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CN107034529B - Fibers, unidirectional fabrics, laminates including the same, tubes and applications thereof - Google Patents

Fibers, unidirectional fabrics, laminates including the same, tubes and applications thereof Download PDF

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CN107034529B
CN107034529B CN201610079586.4A CN201610079586A CN107034529B CN 107034529 B CN107034529 B CN 107034529B CN 201610079586 A CN201610079586 A CN 201610079586A CN 107034529 B CN107034529 B CN 107034529B
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unidirectional
skin
layer polymer
hot pressing
laminate
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CN107034529A (en
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李化毅
陈鹏
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Institute of Chemistry CAS
Ningbo Institute of Material Technology and Engineering of CAS
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Institute of Chemistry CAS
Ningbo Institute of Material Technology and Engineering of CAS
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/08Interconnection of layers by mechanical means
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D3/00Woven fabrics characterised by their shape
    • D03D3/02Tubular fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Multicomponent Fibers (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to a fiber with a sheath-core structure, unidirectional cloth, a laminated board containing the unidirectional cloth, a pipe and application thereof, wherein the diameter of the fiber is between 0.5 and 150 mu m; the polymers of the core layer and the skin layer are the same or different and are independently selected from the following polymers: polyolefins, polyamides, polyurethanes, polyesters, polyoxymethylenes, and the like. Melting point T of the sheath polymerm1And melting point T of the core Polymerm2Satisfies the following relation: t ism2>Tm1(1). The laminated board has high tensile strength, high transparency, high rigidity and good toughness, is particularly suitable for the fields of trays, boxes, buildings, vehicles and the like, and is used as a stressed part or a decorative part. The pipe of the invention has high transparency, high toughness and excellent pressure resistance, and is suitable for the fields of buildings, vehicles and the like.

Description

纤维、单向布、包括该单向布的层压板、管及其应用Fibers, unidirectional fabrics, laminates including the same, tubes and applications thereof

技术领域technical field

本发明涉及一种纤维、单向布、包括该单向布的层压板、管及其应用,具体的说是高透明、高强度、高韧性的层压板和管,属于复合材料领域。The invention relates to a fiber, a unidirectional fabric, a laminate including the unidirectional fabric, a tube and applications thereof, in particular to a laminate and tube with high transparency, high strength and high toughness, belonging to the field of composite materials.

背景技术Background technique

聚合物纤维是一种常用的原材料,如聚丙烯纤维,聚酯纤维,尼龙纤维和聚氨酯纤维等。聚合物纤维一般通过熔融纺丝或者溶液纺丝方式制备,通过控制喷丝板的模口形式,可以控制纤维的截面形状。为了制备多功能的纤维材料,可以通过多组分共挤形式形成皮芯结构的纤维,即纤维皮层原料和芯层原料不同。将纤维通过编制可以形成布,制备布的工艺,可以是机械编制,也可以通过在纤维表面涂布一定的胶黏剂,将纤维粘结起来形成单向布。将单向布通过交叉复合,可以形成具有高强度的复合材料。Polymer fibers are a common raw material, such as polypropylene fibers, polyester fibers, nylon fibers, and polyurethane fibers. Polymer fibers are generally prepared by melt spinning or solution spinning, and the cross-sectional shape of the fibers can be controlled by controlling the die form of the spinneret. In order to prepare multifunctional fiber materials, fibers with a skin-core structure can be formed by multi-component co-extrusion, that is, the raw materials of the fiber skin layers and the raw materials of the core layers are different. Fabric can be formed by weaving fibers, and the process of fabric preparation can be mechanical weaving, or by coating a certain adhesive on the surface of the fibers, the fibers can be bonded together to form a unidirectional fabric. The unidirectional fabric can be cross-laminated to form a high-strength composite material.

由于胶黏剂和纤维之间往往相容性不好,造成制备的复合材料性能受限。为了克服现有技术的缺点,我们提供一种新技术用于制备新型纤维及其复合材料。Due to the poor compatibility between adhesives and fibers, the properties of the prepared composites are limited. In order to overcome the shortcomings of the existing technology, we provide a new technology for the preparation of new fibers and their composites.

发明内容SUMMARY OF THE INVENTION

本发明为克服现有技术的不足,提供一种纤维及其制备方法。In order to overcome the deficiencies of the prior art, the present invention provides a fiber and a preparation method thereof.

本发明的另一个目的是提供一种上述纤维制备的单向布及其制备方法。Another object of the present invention is to provide a unidirectional fabric prepared from the above-mentioned fibers and a preparation method thereof.

本发明的另一个目的是提供一种含有上述单向布的层压板及其制备方法,所述层压板具有高刚性、高透明性、高强度、高韧性等性能。Another object of the present invention is to provide a laminate containing the above-mentioned unidirectional fabric and a preparation method thereof. The laminate has properties such as high rigidity, high transparency, high strength, and high toughness.

本发明的再一个目的是提供一种含有上述纤维制备的管及其制备方法,所述管具有高透明、高韧性、高耐压等性能。Another object of the present invention is to provide a tube prepared from the above-mentioned fibers and a preparation method thereof. The tube has properties such as high transparency, high toughness, and high pressure resistance.

本发明的再一个目的是提供上述单向布、层压板和管的用途。A further object of the present invention is to provide the use of the above-mentioned unidirectional fabrics, laminates and pipes.

本发明的再一个目的是提供包括上述单向布、层压板或管的制品。Yet another object of the present invention is to provide an article comprising the above unidirectional fabric, laminate or tube.

本发明提供一种皮芯结构的纤维,其直径介于0.5μm-150μm之间;所述芯层和皮层的聚合物种类相同或不同,彼此独立地选自下述聚合物:聚烯烃,聚酰胺,聚氨酯,聚酯,聚甲醛等;所述皮层聚合物的熔点Tm1和芯层聚合物的熔点Tm2满足下述关系式:The invention provides a fiber with a skin-core structure, the diameter of which is between 0.5 μm and 150 μm; the core layer and the skin layer have the same or different types of polymers, and are independently selected from the following polymers: polyolefin, polyolefin Amide, polyurethane, polyester, polyoxymethylene, etc.; the melting point T m1 of the skin layer polymer and the melting point T m2 of the core layer polymer satisfy the following relationship:

Tm2>Tm1 (1)。T m2 >T m1 (1).

进一步地,所述皮层聚合物的熔点Tm1和芯层聚合物的熔点Tm2满足下述关系式:Further, the melting point T m1 of the skin layer polymer and the melting point T m2 of the core layer polymer satisfy the following relational formula:

Tm2≥Tm1+10 (1’)。T m2 ≥ T m1 +10 (1').

进一步地,所述皮层聚合物的熔点Tm1和芯层聚合物的熔点Tm2满足下述关系式:Further, the melting point T m1 of the skin layer polymer and the melting point T m2 of the core layer polymer satisfy the following relational formula:

Tm2≥Tm1+20 (1”)。T m2 ≥ T m1 +20 (1”).

进一步地,所述皮层聚合物的熔点Tm1和芯层聚合物的熔点Tm2满足下述关系式:Further, the melting point T m1 of the skin layer polymer and the melting point T m2 of the core layer polymer satisfy the following relational formula:

Tm2≥Tm1+30 (1”’)。T m2 ≥ T m1 +30 (1"').

更进一步地,所述Tm1的范围介于30-300℃之间;所述Tm2的范围介于60-300℃之间。Further, the range of T m1 is between 30-300°C; the range of T m2 is between 60-300°C.

更进一步地,所述纤维的直径介于1μm-100μm之间,更优选介于5μm-80μm之间,还更优选介于10μm-60μm之间。Still further, the diameter of the fibers is between 1 μm and 100 μm, more preferably between 5 μm and 80 μm, and still more preferably between 10 μm and 60 μm.

更进一步地,所述皮层质量占到纤维总质量的5-60wt%。优选,5-50wt%。Further, the mass of the skin layer accounts for 5-60 wt% of the total mass of the fiber. Preferably, 5-50 wt%.

更进一步地,所述聚烯烃选自C2-20的α-烯烃的均聚物或共聚物,特别地选自聚乙烯;聚丙烯;聚丁烯-1;乙烯共聚物,其共聚单体为丙烯、丁烯、戊烯、己烯或辛烯中的一种或多种;丙烯共聚物,其共聚单体为乙烯、丁烯、戊烯、己烯或辛烯中的一种或多种;或者,丁烯共聚物,其共聚单体为乙烯、丙烯、戊烯、己烯或辛烯中的一种或多种。Still further, the polyolefin is selected from homopolymers or copolymers of C 2-20 α-olefins, in particular from polyethylene; polypropylene; polybutene-1; ethylene copolymers, the comonomers thereof is one or more of propylene, butene, pentene, hexene or octene; propylene copolymer, whose comonomer is one or more of ethylene, butene, pentene, hexene or octene or, a butene copolymer whose comonomer is one or more of ethylene, propylene, pentene, hexene or octene.

更进一步地,所述聚酯为二元酸和二元醇的缩合物,或者内酯的开环聚合物。所述聚酯通过均聚或共聚获得。对于均聚聚酯,只含有一种二元酸和一种二元醇,或者只含有一种内酯;对于共聚聚酯,含有至少两种二元酸或两种二元醇,或者两种内酯。优选地,所述聚酯选自聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯或其共混物。Further, the polyester is a condensate of dibasic acid and dihydric alcohol, or a ring-opening polymer of lactone. The polyesters are obtained by homopolymerization or copolymerization. For homopolyesters, only one diacid and one diol, or only one lactone; for copolyesters, at least two diacids or two diols, or two Lactone. Preferably, the polyester is selected from polyethylene terephthalate, polybutylene terephthalate or blends thereof.

更进一步地,所述聚酰胺为二元酸和二元胺的缩合物,或者内酰胺的开环聚合物。所述聚酰胺通过均聚或共聚获得。对于均聚聚酰胺,只含有一种二元酸和一种二元胺,或者只含有一种内酰胺;对于共聚聚酰胺,含有至少两种二元酸或两种二元胺,或者两种内酰胺。优选地,所述聚酰胺(PA)选自PA6,PA66,PA45,PA56,PA10,PA1010,PA11或PA12;或者多种二胺、二酸的共聚缩合物,如己二酸、十二烷基二酸、己二胺和十二烷基二胺的共缩聚聚合物。Further, the polyamide is a condensate of a dibasic acid and a dibasic amine, or a ring-opening polymer of a lactam. The polyamides are obtained by homopolymerization or copolymerization. For homopolyamides, only one diacid and one diamine, or only one lactam; for copolyamides, at least two diacids or two diamines, or two Lactam. Preferably, the polyamide (PA) is selected from PA6, PA66, PA45, PA56, PA10, PA1010, PA11 or PA12; or the copolymerization condensates of various diamines and diacids, such as adipic acid, dodecyl Copolycondensation polymer of diacid, hexamethylenediamine and dodecyldiamine.

更进一步地,所述聚甲醛为均聚甲醛或者共聚甲醛,更优选地,为三氧六环的均聚物或者三氧六环、二氧五环以及其他环氧化合物的共聚物。Further, the polyoxymethylene is a homopolyoxymethylene or a copolyoxymethylene, more preferably, a homopolymer of trioxane or a copolymer of trioxane, dioxane and other epoxy compounds.

更进一步地,所述聚氨酯选自二元醇和二异氰酸酯的缩聚产物,如聚酯二元醇、聚醚二元醇、聚碳酸酯二元醇等与二苯基甲烷二异氰酸酯、六亚甲基二异氰酸酯等的缩聚产物。Further, the polyurethane is selected from the polycondensation products of diols and diisocyanates, such as polyester diols, polyether diols, polycarbonate diols, etc. with diphenylmethane diisocyanate, hexamethylene Polycondensation products of diisocyanates and the like.

更进一步地,所述纤维的芯层和皮层具有很好的相容性,最优选为同种类聚合物。Further, the core layer and the skin layer of the fiber have good compatibility, and are most preferably the same type of polymer.

本发明还提供一种单向布,由上述一种纤维或多种纤维制备而成。The present invention also provides a unidirectional fabric prepared from the above-mentioned one or more fibers.

进一步地,所述单向布通过下述方法制备:将所述纤维进行单向排列,在热压作用下形成所述单向布,其中控制热压温度低于Tm2Further, the unidirectional cloth is prepared by the following method: the fibers are unidirectionally arranged, and the unidirectional cloth is formed under the action of hot pressing, wherein the hot pressing temperature is controlled to be lower than T m2 .

本发明中,由于所述热压温度低于Tm2,热压时,纤维皮层出现融化,而芯层还未融化,在压力作用下,纤维皮层之间互相融化并粘结。In the present invention, since the hot pressing temperature is lower than T m2 , during hot pressing, the fiber skin layer melts, but the core layer has not yet melted. Under the action of pressure, the fiber skin layers are melted and bonded to each other.

本发明还提供一种层压板,其通过至少两层的上述单向布依次叠合后热压制得。The present invention also provides a laminate, which is obtained by laminating at least two layers of the above-mentioned unidirectional fabrics in sequence and then hot pressing.

进一步地,所述层压板通过2-2000层(例如2-100层,或者5-50层,或者10-20层)的单向布依次叠合后热压制得。Further, the laminate is obtained by laminating 2-2000 layers (for example, 2-100 layers, or 5-50 layers, or 10-20 layers) of unidirectional fabrics in sequence and then hot pressing.

更进一步地,所述相邻的两个单向布的叠合的角度α满足下式:0≤α≤90°,所述角度α是指两个单向布的经度方向之间的夹角。Further, the overlapping angle α of the two adjacent unidirectional cloths satisfies the following formula: 0≤α≤90°, and the angle α refers to the angle between the longitude directions of the two unidirectional cloths .

更进一步地,所述热压温度低于Tm2。本发明中,由于所述热压温度低于Tm2,热压时,纤维皮层出现融化,而芯层还未融化,在压力作用下,单向布之间的纤维皮层互相融化并粘结。优选地,所述热压温度约等于所述Tm1。该温度为皮层聚合物的起始融化温度,即在热压压力条件下,皮层可以相互融合。Further, the hot pressing temperature is lower than T m2 . In the present invention, since the hot pressing temperature is lower than T m2 , the fiber skin layers melt during hot pressing, but the core layer has not yet melted. Under the action of pressure, the fiber skin layers between the unidirectional cloths melt and bond to each other. Preferably, the hot pressing temperature is approximately equal to the T m1 . This temperature is the initial melting temperature of the skin layer polymer, that is, the skin layers can fuse with each other under the condition of hot pressing pressure.

更进一步地,所述热压的压力为0.5MPa~30MPa。Further, the pressure of the hot pressing is 0.5 MPa to 30 MPa.

更进一步地,所述层压板的厚度介于100μm~200mm之间,优选介于2mm~50mm之间。Further, the thickness of the laminate is between 100 μm and 200 mm, preferably between 2 mm and 50 mm.

本发明还提供一种管,其通过上述皮芯结构的纤维在圆柱形模具上连续缠绕后通过热压制得。The present invention also provides a tube, which is obtained by hot pressing after the fibers of the above-mentioned skin-core structure are continuously wound on a cylindrical mold.

更进一步地,所述热压温度低于Tm2。本发明中,由于所述热压温度低于Tm2,热压时,纤维皮层出现融化,而芯层还未融化,在压力作用下,纤维皮层互相融化并粘结。优选地,所述热压温度约等于所述Tm1;该温度为皮层聚合物的起始融化温度,即在热压压力条件下,皮层可以相互融合。Further, the hot pressing temperature is lower than T m2 . In the present invention, since the hot pressing temperature is lower than T m2 , during hot pressing, the fiber skin layers are melted, but the core layer has not been melted. Under the action of pressure, the fiber skin layers are melted and bonded to each other. Preferably, the hot-pressing temperature is approximately equal to the T m1 ; this temperature is the initial melting temperature of the skin layer polymer, that is, under the hot-pressing pressure condition, the skin layers can fuse with each other.

更进一步地,所述热压的压力为0.5MPa~30MPa。Further, the pressure of the hot pressing is 0.5 MPa to 30 MPa.

更进一步地,所述管材的管壁厚度介于100μm~200mm之间,优选介于2mm~50mm之间。Further, the thickness of the pipe wall of the pipe material is between 100 μm and 200 mm, preferably between 2 mm and 50 mm.

本发明还提供上述皮芯结构的纤维的制备方法,其包括以下步骤:The present invention also provides a method for preparing the fiber of the above-mentioned skin-core structure, which comprises the following steps:

(1)将所述的熔点为Tm1的皮层聚合物和熔点为Tm2的芯层聚合物分别注入带有加热装置的单螺杆挤出机中进行熔融塑化,对应的螺杆塑化段温度分别为Tp1和Tp2,其中:Tm1+30≤Tp1≤Tm1+50,Tm1+50≤Tp2≤Tm1+90;(1) The skin layer polymer whose melting point is T m1 and the core layer polymer whose melting point is T m2 are respectively injected into a single-screw extruder with a heating device for melt plasticization, and the corresponding screw plasticizing section temperature are T p1 and T p2 respectively, wherein: T m1 +30≤T p1 ≤T m1 +50, T m1 +50≤T p2 ≤T m1 +90;

(2)将步骤(1)中所形成的熔体经过双组分纺丝组件和喷丝板吐出成丝条;(2) the melt formed in the step (1) is spit out into a thread through a bicomponent spinning assembly and a spinneret;

(3)纺丝和热定型,得到所述皮芯结构的纤维。(3) spinning and heat-setting to obtain the fibers of the sheath-core structure.

优选地,步骤(2)中,将步骤(1)中所形成的熔体分别经过齿轮泵精确计量,控制皮层聚合物和芯层聚合物的体积比为1/9~9/1,再经过双组分纺丝组件和喷丝板吐出成丝条。Preferably, in step (2), the melts formed in step (1) are respectively accurately metered by a gear pump, and the volume ratio of the skin layer polymer and the core layer polymer is controlled to be 1/9 to 9/1. Bicomponent spin packs and spinnerets are spun out into strands.

优选地,步骤(3)中,将步骤(2)中吐出的丝条经集束、上油后在500~2500m/min的速度下卷绕,得到预取向丝,然后进行牵伸和热定型,得到所述皮芯结构的纤维,为单丝线密度为2~12dtex的皮芯复合全取向丝。优选地,所述牵伸温度和热定型温度分别为Td和Ts,其中:(Tg1+Tm1)/2≤Td≤(Tg2+Tm2)/2,Td≤Ts≤(Tg2+Tm2)/2,Tg1和Tg2分别为皮层聚合物和芯层聚合物的玻璃化转变温度。进一步优选地,所述牵伸倍率为1.5~4.5倍,热定型倍率为0.9~1.1倍;或者,Preferably, in step (3), the filaments spit out in step (2) are bundled, oiled, and then wound at a speed of 500-2500 m/min to obtain pre-oriented filaments, and then drawn and heat-set to obtain The fibers of the sheath-core structure are sheath-core composite fully oriented fibers with a monofilament linear density of 2-12 dtex. Preferably, the drawing temperature and heat setting temperature are T d and T s respectively, wherein: (T g1 +T m1 )/2≤T d ≤(T g2 +T m2 )/2, T d ≤T s ≤(T g2 +T m2 )/2, T g1 and T g2 are the glass transition temperatures of the skin layer polymer and the core layer polymer, respectively. Further preferably, the drafting ratio is 1.5-4.5 times, and the heat-setting ratio is 0.9-1.1 times; or,

将步骤(2)中吐出的丝条经集束、上油后在2500~4500m/min的速度下进行纺丝、热定型、卷绕,得到所述皮芯结构的纤维,为单丝线密度为2~12dtex的皮芯复合全取向丝。优选地,所述热定型温度为Ts,(Tg1+Tm1)/2≤Ts≤(Tg2+Tm2)/2,Tg1和Tg2分别为皮层聚合物和芯层聚合物的玻璃化转变温度。进一步优选地,所述热定型倍率为0.85~1.15倍。Spinning, heat-setting and winding at a speed of 2500-4500 m/min are performed on the filaments spun out in step (2) after being bundled and oiled to obtain the fibers of the skin-core structure, where the linear density of the monofilament is 2 ~12dtex skin-core composite fully oriented yarn. Preferably, the heat setting temperature is T s , (T g1 +T m1 )/2≤T s ≤(T g2 +T m2 )/2, and T g1 and T g2 are the skin layer polymer and the core layer polymer, respectively the glass transition temperature. Further preferably, the thermal setting magnification is 0.85 to 1.15 times.

本发明还提供上述单向布的制备方法,其包括以下步骤:将所述纤维进行单向排列,在热压作用下形成所述单向布。The present invention also provides a method for preparing the above-mentioned unidirectional cloth, which comprises the following steps: unidirectionally arranging the fibers, and forming the unidirectional cloth under the action of hot pressing.

优选地,控制所述热压的温度低于Tm2Preferably, the temperature of the hot pressing is controlled to be lower than T m2 .

根据本发明,所述制备方法具体包括以下步骤:According to the present invention, the preparation method specifically comprises the following steps:

将所述皮芯结构的纤维进行单向排列,在纱架上退纱,顺次经过导丝辊、张力辊、分丝器、热辊、冷却区、牵引辊和收卷装置,在热压作用下形成所述单向布,其中控制热压温度低于Tm2The fibers of the skin-core structure are unidirectionally arranged, unwind on the creel, pass through the godet roll, tension roll, yarn separator, hot roll, cooling zone, pulling roll and winding device in sequence, and then pass through the hot pressing. The unidirectional cloth is formed under the action, wherein the hot pressing temperature is controlled to be lower than T m2 .

优选地,所述导丝辊、张力辊和牵引辊为五辊或七辊,所述热辊为1对或2对。进一步地,所述热辊的辊面温度(即热压温度)为Tr,Tm1≤Tr<Tm2。更进一步地,所述冷却区可采取自然冷却或鼓风冷却。Preferably, the godet roll, the tension roll and the pulling roll are five rolls or seven rolls, and the heat rolls are one pair or two pairs. Further, the roll surface temperature ( ie , the hot pressing temperature) of the hot roll is Tr , and T m1Tr <T m2 . Further, the cooling zone can adopt natural cooling or blast cooling.

本发明还提供上述层压板的制备方法,其包括如下步骤:制备单向布;将至少两层所述的单向布依次叠合后热压,制得所述层压板。The present invention also provides a method for preparing the above-mentioned laminate, which comprises the following steps: preparing a unidirectional cloth; laminating at least two layers of the unidirectional cloth in sequence and then hot pressing to obtain the laminate.

进一步地,将2-2000层(例如2-100层,或者5-50层,或者10-20层)的单向布依次叠合后热压,制得所述层压板。Further, 2-2000 layers (for example, 2-100 layers, or 5-50 layers, or 10-20 layers) of unidirectional fabrics are stacked in sequence and then hot-pressed to prepare the laminate.

进一步的,所述热压温度低于Tm2。本发明中,由于所述热压温度低于Tm2,热压时,纤维皮层出现融化,而芯层还未融化,在压力作用下,单向布之间的纤维皮层互相融化并粘结。优选地,所述热压温度约等于所述Tm1。该温度为皮层聚合物的起始融化温度,即在热压压力条件下,皮层可以相互融合。热压的压力为0.5MPa~30MPa。Further, the hot pressing temperature is lower than T m2 . In the present invention, since the hot pressing temperature is lower than T m2 , the fiber skin layer melts during hot pressing, but the core layer has not yet melted. Under the action of pressure, the fiber skin layers between the unidirectional fabrics melt and bond to each other. Preferably, the hot pressing temperature is approximately equal to the T m1 . This temperature is the initial melting temperature of the skin layer polymer, that is, the skin layers can fuse with each other under the condition of hot pressing pressure. The pressure of the hot pressing is 0.5 MPa to 30 MPa.

进一步地,单向布按照上述单向布的方法制备。Further, the unidirectional cloth is prepared according to the method of the above unidirectional cloth.

更进一步地,所述相邻的两个单向布的叠合的角度α满足下式:0≤α≤90°,所述角度α是指两个单向布的经度方向之间的夹角。Further, the overlapping angle α of the two adjacent unidirectional cloths satisfies the following formula: 0≤α≤90°, and the angle α refers to the angle between the longitude directions of the two unidirectional cloths .

本发明还提供上述管的制备方法,其包括如下步骤:将上述的皮芯结构的纤维在圆柱形模具上连续缠绕后通过热压制得。The present invention also provides a method for preparing the above-mentioned pipe, which comprises the following steps: the above-mentioned fibers of the skin-core structure are continuously wound on a cylindrical mold and obtained by hot pressing.

进一步地,所述热压温度低于Tm2。本发明中,由于所述热压温度低于Tm2,热压时,纤维皮层出现融化,而芯层还未融化,在压力作用下,纤维皮层互相融化并粘结。优选地,所述热压温度约等于所述Tm1。该温度为皮层聚合物的起始融化温度,即在热压压力条件下,皮层可以相互融合。热压的压力为0.5MPa~30MPa。Further, the hot pressing temperature is lower than T m2 . In the present invention, since the hot pressing temperature is lower than T m2 , during hot pressing, the fiber skin layers are melted, but the core layer has not been melted. Under the action of pressure, the fiber skin layers are melted and bonded to each other. Preferably, the hot pressing temperature is approximately equal to the Tm 1 . This temperature is the initial melting temperature of the skin layer polymer, that is, the skin layers can fuse with each other under the condition of hot pressing pressure. The pressure of the hot pressing is 0.5 MPa to 30 MPa.

本发明还提供上述单向布、层压板或管的用途,其用于托盘、箱体、建筑、交通工具等领域,用于作为受力部件或者装饰部件。The present invention also provides the use of the above-mentioned unidirectional cloth, laminate or pipe, which is used in the fields of pallets, boxes, buildings, vehicles, etc., and used as stress-bearing parts or decorative parts.

本发明还提供一种制品,其由本发明的层压板制备得到。具体而言,其是将本发明的层压板,经过进一步加工,如吸塑工艺,制备成容器或其他部件,如冰箱面板、容器、汽车保险杠或汽车内外饰件等。The present invention also provides an article prepared from the laminate of the present invention. Specifically, the laminate of the present invention is further processed, such as a blister process, to prepare a container or other components, such as a refrigerator panel, a container, an automobile bumper or an automobile interior and exterior trim.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明的皮芯结构的纤维,即所述皮芯复合全取向丝,其强度为300~600MPa,断裂伸长率为15~30%。1. The fiber of the skin-core structure of the present invention, that is, the skin-core composite fully oriented yarn, has a strength of 300-600 MPa and an elongation at break of 15-30%.

2、本发明的层压板的拉伸强度高,透明度高,刚性大,韧性好,特别适用于托盘、箱体、建筑、交通工具等领域,用于作为受力部件或者装饰部件(如冰箱面板、容器、汽车保险杠或汽车内外饰件等)。2. The laminate of the present invention has high tensile strength, high transparency, high rigidity and good toughness, and is especially suitable for trays, boxes, buildings, vehicles and other fields, used as stressed parts or decorative parts (such as refrigerator panels). , containers, car bumpers or car interior and exterior trim parts, etc.).

3、本发明的管的透明度高、韧性高且耐压性能极好,适合于建筑、交通工具等领域。3. The pipe of the present invention has high transparency, high toughness and excellent pressure resistance, and is suitable for construction, transportation and other fields.

附图说明:Description of drawings:

图1本发明的纤维的横截面的结构示意图Fig. 1 is a schematic view of the structure of the cross section of the fiber of the present invention

图2本发明的一种层压板中的α=90°的结构示意图2 is a schematic structural diagram of α=90° in a laminate of the present invention

图3本发明的另一种层压板中的0<α<90°的结构示意图3 is a schematic structural diagram of 0<α<90° in another laminate of the present invention

图4本发明的皮芯结构的纤维截面照片:(a)预取向丝(纺丝速度:500m/min);(b)全取向丝(牵伸倍率:2.8倍)Fig. 4 Photo of the fiber cross section of the sheath-core structure of the present invention: (a) pre-oriented yarn (spinning speed: 500 m/min); (b) fully oriented yarn (drawing ratio: 2.8 times)

1纤维;2皮层;3芯层。1 fiber; 2 skins; 3 cores.

具体实施方式Detailed ways

本发明中的温度,若无特殊说明,均是指摄氏度(℃)。The temperature in the present invention refers to degrees Celsius (°C) unless otherwise specified.

[聚合物][polymer]

本发明的皮层或芯层的聚合物选自:聚烯烃、聚酯、聚酰胺、聚氨酯、聚甲醛等。The polymer of the skin layer or core layer of the present invention is selected from: polyolefin, polyester, polyamide, polyurethane, polyoxymethylene and the like.

所述聚烯烃选自C2-20的α-烯烃的均聚物或共聚物,特别的选自聚乙烯;聚丙烯;聚丁烯-1;乙烯共聚物,其共聚单体为丙烯、丁烯、戊烯、己烯或辛烯中的一种或多种;丙烯共聚物,其共聚单体为乙烯、丁烯、戊烯、己烯或辛烯中的一种或多种;或者,丁烯共聚物,其共聚单体为乙烯、丙烯、戊烯、己烯或辛烯中的一种或多种。The polyolefin is selected from homopolymers or copolymers of C 2-20 α-olefins, especially selected from polyethylene; polypropylene; polybutene-1; ethylene copolymer, the comonomers are propylene, butylene one or more of ene, pentene, hexene, or octene; propylene copolymers whose comonomers are one or more of ethylene, butene, pentene, hexene, or octene; or, Butene copolymer whose comonomer is one or more of ethylene, propylene, pentene, hexene or octene.

更进一步地,所述聚酯为二元酸和二元醇的缩合物,或者内酯的开环聚合物。所述聚酯通过均聚或共聚获得。对于均聚聚酯,只含有一种二元酸和一种二元醇,或者只含有一种内酯;对于共聚聚酯,含有至少两种二元酸或两种二元醇,或者两种内酯。优选地,所述聚酯选自聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯或其共混物。Further, the polyester is a condensate of dibasic acid and dihydric alcohol, or a ring-opening polymer of lactone. The polyesters are obtained by homopolymerization or copolymerization. For homopolyesters, only one diacid and one diol, or only one lactone; for copolyesters, at least two diacids or two diols, or two Lactone. Preferably, the polyester is selected from polyethylene terephthalate, polybutylene terephthalate or blends thereof.

更进一步地,所述聚酰胺为二元酸和二元胺的缩合物,或者内酰胺的开环聚合物。所述聚酰胺通过均聚或共聚获得。对于均聚聚酰胺,只含有一种二元酸和一种二元胺,或者只含有一种内酰胺;对于共聚聚酰胺,含有至少两种二元酸或两种二元胺,或者两种内酰胺。优选地,所述聚酰胺(PA)选自PA6,PA66,PA45,PA56,PA10,PA1010,PA11或PA12;或者多种二胺、二酸的共聚缩合物,如己二酸、十二烷基二酸、己二胺和十二烷基二胺的共缩聚聚合物。Further, the polyamide is a condensate of a dibasic acid and a dibasic amine, or a ring-opening polymer of a lactam. The polyamides are obtained by homopolymerization or copolymerization. For homopolyamides, only one diacid and one diamine, or only one lactam; for copolyamides, at least two diacids or two diamines, or two Lactam. Preferably, the polyamide (PA) is selected from PA6, PA66, PA45, PA56, PA10, PA1010, PA11 or PA12; or the copolymerization condensates of various diamines and diacids, such as adipic acid, dodecyl Copolycondensation polymer of diacid, hexamethylenediamine and dodecyldiamine.

更进一步地,所述聚甲醛为均聚甲醛或共聚甲醛,优选为三氧六环的均聚物或者三氧六环和二氧五环及其他环氧化合物的共聚物。Further, the polyoxymethylene is homopolyoxymethylene or copolyoxymethylene, preferably a homopolymer of trioxane or a copolymer of trioxane, dioxane and other epoxy compounds.

更进一步地,所述聚氨酯选自二元醇和二异氰酸酯的缩聚产物,如聚酯二元醇、聚醚二元醇、聚碳酸酯二元醇等与二苯基甲烷二异氰酸酯、六亚甲基二异氰酸酯等的缩聚产物。Further, the polyurethane is selected from the polycondensation products of diols and diisocyanates, such as polyester diols, polyether diols, polycarbonate diols, etc. with diphenylmethane diisocyanate, hexamethylene Polycondensation products of diisocyanates and the like.

更进一步地,所述纤维的芯层和皮层具有很好的相容性,最好为同种类聚合物。Further, the core layer and the skin layer of the fiber have good compatibility, preferably the same kind of polymer.

上述聚合物的熔融指数为0.5-10g/10min,优选1-8g/10min。The melt index of the above polymer is 0.5-10 g/10min, preferably 1-8 g/10min.

以下通过具体实施方式对本发明作进一步的详细说明,但不应将此理解为本发明的范围仅限于以下的实例。在不脱离本发明上述方法思想的情况下,根据本领域普通技术知识和惯用手段做出的各种替换或变更,均应包含在本发明的范围内。The present invention will be further described in detail below through specific embodiments, but it should not be understood that the scope of the present invention is limited to the following examples. Without departing from the above-mentioned method idea of the present invention, various substitutions or changes made according to common technical knowledge in the art and conventional means should all be included within the scope of the present invention.

实施例1(具有皮芯结构的纤维的制备)Example 1 (Preparation of fibers with sheath-core structure)

皮层聚合物为含有乙烯和丁烯的丙烯共聚物,熔融指数为2.8g/10min,其熔点Tm1(DSC测定)为134℃。The skin layer polymer is a propylene copolymer containing ethylene and butene, with a melt index of 2.8 g/10min and a melting point T m1 (measured by DSC) of 134°C.

芯层聚合物为丙烯均聚物,熔融指数为2.8g/10min,其熔点Tm2(DSC测定)为163℃。The polymer of the core layer is a propylene homopolymer with a melt index of 2.8 g/10min and a melting point T m2 (measured by DSC) of 163°C.

(1)将所述的皮层聚合物和芯层聚合物分别注入带有加热装置的单螺杆挤出机中进行熔融塑化,对应的螺杆塑化段温度分别为Tp1和Tp2,其中:Tm1+30≤Tp1≤Tm1+50,Tm1+50≤Tp2≤Tm1+90;(1) The skin layer polymer and the core layer polymer are respectively injected into a single-screw extruder with a heating device for melt plasticization, and the corresponding screw plasticizing section temperatures are T p1 and T p2 respectively, wherein: T m1 +30≤T p1 ≤T m1 +50, T m1 +50≤T p2 ≤T m1 +90;

(2)将步骤(1)中所形成的熔体分别经过齿轮泵精确计量,控制皮层聚合物和芯层聚合物的体积比为1/9~9/1,再经过双组分纺丝组件和喷丝板吐出成丝条;(2) The melts formed in the step (1) are respectively accurately measured by gear pumps, and the volume ratio of the skin layer polymer and the core layer polymer is controlled to be 1/9 to 9/1, and then passed through the bicomponent spinning assembly. And the spinneret spit out into strands;

(3)将步骤(2)中吐出的丝条经集束、上油后在500~2500m/min的速度下卷绕,得到预取向丝,然后进行牵伸和热定型,得到所述皮芯结构的纤维,为单丝线密度为2~12dtex的皮芯复合全取向丝;其中,所述牵伸温度和热定型温度分别为Td和Ts,其中:(Tg1+Tm1)/2≤Td≤(Tg2+Tm2)/2,Td≤Ts≤(Tg2+Tm2)/2,Tg1和Tg2分别为皮层聚合物和芯层聚合物的玻璃化转变温度;其次,所述牵伸倍率为1.5~4.5倍,热定型倍率为0.9~1.1倍。(3) After bunching and oiling the filaments spit out in step (2), they are wound at a speed of 500-2500 m/min to obtain pre-oriented filaments, and then drawn and heat-set to obtain the skin-core structure. The fiber is a skin-core composite fully oriented fiber with a monofilament linear density of 2 to 12 dtex; wherein the drawing temperature and the heat setting temperature are T d and T s respectively, where: (T g1 +T m1 )/2≤T d ≤(T g2 +T m2 )/2, T d ≤T s ≤(T g2 +T m2 )/2, T g1 and T g2 are the glass transition temperatures of the skin layer polymer and the core layer polymer, respectively; followed by , the drafting ratio is 1.5 to 4.5 times, and the thermal setting ratio is 0.9 to 1.1 times.

实施例2(具有皮芯结构的纤维的制备)Example 2 (Preparation of fibers with sheath-core structure)

步骤(1)和(2)同实施例1,步骤(3)替换为:Step (1) and (2) are with embodiment 1, and step (3) is replaced by:

将步骤(2)中吐出的丝条经集束、上油后在2500~4500m/min的速度下进行纺丝、热定型、卷绕,得到所述皮芯结构的纤维,为单丝线密度为2~12dtex的皮芯复合全取向丝;其中,所述热定型温度为Ts,(Tg1+Tm1)/2≤Ts≤(Tg2+Tm2)/2,Tg1和Tg2分别为皮层聚合物和芯层聚合物的玻璃化转变温度;其次,所述热定型倍率为0.85~1.15倍。Spinning, heat-setting and winding at a speed of 2500-4500 m/min are performed on the filaments spun out in step (2) after being bundled and oiled to obtain the fibers of the skin-core structure, where the linear density of the monofilament is 2 A skin-core composite fully oriented yarn of ~12dtex; wherein, the heat setting temperature is T s , (T g1 +T m1 )/2≤T s ≤(T g2 +T m2 )/2, and T g1 and T g2 are respectively is the glass transition temperature of the skin layer polymer and the core layer polymer; secondly, the heat setting magnification is 0.85 to 1.15 times.

实施例3(具有皮芯结构的纤维的制备)Example 3 (Preparation of fibers with sheath-core structure)

步骤同实施例1,只是皮层聚合物和芯层聚合物分别替换为:The steps are the same as in Example 1, except that the skin layer polymer and the core layer polymer are respectively replaced by:

皮层聚合物:聚酰胺,熔融指数为2.8g/10min,其熔点Tm1(DSC测定)为130℃;Skin layer polymer: polyamide, melt index is 2.8g/10min, and its melting point T m1 (measured by DSC) is 130°C;

芯层聚合物:聚酰胺,熔融指数为2.8g/10min,其熔点Tm2(DSC测定)为154℃。Core layer polymer: polyamide, with a melt index of 2.8 g/10min and a melting point T m2 (measured by DSC) of 154°C.

实施例4(具有皮芯结构的纤维的制备)Example 4 (preparation of fibers with sheath-core structure)

步骤同实施例2,只是皮层聚合物和芯层聚合物分别替换为:The steps are the same as in Example 2, except that the skin layer polymer and the core layer polymer are respectively replaced by:

皮层聚合物:聚酰胺,熔融指数为2.8g/10min,其熔点Tm1(DSC测定)为130℃;Skin layer polymer: polyamide, melt index is 2.8g/10min, and its melting point T m1 (measured by DSC) is 130°C;

芯层聚合物:聚酰胺,熔融指数为2.8g/10min,其熔点Tm2(DSC测定)为154℃。Core layer polymer: polyamide, with a melt index of 2.8 g/10min and a melting point T m2 (measured by DSC) of 154°C.

实施例1-4制备的纤维的强度为300~600MPa,断裂伸长率为15~30%。The strength of the fibers prepared in Examples 1-4 is 300-600 MPa, and the elongation at break is 15-30%.

实施例5(单向布的制备)Example 5 (preparation of unidirectional cloth)

将实施例1中制备的皮芯结构的纤维进行单向排列,在纱架上退纱,顺次经过导丝辊、张力辊、分丝器、热辊、冷却区、牵引辊和收卷装置,在热压作用下形成所述单向布;其中,所述导丝辊、张力辊和牵引辊为五辊或七辊,所述热辊为1对或2对;所述热辊的辊面温度(即热压温度)为Tr,Tm1≤Tr<Tm2;所述冷却区可采取自然冷却或鼓风冷却。The fibers of the sheath-core structure prepared in Example 1 were unidirectionally arranged, unwound on the creel, and passed through the godet roll, tension roll, yarn splitter, heat roll, cooling zone, pulling roll and winding device in sequence. , forming the unidirectional cloth under the action of hot pressing; wherein, the godet roll, tension roll and traction roll are five rolls or seven rolls, and the heat roll is one pair or two pairs; the rolls of the heat roll The surface temperature ( ie , the hot pressing temperature) is Tr, and T m1Tr <T m2 ; the cooling zone can adopt natural cooling or blast cooling.

实施例6-8(单向布的制备)Example 6-8 (preparation of unidirectional cloth)

步骤同实施例5,只是分别用实施例2-4的纤维替换所述纤维。The procedure was the same as that of Example 5, except that the fibers of Examples 2-4 were respectively replaced with the fibers.

实施例9(层压板的制备)Example 9 (Preparation of Laminate)

采用实施例5-8中的单向布通过热压加工出层压板,每两层布之间的纤维呈90℃交叉,结果列于表1中。The unidirectional fabrics in Examples 5-8 were used to process the laminates by hot pressing, and the fibers between each two layers of fabrics intersected at 90° C. The results are listed in Table 1.

表1实施例9中的层压板的组成和加工方法Composition and Processing Method of Laminates in Table 1 Example 9

Figure BDA0000922338080000081
Figure BDA0000922338080000081

实施例10(管的制备)Example 10 (Preparation of Tubes)

采用实施例1中的纤维在圆柱形模具上连续缠绕,通过热压(10MPa,130℃)加工制备出管,制备的管最大承受的静压力为300MPa。The fibers in Example 1 were continuously wound on a cylindrical mold, and a tube was prepared by hot pressing (10 MPa, 130° C.), and the prepared tube could withstand a maximum static pressure of 300 MPa.

实施例11(管的制备)Example 11 (Preparation of Tubes)

采用实施例3中的纤维在圆柱形模具上连续缠绕,通过热压(10MPa,130℃)加工制备出管,制备的管最大承受的静压力为360MPa。The fibers in Example 3 were continuously wound on a cylindrical mold, and a tube was prepared by hot pressing (10 MPa, 130° C.), and the prepared tube could withstand a maximum static pressure of 360 MPa.

Claims (48)

1.一种单向布,其特征在于,所述单向布由一种皮芯结构的纤维制备而成;其中,所述皮芯结构的纤维的直径介于0.5μm-60μm之间;芯层和皮层的聚合物种类相同或不同,彼此独立地选自下述聚合物:聚烯烃,聚酰胺,聚氨酯,聚酯,聚甲醛;皮层聚合物的熔点Tm1和芯层聚合物的熔点Tm2满足下述关系式:1. A unidirectional cloth, characterized in that, the unidirectional cloth is prepared from a fiber of a skin-core structure; wherein, the diameter of the fiber of the skin-core structure is between 0.5 μm-60 μm; The polymer species of the layer and the skin layer are the same or different, and are independently selected from the following polymers: polyolefin, polyamide, polyurethane, polyester, polyoxymethylene; the melting point T m1 of the skin layer polymer and the melting point T of the core layer polymer m2 satisfies the following relation: Tm2>Tm1(1);T m2 >T m1 (1); 其中,所述皮芯结构的纤维为单丝线密度为2~12dtex的皮芯复合全取向丝;Wherein, the fibers of the skin-core structure are skin-core composite fully oriented fibers with a monofilament linear density of 2-12 dtex; 其中,所述皮芯结构的纤维采用包括以下步骤的方法制备得到:Wherein, the fiber of the skin-core structure is prepared by a method comprising the following steps: (1)将所述的熔点为Tm1的皮层聚合物和熔点为Tm2的芯层聚合物分别注入带有加热装置的单螺杆挤出机中进行熔融塑化,对应的螺杆塑化段温度分别为Tp1和Tp2,其中:Tm1+30≤Tp1≤Tm1+50,Tm1+50≤Tp2≤Tm1+90;(1) The skin layer polymer whose melting point is T m1 and the core layer polymer whose melting point is T m2 are respectively injected into a single-screw extruder with a heating device for melt plasticization, and the corresponding screw plasticizing section temperature are T p1 and T p2 respectively, wherein: T m1 +30≤T p1 ≤T m1 +50, T m1 +50≤T p2 ≤T m1 +90; (2)将步骤(1)中所形成的熔体分别经过齿轮泵精确计量,控制皮层聚合物和芯层聚合物的体积比为1/9~9/1,再经过双组分纺丝组件和喷丝板吐出成丝条;(2) The melts formed in the step (1) are respectively accurately measured by gear pumps, and the volume ratio of the skin layer polymer and the core layer polymer is controlled to be 1/9 to 9/1, and then passed through the bicomponent spinning assembly. And the spinneret spit out into strands; (3a)将步骤(2)中吐出的丝条经集束、上油后在500~2500m/min的速度下卷绕,得到预取向丝,然后进行牵伸和热定型,得到所述皮芯结构的纤维,为单丝线密度为2~12dtex的皮芯复合全取向丝;或者,(3a) After bundled and oiled, the filaments spun out in step (2) are coiled at a speed of 500-2500 m/min to obtain pre-oriented filaments, and then drawn and heat-set to obtain the skin-core structure. Fiber, which is a sheath-core composite fully oriented yarn with a monofilament linear density of 2 to 12 dtex; or, (3b)将步骤(2)中吐出的丝条经集束、上油后在2500~4500m/min的速度下进行纺丝、热定型、卷绕,得到所述皮芯结构的纤维,为单丝线密度为2~12dtex的皮芯复合全取向丝;(3b) Spinning, heat-setting, and winding the filaments spun out in step (2) at a speed of 2500-4500 m/min after bundling and oiling, to obtain the fibers of the skin-core structure, which are monofilament threads Skin-core composite fully oriented yarn with a density of 2 to 12dtex; 步骤(3a)中,牵伸温度和热定型温度分别为Td和Ts,其中:(Tg1+Tm1)/2≤Td≤(Tg2+Tm2)/2,Td≤Ts≤(Tg2+Tm2)/2,Tg1和Tg2分别为皮层聚合物和芯层聚合物的玻璃化转变温度;In step (3a), the drawing temperature and the heat setting temperature are T d and T s respectively, where: (T g1 +T m1 )/2≤T d ≤(T g2 +T m2 )/2, T d ≤T s ≤(T g2 +T m2 )/2, T g1 and T g2 are the glass transition temperatures of the skin layer polymer and the core layer polymer, respectively; 步骤(3b)中,热定型温度为Ts,(Tg1+Tm1)/2≤Ts≤(Tg2+Tm2)/2,Tg1和Tg2分别为皮层聚合物和芯层聚合物的玻璃化转变温度。In step (3b), the heat setting temperature is T s , (T g1 +T m1 )/2≤T s ≤(T g2 +T m2 )/2, and T g1 and T g2 are the skin layer polymer and the core layer polymer, respectively. glass transition temperature of the substance. 2.根据权利要求1所述的单向布,其中,所述皮层聚合物的熔点Tm1和芯层聚合物的熔点Tm2满足下述关系式:2. The unidirectional fabric according to claim 1, wherein the melting point T m1 of the skin layer polymer and the melting point T m2 of the core layer polymer satisfy the following relational expression: Tm2≥Tm1+10(1’)。T m2 ≥ T m1 +10(1'). 3.根据权利要求2所述的单向布,其中,所述皮层聚合物的熔点Tm1和芯层聚合物的熔点Tm2满足下述关系式:3. The unidirectional fabric according to claim 2, wherein the melting point T m1 of the skin layer polymer and the melting point T m2 of the core layer polymer satisfy the following relational expression: Tm2≥Tm1+20(1”)。T m2 ≥ T m1 +20(1"). 4.根据权利要求3所述的单向布,其中,所述皮层聚合物的熔点Tm1和芯层聚合物的熔点Tm2满足下述关系式:4. The unidirectional fabric according to claim 3, wherein the melting point T m1 of the skin layer polymer and the melting point T m2 of the core layer polymer satisfy the following relational expression: Tm2≥Tm1+30(1”’)。T m2 ≥ T m1 +30(1"'). 5.根据权利要求1-4任一项所述的单向布,其中,所述Tm1的范围介于30-300℃之间;所述Tm2的范围介于60-300℃之间。5. The unidirectional fabric according to any one of claims 1-4, wherein the range of T m1 is between 30-300°C; the range of Tm2 is between 60-300°C. 6.根据权利要求1-4任一项所述的单向布,其中,所述纤维的直径介于1μm-60μm之间。6. The unidirectional fabric according to any one of claims 1-4, wherein the diameter of the fibers is between 1 μm and 60 μm. 7.根据权利要求6所述的单向布,其中,所述纤维的直径介于5μm-60μm之间。7. The unidirectional fabric according to claim 6, wherein the diameter of the fibers is between 5 μm and 60 μm. 8.根据权利要求7所述的单向布,其中,所述纤维的直径介于10μm-60μm之间。8. The unidirectional fabric according to claim 7, wherein the diameter of the fibers is between 10 μm and 60 μm. 9.根据权利要求1-4任一项所述的单向布,其中,所述皮层的质量占到纤维总质量的5-60wt%。9. The unidirectional fabric according to any one of claims 1-4, wherein the mass of the skin layer accounts for 5-60 wt% of the total mass of the fiber. 10.根据权利要求9所述的单向布,其中,所述皮层的质量占到纤维总质量的5-50wt%。10. The unidirectional fabric according to claim 9, wherein the mass of the skin layer accounts for 5-50 wt% of the total mass of the fiber. 11.根据权利要求1-4任一项所述的单向布,其中,所述聚烯烃选自聚乙烯;聚丙烯;聚丁烯-1;乙烯共聚物,其共聚单体为丙烯、丁烯、戊烯、己烯或辛烯中的一种或多种;丙烯共聚物,其共聚单体为乙烯、丁烯、戊烯、己烯或辛烯中的一种或多种;或者,丁烯共聚物,其共聚单体为乙烯、丙烯、戊烯、己烯或辛烯中的一种或多种;11. The unidirectional fabric according to any one of claims 1-4, wherein the polyolefin is selected from polyethylene; polypropylene; polybutene-1; ethylene copolymer, the comonomers of which are propylene, butylene one or more of ene, pentene, hexene, or octene; propylene copolymers whose comonomers are one or more of ethylene, butene, pentene, hexene, or octene; or, Butene copolymer whose comonomer is one or more of ethylene, propylene, pentene, hexene or octene; 所述聚酯为二元酸和二元醇的缩合物,或者内酯的开环聚合物;Described polyester is the condensation product of dibasic acid and dibasic alcohol, or the ring-opening polymer of lactone; 所述聚酰胺为二元酸和二元胺的缩合物,或者内酰胺的开环聚合物;The polyamide is a condensate of a dibasic acid and a dibasic amine, or a ring-opening polymer of a lactam; 所述聚甲醛为均聚甲醛或共聚甲醛;Described polyoxymethylene is homopolyoxymethylene or copolyoxymethylene; 所述聚氨酯选自二元醇和二异氰酸酯的缩聚产物。The polyurethane is selected from the polycondensation products of diols and diisocyanates. 12.根据权利要求11所述的单向布,其中,所述聚酯通过均聚或共聚获得;对于均聚聚酯,只含有一种二元酸和一种二元醇,或者只含有一种内酯;对于共聚聚酯,含有至少两种二元酸或两种二元醇,或者两种内酯。12. The unidirectional fabric according to claim 11, wherein the polyester is obtained by homopolymerization or copolymerization; for homopolymerization polyester, only one dibasic acid and one dihydric alcohol, or only one A lactone; for copolyesters, at least two diacids or two diols, or two lactones. 13.根据权利要求12所述的单向布,其中,所述聚酯选自聚对苯二甲酸乙二醇酯、聚对苯二甲酸丁二醇酯或其共混物。13. The unidirectional fabric of claim 12, wherein the polyester is selected from polyethylene terephthalate, polybutylene terephthalate, or blends thereof. 14.根据权利要求11所述的单向布,其中,所述聚酰胺通过均聚或共聚获得;对于均聚聚酰胺,只含有一种二元酸和一种二元胺,或者只含有一种内酰胺;对于共聚聚酰胺,含有至少两种二元酸或两种二元胺,或者两种内酰胺。14. The unidirectional fabric according to claim 11, wherein the polyamide is obtained by homopolymerization or copolymerization; for the homopolymeric polyamide, only one diacid and one diamine, or only one A lactam; for copolyamides, at least two diacids or two diamines, or two lactams. 15.根据权利要求14所述的单向布,其中,所述聚酰胺(PA)选自PA6,PA66,PA45,PA56,PA10,PA1010,PA11或PA12;或者选自己二酸、十二烷基二酸、己二胺和十二烷基二胺的共缩聚聚合物。15. The unidirectional fabric according to claim 14, wherein the polyamide (PA) is selected from PA6, PA66, PA45, PA56, PA10, PA1010, PA11 or PA12; or selected from adipic acid, dodecyl Copolycondensation polymer of diacid, hexamethylenediamine and dodecyldiamine. 16.根据权利要求11所述的单向布,其中,所述聚甲醛为三氧六环的均聚物或者三氧六环和二氧五环以及其他环氧化合物的共聚物。16. The unidirectional fabric according to claim 11, wherein the polyoxymethylene is a homopolymer of trioxane or a copolymer of trioxane, dioxane and other epoxy compounds. 17.根据权利要求11所述的单向布,其中,所述聚氨酯选自聚酯二元醇、聚醚二元醇、聚碳酸酯二元醇的至少一种与二苯基甲烷二异氰酸酯、六亚甲基二异氰酸酯的至少一种的缩聚产物。17. The unidirectional fabric according to claim 11, wherein the polyurethane is selected from at least one of polyester diol, polyether diol, polycarbonate diol and diphenylmethane diisocyanate, A polycondensation product of at least one of hexamethylene diisocyanate. 18.根据权利要求1-4任一项所述的单向布,其中,所述纤维的芯层和皮层的聚合物种类相同。18. The unidirectional fabric according to any one of claims 1-4, wherein the core layer and the skin layer of the fibers have the same polymer species. 19.根据权利要求1所述的单向布,其中,所述单向布通过下述方法制备:将所述纤维进行单向排列,在热压作用下形成所述单向布,其中控制热压温度低于Tm219. The unidirectional cloth according to claim 1, wherein the unidirectional cloth is prepared by the following method: the fibers are unidirectionally arranged, and the unidirectional cloth is formed under the action of hot pressing, wherein the heat is controlled The pressure temperature is lower than T m2 . 20.一种层压板,其特征在于,所述层压板通过至少两层的权利要求1-19任一项所述的单向布依次叠合后热压制得;其中,相邻的两个单向布的叠合的角度α满足下式:0≤α≤90°,所述角度α是指两个单向布的经度方向之间的夹角。20. A laminate, characterized in that the laminate is obtained by laminating at least two layers of the unidirectional fabrics according to any one of claims 1-19 in sequence and then hot pressing; The overlapping angle α of the cloths satisfies the following formula: 0≤α≤90°, and the angle α refers to the included angle between the longitude directions of two unidirectional cloths. 21.根据权利要求20所述的层压板,其中,所述层压板通过2-2000层的单向布依次叠合后热压制得。21. The laminate according to claim 20, wherein the laminate is obtained by laminating 2-2000 layers of unidirectional fabrics in sequence and then hot pressing. 22.根据权利要求21所述的层压板,其中,所述层压板通过2-100层的单向布依次叠合后热压制得。22. The laminate according to claim 21, wherein the laminate is obtained by laminating 2-100 layers of unidirectional fabrics in sequence and then hot pressing. 23.根据权利要求22所述的层压板,其中,所述层压板通过5-50层的单向布依次叠合后热压制得。23. The laminate according to claim 22, wherein the laminate is obtained by laminating 5-50 layers of unidirectional fabrics in sequence and then hot pressing. 24.根据权利要求23所述的层压板,其中,所述层压板通过10-20层的单向布依次叠合后热压制得。24. The laminate according to claim 23, wherein the laminate is obtained by laminating 10-20 layers of unidirectional fabrics in sequence and then hot pressing. 25.根据权利要求20所述的层压板,其中,热压温度低于Tm225. The laminate of claim 20, wherein the hot pressing temperature is below Tm2 . 26.根据权利要求25所述的层压板,其中,所述热压温度等于所述Tm126. The laminate of claim 25, wherein the hot pressing temperature is equal to the Tm1 . 27.根据权利要求20所述的层压板,其中,所述热压的压力为0.5MPa~30MPa。27. The laminate according to claim 20, wherein the pressure of the hot pressing is 0.5 MPa to 30 MPa. 28.根据权利要求20-27任一项所述的层压板,其中,所述层压板的厚度介于100μm~200mm之间。28. The laminate according to any one of claims 20-27, wherein the laminate has a thickness between 100 μm and 200 mm. 29.根据权利要求28所述的层压板,其中,所述层压板的厚度介于2mm~50mm之间。29. The laminate of claim 28, wherein the laminate has a thickness between 2 mm and 50 mm. 30.一种管,其特征在于,所述管通过权利要求1-18任一项所述的单向布中的皮芯结构的纤维在圆柱形模具上连续缠绕后通过热压制得。30. A tube, characterized in that, the tube is obtained by hot pressing after continuously winding the fibers of the sheath-core structure in the unidirectional fabric according to any one of claims 1 to 18 on a cylindrical mold. 31.根据权利要求30所述的管,其中,热压温度低于Tm231. The tube of claim 30, wherein the hot pressing temperature is below Tm2 . 32.根据权利要求31所述的管,其中,所述热压温度等于所述Tm132. The tube of claim 31, wherein the autoclaving temperature is equal to the Tm1 . 33.根据权利要求30所述的管,其中,所述热压的压力为0.5MPa~30MPa。33. The tube according to claim 30, wherein the pressure of the hot pressing is 0.5 MPa to 30 MPa. 34.根据权利要求30-33任一项所述的管,其中,所述管的管壁厚度介于100μm~200mm之间。34. The tube of any one of claims 30-33, wherein the tube has a wall thickness between 100 μm and 200 mm. 35.根据权利要求34所述的管,其中,所述管的管壁厚度介于2mm~50mm之间。35. The tube of claim 34, wherein the tube has a wall thickness of between 2 mm and 50 mm. 36.权利要求1-19任一项所述的单向布的制备方法,其特征在于,所述方法包括以下步骤:制备皮芯结构的纤维;将所述纤维进行单向排列,在热压作用下形成所述单向布;36. The method for preparing a unidirectional fabric according to any one of claims 1-19, characterized in that the method comprises the following steps: preparing fibers of a skin-core structure; forming the unidirectional cloth under the action; 其中,制备皮芯结构的纤维包括以下步骤:Wherein, preparing the fiber of the skin-core structure includes the following steps: (1)将所述的熔点为Tm1的皮层聚合物和熔点为Tm2的芯层聚合物分别注入带有加热装置的单螺杆挤出机中进行熔融塑化,对应的螺杆塑化段温度分别为Tp1和Tp2,其中:Tm1+30≤Tp1≤Tm1+50,Tm1+50≤Tp2≤Tm1+90;(1) The skin layer polymer whose melting point is T m1 and the core layer polymer whose melting point is T m2 are respectively injected into a single-screw extruder with a heating device for melt plasticization, and the corresponding screw plasticizing section temperature are T p1 and T p2 respectively, wherein: T m1 +30≤T p1 ≤T m1 +50, T m1 +50≤T p2 ≤T m1 +90; (2)将步骤(1)中所形成的熔体分别经过齿轮泵精确计量,控制皮层聚合物和芯层聚合物的体积比为1/9~9/1,再经过双组分纺丝组件和喷丝板吐出成丝条;(2) The melts formed in the step (1) are respectively accurately measured by gear pumps, and the volume ratio of the skin layer polymer and the core layer polymer is controlled to be 1/9 to 9/1, and then passed through the bicomponent spinning assembly. And the spinneret spit out into strands; (3a)将步骤(2)中吐出的丝条经集束、上油后在500~2500m/min的速度下卷绕,得到预取向丝,然后进行牵伸和热定型,得到所述皮芯结构的纤维,为单丝线密度为2~12dtex的皮芯复合全取向丝;或者,(3a) After bundled and oiled, the filaments spun out in step (2) are coiled at a speed of 500-2500 m/min to obtain pre-oriented filaments, and then drawn and heat-set to obtain the skin-core structure. Fiber, which is a sheath-core composite fully oriented yarn with a monofilament linear density of 2 to 12 dtex; or, (3b)将步骤(2)中吐出的丝条经集束、上油后在2500~4500m/min的速度下进行纺丝、热定型、卷绕,得到所述皮芯结构的纤维,为单丝线密度为2~12dtex的皮芯复合全取向丝;(3b) Spinning, heat-setting, and winding the filaments spun out in step (2) at a speed of 2500-4500 m/min after bundling and oiling, to obtain the fibers of the skin-core structure, which are monofilament threads Skin-core composite fully oriented yarn with a density of 2 to 12dtex; 步骤(3a)中,牵伸温度和热定型温度分别为Td和Ts,其中:(Tg1+Tm1)/2≤Td≤(Tg2+Tm2)/2,Td≤Ts≤(Tg2+Tm2)/2,Tg1和Tg2分别为皮层聚合物和芯层聚合物的玻璃化转变温度;In step (3a), the drawing temperature and the heat setting temperature are T d and T s respectively, where: (T g1 +T m1 )/2≤T d ≤(T g2 +T m2 )/2, T d ≤T s ≤(T g2 +T m2 )/2, T g1 and T g2 are the glass transition temperatures of the skin layer polymer and the core layer polymer, respectively; 步骤(3b)中,热定型温度为Ts,(Tg1+Tm1)/2≤Ts≤(Tg2+Tm2)/2,Tg1和Tg2分别为皮层聚合物和芯层聚合物的玻璃化转变温度。In step (3b), the heat setting temperature is T s , (T g1 +T m1 )/2≤T s ≤(T g2 +T m2 )/2, and T g1 and T g2 are the skin layer polymer and the core layer polymer, respectively. glass transition temperature of the substance. 37.根据权利要求36所述的制备方法,步骤(3a)中,牵伸倍率为1.5~4.5倍,热定型倍率为0.9~1.1倍。37. The preparation method according to claim 36, wherein in step (3a), the drafting ratio is 1.5-4.5 times, and the heat-setting ratio is 0.9-1.1 times. 38.根据权利要求36所述的制备方法,步骤(3b)中,热定型倍率为0.85~1.15倍。38. The preparation method according to claim 36, wherein in step (3b), the thermal setting magnification is 0.85-1.15 times. 39.根据权利要求36所述的制备方法,其中,在热压作用下形成所述单向布时,控制所述热压的温度低于Tm239. The preparation method according to claim 36, wherein when the unidirectional cloth is formed under the action of hot pressing, the temperature of the hot pressing is controlled to be lower than T m2 . 40.根据权利要求36所述的制备方法,其中,所述制备方法具体包括以下步骤:40. preparation method according to claim 36, wherein, described preparation method specifically comprises the following steps: 按照权利要求36中所述方法制备所述皮芯结构的纤维;The fibers of the sheath-core structure are prepared according to the method of claim 36; 将所述皮芯结构的纤维进行单向排列,在纱架上退纱,顺次经过导丝辊、张力辊、分丝器、热辊、冷却区、牵引辊和收卷装置,在热压作用下形成所述单向布,其中控制热压温度低于Tm2The fibers of the skin-core structure are unidirectionally arranged, unwind on the creel, pass through the godet roll, tension roll, yarn separator, hot roll, cooling zone, pulling roll and winding device in sequence, and then pass through the hot pressing. The unidirectional cloth is formed under the action, wherein the hot pressing temperature is controlled to be lower than T m2 . 41.根据权利要求40所述的制备方法,其中,所述导丝辊、张力辊和牵引辊为五辊或七辊,所述热辊为1对或2对。41. The preparation method according to claim 40, wherein the godet roll, the tension roll and the pulling roll are five rolls or seven rolls, and the heat rolls are one pair or two pairs. 42.根据权利要求40所述的制备方法,其中,所述热辊的辊面温度、即热压温度为Tr,Tm1≤Tr<Tm242 . The production method according to claim 40 , wherein the roll surface temperature of the hot roll, that is, the hot pressing temperature, is Tr , and T m1 Tr <T m2 . 43.根据权利要求40所述的制备方法,其中,所述冷却区采取自然冷却或鼓风冷却。43. The preparation method according to claim 40, wherein the cooling zone adopts natural cooling or blast cooling. 44.权利要求20-29任一项所述的层压板的制备方法,其特征在于,所述方法包括如下步骤:按照权利要求36-43任一项所述的方法制备单向布;将至少两层所述的单向布依次叠合后热压,制得所述层压板。44. The method for preparing a laminate according to any one of claims 20-29, wherein the method comprises the steps of: preparing a unidirectional fabric according to the method according to any one of claims 36-43; Two layers of the unidirectional fabrics are stacked in sequence and then hot-pressed to prepare the laminate. 45.权利要求30-35任一项所述的管的制备方法,其特征在于,所述方法包括如下步骤:按照权利要求36-43任一项所述方法中的制备皮芯结构的纤维的方法制备皮芯结构的纤维;将制备得到的皮芯结构的纤维在圆柱形模具上连续缠绕后通过热压制得。45. The method for preparing a pipe according to any one of claims 30-35, characterized in that the method comprises the steps of: preparing the fibers of the sheath-core structure according to the method according to any one of claims 36-43. The method is to prepare the fiber of the sheath-core structure; the prepared fiber of the sheath-core structure is continuously wound on a cylindrical mold and obtained by hot pressing. 46.权利要求1-19任一项所述的单向布的用途,其用于托盘、箱体、建筑、交通工具领域,用于作为受力部件或者装饰部件。46. The use of the unidirectional cloth according to any one of claims 1-19, which is used in the fields of pallets, boxes, construction, and vehicles, and used as a force-bearing part or a decorative part. 47.权利要求20-29任一项所述的层压板的用途,其用于托盘、箱体、建筑、交通工具领域,用于作为受力部件或者装饰部件。47. Use of the laminate according to any one of claims 20-29, in the fields of pallets, boxes, construction, and vehicles, as a stress-bearing part or a decorative part. 48.权利要求30-35任一项所述的管的用途,其用于托盘、箱体、建筑、交通工具领域,用于作为受力部件或者装饰部件。48. Use of the pipe according to any one of claims 30 to 35, in the fields of pallets, boxes, construction, vehicles, as a force-bearing part or a decorative part.
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