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CN107042054A - Treatment method of aldehyde waste gas - Google Patents

Treatment method of aldehyde waste gas Download PDF

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Publication number
CN107042054A
CN107042054A CN201710186702.7A CN201710186702A CN107042054A CN 107042054 A CN107042054 A CN 107042054A CN 201710186702 A CN201710186702 A CN 201710186702A CN 107042054 A CN107042054 A CN 107042054A
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waste gas
absorbent
method described
aqueous solution
input system
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Inventor
姚琳
徐炎华
于鹏
钱红雅
张波
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Nanjing Tech University
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Nanjing Tech University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1487Removing organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1406Multiple stage absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/10Inorganic absorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/10Inorganic absorbents
    • B01D2252/103Water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/20Organic absorbents
    • B01D2252/202Alcohols or their derivatives
    • B01D2252/2023Glycols, diols or their derivatives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/704Solvents not covered by groups B01D2257/702 - B01D2257/7027

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Treating Waste Gases (AREA)

Abstract

The invention belongs to the field of waste gas treatment, and relates to a method for treating aldehyde waste gas. The method comprises the steps of enabling aldehyde waste gas to sequentially pass through a pretreatment absorption tower, a molecular cracking system and a tail gas absorption tower, wherein a molecular cracking device comprises an energy input system and a reactor system, and generating a high-energy electric field in the reactor through the energy input system to break chemical bonds of pollutants and destroy and degrade the pollutants. The method has the advantages of simple operation, low treatment cost, small device investment and the like.

Description

一种醛类废气的处理方法A kind of processing method of aldehyde waste gas

技术领域technical field

本发明属于废气处理领域,涉及一种醛类废气的处理方法。The invention belongs to the field of waste gas treatment and relates to a treatment method for aldehyde waste gas.

背景技术Background technique

工业废气包括有机废气和无机废气,其中醛类为有机废气中的一种主要污染 物种类。挥发性醛类废气的排放对周边环境和人体健康均会造成一定程度的影 响。其中以包括甲醛在内的具有致癌性的醛类物质对人体造成的损害更为严重; 以包括巴豆醛在内的等等具有较低嗅阈值且具有相当刺激性的一些醛类物质对 周边空气环境质量具有较为恶劣的影响。Industrial waste gas includes organic waste gas and inorganic waste gas, among which aldehydes are one of the main pollutants in organic waste gas. The emission of volatile aldehydes will have a certain degree of impact on the surrounding environment and human health. Among them, carcinogenic aldehydes, including formaldehyde, cause more serious damage to the human body; some aldehydes, including crotonaldehyde, have a lower smell threshold and are quite irritating to the surrounding air. Environmental quality has a relatively bad impact.

目前,对于醛类废气的处理或采用简单活性炭处理,或进行简单的水洗,但 由于活性炭在醛类废气吸附上存在的处理效果有限、极易饱和、更换活性炭频次 较高等问题,以及简单水洗较低的处理效率和较大的用水量,其不可避免的增加 了企业在废气治理上的运行成本。同时后续大量的废活性炭和含醛废水大大加重 了企业的环保压力和处理成本。此外,也有一些其它废气处理技术应用于醛类废 气处理,如RTO、RCO、低温等离子体、冷凝回收、生物法等。但这些方法在 实际应用过程中也存在处理效率低、投入高、运行费用高等问题。At present, the treatment of aldehyde waste gas is either treated with simple activated carbon or simply washed with water, but due to the limited treatment effect of activated carbon on the adsorption of aldehyde waste gas, it is easy to be saturated, and the frequency of replacement of activated carbon is relatively high. Low treatment efficiency and large water consumption inevitably increase the operating cost of enterprises in waste gas treatment. At the same time, a large amount of waste activated carbon and aldehyde-containing wastewater will greatly increase the environmental protection pressure and treatment costs of enterprises. In addition, there are some other waste gas treatment technologies applied to aldehyde waste gas treatment, such as RTO, RCO, low temperature plasma, condensation recovery, biological method, etc. However, these methods also have problems such as low processing efficiency, high investment, and high operating costs in the actual application process.

因此,对于醛类废气,迫切需要一种更加彻底、经济性高处理技术及工艺。Therefore, there is an urgent need for a more thorough and economical treatment technology and process for aldehyde waste gas.

发明内容Contents of the invention

本发明需要解决的技术问题是:针对目前醛类废气处理技术效率低、成本高 等问题,提供一种高效、低成本地处理醛类废气的方法。The technical problem to be solved in the present invention is to provide a method for treating aldehyde waste gas with high efficiency and low cost in view of the problems of low efficiency and high cost of the current aldehyde waste gas treatment technology.

本发明的目的可通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:

一种醛类废气的处理方法,该方法包括以下步骤:A treatment method for aldehyde waste gas, the method comprising the following steps:

(1)将所述的醛类废气通入装有吸收剂A的喷淋吸收塔中,对废气进行预 处理;所述的吸收剂A为NaHSO3水溶液、丙二醇水溶液中的任意一 种;(1) described aldehyde waste gas is passed in the spray absorption tower that absorbent A is housed, waste gas is carried out pretreatment; Described absorbent A is NaHSO any one in aqueous solution, propylene glycol aqueous solution;

(2)预处理后的废气通入分子裂解装置进行破坏降解,分子裂解装置包含 能量输入系统与反应器系统,能量输入系统用于提供稳定的高压能量 场,反应器系统为破坏污染物提供反应媒介;(2) The pretreated exhaust gas is passed into the molecular cracking device for destruction and degradation. The molecular cracking device includes an energy input system and a reactor system. The energy input system is used to provide a stable high-pressure energy field, and the reactor system provides a reaction for destroying pollutants. medium;

(3)上一步处理后的废气进入装有吸收剂B尾气吸收塔,吸收通过裂解处 理后的小分子污染物等;所述的吸收剂B为稀碱、水中的一种。(3) the exhaust gas after the previous step treatment enters the tail gas absorption tower that absorber B is housed, and absorbs the small molecule pollutants etc. after the cracking treatment; Described absorber B is a kind of in dilute alkali, water.

步骤(1)所述的喷淋吸收塔均为填料塔,填料材质为陶瓷、聚丙烯PP、不 锈钢中的任意一种;喷淋密度范围为5~10m3/m2.h。The spray absorption towers described in step (1) are all packed towers, and the packing material is any one of ceramics, polypropylene PP, and stainless steel; the spray density ranges from 5 to 10m 3 /m 2 .h.

步骤(1)所述的NaHSO3水溶液浓度优选5wt%~20wt%。 The NaHSO3 aqueous solution concentration described in step (1) is preferably 5wt%~20wt%.

步骤(2)所述的能量输入系统为外置式能量发生器,频率与功率连续可调, 频率范围400~1000Hz,输入功率范围为4~10kw。The energy input system described in step (2) is an external energy generator, the frequency and power are continuously adjustable, the frequency range is 400-1000 Hz, and the input power range is 4-10 kw.

步骤(3)所述的尾气吸收塔为填料塔,填料材质为陶瓷、聚丙烯PP、不锈 钢中的任意一种,喷淋密度范围为5~10m3/m2.h。The tail gas absorption tower described in step (3) is a packed tower, the packing material is any one of ceramics, polypropylene PP, and stainless steel, and the spray density ranges from 5 to 10 m 3 /m 2 .h.

步骤(3)所述的稀碱溶液优选NaOH、Ca(OH)2或KOH溶液,浓度优选5 wt%~20wt%。The dilute alkali solution described in step (3) is preferably NaOH, Ca(OH) 2 or KOH solution, and the concentration is preferably 5 wt% to 20 wt%.

有益效果:Beneficial effect:

1、本发明提供了一种高效、低成本地处理醛类废气的方法,具有装置结构 简单、操作简单、处理成本低、投资小等优点。1. The present invention provides an efficient and low-cost method for treating aldehyde waste gas, which has the advantages of simple device structure, simple operation, low processing cost, and small investment.

2、本发明所采用的分子裂解装置能使多种污染物化学键直接发生断裂降解, 破坏目标污染物。2. The molecular cracking device adopted in the present invention can directly break and degrade the chemical bonds of various pollutants, destroying the target pollutants.

附图说明Description of drawings

图1本发明一种醛类废气处理方法流程图。Fig. 1 is a flow chart of an aldehyde waste gas treatment method of the present invention.

1为喷淋吸收塔,2为分子裂解装置,3为尾气吸收塔。1 is the spray absorption tower, 2 is the molecular cracking device, and 3 is the tail gas absorption tower.

图2分子裂解装置示意图。Fig. 2 Schematic diagram of molecular cracking device.

201为进风口,202为布风箱,203为能量发生器,204为反应器系统,205为出 风口。201 is an air inlet, 202 is an air distribution box, 203 is an energy generator, 204 is a reactor system, and 205 is an air outlet.

图3另一种用于本发明的分子裂解装置示意图。Fig. 3 is a schematic diagram of another molecular cracking device used in the present invention.

203为能量发生器,204为反应器系统。203 is an energy generator, and 204 is a reactor system.

具体实施方式detailed description

以下实施例按照上述方法进行醛类废气的处理:The following examples carry out the treatment of aldehyde waste gas according to the above method:

实施例1Example 1

按照上述方法处理醛类废气。本实施例采用的主要装置包括:喷淋吸收塔, 分子裂解装置,尾气吸收塔。Treat the aldehyde waste gas as described above. The main devices used in this embodiment include: a spray absorption tower, a molecular cracking device, and a tail gas absorption tower.

巴豆醛废气浓度为45mg/m3,风量为100m3/h,废气首先经过喷淋吸收塔, 吸收剂为10wt%NaHSO3,喷淋密度4m3/m2.h,处理后的废气进入分子裂解系统, 其功率为4kw,频率500Hz,废气经过裂解反应降解后,进入尾气吸收塔处理, 其吸收剂为5%wt的NaOH水溶液,喷淋密度8m3/m2.h,持续上述过程,装置运 行2h效果稳定,巴豆醛去除率达到95.5%。The concentration of crotonaldehyde waste gas is 45mg/m 3 , the air volume is 100m 3 /h, the waste gas first passes through the spray absorption tower, the absorbent is 10wt% NaHSO 3 , the spray density is 4m 3 /m 2 .h, and the treated waste gas enters the The pyrolysis system has a power of 4kw and a frequency of 500Hz. After the waste gas is degraded by the pyrolysis reaction, it enters the tail gas absorption tower for treatment. The absorbent is 5%wt NaOH aqueous solution, and the spray density is 8m 3 /m 2 .h. The above process is continued. The effect of the device is stable after 2 hours of operation, and the removal rate of crotonaldehyde reaches 95.5%.

实施例2Example 2

按照上述方法处理甲醛废气。本实施例采用的主要装置包括:喷淋吸收塔, 分子裂解装置,尾气吸收塔。Treat formaldehyde waste gas as above. The main devices used in this embodiment include: a spray absorption tower, a molecular cracking device, and a tail gas absorption tower.

甲醛浓度约为32mg/m3,风量为100m3/h,废气首先经过喷淋吸收塔,吸收 剂为乙二醇,喷淋密度8m3/m2.h,处理后的废气进入分子裂解系统,其功率为 5kw,频率800Hz,废气经过裂解反应降解后,进入尾气吸收塔处理,其吸收剂 为5%wt的NaOH水溶液,喷淋密度5m3/m2.h,持续上述过程,装置运行2h效 果稳定,蛋氨酸去除率达到97.3%。The formaldehyde concentration is about 32mg/m 3 , the air volume is 100m 3 /h, the waste gas first passes through the spray absorption tower, the absorbent is ethylene glycol, and the spray density is 8m 3 /m 2 .h, and the treated waste gas enters the molecular cracking system , with a power of 5kw and a frequency of 800Hz. After the waste gas is degraded by the cracking reaction, it enters the tail gas absorption tower for treatment. The absorbent is 5%wt NaOH aqueous solution, and the spray density is 5m 3 /m 2 .h. Continue the above process, and the device runs After 2 hours, the effect was stable, and the removal rate of methionine reached 97.3%.

实施例3Example 3

按照上述方法处理乙醛废气。本实施例采用的主要装置包括:喷淋吸收塔, 分子裂解装置,尾气吸收塔。Acetaldehyde waste gas is treated as above. The main devices used in this embodiment include: a spray absorption tower, a molecular cracking device, and a tail gas absorption tower.

乙醛浓度约为49mg/m3,风量为100m3/h,废气首先经过喷淋吸收塔,吸收 剂为50wt%丙二醇水溶液,喷淋密度10m3/m2.h,处理后的废气进入分子裂解系 统,其功率为10kw,频率1000Hz,废气经过裂解反应降解后,进入尾气吸收塔 深度处理,其吸收剂为5%wt的NaOH水溶液,喷淋密度6m3/m2.h,持续上述过 程,装置运行2h效果稳定,蛋氨酸去除率达到98.5%。The concentration of acetaldehyde is about 49mg/m 3 , the air volume is 100m 3 /h, the waste gas first passes through the spray absorption tower, the absorbent is 50wt% propylene glycol aqueous solution, the spray density is 10m 3 /m 2 .h, and the waste gas after treatment enters the molecule Cracking system, with a power of 10kw and a frequency of 1000Hz. After the waste gas is degraded by the cracking reaction, it enters the tail gas absorption tower for advanced treatment. The absorbent is 5%wt NaOH aqueous solution, and the spray density is 6m 3 /m 2 .h, and the above process is continued , The effect of the device is stable after 2 hours of operation, and the removal rate of methionine reaches 98.5%.

Claims (6)

1. a kind of processing method of aldehydes waste gas, it is characterised in that this method comprises the following steps:
(1) described aldehydes waste gas is passed through in the spray absorber equipped with absorbent A, waste gas is pre-processed;Described Absorbent A is NaHSO3Any one in the aqueous solution, aqueous solution of propylene glycol;
(2) pretreated waste gas is passed through molecular cleavage device and carries out destruction degraded, and molecular cleavage device includes energy input system System and reactor assembly, energy input system are used to provide stable high-pressure energy, and reactor assembly carries for destruction pollutant For reaction media;
(3) waste gas after previous step processing, which enters, is equipped with absorbent B tail gas absorbers, absorbs the small molecule after being handled by cracking Pollutant etc.;Described absorbent B is one kind in diluted alkaline, water.
2. according to the method described in claim 1, it is characterised in that described spray absorber is packed tower, filler material is Any one in ceramics, polypropylene PP, stainless steel;Sprinkle density scope is 5~10m3/m2.h。
3. according to the method described in claim 1, it is characterised in that described NaHSO3Concentration of aqueous solution is 5wt%~20wt%.
4. according to the method described in claim 1, it is characterised in that the energy input system described in step (2) is external energy Generator, frequency and power continuously adjustabe, 400~1000Hz of frequency range, input power range is 4~10kw.
5. according to the method described in claim 1, it is characterised in that the tail gas absorber described in step (3) is packed tower, filler Material is any one in ceramics, polypropylene PP, stainless steel, and sprinkle density scope is 5~10m3/m2.h。
6. according to the method described in claim 1, it is characterised in that NaOH, Ca (OH) that dilute alkaline soln is2Or KOH solution, concentration For 5wt%~20wt%.
CN201710186702.7A 2017-03-27 2017-03-27 Treatment method of aldehyde waste gas Pending CN107042054A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109438207A (en) * 2018-11-30 2019-03-08 华南理工大学 A kind of method of acetate starch production process recycling acetaldehyde

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Publication number Priority date Publication date Assignee Title
JP2011224472A (en) * 2010-04-20 2011-11-10 Babcock Hitachi Kk Exhaust gas treatment system provided with carbon dioxide chemical absorption facility
CN104474860A (en) * 2014-11-04 2015-04-01 成都彩虹电器(集团)中南有限公司 Antibacterial and formaldehyde removing indoor air purification composition and preparation method thereof
CN105001185A (en) * 2015-07-21 2015-10-28 宁波浙铁江宁化工有限公司 Maleic anhydride tail gas treatment equipment and maleic anhydride tail gas treatment process
CN105771569A (en) * 2016-03-16 2016-07-20 南京工业大学 Method for treating methionine production process waste gas

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011224472A (en) * 2010-04-20 2011-11-10 Babcock Hitachi Kk Exhaust gas treatment system provided with carbon dioxide chemical absorption facility
CN104474860A (en) * 2014-11-04 2015-04-01 成都彩虹电器(集团)中南有限公司 Antibacterial and formaldehyde removing indoor air purification composition and preparation method thereof
CN105001185A (en) * 2015-07-21 2015-10-28 宁波浙铁江宁化工有限公司 Maleic anhydride tail gas treatment equipment and maleic anhydride tail gas treatment process
CN105771569A (en) * 2016-03-16 2016-07-20 南京工业大学 Method for treating methionine production process waste gas

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109438207A (en) * 2018-11-30 2019-03-08 华南理工大学 A kind of method of acetate starch production process recycling acetaldehyde

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Application publication date: 20170815