof.
背景技术Background technique
烫金是一种印刷装饰工艺,是将金属印版加热、施箔,在印刷品上压印出金色文字或图案,而随着烫印箔及印刷包装行业的飞速发展,电化铝烫金的应用越来越广泛。而传统的电化铝烫金通过烫印版使电化铝受热,剥离层熔化,接着胶黏层也熔化,在压印时胶黏层与承印物黏合,着色层与涤纶片基层脱离,镀铝层和着色层留在承印物上。Hot stamping is a printing and decoration process, which is to heat and apply foil to the metal printing plate, and emboss golden characters or patterns on the printed matter. With the rapid development of hot stamping foil and printing and packaging industries, the application of anodized aluminum hot stamping is increasing. more extensive. The traditional anodized aluminum hot stamping heats the anodized aluminum through the hot stamping plate, the peeling layer melts, and then the adhesive layer also melts. During embossing, the adhesive layer is bonded to the substrate, the colored layer is separated from the base layer of the polyester sheet, and the aluminized layer and The colored layer remains on the substrate.
电化铝烫金使用的主要材料是电化铝,但使用电化铝进行烫金存在较多问题:(1)电化铝的重复利用率低,烫金生产过程中浪费现象严重;(2)电化铝的制造过程能耗高,污染严重;(3)电化铝的质量直接影响烫金效果,电化铝出现起皱、表面光泽性差、图文轮廓发虚等情况,都会直接导致烫金产品出现糊版、反拉、烫印不上的问题,影响烫金产品质量;(4)电化铝烫金工艺因其电化铝箔层单一,一道烫金工序只能烫印一种效果,如果需要三种镭射效果图案须经过三道烫金工序才能实现,无法实现一道烫金工序烫印多种镭射效果;(5)电化铝定制要求高,需要大批量定制,且制作和采购周期长,使小批量、多批次的生产造成较高的成本。Anodized aluminum is the main material used in hot stamping, but there are many problems in using anodized aluminum for hot stamping: (1) the reuse rate of anodized aluminum is low, and the waste phenomenon in the production process of hot stamping is serious; (2) the manufacturing process of anodized aluminum can High consumption and serious pollution; (3) The quality of anodized aluminum directly affects the effect of hot stamping. Wrinkles, poor surface gloss, and blurred outlines of graphics and texts in anodized aluminum will directly lead to paste, reverse pull, and hot stamping failure of hot stamping products. The above problems affect the quality of bronzing products; (4) Anodized aluminum bronzing process has a single layer of anodized aluminum foil, and one bronzing process can only be stamped with one effect. If three kinds of laser effect patterns are required, three bronzing processes can be realized. It is impossible to achieve a variety of laser effects in one hot stamping process; (5) The customization requirements of anodized aluminum are high, requiring large-scale customization, and the production and procurement cycle is long, resulting in high costs for small-batch and multi-batch production.
发明内容Contents of the invention
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种无电化铝烫金工艺,该无电化铝烫金工艺可在无电化铝介质的条件下,将镭射镍板的图文信息烫金到纸张上,在一道工序中实现多种镭射效果,生产成本低,耐用性好,定制周期短,安全环保,满足多批次、小批量的生产需求。In order to overcome the shortcomings and deficiencies in the prior art, the object of the present invention is to provide an electroless aluminum hot stamping process, which can convert the graphic information of the laser nickel plate under the condition of an electroless aluminum medium. Foil stamping onto paper, achieving multiple laser effects in one process, low production cost, good durability, short customization cycle, safety and environmental protection, meeting the production needs of multiple batches and small batches.
本发明的另一目的在于提供一种无电化铝烫金产品,该无电化铝烫金产品通过无电化铝烫金工艺制得,产品上呈现出多种镭射效果,色彩图案丰富多样,镭射效果明显,并具有较佳的防伪功能。Another object of the present invention is to provide an electroless aluminum bronzing product, which is produced through an electroless aluminum bronzing process. The product presents a variety of laser effects, rich and varied color patterns, and the laser effect is obvious, and It has better anti-counterfeiting function.
本发明的目的通过下述技术方案实现:一种无电化铝烫金工艺,包括如下步骤:The object of the present invention is achieved through the following technical solutions: an electroless aluminum bronzing process, comprising the steps of:
A、制备组合版:用耐高温胶将烫金版与雕刻有图文信息的镭射镍版与套准贴合,制成组合版;A. Preparation of combined plate: use high temperature resistant glue to bond the bronzing plate with the laser nickel plate engraved with graphic information and register to make a combined plate;
B、纸张涂布:将热塑性光油或高反光性涂料涂布到纸张需要烫金的位置,制得涂布层;B. Paper coating: apply thermoplastic varnish or high-reflective paint to the position of paper that needs to be bronzed to obtain a coating layer;
C、涂布烫金:将步骤A制得的组合版进行装版上机,并对步骤B制得的涂布层进行压合、烫金,制得无电化铝烫金产品。C. Coating bronzing: The combined plate prepared in step A is loaded on the machine, and the coated layer prepared in step B is pressed and bronzed to obtain an electroless aluminum bronzing product.
本发明通过将烫金版与雕刻有图文信息的镭射镍版用耐高温胶套准贴合,制得的组合版在一定温度和压力下对纸张的涂布位置进行压合、烫金,将镭射镍板的图文信息烫印到纸张上,并在纸张上呈现出优异的镭射效果,制得无电化铝烫金产品,烫金过程无需使用电化铝介质,解决了电化铝重复利用率低的问题,避免了电化铝的浪费和污染,且生产过程操作简单,经一道烫金工艺可在产品上同时呈现多种镭射效果,一次性实现多种镭射效果,生产成本低,安全环保,可满足小批量、多批次的生产制造。In the present invention, the hot stamping plate and the laser nickel plate engraved with graphic information are aligned and laminated with high-temperature-resistant glue, and the combined plate is pressed and bronzed at the coating position of the paper under a certain temperature and pressure, and the laser The graphic information of the nickel plate is hot-stamped on the paper, and it presents an excellent laser effect on the paper, and the non-electrochemical aluminum hot stamping product is produced. The hot stamping process does not need to use anodized aluminum medium, which solves the problem of low recycling rate of anodized aluminum. It avoids the waste and pollution of anodized aluminum, and the production process is simple to operate. After a hot stamping process, various laser effects can be displayed on the product at the same time, and multiple laser effects can be realized at one time. The production cost is low, safe and environmentally friendly, and can meet small batches, Manufacturing in multiple batches.
另外,本发明所烫印的纸张为白卡纸、白板纸、黑卡纸、复合纸张和铜版纸等印刷纸张,经烫金后的镭射效果明显。In addition, the paper to be hot stamped in the present invention is printing paper such as white cardboard, white board paper, black cardboard, composite paper and coated paper, and the laser effect after hot stamping is obvious.
优选的,所述烫金版的中部设有凸台,镭射镍版的图文信息部位与烫金版的凸台相对应,并套准贴合。Preferably, a boss is provided in the middle of the hot stamping plate, and the graphic information part of the laser nickel plate corresponds to the boss of the hot stamping plate, and they are aligned and bonded together.
本发明的烫金版是为图文信息部位提供烫印压力的载体,并通过在烫金版中部设置凸台,可便于烫金版与镭射镍板对准贴合,并便于组合版对纸张的涂布层准确定位进行烫印,利用凸台将镭射镍板的图文信息准确烫印在需要烫金的纸张上,实现一道烫金工序烫印多种镭射效果。The bronzing plate of the present invention is a carrier that provides hot stamping pressure for the image and text information, and by setting a boss in the middle of the bronzing plate, it can facilitate the alignment and lamination of the bronzing plate and the laser nickel plate, and facilitate the coating of the combined plate on the paper Accurate positioning of the layer for hot stamping, use the boss to accurately hot stamp the graphic information of the laser nickel plate on the paper that needs to be hot stamped, and realize a hot stamping process with multiple laser effects.
优选的,所述步骤A中,具体为:利用光胶版进行翻版制备镭射镍版,并对烫金版的凸台进行表面抛光处理,再用耐高温胶将镭射镍版与烫金版套准贴合。Preferably, in the step A, it is specifically: use the optical offset plate to carry out a replica to prepare a laser nickel plate, and perform surface polishing on the boss of the bronzing plate, and then use high temperature resistant glue to align the laser nickel plate and the bronzing plate .
本发明通过利用光胶版进行翻版制备镭射镍板,翻版效率高,成本低,制得的镭射镍板耐用性好,定制周期短;还通过对烫金版的凸台进行表面抛光处理,能避免烫金版表面不平整,提高烫金版与镭射镍板的套准贴合度,进而提高烫金效果。In the present invention, the laser nickel plate is prepared by making use of the optical offset plate, which has high copying efficiency and low cost, and the prepared laser nickel plate has good durability and a short customization cycle; and the surface polishing treatment of the boss of the bronzing plate can avoid bronzing The uneven surface of the plate improves the registration fit between the hot stamping plate and the laser nickel plate, thereby improving the hot stamping effect.
优选的,所述镭射镍版的厚度为10-100μm,所述凸台高度为1-3mm。Preferably, the thickness of the laser nickel plate is 10-100 μm, and the height of the boss is 1-3 mm.
本发明通过严格控制镭射镍板的厚度为10-100μm,并严格控制凸台高度为1-3mm,能提高烫金版与镭射镍板的套准贴合度,并便于烫金过程将烫金版的图文信息和镭射镍板的镭射效果烫印至纸张上。The invention strictly controls the thickness of the laser nickel plate to be 10-100 μm, and strictly controls the height of the boss to be 1-3 mm, which can improve the registration fit between the hot stamping plate and the laser nickel plate, and facilitate the hot stamping process to transfer the hot stamping plate Text information and the laser effect of the laser nickel plate are hot stamped onto the paper.
优选的,所述步骤B中,所述涂布方式为胶印涂布、凹印涂布或丝印涂布中的任一种,涂布的上墨量为4-20g/cm2。Preferably, in the step B, the coating method is any one of offset coating, gravure coating or silk screen coating, and the amount of ink applied is 4-20 g/cm 2 .
本发明采用凹版印刷机或丝网印刷机等印刷设备在纸张需要烫印的位置涂布光油或高反光性涂料,并严格控制上墨量(涂布量)为4-20 g/cm2,能保证后续烫金的镭射效果优良;若上墨量过少,则会导致烫印出的镭射效果不明显;但上墨量过多,则会导致烫印模糊、厚重。In the present invention, printing equipment such as gravure printing machine or screen printing machine is used to apply varnish or high-reflective coating on the position where the paper needs to be hot-stamped, and strictly control the amount of ink applied (coating amount) to 4-20 g/cm 2 , can ensure the laser effect of subsequent hot stamping is excellent; if the amount of ink is too small, the laser effect of hot stamping will not be obvious; but if the amount of ink is too much, the hot stamping will be blurred and thick.
优选的,所述步骤C中,烫金的温度为80-140℃,烫金速度为1000-5000PC/H,压合的时间为0.1-0.3s,压合的压力为0.3-0.6Kg/cm2。Preferably, in the step C, the hot stamping temperature is 80-140°C, the hot stamping speed is 1000-5000 PC/H, the pressing time is 0.1-0.3s, and the pressing pressure is 0.3-0.6Kg/cm 2 .
本发明通过严格控制上述烫金工艺条件,能有效地将烫金版的图文信息和镭射镍板的镭射效果烫印到纸张上,一次性实现多种镭射效果的烫印,且烫印效果优良,烫金产品的镭射效果明显。By strictly controlling the above hot stamping process conditions, the present invention can effectively hot stamp the graphic information of the hot stamping plate and the laser effect of the laser nickel plate on the paper, realize hot stamping of various laser effects at one time, and the hot stamping effect is excellent, The laser effect of bronzing products is obvious.
优选的,所述步骤A中,耐高温胶为环氧树脂类耐高温胶,环氧树脂类耐高温胶包括如下重量份原料:Preferably, in the step A, the high temperature resistant glue is an epoxy resin high temperature resistant glue, and the epoxy resin high temperature resistant glue includes the following raw materials in parts by weight:
耐高温环氧树脂 60-80份High temperature resistant epoxy resin 60-80 parts
耐高温固化剂 10-15份High temperature resistant curing agent 10-15 parts
抗热氧剂 5-10份Anti-heat oxygen agent 5-10 parts
增韧剂 5-10份Toughener 5-10 parts
填料 10-20份Filling 10-20 parts
溶剂 15-25份。15-25 parts of solvent.
本发明通过采用上述原料制备环氧树脂类耐高温胶,并严格控制各原料的重量份,制得的环氧树脂类耐高温胶具有较佳的粘接强度、耐热耐高温性、固化性、抗氧化性和稳定性,韧性高,蠕变小,综合性能良好,能将烫金版与镭射镍版贴合稳定,且烫金的高温条件下不会对耐高温胶的稳定性、粘接性等性能造成影响。The present invention prepares epoxy resin high-temperature-resistant glue by using the above raw materials, and strictly controls the weight of each raw material. The prepared epoxy resin high-temperature-resistant glue has better bonding strength, heat resistance and high temperature resistance, and curability. , Oxidation resistance and stability, high toughness, small creep, good overall performance, can bond the bronzing plate and the laser nickel plate stably, and the high temperature conditions of bronzing will not affect the stability and adhesion of the high temperature resistant adhesive and other performance impact.
优选的,所述耐高温环氧树脂为粘度在10000-15000mPa·s、环氧值在0.60-0.65mol/100g的JEh-022型耐高温环氧树脂;所述耐高温固化剂是由甲基四氢苯酐、十二烯基琥珀酸酐和2-乙基-4-甲基咪唑以重量比为2.4-3.2:1.5-2.5:1组成的混合物;所述耐高温固化剂的固化条件为在80-100℃温度下固化反应2.5-3.5h,再在150-170℃温度下固化反应5.5-6.5h。Preferably, the high temperature resistant epoxy resin is a JEh-022 type high temperature resistant epoxy resin with a viscosity of 10000-15000mPa·s and an epoxy value of 0.60-0.65mol/100g; the high temperature resistant curing agent is made of methyl Tetrahydrophthalic anhydride, dodecenyl succinic anhydride and 2-ethyl-4-methylimidazole are a mixture of 2.4-3.2:1.5-2.5:1 in weight ratio; the curing condition of the high temperature resistant curing agent is at 80 Curing reaction at -100°C for 2.5-3.5h, and then curing at 150-170°C for 5.5-6.5h.
本发明采用粘度在10000-15000mPa·s、环氧值在0.60-0.65mol/100g的JEh-022型的耐高温环氧树脂,其弯曲强度在115-120Mpa、拉伸强度在50-55MPa、有机氯小于 0.01mol/100g,具有较佳的粘接强度,耐高温性好,易于与其他原料混合,性能稳定。The present invention adopts JEh-022 type high temperature resistant epoxy resin with a viscosity of 10000-15000mPa·s and an epoxy value of 0.60-0.65mol/100g, whose bending strength is 115-120Mpa, tensile strength is 50-55MPa, organic Chlorine is less than 0.01mol/100g, it has better bonding strength, good high temperature resistance, easy to mix with other raw materials, and stable performance.
耐高温固化剂的固化温度和耐热性对耐高温胶的粘结性和耐高温性都有影响,本发明采用的甲基四氢苯酐固化效果很好,与环氧树脂有较好的互溶性,但很少单独使用;而采用的十二烯基琥珀酸酐属于酸酐类固化剂,耐热性能是固化剂种类中较好的,(多种固化剂种类的耐热性能顺序为:脂肪族多胺<脂环族多胺<芳香族多胺<酚醛<酸酐),且十二烯基琥珀酸酐与树脂容易混合,适用期长,胶层韧性好,耐热冲击性能佳;而2-乙基-4-甲基咪唑毒性低,用量小,适用期长,中温固化,采用它配制的胶粘剂,胶接强度好,耐热、耐溶剂性也较好,是目前较理想的一种固化剂。而本发明通过采用甲基四氢苯酐、十二烯基琥珀酸酐和2-乙基-4-甲基咪唑以重量比2.4-3.2:1.5-2.5:1复配混合作为耐高温固化剂,能提高固化剂与环氧树脂以及其他原料的互溶性,固化效果好,制得的耐高温胶具有粘结强度好、耐热耐高温性好、韧性好、耐热冲击性好等特点,并进而提高了烫金版与镭射镍板的粘结性,提高了烫印过程的稳定性。The curing temperature and heat resistance of the high-temperature-resistant curing agent have an influence on the cohesiveness and high-temperature resistance of the high-temperature-resistant adhesive. The methyl tetrahydrophthalic anhydride used in the present invention has a good curing effect and has a good interaction with epoxy resin. Soluble, but rarely used alone; the dodecenyl succinic anhydride used is an anhydride curing agent, and its heat resistance is the best among curing agents (the order of heat resistance of various curing agents is: aliphatic polyamine<alicyclic polyamine<aromatic polyamine<phenol aldehyde<acid anhydride), and dodecenyl succinic anhydride is easy to mix with the resin, has a long pot life, good toughness of the adhesive layer, and good thermal shock resistance; while 2-ethyl Base-4-methylimidazole has low toxicity, small dosage, long pot life, and medium-temperature curing. The adhesive prepared by using it has good bonding strength, good heat resistance and solvent resistance, and is currently an ideal curing agent. . And the present invention is by adopting methyltetrahydrophthalic anhydride, dodecenyl succinic anhydride and 2-ethyl-4-methylimidazole to compound and mix with weight ratio 2.4-3.2:1.5-2.5:1 as high temperature resistant curing agent, can Improve the mutual solubility of curing agent and epoxy resin and other raw materials, and the curing effect is good. The high temperature resistant adhesive has the characteristics of good bonding strength, good heat resistance and high temperature resistance, good toughness, good thermal shock resistance, etc., and further It improves the adhesion between the hot stamping plate and the laser nickel plate, and improves the stability of the hot stamping process.
优选的,所述抗热氧剂的结构式如下:Preferably, the structural formula of the anti-hot oxygen agent is as follows:
,或; ,or ;
其中,R1为叔丁基,R2为甲基、亚甲基或硫;Wherein, R 1 is tert-butyl, R 2 is methyl, methylene or sulfur;
所述增韧剂是由丙烯腈-丁二烯-苯乙烯共聚物、乙烯-醋酸乙烯酯共聚物和丙烯酸酯类聚合物以重量比为1.4-2.2:2.5-3.5:1组成的混合物;所述填料是由轻质碳酸钙、滑石粉、二氧化硅和硫酸钡以重量比2.4-3.2:1:0.8-1.2:1.5-2.5组成的混合物。The toughening agent is a mixture of acrylonitrile-butadiene-styrene copolymer, ethylene-vinyl acetate copolymer and acrylate polymer in a weight ratio of 1.4-2.2:2.5-3.5:1; The filler is a mixture composed of light calcium carbonate, talcum powder, silicon dioxide and barium sulfate in a weight ratio of 2.4-3.2:1:0.8-1.2:1.5-2.5.
本发明采用上述结构的抗热氧剂,具有受阻酚的结构,包括有对称型受阻酚抗热氧剂和非对称型受阻酚抗热氧剂,对称型受阻酚抗热氧剂主要有烷基单酚类抗热氧剂(抗氧剂264、抗氧剂1076等)、烷基多酚类抗热氧剂(抗氧剂1010、抗氧剂1098等)、硫代多酚类抗热氧剂(抗氧剂2246-S、抗氧剂300等),非对称型受阻酚抗热氧剂主要有抗氧剂KY-586等。The present invention adopts the anti-thermal oxygen agent of the above structure, which has the structure of hindered phenol, including symmetrical hindered phenol anti-thermal oxygen agent and asymmetric hindered phenol anti-thermal oxygen agent, and the symmetrical hindered phenol anti-thermal oxygen agent mainly includes alkyl Monophenolic anti-thermal oxygen agents (antioxidant 264, antioxidant 1076, etc.), alkyl polyphenols anti-thermal oxygen agents (antioxidant 1010, antioxidant 1098, etc.), thiopolyphenols anti-thermal oxygen Antioxidant (antioxidant 2246-S, antioxidant 300, etc.), asymmetric hindered phenol antithermal oxygen agent mainly includes antioxidant KY-586 and so on.
对称型烷基单酚类抗热氧剂中,在结构式的羟基的邻、对位引入斥电子基团,抗氧化效率显著增大;当R1为较大体积的取代基时,有利于保护酚羟基不被氧化消耗和减少电荷转移的络合作用,提高其抗氧效率;当R2为长链的烷基时,有利于改进反应物的相容性,进一步提高受阻酚抗氧剂的效率。因而本申请通过采用上述种类抗热氧剂,能明显提高耐高温胶的抗氧性能和稳定性,进而提高耐高温胶在贴合烫金版和镭射镍板的粘接性和稳定性,保证组合版的质量和稳定性,使烫金过程性能稳定。In the symmetrical alkyl monophenolic anti-thermal oxygen agent, the electron-repelling group is introduced at the ortho and para positions of the hydroxyl group in the structural formula, and the anti-oxidation efficiency is significantly increased; when R1 is a large-volume substituent, it is beneficial to protect The phenolic hydroxyl group is not consumed by oxidation and the complexation of charge transfer is reduced to improve its antioxidant efficiency; when R2 is a long - chain alkyl group, it is beneficial to improve the compatibility of reactants and further improve the performance of hindered phenolic antioxidants. efficiency. Therefore, by adopting the above-mentioned anti-oxidation agents in this application, the anti-oxidation performance and stability of the high-temperature-resistant adhesive can be significantly improved, and then the adhesion and stability of the high-temperature-resistant adhesive can be improved when the hot stamping plate and the laser nickel plate are laminated, ensuring the combination The quality and stability of the plate make the performance of the bronzing process stable.
本发明通过采用丙烯腈-丁二烯-苯乙烯共聚物、乙烯-醋酸乙烯酯共聚物和丙烯酸酯类聚合物以重量比为1.4-2.2:2.5-3.5:1复配而成的混合物作为增韧剂,能提高耐高温胶的韧性,并使耐高温胶具有较好的相溶性、粘合性、抗热冲击性、耐老化性和柔软性,加工性能好,提高了耐高温胶将烫金版和镭射镍板黏合的粘结性,使烫金过程性能稳定。The present invention uses a mixture of acrylonitrile-butadiene-styrene copolymer, ethylene-vinyl acetate copolymer and acrylic polymer with a weight ratio of 1.4-2.2:2.5-3.5:1 as the additive. Toughness agent, can improve the toughness of high temperature resistant glue, and make the high temperature resistant glue have better compatibility, adhesion, thermal shock resistance, aging resistance and softness, good processing performance, improve the high temperature resistant glue will bronzing The adhesion between the plate and the laser nickel plate makes the performance of the bronzing process stable.
本发明的另一目的通过下述技术方案实现:一种无电化铝烫金产品,根据上述的无电化铝烫金工艺制得。本发明通过无电化铝烫金工艺制得的无电化铝烫金产品经一道烫金工艺处理,一次性实现多种镭射效果,色彩图案丰富多样,镭射效果明显,并具有较佳的防伪功能。Another object of the present invention is achieved through the following technical solution: an electroless aluminum bronzing product, which is produced according to the above electroless aluminum bronzing process. The electroless aluminum bronzing product produced by the electroless aluminum bronzing process of the present invention is processed by a bronzing process, and can realize multiple laser effects at one time, with rich and varied color patterns, obvious laser effects, and better anti-counterfeiting function.
本发明的有益效果在于:(1)本发明通过在镭射镍板上雕刻图文信息,且可对镭射镍板带制造多种镭射效果,并对烫金版进行抛光处理,再将烫金版与镭射镍板贴合制得组合版,在一定温度和压力下对纸张的涂布位置进行压合、烫金,将镭射镍板的图文信息烫印到纸张上,并呈现优异的镭射效果,制得无电化铝烫金产品,烫金过程无需使用电化铝介质,解决了电化铝重复利用率低的问题,并避免了电化铝的浪费和污染。The beneficial effects of the present invention are as follows: (1) The present invention can manufacture various laser effects on the laser nickel plate by engraving graphic information on the laser nickel plate, and polish the bronzing plate, and then combine the bronzing plate with the laser The combined plate is made by laminating the nickel plate. Under a certain temperature and pressure, the coating position of the paper is pressed and stamped, and the graphic information of the laser nickel plate is stamped on the paper, and it presents an excellent laser effect. Non-electrochemical aluminum bronzing products, the bronzing process does not need to use anodized aluminum medium, which solves the problem of low reuse rate of anodized aluminum and avoids the waste and pollution of anodized aluminum.
(2)本发明的烫金版和镭射镍板采用的材料为环保无污染的绿色材料,镭射镍板翻版工艺较快,烫金版表面抛光工艺简单便捷,降低了工艺的成本,且具有较好的耐用性和稳定性,定制周期短,能够满足小批量、多批次的生产制造。(2) The materials used in the bronzing plate and the laser nickel plate of the present invention are environmentally friendly and pollution-free green materials. The reprinting process of the laser nickel plate is faster, and the surface polishing process of the bronzing plate is simple and convenient, which reduces the cost of the process and has better Durability and stability, short customization cycle, can meet the production and manufacturing of small batches and multiple batches.
(3)本发明的无电化铝烫金工艺通过组合版直接在纸张上需要烫金出镭射效果的局部位置进行定位烫印,实现了纸张上实现局部镭射效果,且制成质量佳、图文信息镭射效果佳的组合版,能使烫金产品具有优良的镭射效果,解决了“因电化铝质量差造成烫金产品质量差”的问题。(3) The electroless aluminum hot stamping process of the present invention directly positions and hot stamps the local position on the paper that needs to be stamped with a laser effect through the combined plate, which realizes the local laser effect on the paper, and makes a laser with good quality and graphic information. The combination version with good effect can make bronzing products have excellent laser effect, and solve the problem of "poor quality of bronzing products caused by poor quality of anodized aluminum".
(4)本发明的无电化铝烫金工艺通过将烫金版与雕刻有图文信息的镭射镍版结合,且该镭射镍版具有多种镭射效果,经过一道烫金工艺可在产品上同时呈现多种镭射效果,一次性实现多种镭射效果的烫印,简化烫金工序,提高生产效率。(4) The electroless aluminum hot stamping process of the present invention combines the hot stamping plate with the laser nickel plate engraved with graphic information, and the laser nickel plate has a variety of laser effects. Laser effect, hot stamping with multiple laser effects at one time, simplifies the hot stamping process, and improves production efficiency.
(5)本发明制得的无电化铝烫金产品经一道烫金工艺处理,一次性实现多种镭射效果的烫印,色彩图案丰富多样,镭射效果明显,并具有较佳的防伪功能。(5) The electroless aluminum hot stamping product prepared by the present invention is processed by one hot stamping process, and hot stamping with various laser effects can be realized at one time. The color patterns are rich and diverse, the laser effect is obvious, and it has better anti-counterfeiting function.
附图说明Description of drawings
图1是本发明的无电化铝烫金工艺示意图;Fig. 1 is the schematic diagram of electroless aluminum bronzing process of the present invention;
图2是本发明组合版的结构剖视图;Fig. 2 is a structural sectional view of the combined version of the present invention;
附图标记为:1—烫金版、11—凸台、2—镭射镍板、21—图文信息、3—纸张、31—涂布层。Reference signs are: 1—hot stamping plate, 11—boss, 2—laser nickel plate, 21—graphic information, 3—paper, 31—coating layer.
具体实施方式detailed description
为了便于本领域技术人员的理解,下面结合实施例及附图1~2对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the embodiments and accompanying drawings 1-2, and the contents mentioned in the implementation modes are not limitations of the present invention.
实施例1Example 1
如附图1所示,一种无电化铝烫金工艺,包括如下步骤:As shown in accompanying drawing 1, a kind of electroless aluminum bronzing process comprises the steps:
A、制备组合版:用耐高温胶将烫金版1与雕刻有图文信息21的镭射镍版2与套准贴合,制成组合版;A. Preparation of combined version: use high temperature resistant glue to bond hot stamping version 1 and laser nickel version 2 engraved with graphic information 21 with registration to make a combined version;
B、纸张涂布:将热塑性光油或高反光性涂料涂布到纸张3需要烫金的位置,制得涂布层31;B. Paper coating: apply thermoplastic varnish or high-reflective paint to the position of the paper 3 that needs to be bronzed to obtain the coating layer 31;
C、涂布烫金:将步骤A制得的组合版进行装版上机,并对步骤B制得的涂布层31进行压合、烫金,制得无电化铝烫金产品。C. Coating bronzing: the combined plate prepared in step A is loaded on the machine, and the coated layer 31 prepared in step B is pressed and bronzed to obtain an electroless aluminum bronzing product.
如附图1-2所示,所述烫金版1的中部设有凸台11,镭射镍版2的图文信息21部位与烫金版1的凸台11相对应,并套准贴合。As shown in the accompanying drawings 1-2, the middle part of the hot stamping plate 1 is provided with a boss 11, and the graphic information 21 of the laser nickel plate 2 corresponds to the boss 11 of the hot stamping plate 1, and they are aligned and bonded together.
所述步骤A中,具体为:利用光胶版进行翻版制备镭射镍版2,并对烫金版1的凸台11进行表面抛光处理,再用耐高温胶将镭射镍版2与烫金版1套准贴合。In the step A, it is specifically: use the optical offset plate to carry out a replica to prepare the laser nickel plate 2, and perform surface polishing treatment on the boss 11 of the bronzing plate 1, and then use high temperature resistant glue to register the laser nickel plate 2 and the bronzing plate 1 fit.
如附图1-2所示,所述镭射镍版2的厚度为10μm,所述凸台11高度为1mm。As shown in Figures 1-2, the thickness of the laser nickel plate 2 is 10 μm, and the height of the boss 11 is 1 mm.
所述步骤B中,所述涂布方式为胶印涂布,涂布的上墨量为4g/cm2。In the step B, the coating method is offset coating, and the amount of ink applied is 4 g/cm 2 .
所述步骤C中,烫金的温度为80℃,烫金速度为5000PC/H,压合的时间为0.3s,压合的压力为0.3Kg/cm2。In the step C, the hot stamping temperature is 80°C, the hot stamping speed is 5000PC/H, the pressing time is 0.3s, and the pressing pressure is 0.3Kg/cm 2 .
所述步骤A中,耐高温胶为环氧树脂类耐高温胶,环氧树脂类耐高温胶包括如下重量份原料:In the step A, the high temperature resistant glue is epoxy resin high temperature resistant glue, and the epoxy resin high temperature resistant glue includes the following raw materials in parts by weight:
耐高温环氧树脂 60份High temperature resistant epoxy resin 60 parts
耐高温固化剂 10份High temperature resistant curing agent 10 parts
抗热氧剂 5份Anti-oxidant 5 parts
增韧剂 5份Toughener 5 parts
填料 10份Filling 10 parts
溶剂 15份。15 parts of solvent.
所述耐高温环氧树脂为粘度在10000mPa·s、环氧值在0.60mol/100g的JEh-022型耐高温环氧树脂;所述耐高温固化剂是由甲基四氢苯酐、十二烯基琥珀酸酐和2-乙基-4-甲基咪唑以重量比为2.4:2.5:1组成的混合物;所述耐高温固化剂的固化条件为在80℃温度下固化反应3.5h,再在150℃温度下固化反应6.5h。The high temperature resistant epoxy resin is a JEh-022 type high temperature resistant epoxy resin with a viscosity of 10000mPa·s and an epoxy value of 0.60mol/100g; the high temperature resistant curing agent is composed of methyl tetrahydrophthalic anhydride, dodecene The mixture of base succinic anhydride and 2-ethyl-4-methylimidazole in a weight ratio of 2.4:2.5:1; the curing condition of the high temperature resistant curing agent is curing reaction at 80°C for 3.5h, and then at 150 Curing reaction at ℃ temperature for 6.5h.
所述抗热氧剂的结构式如下:The structural formula of the anti-thermal oxygen agent is as follows:
; ;
其中,R1为叔丁基,R2为甲基;Wherein, R 1 is a tert-butyl group, and R 2 is a methyl group;
所述增韧剂是由丙烯腈-丁二烯-苯乙烯共聚物、乙烯-醋酸乙烯酯共聚物和丙烯酸酯类聚合物以重量比为2.2:3.5:1组成的混合物;所述填料是由轻质碳酸钙、滑石粉、二氧化硅和硫酸钡以重量比2.4:1:1.2:1.5组成的混合物。The toughening agent is a mixture of acrylonitrile-butadiene-styrene copolymer, ethylene-vinyl acetate copolymer and acrylate polymer in a weight ratio of 2.2:3.5:1; the filler is composed of A mixture of light calcium carbonate, talc, silicon dioxide and barium sulfate in a weight ratio of 2.4:1:1.2:1.5.
一种无电化铝烫金产品,根据上述的无电化铝烫金工艺制得。An electroless aluminum hot stamping product is prepared according to the above electroless aluminum hot stamping process.
实施例2Example 2
本实施例与上述实施例1的区别在于:The difference between this embodiment and above-mentioned embodiment 1 is:
一种无电化铝烫金工艺,包括如下步骤:An electroless aluminum bronzing process, comprising the steps of:
A、制备组合版:用耐高温胶将烫金版1与雕刻有图文信息21的镭射镍版2与套准贴合,制成组合版;A. Preparation of combined version: use high temperature resistant glue to bond hot stamping version 1 and laser nickel version 2 engraved with graphic information 21 with registration to make a combined version;
B、纸张涂布:将热塑性光油或高反光性涂料涂布到纸张3需要烫金的位置,制得涂布层31;B. Paper coating: apply thermoplastic varnish or high-reflective paint to the position of the paper 3 that needs to be bronzed to obtain the coating layer 31;
C、涂布烫金:将步骤A制得的组合版进行装版上机,并对步骤B制得的涂布层31进行压合、烫金,制得无电化铝烫金产品。C. Coating bronzing: the combined plate prepared in step A is loaded on the machine, and the coated layer 31 prepared in step B is pressed and bronzed to obtain an electroless aluminum bronzing product.
如附图1-2所示,所述烫金版1的中部设有凸台11,镭射镍版2的图文信息21部位与烫金版1的凸台11相对应,并套准贴合。As shown in the accompanying drawings 1-2, the middle part of the hot stamping plate 1 is provided with a boss 11, and the graphic information 21 of the laser nickel plate 2 corresponds to the boss 11 of the hot stamping plate 1, and they are aligned and bonded together.
所述步骤A中,具体为:利用光胶版进行翻版制备镭射镍版2,并对烫金版1的凸台11进行表面抛光处理,再用耐高温胶将镭射镍版2与烫金版1套准贴合。In the step A, it is specifically: use the optical offset plate to carry out a replica to prepare the laser nickel plate 2, and perform surface polishing treatment on the boss 11 of the bronzing plate 1, and then use high temperature resistant glue to register the laser nickel plate 2 and the bronzing plate 1 fit.
如附图1-2所示,所述镭射镍版2的厚度为30μm,所述凸台11高度为1.5mm。As shown in Figures 1-2, the thickness of the laser nickel plate 2 is 30 μm, and the height of the boss 11 is 1.5 mm.
所述步骤B中,所述涂布方式为胶印涂布,涂布的上墨量为8g/cm2。In the step B, the coating method is offset coating, and the amount of ink applied is 8 g/cm 2 .
所述步骤C中,烫金的温度为100℃,烫金速度为4000PC/H,压合的时间为0.25s,压合的压力为0.4Kg/cm2。In the step C, the hot stamping temperature is 100°C, the hot stamping speed is 4000PC/H, the pressing time is 0.25s, and the pressing pressure is 0.4Kg/cm 2 .
所述步骤A中,耐高温胶为环氧树脂类耐高温胶,环氧树脂类耐高温胶包括如下重量份原料:In the step A, the high temperature resistant glue is epoxy resin high temperature resistant glue, and the epoxy resin high temperature resistant glue includes the following raw materials in parts by weight:
耐高温环氧树脂 65份High temperature resistant epoxy resin 65 parts
耐高温固化剂 12份High temperature resistant curing agent 12 parts
抗热氧剂 6份Anti-oxidant 6 parts
增韧剂 6份Toughener 6 parts
填料 12份Filling 12 parts
溶剂 18份。18 parts of solvent.
所述耐高温环氧树脂为粘度在11000mPa·s、环氧值在0.61mol/100g的JEh-022型耐高温环氧树脂;所述耐高温固化剂是由甲基四氢苯酐、十二烯基琥珀酸酐和2-乙基-4-甲基咪唑以重量比为2.6:2.3:1组成的混合物;所述耐高温固化剂的固化条件为在85℃温度下固化反应3.2h,再在155℃温度下固化反应6.3h。The high temperature resistant epoxy resin is a JEh-022 type high temperature resistant epoxy resin with a viscosity of 11000mPa·s and an epoxy value of 0.61mol/100g; the high temperature resistant curing agent is composed of methyl tetrahydrophthalic anhydride, dodecene The mixture of base succinic anhydride and 2-ethyl-4-methylimidazole in a weight ratio of 2.6:2.3:1; the curing condition of the high temperature resistant curing agent is curing reaction at 85°C for 3.2h, and then at 155°C Curing reaction at ℃ temperature for 6.3h.
所述抗热氧剂的结构式如下:The structural formula of the anti-thermal oxygen agent is as follows:
; ;
其中,R1为叔丁基,R2为亚甲基;Wherein, R 1 is a tert-butyl group, and R 2 is a methylene group;
所述增韧剂是由丙烯腈-丁二烯-苯乙烯共聚物、乙烯-醋酸乙烯酯共聚物和丙烯酸酯类聚合物以重量比为2:3.2:1组成的混合物;所述填料是由轻质碳酸钙、滑石粉、二氧化硅和硫酸钡以重量比2.6:1:1.1:1.8组成的混合物。The toughening agent is a mixture of acrylonitrile-butadiene-styrene copolymer, ethylene-vinyl acetate copolymer and acrylate polymer in a weight ratio of 2:3.2:1; the filler is composed of A mixture of light calcium carbonate, talc, silicon dioxide and barium sulfate in a weight ratio of 2.6:1:1.1:1.8.
一种无电化铝烫金产品,根据上述的无电化铝烫金工艺制得。An electroless aluminum hot stamping product is prepared according to the above electroless aluminum hot stamping process.
实施例3Example 3
本实施例与上述实施例1的区别在于:The difference between this embodiment and above-mentioned embodiment 1 is:
A、制备组合版:用耐高温胶将烫金版1与雕刻有图文信息21的镭射镍版2与套准贴合,制成组合版;A. Preparation of combined version: use high temperature resistant glue to bond hot stamping version 1 and laser nickel version 2 engraved with graphic information 21 with registration to make a combined version;
B、纸张涂布:将热塑性光油或高反光性涂料涂布到纸张3需要烫金的位置,制得涂布层31;B. Paper coating: apply thermoplastic varnish or high-reflective paint to the position of the paper 3 that needs to be bronzed to obtain the coating layer 31;
C、涂布烫金:将步骤A制得的组合版进行装版上机,并对步骤B制得的涂布层31进行压合、烫金,制得无电化铝烫金产品。C. Coating bronzing: the combined plate prepared in step A is loaded on the machine, and the coated layer 31 prepared in step B is pressed and bronzed to obtain an electroless aluminum bronzing product.
如附图1-2所示,所述烫金版1的中部设有凸台11,镭射镍版2的图文信息21部位与烫金版1的凸台11相对应,并套准贴合。As shown in the accompanying drawings 1-2, the middle part of the hot stamping plate 1 is provided with a boss 11, and the graphic information 21 of the laser nickel plate 2 corresponds to the boss 11 of the hot stamping plate 1, and they are aligned and bonded together.
所述步骤A中,具体为:利用光胶版进行翻版制备镭射镍版2,并对烫金版1的凸台11进行表面抛光处理,再用耐高温胶将镭射镍版2与烫金版1套准贴合。In the step A, it is specifically: use the optical offset plate to carry out a replica to prepare the laser nickel plate 2, and perform surface polishing treatment on the boss 11 of the bronzing plate 1, and then use high temperature resistant glue to register the laser nickel plate 2 and the bronzing plate 1 fit.
如附图1-2所示,所述镭射镍版2的厚度为50μm,所述凸台11高度为2mm。As shown in accompanying drawings 1-2, the thickness of the laser nickel plate 2 is 50 μm, and the height of the boss 11 is 2 mm.
所述步骤B中,所述涂布方式为凹印涂布,涂布的上墨量为12g/cm2。In the step B, the coating method is gravure coating, and the amount of ink applied is 12 g/cm 2 .
所述步骤C中,烫金的温度为120℃,烫金速度为3000PC/H,压合的时间为0.2s,压合的压力为0.4Kg/cm2。In the step C, the hot stamping temperature is 120°C, the hot stamping speed is 3000PC/H, the pressing time is 0.2s, and the pressing pressure is 0.4Kg/cm 2 .
所述步骤A中,耐高温胶为环氧树脂类耐高温胶,环氧树脂类耐高温胶包括如下重量份原料:In the step A, the high temperature resistant glue is epoxy resin high temperature resistant glue, and the epoxy resin high temperature resistant glue includes the following raw materials in parts by weight:
耐高温环氧树脂 70份High temperature resistant epoxy resin 70 parts
耐高温固化剂 13份High temperature resistant curing agent 13 parts
抗热氧剂 8份Anti-oxidant 8 parts
增韧剂 8份Toughener 8 parts
填料 15份Filling 15 parts
溶剂 20份。20 parts of solvent.
所述耐高温环氧树脂为粘度在12000mPa·s、环氧值在0.62mol/100g的JEh-022型耐高温环氧树脂;所述耐高温固化剂是由甲基四氢苯酐、十二烯基琥珀酸酐和2-乙基-4-甲基咪唑以重量比为2.8:2:1组成的混合物;所述耐高温固化剂的固化条件为在90℃温度下固化反应3h,再在160℃温度下固化反应6h。The high temperature resistant epoxy resin is a JEh-022 type high temperature resistant epoxy resin with a viscosity of 12000mPa·s and an epoxy value of 0.62mol/100g; the high temperature resistant curing agent is composed of methyltetrahydrophthalic anhydride, dodecene The mixture of base succinic anhydride and 2-ethyl-4-methylimidazole in a weight ratio of 2.8:2:1; the curing conditions of the high temperature resistant curing agent are curing reaction at 90°C for 3h, and then at 160°C Curing reaction at high temperature for 6h.
所述抗热氧剂的结构式如下:The structural formula of the anti-thermal oxygen agent is as follows:
; ;
其中,R1为叔丁基,R2为甲基;Wherein, R 1 is a tert-butyl group, and R 2 is a methyl group;
所述增韧剂是由丙烯腈-丁二烯-苯乙烯共聚物、乙烯-醋酸乙烯酯共聚物和丙烯酸酯类聚合物以重量比为1.8:3:1组成的混合物;所述填料是由轻质碳酸钙、滑石粉、二氧化硅和硫酸钡以重量比2.8:1:1.0:2.0组成的混合物。The toughening agent is a mixture of acrylonitrile-butadiene-styrene copolymer, ethylene-vinyl acetate copolymer and acrylate polymer in a weight ratio of 1.8:3:1; the filler is composed of A mixture of light calcium carbonate, talc, silicon dioxide and barium sulfate in a weight ratio of 2.8:1:1.0:2.0.
一种无电化铝烫金产品,根据上述的无电化铝烫金工艺制得。An electroless aluminum hot stamping product is prepared according to the above electroless aluminum hot stamping process.
实施例4Example 4
本实施例与上述实施例1的区别在于:The difference between this embodiment and above-mentioned embodiment 1 is:
一种无电化铝烫金工艺,包括如下步骤:An electroless aluminum bronzing process, comprising the steps of:
A、制备组合版:用耐高温胶将烫金版1与雕刻有图文信息21的镭射镍版2与套准贴合,制成组合版;A. Preparation of combined version: use high temperature resistant glue to bond hot stamping version 1 and laser nickel version 2 engraved with graphic information 21 with registration to make a combined version;
B、纸张涂布:将热塑性光油或高反光性涂料涂布到纸张3需要烫金的位置,制得涂布层31;B. Paper coating: apply thermoplastic varnish or high-reflective paint to the position of the paper 3 that needs to be bronzed to obtain the coating layer 31;
C、涂布烫金:将步骤A制得的组合版进行装版上机,并对步骤B制得的涂布层31进行压合、烫金,制得无电化铝烫金产品。C. Coating bronzing: the combined plate prepared in step A is loaded on the machine, and the coated layer 31 prepared in step B is pressed and bronzed to obtain an electroless aluminum bronzing product.
如附图1-2所示,所述烫金版1的中部设有凸台11,镭射镍版2的图文信息21部位与烫金版1的凸台11相对应,并套准贴合。As shown in the accompanying drawings 1-2, the middle part of the hot stamping plate 1 is provided with a boss 11, and the graphic information 21 of the laser nickel plate 2 corresponds to the boss 11 of the hot stamping plate 1, and they are aligned and bonded together.
所述步骤A中,具体为:利用光胶版进行翻版制备镭射镍版2,并对烫金版1的凸台11进行表面抛光处理,再用耐高温胶将镭射镍版2与烫金版1套准贴合。In the step A, it is specifically: use the optical offset plate to carry out a replica to prepare the laser nickel plate 2, and perform surface polishing treatment on the boss 11 of the bronzing plate 1, and then use high temperature resistant glue to register the laser nickel plate 2 and the bronzing plate 1 fit.
如附图1-2所示,所述镭射镍版2的厚度为70μm,所述凸台11高度为2.5mm。As shown in Figures 1-2, the thickness of the laser nickel plate 2 is 70 μm, and the height of the boss 11 is 2.5 mm.
所述步骤B中,所述涂布方式为丝印涂布,涂布的上墨量为16g/cm2。In the step B, the coating method is silk screen coating, and the amount of ink applied is 16 g/cm 2 .
所述步骤C中,烫金的温度为130℃,烫金速度为2000PC/H,压合的时间为0.15s,压合的压力为0.5Kg/cm2。In the step C, the hot stamping temperature is 130°C, the hot stamping speed is 2000PC/H, the pressing time is 0.15s, and the pressing pressure is 0.5Kg/cm 2 .
所述步骤A中,耐高温胶为环氧树脂类耐高温胶,环氧树脂类耐高温胶包括如下重量份原料:In the step A, the high temperature resistant glue is epoxy resin high temperature resistant glue, and the epoxy resin high temperature resistant glue includes the following raw materials in parts by weight:
耐高温环氧树脂 75份High temperature resistant epoxy resin 75 parts
耐高温固化剂 14份High temperature resistant curing agent 14 parts
抗热氧剂 9份Anti-oxidant 9 parts
增韧剂 9份Toughener 9 parts
填料 18份Filling 18 parts
溶剂 23份。23 parts of solvent.
所述耐高温环氧树脂为粘度在13000mPa·s、环氧值在0.63mol/100g的JEh-022型耐高温环氧树脂;所述耐高温固化剂是由甲基四氢苯酐、十二烯基琥珀酸酐和2-乙基-4-甲基咪唑以重量比为3:1.8:1组成的混合物;所述耐高温固化剂的固化条件为在95℃温度下固化反应2.8h,再在165℃温度下固化反应5.8h。The high temperature resistant epoxy resin is a JEh-022 type high temperature resistant epoxy resin with a viscosity of 13000mPa·s and an epoxy value of 0.63mol/100g; the high temperature resistant curing agent is composed of methyltetrahydrophthalic anhydride, dodecene The mixture of base succinic anhydride and 2-ethyl-4-methylimidazole in a weight ratio of 3:1.8:1; the curing condition of the high temperature resistant curing agent is curing reaction at 95°C for 2.8h, and then at 165°C Curing reaction at ℃ temperature for 5.8h.
所述抗热氧剂的结构式如下:The structural formula of the anti-thermal oxygen agent is as follows:
; ;
其中,R1为叔丁基,R2为硫;Wherein, R 1 is tert-butyl, R 2 is sulfur;
所述增韧剂是由丙烯腈-丁二烯-苯乙烯共聚物、乙烯-醋酸乙烯酯共聚物和丙烯酸酯类聚合物以重量比为1.6:2.8:1组成的混合物;所述填料是由轻质碳酸钙、滑石粉、二氧化硅和硫酸钡以重量比3.0:1:0.9:2.3组成的混合物。The toughening agent is a mixture of acrylonitrile-butadiene-styrene copolymer, ethylene-vinyl acetate copolymer and acrylate polymer in a weight ratio of 1.6:2.8:1; the filler is composed of A mixture of light calcium carbonate, talc, silicon dioxide and barium sulfate in a weight ratio of 3.0:1:0.9:2.3.
一种无电化铝烫金产品,根据上述的无电化铝烫金工艺制得。An electroless aluminum hot stamping product is prepared according to the above electroless aluminum hot stamping process.
实施例5Example 5
本实施例与上述实施例1的区别在于:The difference between this embodiment and above-mentioned embodiment 1 is:
A、制备组合版:用耐高温胶将烫金版1与雕刻有图文信息21的镭射镍版2与套准贴合,制成组合版;A. Preparation of combined version: use high temperature resistant glue to bond hot stamping version 1 and laser nickel version 2 engraved with graphic information 21 with registration to make a combined version;
B、纸张涂布:将热塑性光油或高反光性涂料涂布到纸张3需要烫金的位置,制得涂布层31;B. Paper coating: apply thermoplastic varnish or high-reflective paint to the position of the paper 3 that needs to be bronzed to obtain the coating layer 31;
C、涂布烫金:将步骤A制得的组合版进行装版上机,并对步骤B制得的涂布层31进行压合、烫金,制得无电化铝烫金产品。C. Coating bronzing: the combined plate prepared in step A is loaded on the machine, and the coated layer 31 prepared in step B is pressed and bronzed to obtain an electroless aluminum bronzing product.
如附图1-2所示,所述烫金版1的中部设有凸台11,镭射镍版2的图文信息21部位与烫金版1的凸台11相对应,并套准贴合。As shown in the accompanying drawings 1-2, the middle part of the hot stamping plate 1 is provided with a boss 11, and the graphic information 21 of the laser nickel plate 2 corresponds to the boss 11 of the hot stamping plate 1, and they are aligned and bonded together.
所述步骤A中,具体为:利用光胶版进行翻版制备镭射镍版2,并对烫金版1的凸台11进行表面抛光处理,再用耐高温胶将镭射镍版2与烫金版1套准贴合。In the step A, it is specifically: use the optical offset plate to carry out a replica to prepare the laser nickel plate 2, and perform surface polishing treatment on the boss 11 of the bronzing plate 1, and then use high temperature resistant glue to register the laser nickel plate 2 and the bronzing plate 1 fit.
如附图1-2所示,所述镭射镍版2的厚度为100μm,所述凸台11高度为3mm。As shown in Figures 1-2, the thickness of the laser nickel plate 2 is 100 μm, and the height of the boss 11 is 3 mm.
所述步骤B中,所述涂布方式为丝印涂布,涂布的上墨量为20g/cm2。In the step B, the coating method is silk screen coating, and the amount of ink applied is 20 g/cm 2 .
所述步骤C中,烫金的温度为140℃,烫金速度为1000PC/H,压合的时间为0.1s,压合的压力为0.6Kg/cm2。In the step C, the stamping temperature is 140°C, the stamping speed is 1000PC/H, the pressing time is 0.1s, and the pressing pressure is 0.6Kg/cm 2 .
所述步骤A中,耐高温胶为环氧树脂类耐高温胶,环氧树脂类耐高温胶包括如下重量份原料:In the step A, the high temperature resistant glue is epoxy resin high temperature resistant glue, and the epoxy resin high temperature resistant glue includes the following raw materials in parts by weight:
耐高温环氧树脂 80份High temperature resistant epoxy resin 80 parts
耐高温固化剂 15份High temperature resistant curing agent 15 parts
抗热氧剂 10份Anti-oxidant 10 parts
增韧剂 10份Toughener 10 parts
填料 20份Filling 20 parts
溶剂 25份。25 parts of solvent.
所述耐高温环氧树脂为粘度在15000mPa·s、环氧值在0.65mol/100g的JEh-022型耐高温环氧树脂;所述耐高温固化剂是由甲基四氢苯酐、十二烯基琥珀酸酐和2-乙基-4-甲基咪唑以重量比为3.2:1.5:1组成的混合物;所述耐高温固化剂的固化条件为在100℃温度下固化反应2.5h,再在170℃温度下固化反应5.5h。The high temperature resistant epoxy resin is a JEh-022 type high temperature resistant epoxy resin with a viscosity of 15000mPa·s and an epoxy value of 0.65mol/100g; the high temperature resistant curing agent is composed of methyltetrahydrophthalic anhydride, dodecene The mixture of base succinic anhydride and 2-ethyl-4-methylimidazole in a weight ratio of 3.2:1.5:1; the curing condition of the high temperature resistant curing agent is to cure the reaction at 100°C for 2.5h, and then at 170 Curing reaction at ℃ temperature for 5.5h.
所述抗热氧剂的结构式如下:The structural formula of the anti-thermal oxygen agent is as follows:
; ;
其中,R1为叔丁基,R2为硫;Wherein, R 1 is tert-butyl, R 2 is sulfur;
所述增韧剂是由丙烯腈-丁二烯-苯乙烯共聚物、乙烯-醋酸乙烯酯共聚物和丙烯酸酯类聚合物以重量比为1.4:2.5:1组成的混合物;所述填料是由轻质碳酸钙、滑石粉、二氧化硅和硫酸钡以重量比3.2:1:0.8:2.5组成的混合物。The toughening agent is a mixture of acrylonitrile-butadiene-styrene copolymer, ethylene-vinyl acetate copolymer and acrylate polymer in a weight ratio of 1.4:2.5:1; the filler is composed of A mixture of light calcium carbonate, talc, silicon dioxide and barium sulfate in a weight ratio of 3.2:1:0.8:2.5.
一种无电化铝烫金产品,根据上述的无电化铝烫金工艺制得。An electroless aluminum hot stamping product is prepared according to the above electroless aluminum hot stamping process.
上述实施例为本发明较佳的实现方案,除此之外,本发明还可以其它方式实现,在不脱离本发明构思的前提下任何显而易见的替换均在本发明的保护范围之内。The above-mentioned embodiments are preferred implementation solutions of the present invention. In addition, the present invention can also be realized in other ways, and any obvious replacements are within the protection scope of the present invention without departing from the concept of the present invention.
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