CN107036882A - A kind of hydrostatic pressure load test small size column rock sample sealing device and method - Google Patents
A kind of hydrostatic pressure load test small size column rock sample sealing device and method Download PDFInfo
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
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Abstract
一种静水压力加载试验用小尺寸柱状岩样密封装置及方法,装置包括柱塞压头、橡皮膜、自黏带、热缩套、绝缘胶带及钢箍。小尺寸柱状岩样密封方法的步骤为:在岩样侧向表面粘贴应变片,并焊接引线;在柱塞压头侧向表面包覆套装上橡皮膜;将自黏带缠绕包覆在橡皮膜外表面;将包覆了橡皮膜和自黏带的柱塞压头放置到岩样的上下两端;将热缩套套装在柱塞压头和岩样外侧,同时将应变片的引线从热缩套与自黏带之间引出;利用热缩枪对热缩套进行加热,使热缩套收缩,直到包覆了橡皮膜和自黏带的柱塞压头以及岩样被热缩套包裹密封;在柱塞压头所在位置处的热缩套外表面缠绕包覆上绝缘胶带;将钢箍套装在绝缘胶带外表面,然后拧紧钢箍,完成岩样的密封。
A small-sized columnar rock sample sealing device and method for hydrostatic pressure loading test, the device includes a plunger head, a rubber film, a self-adhesive tape, a heat shrinkable sleeve, an insulating tape and a steel hoop. The steps of the small-sized columnar rock sample sealing method are as follows: paste strain gauges on the lateral surface of the rock sample, and weld the lead wire; cover the sleeve with a rubber film on the lateral surface of the plunger indenter; the outer surface; place the plunger head covered with rubber film and self-adhesive tape on the upper and lower ends of the rock sample; fit the heat shrinkable sleeve on the plunger head and the outside of the rock sample, Lead out between the shrink sleeve and the self-adhesive tape; heat the heat-shrinkable sleeve with a heat-shrink gun to shrink the heat-shrinkable sleeve until the plunger head covered with rubber film and self-adhesive tape and the rock sample are wrapped by the heat-shrinkable sleeve Sealing; the outer surface of the heat-shrinkable sleeve at the position of the plunger head is wrapped with insulating tape; the steel hoop is placed on the outer surface of the insulating tape, and then the steel hoop is tightened to complete the sealing of the rock sample.
Description
技术领域technical field
本发明属于岩石静水压力加载试验技术领域,特别是涉及一种静水压力加载试验用小尺寸柱状岩样密封装置及方法。The invention belongs to the technical field of rock hydrostatic pressure loading test, in particular to a small-sized columnar rock sample sealing device and method for hydrostatic pressure loading test.
背景技术Background technique
通过岩石静水压力加载试验可以获得岩石的基质压缩系数、有效压缩系数及裂纹孔隙度等参数,且上述参数又都是表征岩石物理力学性质的关键指标。The matrix compressibility coefficient, effective compressibility coefficient and crack porosity of the rock can be obtained through the rock hydrostatic pressure loading test, and the above parameters are key indicators to characterize the physical and mechanical properties of the rock.
静水压力加载,是指岩石在三轴方向上的加载应力数值相等的情况,在静水压力加载过程中,为了获取岩石的应变规律,主要采用两种获取方式,第一种是通过LVDT位移传感器进行测量,第二种是通过应变片进行测量。Hydrostatic pressure loading refers to the situation that the loading stress values of the rock in the three-axis direction are equal. In the process of hydrostatic pressure loading, in order to obtain the strain law of the rock, two acquisition methods are mainly used. The first is through the LVDT displacement sensor. measurement, the second is to measure through strain gauges.
由于LVDT位移传感器对岩样的要求较高,小尺寸岩样通常无法应用LVDT位移传感器,即使采用了LVDT位移传感器,其也要安装在岩样密封胶套的外侧,在加载过程中,密封胶套的变形会对试验精度产生很大影响,因此从试验精度方面考虑,小尺寸岩样更适合使用应变片。Due to the high requirements of the LVDT displacement sensor on the rock sample, the LVDT displacement sensor cannot usually be applied to small-sized rock samples. Even if the LVDT displacement sensor is used, it must be installed on the outside of the rock sample sealing rubber sleeve. The deformation of the sleeve will have a great impact on the test accuracy, so in terms of test accuracy, small-sized rock samples are more suitable for using strain gauges.
目前,在岩石静水压力加载试验前,首先需要密封岩样,当应变片贴附在岩样表面后,特别是应变片数量较多时(通常为4个应变片以及8条引线),由于多条引线只能夹在岩样表面与密封胶套之间引出,必然导致密封胶套对岩样的密封性降低,当在50MPa~100MPa的高压条件下时,液压油会通过引线处进入密封胶套,从而进入岩样,并使岩样的物理性质发生改变,此时所获取的试验数据将是失真的,因此将失去实际应用价值。At present, before the rock hydrostatic pressure loading test, it is first necessary to seal the rock sample. When the strain gauges are attached to the surface of the rock sample, especially when the number of strain gauges is large (usually 4 strain gauges and 8 lead wires), due to the multiple The lead wire can only be drawn out between the surface of the rock sample and the sealing rubber sleeve, which will inevitably reduce the sealing performance of the sealing rubber sleeve to the rock sample. Under the high pressure condition of 50MPa ~ 100MPa, the hydraulic oil will enter the sealing rubber sleeve through the lead wire , so as to enter the rock sample and change the physical properties of the rock sample. At this time, the experimental data obtained will be distorted, so it will lose its practical application value.
发明内容Contents of the invention
针对现有技术存在的问题,本发明提供一种静水压力加载试验用小尺寸柱状岩样密封装置及方法,有效克服了传统采用密封胶套密封岩样时密封不严的弊端,有效提高了岩样密封性。Aiming at the problems existing in the prior art, the present invention provides a small-sized columnar rock sample sealing device and method for hydrostatic pressure loading test, which effectively overcomes the drawbacks of the traditional use of sealing rubber sleeves to seal rock samples, and effectively improves the rock quality. Such tightness.
为了实现上述目的,本发明采用如下技术方案:一种静水压力加载试验用小尺寸柱状岩样密封装置,包括柱塞压头、橡皮膜、自黏带、热缩套、绝缘胶带及钢箍;所述柱塞压头数量为两个,两个柱塞压头分别安装在岩样的上端和下端;所述橡皮膜包覆在柱塞压头侧向表面;所述自黏带缠绕包覆在橡皮膜外表面;所述热缩套包覆在自黏带及岩样侧向表面;所述绝缘胶带缠绕包覆在柱塞压头所在位置处的热缩套外表面;所述钢箍套装在绝缘胶带外表面。In order to achieve the above object, the present invention adopts the following technical solutions: a small-sized columnar rock sample sealing device for hydrostatic pressure loading test, including a plunger head, a rubber film, a self-adhesive tape, a heat shrinkable sleeve, an insulating tape and a steel hoop; The number of the plunger indenters is two, and the two plunger indenters are respectively installed on the upper end and the lower end of the rock sample; the rubber film is coated on the lateral surface of the plunger indenters; the self-adhesive tape is wound and coated On the outer surface of the rubber film; the heat-shrinkable sleeve is coated on the self-adhesive tape and the lateral surface of the rock sample; the insulating tape is wrapped around the outer surface of the heat-shrinkable sleeve at the position of the plunger head; the steel hoop Set on the outer surface of the insulating tape.
一种静水压力加载试验前的小尺寸柱状岩样密封方法,采用了所述的静水压力加载试验用小尺寸柱状岩样密封装置,包括如下步骤:A method for sealing a small-sized columnar rock sample before a hydrostatic pressure loading test, using the described small-size columnar rock sample sealing device for a hydrostatic pressure loading test, comprising the following steps:
步骤一:在岩样侧向表面粘贴应变片,并焊接引线;Step 1: Paste strain gauges on the lateral surface of the rock sample and weld the leads;
步骤二:在柱塞压头侧向表面包覆套装上橡皮膜;Step 2: Cover the sleeve with a rubber film on the side surface of the plunger head;
步骤三:将自黏带缠绕包覆在橡皮膜外表面;Step 3: Wrap the self-adhesive tape on the outer surface of the rubber film;
步骤四:将包覆了橡皮膜和自黏带的柱塞压头放置到岩样的上下两端;Step 4: Place the plunger head covered with rubber film and self-adhesive tape on the upper and lower ends of the rock sample;
步骤五:将热缩套套装在柱塞压头和岩样外侧,同时将应变片的引线从热缩套与自黏带之间引出;Step 5: Put the heat-shrinkable sleeve on the plunger head and the outside of the rock sample, and at the same time lead the lead wire of the strain gauge from between the heat-shrinkable sleeve and the self-adhesive tape;
步骤六:利用热缩枪对热缩套进行加热,使热缩套收缩,直到包覆了橡皮膜和自黏带的柱塞压头以及岩样被热缩套包裹密封;Step 6: Heat the heat-shrinkable sleeve with a heat-shrinking gun to shrink the heat-shrinkable sleeve until the plunger head covered with rubber film and self-adhesive tape and the rock sample are wrapped and sealed by the heat-shrinkable sleeve;
步骤七:在柱塞压头所在位置处的热缩套外表面缠绕包覆上绝缘胶带;Step 7: Wrap the outer surface of the heat shrinkable sleeve at the position of the plunger head with insulating tape;
步骤八:将钢箍套装在绝缘胶带外表面,然后拧紧钢箍,完成岩样的密封。Step 8: Put the steel hoop on the outer surface of the insulating tape, and then tighten the steel hoop to complete the sealing of the rock sample.
在粘贴应变片之前,需要对岩样的外表面进行打磨,且需使用2500目以上的砂纸以单方向呈45度角对岩样外表面进行打磨,以保证应变片在岩样表面的粘贴平整度。Before sticking the strain gauge, the outer surface of the rock sample needs to be polished, and the outer surface of the rock sample needs to be polished at a 45-degree angle in one direction with more than 2500 mesh sandpaper to ensure that the strain gauge is pasted smoothly on the rock sample surface Spend.
在包覆套装橡皮膜之前,需要对柱塞压头侧向表面进行擦拭清洗,且擦拭清洗剂选用酒精,通过擦拭清洗柱塞压头侧向表面来提高橡皮膜与柱塞压头的密封度。Before coating the rubber film of the set, it is necessary to wipe and clean the side surface of the plunger head, and the wiping cleaning agent is alcohol, and the sealing degree of the rubber film and the plunger head is improved by wiping and cleaning the side surface of the plunger head .
本发明的有益效果:Beneficial effects of the present invention:
本发明与现有技术相比,有效克服了传统采用密封胶套密封岩样时密封不严的弊端,有效提高了岩样密封性,使试验中获取的数据更加真实可靠。Compared with the prior art, the present invention effectively overcomes the defect of lax sealing when the sealing rubber sleeve is traditionally used to seal the rock sample, effectively improves the sealing performance of the rock sample, and makes the data obtained in the test more real and reliable.
附图说明Description of drawings
图1为本发明的一种静水压力加载试验用小尺寸柱状岩样密封装置立体图;Fig. 1 is a perspective view of a small-sized columnar rock sample sealing device for a hydrostatic pressure loading test of the present invention;
图2为本发明的一种静水压力加载试验用小尺寸柱状岩样密封装置正向剖视图;Fig. 2 is a front sectional view of a small-sized columnar rock sample sealing device for a hydrostatic pressure loading test of the present invention;
图3为图2中I部放大图;Fig. 3 is an enlarged view of part I in Fig. 2;
图中,1—柱塞压头,2—橡皮膜,3—自黏带,4—热缩套,5—绝缘胶带,6—钢箍,7—岩样。In the figure, 1—plunger indenter, 2—rubber film, 3—self-adhesive tape, 4—heat shrink sleeve, 5—insulating tape, 6—steel hoop, 7—rock sample.
具体实施方式detailed description
下面结合附图和具体实施例对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1~3所示,一种静水压力加载试验用小尺寸柱状岩样密封装置,包括柱塞压头1、橡皮膜2、自黏带3、热缩套4、绝缘胶带5及钢箍6;所述柱塞压头1数量为两个,两个柱塞压头1分别安装在岩样7的上端和下端;所述橡皮膜2包覆在柱塞压头1侧向表面;所述自黏带3缠绕包覆在橡皮膜2外表面;所述热缩套4包覆在自黏带3及岩样7侧向表面;所述绝缘胶带5缠绕包覆在柱塞压头1所在位置处的热缩套4外表面;所述钢箍6套装在绝缘胶带5外表面。As shown in Figures 1 to 3, a small-sized columnar rock sample sealing device for hydrostatic pressure loading test, including plunger head 1, rubber film 2, self-adhesive tape 3, heat shrinkable sleeve 4, insulating tape 5 and steel hoop 6; the number of the plunger indenter 1 is two, and the two plunger indenters 1 are respectively installed on the upper end and the lower end of the rock sample 7; the rubber film 2 is coated on the lateral surface of the plunger indenter 1; The self-adhesive tape 3 is wound and coated on the outer surface of the rubber film 2; the heat-shrinkable sleeve 4 is coated on the self-adhesive tape 3 and the lateral surface of the rock sample 7; the insulating tape 5 is wound and coated on the plunger head 1 The outer surface of the heat shrinkable sleeve 4 at the location; the steel hoop 6 is set on the outer surface of the insulating tape 5 .
本实施例中,岩样7的轴向长度为50mm,岩样7的直径为25mm;柱塞压头1为不锈钢材质,柱塞压头1的轴线长度为25mm,柱塞压头1的直径为25mm;橡皮膜2选用高弹乳胶膜,厚度为0.25mm~0.3mm为宜,橡皮膜2的宽度为25mm;自黏带3的宽度为25mm;热缩套4选用厚度大于1mm的型号,热缩套4的长度为110mm;绝缘胶带5的宽度为20mm。In this embodiment, the axial length of the rock sample 7 is 50mm, and the diameter of the rock sample 7 is 25mm; The rubber film 2 is made of high-elastic latex film with a thickness of 0.25mm to 0.3mm. The width of the rubber film 2 is 25mm; the width of the self-adhesive tape 3 is 25mm; The length of the heat shrinkable sleeve 4 is 110 mm; the width of the insulating tape 5 is 20 mm.
一种静水压力加载试验前的小尺寸柱状岩样密封方法,采用了所述的静水压力加载试验用小尺寸柱状岩样密封装置,包括如下步骤:A method for sealing a small-sized columnar rock sample before a hydrostatic pressure loading test, using the described small-size columnar rock sample sealing device for a hydrostatic pressure loading test, comprising the following steps:
步骤一:在岩样7侧向表面粘贴应变片,并焊接引线,本实施例中,引线选用0.25mm的Kynar电子线,引线不可太粗,会影响密封效果;在粘贴应变片之前,需要对岩样7的外表面进行打磨,且需使用2500目以上的砂纸以单方向呈45度角对岩样7外表面进行打磨,以保证应变片在岩样7表面的粘贴平整度;Step 1: Paste the strain gauge on the lateral surface of the rock sample 7, and weld the lead wire. In this embodiment, the lead wire is 0.25mm Kynar electronic wire. The lead wire should not be too thick, which will affect the sealing effect; before pasting the strain gauge, it is necessary to The outer surface of the rock sample 7 is polished, and the outer surface of the rock sample 7 needs to be polished at an angle of 45 degrees in one direction with more than 2500 mesh sandpaper to ensure the flatness of the strain gauge on the surface of the rock sample 7;
步骤二:在柱塞压头1侧向表面包覆套装上橡皮膜2;在包覆套装橡皮膜2之前,需要对柱塞压头1侧向表面进行擦拭清洗,且擦拭清洗剂选用酒精,通过擦拭清洗柱塞压头1侧向表面来提高橡皮膜2与柱塞压头1的密封度;Step 2: Cover the rubber film 2 on the side surface of the plunger head 1; before covering the rubber film 2 of the set, it is necessary to wipe and clean the side surface of the plunger head 1, and use alcohol as the cleaning agent. Improve the sealing degree between the rubber membrane 2 and the plunger head 1 by wiping and cleaning the lateral surface of the plunger head 1;
步骤三:将自黏带3缠绕包覆在橡皮膜2外表面,自黏带3缠绕3层即可;Step 3: wrap the self-adhesive tape 3 on the outer surface of the rubber film 2, and wrap the self-adhesive tape 3 for 3 layers;
步骤四:将包覆了橡皮膜2和自黏带3的柱塞压头1放置到岩样7的上下两端;Step 4: Place the plunger head 1 coated with the rubber film 2 and the self-adhesive tape 3 on the upper and lower ends of the rock sample 7;
步骤五:将热缩套4套装在柱塞压头1和岩样7外侧,同时将应变片的引线从热缩套4与自黏带3之间引出;Step 5: Put the heat-shrinkable sleeve 4 on the outside of the plunger head 1 and the rock sample 7, and at the same time lead the lead wire of the strain gauge from between the heat-shrinkable sleeve 4 and the self-adhesive tape 3;
步骤六:利用热缩枪对热缩套4进行加热,使热缩套4收缩,直到包覆了橡皮膜2和自黏带3的柱塞压头1以及岩样7被热缩套4包裹密封;Step 6: Use a heat shrink gun to heat the heat shrinkable sleeve 4 to shrink the heat shrinkable sleeve 4 until the plunger head 1 covered with the rubber film 2 and the self-adhesive tape 3 and the rock sample 7 are wrapped by the heat shrinkable sleeve 4 seal;
步骤七:在柱塞压头1所在位置处的热缩套4外表面缠绕包覆上绝缘胶带5,绝缘胶带5缠绕5层即可,以保证钢箍6能够顺利套装;Step 7: Wrap the outer surface of the heat-shrinkable sleeve 4 at the position of the plunger head 1 and wrap it with insulating tape 5, and wrap the insulating tape 5 in 5 layers to ensure that the steel hoop 6 can be smoothly fitted;
步骤八:将钢箍6套装在绝缘胶带5外表面,然后拧紧钢箍6,完成岩样7的密封;钢箍6的拧紧力要合适,如果拧紧力过大,存在将应变片引线夹断的风险,如果拧紧力不足,可能导致静水压力较高时,出现密封失效的可能。Step 8: Put the steel hoop 6 on the outer surface of the insulating tape 5, and then tighten the steel hoop 6 to complete the sealing of the rock sample 7; the tightening force of the steel hoop 6 should be appropriate, if the tightening force is too large, the lead wire of the strain gauge will be pinched off If the tightening force is insufficient, it may lead to the possibility of seal failure when the hydrostatic pressure is high.
实施例中的方案并非用以限制本发明的专利保护范围,凡未脱离本发明所为的等效实施或变更,均包含于本案的专利范围中。The solutions in the embodiments are not intended to limit the scope of patent protection of the present invention, and all equivalent implementations or changes that do not deviate from the present invention are included in the patent scope of this case.
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