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CN107026038B - Keyboard switch automatic assembly machine - Google Patents

Keyboard switch automatic assembly machine Download PDF

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Publication number
CN107026038B
CN107026038B CN201710416082.1A CN201710416082A CN107026038B CN 107026038 B CN107026038 B CN 107026038B CN 201710416082 A CN201710416082 A CN 201710416082A CN 107026038 B CN107026038 B CN 107026038B
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finished product
feeding
upper cover
terminal
spring
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CN107026038A (en
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袁振海
潘其圣
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Dongguan Yicheng Automation Equipment Co ltd
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Dongguan Yicheng Automation Equipment Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H11/00Apparatus or processes specially adapted for the manufacture of electric switches

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Automatic Assembly (AREA)
  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The invention discloses an automatic keyboard switch assembling machine which comprises a first production line and a second production line, wherein a base feeding mechanism, a contact piece feeding punching assembling mechanism, a terminal feeding punching assembling mechanism, a torsion spring feeding assembling mechanism and a spring feeding assembling mechanism are sequentially arranged on the side edge of the first production line along the feeding direction of the first production line, an upper cover feeding mechanism, a touch piece feeding punching assembling mechanism, an upper cover, a touch piece assembly hot riveting mechanism and a pressing feeding assembling mechanism are sequentially arranged on the side edge of the second production line along the feeding direction of the second production line, an upper cover semi-finished product rotating assembling mechanism is arranged between the tail ends of the first production line and the second production line, a finished product overturning feeding mechanism and a finished product carrying mechanism are sequentially arranged on the tail end of the first production line, and a finished product hot riveting mechanism is arranged on the side edge of the finished product carrying mechanism. The invention can automatically assemble all parts of the keyboard switch into a complete product, has high automation degree and assembly efficiency, has stable product quality and can effectively improve the product percent of pass.

Description

键盘开关自动组装机Keyboard switch automatic assembly machine

技术领域technical field

本发明涉及自动化组装设备技术领域,更具体地说,是涉及一种键盘开关自动组装机。The invention relates to the technical field of automatic assembly equipment, and more specifically relates to an automatic assembly machine for keyboard switches.

背景技术Background technique

如图1所示,图中所示的键盘开关可以由底座半成品和上盖半成品组装而成,所述底座半成品包括底座01、接触片02、端子03、扭簧04和弹簧05,所述上盖半成品包括上盖06、触感片07和按挚08,现有的键盘开关是采用人工或多台设备分别将键盘开关的各部件组装在一起,存在组装效率低、产品质量不稳定且产品合格率低等问题。As shown in Figure 1, the keyboard switch shown in the figure can be assembled from a base semi-finished product and an upper cover semi-finished product. The base semi-finished product includes a base 01, a contact piece 02, a terminal 03, a torsion spring 04 and a spring 05. The cover semi-finished product includes the upper cover 06, the tactile sheet 07 and the button 08. The existing keyboard switch uses manual or multiple equipment to assemble the various parts of the keyboard switch, which has low assembly efficiency, unstable product quality and qualified products. issues such as low rates.

发明内容Contents of the invention

本发明的目的在于克服现有技术中的上述缺陷,提供一种组装效率高、产品质量稳定、能有效提高产品合格率的键盘开关自动组装机。The object of the present invention is to overcome the above-mentioned defects in the prior art, and provide an automatic keyboard switch assembly machine with high assembly efficiency, stable product quality, and effective improvement of product qualification rate.

为实现上述目的,本发明提供了一种键盘开关自动组装机,包括用于底座半成品的组装运输的第一流水线和用于上盖半成品的组装运输的第二流水线,所述第一流水线的侧边沿其送料方向依次装设有用于将底座输送到第一流水线上的底座上料机构、用于冲切接触片并将其装入到底座上的接触片上料冲切组装机构、用于冲切端子并将其装入到底座上的端子上料冲切组装机构、用于扭簧装入到底座上的扭簧上料组装机构和用于将弹簧装入到底座上的弹簧上料组装机构,所述第二流水线的侧边沿其送料方向依次装设有用于将上盖输送到第二流水线上的上盖上料机构、用于冲切触感片并将其装入到上盖上的触感片上料冲切组装机构、用于将触感片与上盖热铆固定的上盖及触感片组件热铆机构和用于将按挚装入到上盖上的按挚上料组装机构,所述第一流水线与第二流水线的末端之间装设有用于将位于第二流水线上的上盖半成品组装到位于第一流水线上的底座半成品上的上盖半成品旋转组装机构,所述第一流水线的末端依次装设有用于翻转开关成品并将其输送到成品搬运机构的成品翻转送料机构和用于开关成品运输的成品搬运机构,所述成品搬运机构的侧边装设有用于将开关成品中的上盖与底座热铆固定的成品热铆机构。In order to achieve the above object, the present invention provides a keyboard switch automatic assembly machine, including a first assembly line for the assembly and transportation of the base semi-finished product and a second assembly line for the assembly and transportation of the upper cover semi-finished product, the side of the first assembly line Along its feeding direction, a base feeding mechanism for conveying the base to the first assembly line, a contact piece feeding and punching assembly mechanism for punching the contact piece and loading it into the base, and a punching and cutting assembly mechanism for punching Terminal feeding and punching assembly mechanism for loading terminals into the base, torsion spring loading assembly mechanism for loading torsion springs onto the base, and spring loading assembly mechanism for loading springs onto the base , the side edge of the second assembly line is sequentially equipped with an upper cover feeding mechanism for conveying the upper cover to the second assembly line along its feeding direction, and a tactile sensor for punching the tactile sheet and loading it into the upper cover. The sheet feeding punching assembly mechanism, the upper cover and the tactile sheet assembly hot riveting mechanism for hot riveting the tactile sheet and the upper cover, and the press feeding assembly mechanism for installing the pusher on the upper cover, said Between the end of the first assembly line and the second assembly line is installed a top cover semi-finished product rotary assembly mechanism for assembling the upper cover semi-finished product on the second assembly line to the base semi-finished product on the first assembly line. The end is successively equipped with a finished product turning and feeding mechanism for turning over the finished switch and transporting it to the finished product handling mechanism and a finished product handling mechanism for transporting the finished product of the switch. The side of the finished product handling mechanism is equipped with a Finished heat riveting mechanism with upper cover and base fixed by heat riveting.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

本发明设有第一流水线和第二流水线,第一流水线的侧边沿其送料方向依次装设有底座上料机构、接触片上料冲切组装机构、端子上料冲切组装机构、扭簧上料组装机构和弹簧上料组装机构,第二流水线的侧边沿其送料方向依次装设有上盖上料机构、触感片上料冲切组装机构、上盖及触感片组件热铆机构和按挚上料组装机构,第一流水线与第二流水线的末端之间装设有上盖半成品旋转组装机构,第一流水线的末端依次装设有成品翻转送料机构和成品搬运机构,成品搬运机构的侧边装设有成品热铆机构,其可实现将键盘开关的各部件自动组装成完整的产品,自动化程度和组装效率高,产品质量稳定,能有效提高产品合格率。The invention is provided with a first assembly line and a second assembly line, and the side of the first assembly line is sequentially equipped with a base feeding mechanism, a contact sheet feeding punching assembly mechanism, a terminal feeding punching assembly mechanism, a torsion spring feeding Assembling mechanism and spring feeding and assembling mechanism, the side of the second assembly line is sequentially equipped with upper cover feeding mechanism, tactile sheet feeding and punching assembly mechanism, upper cover and tactile sheet assembly hot riveting mechanism and press feeding mechanism along the feeding direction. Assembling mechanism, the top cover semi-finished product rotating assembly mechanism is installed between the end of the first assembly line and the second assembly line, the end of the first assembly line is equipped with a finished product flip feeding mechanism and a finished product handling mechanism in turn, and the side of the finished product handling mechanism is installed There is a hot riveting mechanism for finished products, which can automatically assemble the various parts of the keyboard switch into a complete product. The degree of automation and assembly efficiency is high, the product quality is stable, and the product qualification rate can be effectively improved.

附图说明Description of drawings

图1是键盘开关的分解图;Fig. 1 is an exploded view of a keyboard switch;

图2是键盘开关自动组装机的结构示意图;Fig. 2 is the structural representation of keyboard switch automatic assembly machine;

图3是底座上料机构的结构示意图;Fig. 3 is a structural schematic diagram of the base feeding mechanism;

图4是底座上料机构的分解图;Fig. 4 is an exploded view of the base feeding mechanism;

图5是第一输送带错位移料装置的结构示意图;Fig. 5 is a structural schematic diagram of the first conveyor belt displacement device;

图6是第一输送带错位移料装置的分解图;Fig. 6 is an exploded view of the first conveyor belt displacement device;

图7是第一输送带和第一输送带错位移料装置的结构示意图;Fig. 7 is a structural schematic diagram of the first conveyor belt and the first conveyor belt displacement device;

图8是第二推送轨道装置的结构示意图;Fig. 8 is the structural representation of the second pushing rail device;

图9是接触片上料冲切组装机构的结构示意图;Fig. 9 is a schematic structural view of the punching assembly mechanism for feeding and cutting the contact piece;

图10是接触片上料冲切组装机构的上料部分的分解图;Fig. 10 is an exploded view of the feeding part of the contact sheet feeding punching assembly mechanism;

图11是接触片上料冲切组装机的冲切部分的结构示意图;Fig. 11 is a structural schematic diagram of the punching part of the contact piece feeding punching assembly machine;

图12是接触片上料冲切组装机的冲切部分的分解图;Fig. 12 is an exploded view of the punching part of the contact sheet feeding punching assembly machine;

图13是端子上料冲切组装机构的结构示意图;Fig. 13 is a schematic structural diagram of a terminal feeding punching assembly mechanism;

图14是端子上料冲切组装机构的上料部分的分解图;Fig. 14 is an exploded view of the feeding part of the terminal feeding punching assembly mechanism;

图15是端子上料冲切组装机构的冲切部分的结构示意图;Fig. 15 is a schematic structural view of the punching part of the terminal feeding punching assembly mechanism;

图16是端子上料冲切组装机构的冲切部分的分解图;Fig. 16 is an exploded view of the punching part of the terminal feeding punching assembly mechanism;

图17是端子上料冲切组装机构的夹取组装部分的分解图;Fig. 17 is an exploded view of the clamping assembly part of the terminal feeding punching assembly mechanism;

图18是扭簧上料组装机构的结构示意图;Fig. 18 is a structural schematic diagram of a torsion spring feeding assembly mechanism;

图19是扭簧上料组装机构的扭簧输出挡料装置、扭簧接料错位装置和扭簧推料旋转装置的分解图;Fig. 19 is an exploded view of the torsion spring output blocking device, the torsion spring material dislocation device and the torsion spring pushing and rotating device of the torsion spring feeding assembly mechanism;

图20是扭簧上料组装机构的扭簧夹取组装装置的分解图;Fig. 20 is an exploded view of the torsion spring clamping assembly device of the torsion spring feeding assembly mechanism;

图21是弹簧上料组装机构的弹簧振动盘、弹簧检测装置和弹簧分料装置的结构示意图;Fig. 21 is a schematic structural view of the spring vibrating plate, the spring detection device and the spring distribution device of the spring feeding assembly mechanism;

图22是弹簧上料组装机构的弹簧组装装置的结构示意图;Fig. 22 is a schematic structural view of the spring assembly device of the spring feeding assembly mechanism;

图23是弹簧上料组装机构的弹簧检测装置和弹簧分料装置的分解图;Fig. 23 is an exploded view of the spring detection device and the spring distribution device of the spring feeding assembly mechanism;

图24是弹簧上料组装机构的弹簧组装装置的分解图;Fig. 24 is an exploded view of the spring assembly device of the spring feeding assembly mechanism;

图25是上盖上料机构的结构示意图;Fig. 25 is a schematic structural view of the upper cover feeding mechanism;

图26是上盖上料机构的错位移料装置的分解图;Fig. 26 is an exploded view of the dislocation material device of the upper cover feeding mechanism;

图27是触感片上料冲切组装机构的结构示意图;Fig. 27 is a schematic structural view of the punching assembly mechanism for feeding and cutting the tactile sheet;

图28是触感片上料冲切组装机构的冲切部分的分解图;Fig. 28 is an exploded view of the punching part of the feeding and punching assembly mechanism for the tactile sheet;

图29是触感片上料冲切组装机构的触感片夹取组装装置的结构示意图;Fig. 29 is a schematic structural view of the tactile sheet clamping and assembling device of the tactile sheet loading punching assembly mechanism;

图30是触感片上料冲切组装机构的触感片夹取组装装置的分解图;Fig. 30 is an exploded view of the tactile sheet clamping and assembling device of the tactile sheet loading punching assembly mechanism;

图31是第二输送带和第二输送带错位移料装置的结构示意图;Fig. 31 is a schematic structural view of the second conveyor belt and the second conveyor belt displacement device;

图32是第二输送带错位移料装置的分解图;Fig. 32 is an exploded view of the second conveyor belt displacement device;

图33是直振输送轨道和输送轨道错位移料装置的结构示意图;Fig. 33 is a schematic diagram of the structure of the direct vibration conveying track and the conveying track displacement device;

图34是第三输送带和第三输送带错位移料装置的结构示意图;Fig. 34 is a structural schematic diagram of the third conveyor belt and the third conveyor belt displacement device;

图35是上盖及触感片组件热铆机构或成品热铆机构的结构示意图;Fig. 35 is a structural schematic diagram of the hot riveting mechanism of the upper cover and the tactile sheet assembly or the finished product hot riveting mechanism;

图36是按挚上料组装机构的结构示意图;Fig. 36 is a schematic structural view of the assembly mechanism according to the feeding material;

图37是按挚上料组装机构的按挚错位移料装置和按挚夹取组装装置的分解图;Fig. 37 is an exploded view of the press dislocation device and the press clamp assembly device of the press feeding assembly mechanism;

图38是上盖半成品旋转组装机构的结构示意图;Fig. 38 is a schematic structural view of the upper cover semi-finished rotary assembly mechanism;

图39是上盖半成品旋转组装机构的分解图;Fig. 39 is an exploded view of the upper cover semi-finished rotary assembly mechanism;

图40是成品翻转送料机构的结构示意图;Fig. 40 is a structural schematic diagram of a finished product turning and feeding mechanism;

图41是成品翻转送料机构的分解图;Fig. 41 is an exploded view of the finished product flip feeding mechanism;

图42是成品搬运机构的成品搬运轨道的结构示意图;Fig. 42 is a schematic structural view of the finished product handling track of the finished product handling mechanism;

图43是成品搬运机构的成品轨道推送装置的结构示意图;Fig. 43 is a schematic structural view of the finished product track pushing device of the finished product handling mechanism;

图44是成品搬运机构的成品轨道推送装置的分解图;Fig. 44 is an exploded view of the finished product track pushing device of the finished product handling mechanism;

图45是成品测试机构的结构示意图;Fig. 45 is a structural schematic diagram of a finished product testing mechanism;

图46是成品测试机构的分解图;Figure 46 is an exploded view of the finished product testing mechanism;

图47是点油机构的结构示意图。Fig. 47 is a structural schematic diagram of the oil point mechanism.

具体实施方式Detailed ways

请参考图2,本发明的实施例提供了一种键盘开关自动组装机,包括用于底座半成品(包含底座01、接触片02、端子03、扭簧04和弹簧05)的组装运输的第一流水线和用于上盖半成品(包含上盖06、触感片07和按挚08)的组装运输的第二流水线,第一流水线的侧边沿其送料方向依次装设有用于将底座输送到第一流水线上的底座上料机构1、用于冲切接触片并将其装入到底座上的接触片上料冲切组装机构2、用于冲切端子并将其装入到底座上的端子上料冲切组装机构3、用于扭簧装入到底座上的扭簧上料组装机构4和用于将弹簧装入到底座上的弹簧上料组装机构5,第二流水线的侧边沿其送料方向依次装设有用于将上盖输送到第二流水线上的上盖上料机构6、用于冲切触感片并将其装入到上盖上的触感片上料冲切组装机构7、用于将触感片与上盖热铆固定的上盖及触感片组件热铆机构8和用于将按挚装入到上盖上的按挚上料组装机构9,第一流水线与第二流水线的末端之间装设有用于将位于第二流水线上的上盖半成品组装到位于第一流水线上的底座半成品上的上盖半成品旋转组装机构10,第一流水线的末端依次装设有用于翻转开关成品并将其输送到成品搬运机构的成品翻转送料机构13和用于开关成品运输的成品搬运机构14,成品搬运机构14的侧边装设有用于检测开关成品是否能够通过通电测试的成品测试机构30、用于对不能通过通电测试的不良成品进行卸料的不良成品落料机构40、用于对开关成品中的扭簧进行点油的点油机构50、用于将开关成品中的上盖与底座热铆固定的成品热铆机构15。Please refer to Fig. 2, the embodiment of the present invention provides a kind of keyboard switch automatic assembly machine, comprises the first assembly transportation that is used for base semi-finished product (comprising base 01, contact piece 02, terminal 03, torsion spring 04 and spring 05) The assembly line and the second assembly line for the assembly and transportation of the upper cover semi-finished product (including the upper cover 06, the tactile sheet 07 and the pusher 08), the side of the first assembly line is sequentially installed along its feeding direction for the base to be transported to the first assembly line The base feeding mechanism on the base 1, the contact piece feeding and punching assembly mechanism for punching the contact piece and loading it into the base 2, the terminal feeding punch for punching the terminal and loading it into the base Cutting assembly mechanism 3, torsion spring loading assembly mechanism 4 for loading the torsion spring on the base, and spring loading assembly mechanism 5 for loading the spring on the base, the sides of the second assembly line are sequentially along the feeding direction It is equipped with an upper cover feeding mechanism 6 for conveying the upper cover to the second assembly line, a tactile sheet feeding and punching assembly mechanism 7 for punching the tactile sheet and loading it on the upper cover, and a tactile sheet feeding mechanism 7 for feeding the tactile sheet The hot riveting mechanism 8 for the upper cover and the tactile sheet assembly fixed by hot riveting between the sheet and the upper cover, and the press material loading assembly mechanism 9 for loading the press into the upper cover, between the ends of the first assembly line and the second assembly line The upper cover semi-finished product rotary assembly mechanism 10 for assembling the upper cover semi-finished product on the second assembly line to the base semi-finished product on the first assembly line is installed. The finished product turnover feeding mechanism 13 that is transported to the finished product handling mechanism and the finished product handling mechanism 14 used for the switch finished product transportation, the side of the finished product handling mechanism 14 is equipped with a finished product testing mechanism 30 for detecting whether the switch finished product can pass the power-on test. The defective finished product blanking mechanism 40 for unloading the defective finished product that cannot pass the power-on test, the oil point mechanism 50 for oiling the torsion spring in the finished switch product, and the hot riveting of the upper cover and the base in the finished switch product Fixed finished hot riveting mechanism 15.

下面结合附图对本实施例各个机构进行详细说明。Each mechanism of this embodiment will be described in detail below in conjunction with the accompanying drawings.

如图3所示,底座上料机构1包括底座上料装置11和底座错位移料装置12,底座错位移料装置12装设在底座上料装置11的出料口,底座错位移料装置12的错位移料方向与第一流水线的送料方向相垂直。As shown in Figure 3, the base feeding mechanism 1 includes a base feeding device 11 and a base displacing device 12, the base displacing device 12 is installed at the discharge port of the base feeding device 11, and the base displacing device 12 The misaligned material displacement direction is perpendicular to the feeding direction of the first assembly line.

具体而言,如图3和图4所示,底座上料装置11包括底座振动盘111、底座送料轨道112和底座直线送料器113,底座送料轨道112连接在底座振动盘111的出料口,底座直线送料器113装设在底座送料轨道112的底部。Specifically, as shown in FIGS. 3 and 4 , the base feeding device 11 includes a base vibrating plate 111, a base feeding track 112 and a base linear feeder 113, and the base feeding track 112 is connected to the base vibrating plate 111. The base linear feeder 113 is installed at the bottom of the base feeding track 112 .

如图3和图4所示,底座错位移料装置12包括底座错位支架121、底座错位移料座122、底座错位移料气缸123和底座错位移料块124,底座错位移料座122和底座错位移料气缸123分别装设在底座错位支架121上,底座错位移料气缸123带动位于底座错位移料座122内的底座错位移料块124做靠近或远离第一流水线的横向移动。As shown in Figures 3 and 4, the base displacement device 12 includes a base displacement bracket 121, a base displacement material holder 122, a base displacement material cylinder 123 and a base displacement material block 124, and the base displacement material holder 122 and the base The displacement material cylinders 123 are installed on the base displacement brackets 121 respectively, and the base displacement material cylinders 123 drive the base displacement material block 124 located in the base displacement material seat 122 to move laterally close to or away from the first assembly line.

当底座从底座送料轨道112输送到底座错位移料座122时,底座错位移料气缸123能够带动底座错位移料块124将底座错位移送到第一流水线上,由第一流水线将底座输送到下一个工位。When the base is transported from the base feeding track 112 to the base displacement material seat 122, the base displacement material cylinder 123 can drive the base displacement material block 124 to transfer the base displacement to the first assembly line, and the base is conveyed to the lower assembly line by the first assembly line. a workstation.

如图2、图5至图8所示,第一流水线包括第一推送轨道装置16、第一输送带17、用于将第一输送带17上的底座错位移送到第二推送轨道装置18的第一输送带错位移料装置19、以及第二推送轨道装置18,第一推送轨道装置16与第一输送带17依次排列,第一输送带错位移料装置19垂直装设在第一输送带17的末端与第二推送轨道装置18的起始端之间,底座上料机构1的出料端位于第一推送轨道装置16的起始端,接触片上料冲切组装机构2、端子上料冲切组装机构3和扭簧上料组装机构4分别位于第一推送轨道装置16的侧边,弹簧上料组装机构5位于第二推送轨道装置18的侧边。As shown in Fig. 2 and Fig. 5 to Fig. 8, the first assembly line comprises a first push track device 16, a first conveyor belt 17, and is used for displacing the base on the first conveyor belt 17 to a second push track device 18. The first conveyor belt displacement device 19 and the second push track device 18, the first push track device 16 and the first conveyor belt 17 are arranged in sequence, and the first conveyor belt displacement device 19 is vertically installed on the first conveyor belt 17 and the starting end of the second push rail device 18, the discharge end of the base feeding mechanism 1 is located at the starting end of the first pushing rail device 16, the contact sheet feeding punching assembly mechanism 2, the terminal feeding punching The assembly mechanism 3 and the torsion spring feeding assembly mechanism 4 are respectively located on the side of the first pushing track device 16 , and the spring feeding and assembling mechanism 5 is located on the side of the second pushing track device 18 .

具体而言,如图5、图6和图8所示,第一推送轨道装置16和第二推送轨道装置18分别包括左轨道座161、右轨道座162、轨道座支架163、推动条164、底座推动件165、推送气缸166、底座定位块167、复位弹簧和定位块挡块168,左轨道座161与右轨道座162平行设置并分别装设在轨道座支架163上,左轨道座161与右轨道座162之间设有底座通道和位于底座通道下方的推动条通道,推送气缸166的输出轴与推动条164相连接并带动推动条164在推动条通道内横向移动,底座推动件165可翻转地安装在推动条164的多个安装孔内并可伸入到底座通道内,底座推动件165与推动条164之间设有弹性复位件,底座定位块167装设在右轨道座162的多个侧面通孔内,定位块挡块168装设在右轨道座162的侧面上并与每个底座定位块167的位置相对应,复位弹簧位于每个底座定位块167与定位块挡块168之间。Specifically, as shown in Fig. 5, Fig. 6 and Fig. 8, the first push rail device 16 and the second push rail device 18 respectively comprise a left rail seat 161, a right rail seat 162, a rail seat bracket 163, a push bar 164, Base pusher 165, push cylinder 166, base positioning block 167, back-moving spring and positioning block block 168, left track seat 161 and right track seat 162 are arranged in parallel and are installed on the track seat support 163 respectively, left track seat 161 and The right track seat 162 is provided with a base passage and a push bar passage positioned below the base passage. The output shaft of the push cylinder 166 is connected with the push bar 164 and drives the push bar 164 to move laterally in the push bar passage. The base pusher 165 can It is turned over and installed in multiple mounting holes of the push bar 164 and can extend into the base channel. An elastic reset member is provided between the base push member 165 and the push bar 164. The base positioning block 167 is installed on the right track seat 162. In a plurality of side through holes, the positioning block block 168 is installed on the side of the right track seat 162 and corresponds to the position of each base positioning block 167, and the back-moving spring is located between each base positioning block 167 and the positioning block block 168. between.

当底座进入第一推送轨道装置16后,推送气缸166能够带动推动条164上的底座推动件165将底座横向移动到下一个工位。当推送气缸166带动推动条164复位时,底座定位块167能够压紧对应的底座,防止底座跟随推动条164回退,在推动条164的带动下,底座推动件165向下翻转并脱离对应的底座。After the base enters the first pushing track device 16, the pushing cylinder 166 can drive the base pushing member 165 on the pushing bar 164 to move the base laterally to the next station. When the push cylinder 166 drives the push bar 164 to reset, the base positioning block 167 can press the corresponding base to prevent the base from following the push bar 164 back. Driven by the push bar 164, the base pusher 165 turns downward and breaks away from the corresponding base.

如图7所示,第一输送带错位移料装置19包括第一输送带错位移料气缸191和第一输送带错位移料块192,第一输送带错位移料气缸191带动第一输送带错位移料块192沿第一输送带19的垂直方向横向移动。As shown in Figure 7, the first conveyor belt displacement material device 19 includes a first conveyor belt displacement material cylinder 191 and a first conveyor belt displacement material block 192, and the first conveyor belt displacement material cylinder 191 drives the first conveyor belt The displacement block 192 moves laterally along the vertical direction of the first conveyor belt 19 .

当底座从第一输送带17输送到第一输送带错位移料装置19时,第一输送带错位移料气缸191能够带动第一输送带错位移料块192将底座错位移送到第二推送轨道装置18。When the base is transported from the first conveyor belt 17 to the first conveyor belt displacement device 19, the first conveyor belt displacement material cylinder 191 can drive the first conveyor belt displacement material block 192 to send the base displacement to the second push track device 18.

如图9所示,接触片上料冲切组装机构2包括接触片料盘支架26、接触片料带放料盘27、接触片料带托架28、用于对接触片料带的废纸料进行回收的接触片废纸料收卷装置29、用于对接触片料带进行冲切的接触片料带冲切装置210、用于将接触片料带送入到接触片料带冲切装置210内的接触片料带送料装置211和用于将冲切后的接触片下压组装到位于第一流水线的底座上的接触片下压组装装置212,接触片料带放料盘27、接触片料带托架28和接触片废纸料收卷装置29分别装设在接触片料盘支架26上,接触片废纸料收卷装置29位于接触片料带放料盘27的下方,接触片料带冲切装置210位于接触片料盘支架26的一侧,接触片料带托架28位于接触片料带放料盘27与接触片料带冲切装置210之间,接触片料带送料装置211和接触片下压组装装置212分别装设在接触片料带冲切装置210上。As shown in Figure 9, the contact sheet loading and punching assembly mechanism 2 includes a contact sheet material tray support 26, a contact sheet material tape discharge tray 27, a contact sheet material tape bracket 28, and waste paper materials for the contact sheet material tape. Contact strip waste paper rewinding device 29 for recycling, contact strip strip punching device 210 for punching contact strip strips, contact strip strip punching device for sending contact strip strips The contact sheet material belt feeding device 211 in 210 and the contact sheet pressing assembly device 212 for pressing down the contact sheet after punching to the base located on the first assembly line are assembled, the contact sheet material belt discharge tray 27, the contact sheet The sheet material belt bracket 28 and the contact sheet waste paper material rewinding device 29 are installed on the contact sheet material tray support 26 respectively, and the contact sheet waste paper material rewinding device 29 is positioned at the below of the contact sheet material belt discharge tray 27, and contacts The sheet material band punching device 210 is positioned at the side of the contact sheet material tray support 26, and the contact sheet material band bracket 28 is positioned between the contact sheet material band discharge tray 27 and the contact sheet material band punching device 210, the contact sheet material band The feeding device 211 and the contact sheet pressing assembly device 212 are respectively installed on the contact sheet strip punching device 210 .

具体而言,如图10所示,接触片废纸料收卷装置29包括接触片废纸料收卷电机291、接触片废纸料收卷轴292和两个第一法兰293,接触片废纸料收卷电机291装设在接触片料盘支架26,接触片废纸料收卷电机291的输出轴与接触片废纸料收卷轴292相连接,两个第一法兰293间隔安装在接触片废纸料收卷轴292上。Specifically, as shown in Figure 10, the contact piece waste paper material rewinding device 29 includes a contact piece waste paper material rewinding motor 291, a contact piece waste paper material rewinding shaft 292 and two first flanges 293, the contact piece waste paper material rewinding shaft 292 and two first flanges 293, the contact piece waste paper material winding The paper material rewinding motor 291 is installed on the contact piece material tray support 26, the output shaft of the contact piece waste paper material rewinding motor 291 is connected with the contact piece waste paper material rewinding shaft 292, and the two first flanges 293 are installed at intervals Contact sheet waste paper material rewinding shaft 292.

如图11和图12所示,接触片料带冲切装置210包括第一接触片冲切支架2101、第二接触片冲切支架2102、横向浮顶气缸2103、横向浮顶块2104、接触片冲切凹模座2105、接触片冲切气缸2106、接触片切刀安装座2107、用于与横向浮顶块2104相配合冲切接触片料带的接触片切刀2108和用于对接触片料带进行定位的接触片料带定位针2109,横向浮顶气缸2103和接触片冲切凹模座2105分别装设在第一接触片冲切支架2101上,横向浮顶气缸2103能够带动横向浮顶块2104从接触片冲切凹模座2105的一端插入到接触片冲切凹模座2105的横向通道内,接触片冲切凹模座2105开设有上下贯穿的接触片料带进料口,接触片冲切气缸2106装设在第二接触片冲切支架2102上,接触片冲切气缸2106通过接触片切刀安装座2107带动接触片切刀2108从接触片冲切凹模座2105的另一端插入到接触片冲切凹模座2105的横向通道内,接触片料带定位针2109装设在接触片切刀安装座2107的上并位于接触片切刀2108的两侧,第一接触片冲切支架2101与第二接触片冲切支架2102之间装设有接触片废料盒2110。As shown in Fig. 11 and Fig. 12, the contact piece strip punching device 210 includes a first contact piece punching bracket 2101, a second contact piece punching bracket 2102, a horizontal floating top cylinder 2103, a horizontal floating top block 2104, a contact piece Punching die base 2105, contact piece punching cylinder 2106, contact piece cutter mounting seat 2107, contact piece cutter 2108 for matching with horizontal floating top block 2104 and punching contact piece strip and for contact piece The contact strip positioning pin 2109 for positioning the strip, the horizontal floating top cylinder 2103 and the contact strip punching die holder 2105 are respectively installed on the first contact strip punching bracket 2101, and the horizontal floating top cylinder 2103 can drive the horizontal floating top. The top block 2104 is inserted into the transverse channel of the contact piece punching die base 2105 from one end of the contact piece punching die base 2105, and the contact piece punching die base 2105 is provided with a feed port for the contact piece material that penetrates up and down. The contact piece punching cylinder 2106 is installed on the second contact piece punching support 2102, and the contact piece punching cylinder 2106 drives the contact piece cutting knife 2108 from the other side of the contact piece punching die seat 2105 through the contact piece cutting knife mounting seat 2107. One end is inserted into the transverse channel of the contact piece punching die base 2105, and the contact piece material tape positioning pin 2109 is installed on the contact piece cutter mounting seat 2107 and is located on both sides of the contact piece cutter 2108. The first contact piece A contact piece waste box 2110 is installed between the punching bracket 2101 and the second contact piece punching bracket 2102 .

如图11和图12所示,接触片料带送料装置211包括接触片料带进料导向座2111、接触片料带送料气缸2112、接触片料带送料支架2113、第一滑轨组件2114、接触片料带送料钩安装座2115和用于将位于接触片料带进料导向座2111内的接触片料带往下推送到接触片冲切凹模座2105的接触片料带送料钩2116,接触片料带送料支架2113和接触片料带进料导向座2111分别装设在第一接触片冲切支架2101上,接触片料带进料导向座2111的料带导向通道与接触片冲切凹模座2105的接触片料带进料口相连通,接触片料带送料钩安装座2115通过第一滑轨组件2114与接触片料带送料支架2113滑动连接,接触片料带送料气缸2112装设在接触片料带送料支架2113上,并带动连接在接触片料带送料钩安装座2115上的接触片料带送料钩2116伸入接触片料带进料导向座2111的料带导向通道上下移动。As shown in Figure 11 and Figure 12, the contact strip feed device 211 includes a contact strip feeding guide seat 2111, a contact strip feeding cylinder 2112, a contact strip feeding bracket 2113, a first slide rail assembly 2114, The contact sheet material belt feeding hook installation seat 2115 and the contact sheet material belt feeding hook 2116 for pushing the contact sheet material belt in the contact sheet material belt feeding guide seat 2111 down to the contact sheet punching die seat 2105, The contact sheet material belt feeding support 2113 and the contact sheet material belt feeding guide seat 2111 are installed on the first contact sheet punching support 2101 respectively, and the material belt guide channel of the contact sheet material belt feeding guide seat 2111 and the contact sheet punching The contact sheet material belt feeding port of the die base 2105 is connected, the contact sheet material belt feeding hook mounting seat 2115 is slidably connected with the contact sheet material belt feeding bracket 2113 through the first slide rail assembly 2114, and the contact sheet material belt feeding cylinder 2112 is installed. Be located on the contact sheet material belt feeding support 2113, and drive the contact sheet material belt feeding hook 2116 connected on the contact sheet material belt feeding hook mounting seat 2115 to extend into the material belt guide channel of the contact sheet material belt feeding guide seat 2111 up and down move.

如图11和图12所示,接触片下压组装装置212包括接触片下压气缸2121、下压组装块安装座2122、用于将冲切后的接触片下压组装到底座上的接触片下压组装块2123、用于在接触片下压组装时对底座进行定位的第一底座定位针2124和用于限位的限位柱2125,接触片下压气缸2121装设在第一接触片冲切支架2101上,接触片下压气缸2121与下压组装块安装座2122传动连接,接触片下压组装块2123、第一底座定位针2124和限位柱2125分别装设在下压组装块安装座2122的底部,接触片下压气缸2121能够带动接触片下压组装块2123穿过接触片冲切凹模座2105上开设的接触片下压孔将接触片冲切凹模座2105内的接触片下压组装到底座。As shown in Figures 11 and 12, the contact piece pressing assembly device 212 includes a contact piece pressing cylinder 2121, a pressing assembly block mounting seat 2122, and a contact piece for pressing and assembling the punched contact piece on the base. Press down the assembly block 2123, the first base positioning pin 2124 for positioning the base when the contact piece is pressed down and assembled, and the limit post 2125 for limiting the position. The contact piece pressing down cylinder 2121 is installed on the first contact piece On the punching bracket 2101, the contact piece pressing down cylinder 2121 is connected to the pressing down assembly block mounting seat 2122 in transmission, the contact piece pressing down assembling block 2123, the first base positioning pin 2124 and the limit post 2125 are installed on the pressing down assembling block respectively. The bottom of the seat 2122, the contact piece pressing down cylinder 2121 can drive the contact piece pressing down assembly block 2123 to pass through the contact piece pressing down hole provided on the contact piece punching die base 2105 to punch the contact piece into the contact piece in the die base 2105. The sheet is pressed down and assembled to the base.

工作时,从接触片料带放料盘27输送出来的接触片料带在经过接触片料带托架28后会伸入到接触片料带送料装置211的接触片料带进料导向座2111的料带导向通道内,之后由接触片料带送料气缸2112带动接触片料带送料钩安装座2115上的接触片料带送料钩2116伸入接触片料带进料导向座2111的料带导向通道内将接触片料带向下推动,从而将接触片料带送入接触片冲切凹模座2105的接触片料带进料口内。During work, the contact sheet material belt conveyed from the contact sheet material belt discharge tray 27 can stretch into the contact sheet material belt feeding guide seat 2111 of the contact sheet material belt feeding device 211 after passing through the contact sheet material belt bracket 28 In the strip guide channel, the contact strip strip feed hook 2116 on the contact strip strip feed hook mounting seat 2115 is driven by the contact strip strip feed cylinder 2112 to extend into the strip guide of the contact strip strip feed guide seat 2111 The contact sheet material is pushed down in the channel, so that the contact sheet material is sent into the contact sheet material inlet of the contact sheet punching die base 2105 .

当接触片料带送入到接触片冲切凹模座2105内时,横向浮顶气缸2103能够带动横向浮顶块2104从接触片冲切凹模座2105的一端插入到接触片冲切凹模座2105的横向通道内,接触片冲切气缸2106能够通过接触片切刀安装座2107带动接触片切刀2108从接触片冲切凹模座2105的另一端插入到接触片冲切凹模座2105的横向通道内,这样接触片切刀2108就能够将接触片料带的接触片冲切出来,后续,接触片下压组装装置212的接触片下压气缸2121就能够带动接触片下压组装块2123穿过接触片冲切凹模座2105上开设的接触片下压孔将接触片冲切凹模座2105内已冲切好的的接触片下压组装到底座上。When the contact sheet strip is fed into the contact sheet punching die holder 2105, the horizontal floating top cylinder 2103 can drive the horizontal floating top block 2104 to insert from one end of the contact sheet punching die holder 2105 into the contact sheet punching die holder In the transverse channel of the seat 2105, the contact piece punching cylinder 2106 can drive the contact piece cutting knife 2108 through the contact piece cutter mounting seat 2107 and insert it into the contact piece punching die holder 2105 from the other end of the contact piece punching die holder 2105. In the horizontal channel of the contact strip, the contact strip cutter 2108 can punch out the contact strip of the contact strip, and subsequently, the contact strip pressing cylinder 2121 of the contact strip pressing assembly device 212 can drive the contact strip to press the assembly block 2123 passes through the contact piece pressing hole that offers on the contact piece punching die base 2105 and presses down the punched contact piece in the contact piece punching die base 2105 to be assembled on the base.

如图13所示,端子上料冲切组装机构3包括端子料盘支架31、端子料带放料盘32、端子料带托架33、用于对端子料带的废纸料进行回收的端子废纸料收卷装置34、用于对端子料带进行冲切的端子料带冲切装置35、用于将端子料带送入到端子料带冲切装置35内的端子料带送料装置36、用于将冲切后的端子进行左右错位的第一端子错位移料装置37、用于将左右错位后的端子进行前后错位的第二端子错位移料装置38和用于将前后错位后的端子夹取组装到位于第一流水线的底座上的端子夹取组装装置39,端子料带放料盘32、端子料带托架33和端子废纸料收卷装置34分别装设在端子料盘支架31上,端子废纸料收卷装置34位于端子料带放料盘32的下方,端子料带冲切装置35位于端子料盘支架31的一侧,端子料带托架33位于端子料带放料盘32与端子料带冲切装置35之间,端子料带送料装置36、第一端子错位移料装置37和第二端子错位移料装置38分别装设在端子料带冲切装置35上,端子夹取组装装置39位于端子料带冲切装置35的一侧。As shown in Figure 13, the terminal feeding and punching assembly mechanism 3 includes a terminal material tray support 31, a terminal strip discharge tray 32, a terminal strip bracket 33, and a terminal for recycling waste paper from the terminal strip. Waste paper rewinding device 34, terminal strip punching device 35 for punching the terminal strip, terminal strip feeding device 36 for feeding the terminal strip into the terminal strip punching device 35 , the first terminal displacement device 37 for displacing the punched terminals left and right, the second terminal displacement device 38 for displacing the terminals after the left and right displacements, and the second terminal displacement device 38 for displacing the The terminal clamping assembly is assembled to the terminal clamping and assembling device 39 located on the base of the first assembly line, and the terminal material tape discharge tray 32, the terminal material tape bracket 33 and the terminal waste paper material rewinding device 34 are respectively installed on the terminal material tray On the bracket 31, the terminal waste paper rewinding device 34 is located below the terminal strip discharge tray 32, the terminal strip punching device 35 is located on one side of the terminal strip bracket 31, and the terminal strip bracket 33 is located on the terminal strip tray. Between the discharge tray 32 and the terminal strip punching device 35, the terminal strip feeding device 36, the first terminal displacing device 37 and the second terminal displacing device 38 are respectively installed on the terminal strip punching device 35 Above, the terminal clamping and assembling device 39 is located on one side of the terminal strip punching device 35 .

具体而言,如图14所示,端子废纸料收卷装置34包括端子废纸料收卷电机341、端子废纸料收卷轴342和两个第二法兰343,端子废纸料收卷电机341装设在端子料盘支架31,端子废纸料收卷电机341的输出轴与端子废纸料收卷轴342相连接,两个第二法兰343间隔安装在端子废纸料收卷轴342上。Specifically, as shown in Figure 14, the terminal waste paper rewinding device 34 includes a terminal waste paper rewinding motor 341, a terminal waste paper rewinding shaft 342 and two second flanges 343, the terminal waste paper rewinding The motor 341 is mounted on the terminal tray bracket 31, the output shaft of the terminal waste paper rewinding motor 341 is connected to the terminal waste paper rewinding shaft 342, and the two second flanges 343 are installed on the terminal waste paper rewinding shaft 342 at intervals. superior.

如图15和图16所示,端子料带冲切装置35包括冲切支撑座351、下压浮顶气缸352、下压浮顶块353、下压切刀块354、端子冲切凹模座355、端子冲切气缸356、端子冲切气缸安装座357、端子切刀安装座358、用于与下压浮顶块353相配合冲切端子料带的端子切刀359和用于对端子料带进行定位的端子料带定位针3510,下压浮顶气缸352通过浮顶气缸支架3513装设在冲切支撑座351上,端子冲切凹模座355装设在冲切支撑座351上并位于下压浮顶气缸352的正下方,端子冲切凹模座355的内部横向贯穿有端子料带通道,下压浮顶气缸352能够带动下压浮顶块353向下插入到端子冲切凹模座355的切刀通孔中和带动下压切刀块354向下插入到端子冲切凹模座355的下压刀通孔中,端子冲切气缸356通过端子冲切气缸安装座357装设在冲切支撑座351的底部,端子冲切气缸356带动装设在端子切刀安装座358上的端子切刀359和端子料带定位针3510上下移动,端子切刀359能够插置于端子冲切凹模座355的切刀通孔中,端子料带定位针3510能够插置于端子料带通道内,端子冲切凹模座355上装设有端子废料滑道3511,端子废料滑道3511的下方设有端子废料盒3512。As shown in Figure 15 and Figure 16, the terminal strip punching device 35 includes a punching support seat 351, a lower pressure floating top cylinder 352, a lower pressure floating top block 353, a lower pressure cutting knife block 354, and a terminal punching die base. 355, terminal punching cylinder 356, terminal punching cylinder mounting seat 357, terminal cutter mounting seat 358, terminal cutter 359 for punching the terminal material strip in cooperation with the lower pressure floating top block 353 and for terminal material The terminal strip positioning pin 3510 for positioning is installed, the floating top cylinder 352 is mounted on the punching support seat 351 through the floating top cylinder bracket 3513, the terminal punching die seat 355 is installed on the punching support seat 351 and Located directly below the lower pressure floating top cylinder 352, the interior of the terminal punching die base 355 runs through a channel for terminal strips in a transverse direction, and the lower pressure floating top cylinder 352 can drive the lower pressure floating top block 353 to insert downward into the terminal punching cavity. The through hole of the cutting knife of the mold base 355 drives the lower pressure cutting knife block 354 to insert downward into the through hole of the lower pressure knife of the terminal punching die base 355, and the terminal punching cylinder 356 is installed through the terminal punching cylinder mounting seat 357. Located at the bottom of the punching support seat 351, the terminal punching cylinder 356 drives the terminal cutter 359 and the terminal strip positioning pin 3510 installed on the terminal cutter mounting seat 358 to move up and down, and the terminal cutter 359 can be inserted into the terminal In the through hole of the cutter of the punching die base 355, the terminal strip positioning pin 3510 can be inserted into the channel of the terminal strip, and the terminal punching die base 355 is equipped with a terminal waste slideway 3511, a terminal waste slideway 3511 A terminal waste box 3512 is provided below.

如图15和图16所示,端子料带送料装置36包括端子料带进料导向座361、端子料带送料支架362、第二滑轨组件363、端子料带送料气缸364、端子料带送料钩安装座365和用于将位于端子料带进料导向座361内的端子料带往前推送到端子冲切凹模座355的端子料带送料钩366,端子料带进料导向座361和端子料带送料支架362分别装设在冲切支撑座351上,端子料带进料导向座361的料带导向通道与端子冲切凹模座355的端子料带通道相连通,端子料带送料钩安装座365通过第二滑轨组件363与端子料带送料支架362滑动连接,端子料带送料气缸364装设在端子料带送料支架362上,并带动连接在端子料带送料钩安装座365上的端子料带送料钩366伸入到端子料带进料导向座361的料带导向通道内前后横向移动。As shown in Figure 15 and Figure 16, the terminal strip feeding device 36 includes a terminal strip feeding guide seat 361, a terminal strip feeding bracket 362, a second slide rail assembly 363, a terminal strip feeding cylinder 364, a terminal strip feeding The hook mounting seat 365 and the terminal strip feeding hook 366 for pushing the terminal strip in the terminal strip feeding guide seat 361 forward to the terminal punching die seat 355, the terminal strip feeding guide seat 361 and The terminal strip feeding brackets 362 are respectively installed on the punching support base 351, the strip guiding channel of the terminal strip feeding guide seat 361 is connected with the terminal strip passage of the terminal punching die base 355, and the terminal strip feeding The hook mounting base 365 is slidably connected with the terminal strip feeding bracket 362 through the second slide rail assembly 363, and the terminal strip feeding cylinder 364 is installed on the terminal strip feeding bracket 362, and is driven to be connected to the terminal strip feeding hook mounting base 365 The terminal material strip feeding hook 366 on the upper end extends into the material strip guide channel of the terminal material strip feeding guide seat 361 and moves laterally back and forth.

如图15和图16所示,第一端子错位移料装置37包括第一端子错位移料气缸371和第一端子错位移料块372,第一端子错位移料气缸371带动第一端子错位移料块372左右横向移动。As shown in Figures 15 and 16, the first terminal displacement material device 37 includes a first terminal displacement material cylinder 371 and a first terminal displacement material block 372, and the first terminal displacement cylinder 371 drives the first terminal displacement The block 372 moves laterally from side to side.

如图15和图16所示,第二端子错位移料装置38包括第二端子错位移料气缸381和第二端子错位移料块382,第二端子错位移料气缸381带动第二端子错位移料块382前后横向移动。As shown in Figures 15 and 16, the second terminal displacement material device 38 includes a second terminal displacement material cylinder 381 and a second terminal displacement material block 382, and the second terminal displacement cylinder 381 drives the second terminal displacement The block 382 moves laterally back and forth.

如图17所示,端子夹取组装装置39包括端子夹取支架391、第三滑轨组件392、端子夹取横移板393、端子夹取横移气缸394、第四滑轨组件395、端子夹取升降板396、端子夹取升降气缸397和端子夹子气缸398,端子夹取横移板393通过第三滑轨组件392与端子夹取支架391滑动连接,端子夹取横移气缸394装设在端子夹取支架391上并带动端子夹取横移板393做靠近或远离第一流水线的横向移动,端子夹取升降板396通过第四滑轨组件395与端子夹取横移板393滑动连接,端子夹取升降气缸397装设在端子夹取横移板393上并带动端子夹取升降板396上的端子夹子气缸398上下移动。As shown in Figure 17, the terminal clamping assembly device 39 includes a terminal clamping bracket 391, a third slide rail assembly 392, a terminal clamping traverse plate 393, a terminal clamping traverse cylinder 394, a fourth slide rail assembly 395, a terminal Clamping and lifting plate 396, terminal clamping and lifting cylinder 397 and terminal clamping cylinder 398, terminal clamping and traversing plate 393 is slidingly connected with terminal clamping bracket 391 through the third slide rail assembly 392, terminal clamping and traversing cylinder 394 is installed On the terminal clamping bracket 391 and drives the terminal clamping traverse plate 393 to move laterally close to or away from the first assembly line, the terminal clamping lifting plate 396 is slidably connected with the terminal clamping traverse plate 393 through the fourth slide rail assembly 395 , The terminal clamping lifting cylinder 397 is installed on the terminal clamping traverse plate 393 and drives the terminal clamping cylinder 398 on the terminal clamping lifting plate 396 to move up and down.

工作时,从端子料带放料盘32输送出来的端子料带在经过端子料带托架33后会伸入到端子料带送料装置36的端子料带进料导向座361的料带导向通道内,之后由端子料带送料气缸364带动端子料带送料钩安装座365上的端子料带送料钩366伸入到端子料带进料导向座361的料带导向通道内将端子料带向前推动,从而将端子料带送入端子冲切凹模座355的端子料带进料口内。During operation, the terminal strip conveyed from the terminal strip discharge tray 32 will extend into the strip guide channel of the terminal strip feeding guide seat 361 of the terminal strip feeding device 36 after passing through the terminal strip bracket 33 Then, the terminal strip feeding cylinder 364 drives the terminal strip feeding hook 366 on the terminal strip feeding hook mounting seat 365 to extend into the strip guide channel of the terminal strip feeding guide seat 361 to move the terminal strip forward Push, so that the terminal material strip is sent into the terminal material strip feeding port of the terminal punching die base 355 .

当端子料带送入到端子冲切凹模座355内时,下压浮顶气缸352能够带动下压浮顶块353向下插入到端子冲切凹模座355的切刀通孔中压住端子料带,端子冲切气缸356能够带动端子切刀安装座358上的端子切刀359和端子料带定位针3510向上移动,对端子料带进行定位和冲切,同时,在下压浮顶气缸352带动下压浮顶块353下压时,下压浮顶气缸352也能够带动下压切刀块354向下插入到端子冲切凹模座355的下压刀通孔中,将剩下的端子料带余料进行切断,使其通过端子废料滑道3511掉落到端子废料盒3512内进行回收。后续的,第一端子错位移料装置37的第一端子错位移料气缸371带动第一端子错位移料块372将冲切完成的端子往右侧错位移送到第二端子错位移料装置38的第二端子错位移料块382上,接着,第二端子错位移料气缸381带动第二端子错位移料块382将端子向前移动,以便于端子夹取组装装置39将端子夹取组装到位于第一推送轨道装置16的底座上。When the terminal material strip is fed into the terminal punching die base 355, the lower pressure floating top cylinder 352 can drive the lower pressure floating top block 353 to insert downward into the cutter through hole of the terminal punching die base 355 and hold it down. The terminal strip, the terminal punching cylinder 356 can drive the terminal cutter 359 on the terminal cutter mounting base 358 and the terminal strip positioning pin 3510 to move upwards to position and punch the terminal strip. At the same time, press the floating top cylinder When 352 drives the down-pressing floating top block 353 to press down, the down-pressing floating top cylinder 352 can also drive the down-pressing cutter block 354 to be inserted downward into the down-pressing knife through hole of the terminal punching die base 355, and the remaining The remaining material of the terminal strip is cut off so that it falls into the terminal waste box 3512 through the terminal waste slideway 3511 for recycling. Subsequently, the first terminal displacement material cylinder 371 of the first terminal displacement device 37 drives the first terminal displacement material block 372 to displace the punched terminal to the right and send it to the second terminal displacement device 38. On the second terminal dislocation material block 382, then, the second terminal dislocation material cylinder 381 drives the second terminal dislocation material block 382 to move the terminal forward, so that the terminal clamping and assembling device 39 can clamp and assemble the terminal to the position On the base of the first push rail device 16.

当端子错位完成后,在端子夹取组装装置39的端子夹取横移气缸394和端子夹取升降气缸397的带动下,端子夹子气缸398能够将端子夹取组装到底座上。After the terminal dislocation is completed, driven by the terminal clamping and traversing cylinder 394 and the terminal clamping lifting cylinder 397 of the terminal clamping and assembling device 39, the terminal clamping cylinder 398 can clamp and assemble the terminal on the base.

如图18所示,扭簧上料组装机构4包括扭簧上料装置41、用于对扭簧上料装置41输送出来的扭簧进行阻挡分料的扭簧输出挡料装置42、用于夹取扭簧上料装置41输送出来的扭簧并进行错位的扭簧接料错位装置43、用于将位于扭簧接料错位装置43上的扭簧推动旋转相应角度的扭簧推料旋转装置44和用于将旋转后的扭簧夹取组装到位于第一流水线的底座上的扭簧夹取组装装置45,扭簧输出挡料装置42和扭簧夹取组装装置45分别垂直装设在扭簧上料装置41的出料口一侧,扭簧推料旋转装置44垂直装设在扭簧上料装置41的出料口另一侧,扭簧接料错位装置43装设在扭簧上料装置41的出料口并位于扭簧输出挡料装置42与扭簧推料旋转装置44之间。As shown in Figure 18, the torsion spring feeding assembly mechanism 4 includes a torsion spring feeding device 41, a torsion spring output blocking device 42 for blocking the torsion spring delivered by the torsion spring feeding device 41, Clamp the torsion spring delivered by the torsion spring feeding device 41 and displace the torsion spring material dislocation device 43, which is used to push the torsion spring on the torsion spring material dislocation device 43 to rotate at a corresponding angle The device 44 and the torsion spring clamping and assembling device 45 for clamping and assembling the rotated torsion spring on the base of the first assembly line, the torsion spring output retaining device 42 and the torsion spring clamping and assembling device 45 are vertically installed respectively On one side of the discharge port of the torsion spring feeding device 41, the torsion spring pushing rotating device 44 is vertically installed on the other side of the discharge port of the torsion spring feeding device 41, and the torsion spring material dislocation device 43 is installed on the torsion spring feeding device 41. The discharge port of the sprung feeding device 41 is located between the torsion spring output blocking device 42 and the torsion spring pushing and rotating device 44 .

具体而言,如图18所示,扭簧上料装置41包括扭簧振动盘411、扭簧送料轨道412和扭簧直线送料器413,扭簧送料轨道412连接在扭簧振动盘411的出料口,扭簧直线送料器413装设在扭簧送料轨道412的底部。Specifically, as shown in Figure 18, the torsion spring feeding device 41 includes a torsion spring vibrating plate 411, a torsion spring feeding track 412 and a torsion spring linear feeder 413, and the torsion spring feeding track 412 is connected to the outlet of the torsion spring vibrating plate 411. Material mouth, torsion spring linear feeder 413 is arranged on the bottom of torsion spring feeding track 412.

如图19所示,扭簧输出挡料装置42包括输出挡料支架421、第一挡料气缸422、第一挡料块连接座423、第二挡料气缸424、第二挡料块连接座425、用于阻挡扭簧的第一挡料块426和用于阻挡下一个扭簧输出的第二挡料块427,第一挡料气缸422和第二挡料气缸424并排装设在输出挡料支架421上,第一挡料气缸422通过第一挡料块连接座423与第一挡料块426传动连接,第二挡料气缸424通过第二挡料块连接座425与第二挡料块427传动连接,第一挡料块426位于第二挡料块427的外侧,第一挡料气缸422带动第一挡料块426在扭簧上料装置41的出料口位置沿与其出料方向相垂直的方向横向移动,第二挡料气缸424带动第二挡料块427在扭簧上料装置41的出料口位置沿与其出料方向相垂直的方向横向移动。As shown in Figure 19, the torsion spring output blocking device 42 includes an output blocking bracket 421, a first blocking cylinder 422, a first blocking block connecting seat 423, a second blocking cylinder 424, and a second blocking block connecting seat 425. The first block 426 for blocking the torsion spring and the second block 427 for blocking the output of the next torsion spring. The first block cylinder 422 and the second block cylinder 424 are arranged side by side on the output block On the material bracket 421, the first material blocking cylinder 422 is connected to the first material blocking block 426 through the first material blocking block connecting seat 423, and the second material blocking cylinder 424 is connected to the second material blocking block 425 through the second material blocking block connecting seat 425. Block 427 transmission connection, the first material blocking block 426 is positioned at the outside of the second material blocking block 427, and the first material blocking cylinder 422 drives the first material blocking block 426 along with the discharge port position of the torsion spring feeding device 41. The direction is perpendicular to the horizontal movement, and the second blocking cylinder 424 drives the second blocking block 427 to move laterally at the discharge port of the torsion spring feeding device 41 in a direction perpendicular to the discharge direction.

如图19所示,扭簧接料错位装置43包括接料错位支架431、扭簧接料错位气缸432、接料错位气缸安装座433和用于夹住从扭簧上料装置41的出料口输送出来的扭簧的扭簧接料错位夹子气缸434,扭簧接料错位气缸432装设在接料错位支架431上,扭簧接料错位气缸432通过接料错位气缸安装座433带动扭簧接料错位夹子气缸434做远离或靠近扭簧上料装置41的出料口的横向移动。As shown in Figure 19, the torsion spring material dislocation device 43 includes a material dislocation bracket 431, a torsion spring material dislocation cylinder 432, a material dislocation cylinder mounting seat 433 and a material used to clamp the material from the torsion spring feeding device 41. The torsion spring material dislocation clip cylinder 434 of the torsion spring conveyed out of the mouth, the torsion spring material dislocation cylinder 432 is installed on the material connection dislocation support 431, and the torsion spring material dislocation cylinder 432 is driven by the material dislocation cylinder mounting seat 433 to twist The cylinder 434 of the spring-connected misplaced clip moves laterally away from or close to the discharge port of the torsion spring feeding device 41 .

如图19所示,扭簧推料旋转装置44包括推料旋转支架441、扭簧推料气缸442和扭簧推料旋转块443,扭簧推料气缸442装设在推料旋转支架441上,扭簧推料气缸442带动扭簧推料旋转块443横向移动,从而将由扭簧接料错位装置43夹持的扭簧推动旋转相应角度。As shown in Figure 19, torsion spring pushing material rotating device 44 comprises pushing material rotating bracket 441, torsion spring pushing material cylinder 442 and torsion spring pushing material rotating block 443, and torsion spring pushing material cylinder 442 is installed on pushing material rotating bracket 441 , the torsion spring pusher cylinder 442 drives the torsion spring pusher rotating block 443 to move laterally, thereby pushing the torsion spring clamped by the torsion spring material dislocation device 43 to rotate at a corresponding angle.

如图20所示,扭簧夹取组装装置45包括扭簧夹取支架451、第五滑轨组件452、扭簧夹取移送板453、扭簧夹取移送气缸454、扭簧夹取升降气缸455、扭簧夹取升降座456、扭簧夹取横移气缸457和扭簧夹子气缸458,扭簧夹取移送板453通过第五滑轨组件452与扭簧夹取支架451滑动连接,扭簧夹取移送气缸454装设在扭簧夹取支架451上并带动扭簧夹取移送板453做靠近或远离第一流水线的横向移动,扭簧夹取升降气缸455装设在扭簧夹取移送板453上,扭簧夹取升降气缸455通过扭簧夹取升降座456带动扭簧夹取横移气缸457上下移动,扭簧夹取横移气缸457带动扭簧夹子气缸458在扭簧上料装置41的出料口位置沿与其出料方向相垂直的方向横向移动。As shown in Figure 20, the torsion spring clamping assembly device 45 includes a torsion spring clamping bracket 451, a fifth slide rail assembly 452, a torsion spring clamping and transferring plate 453, a torsion spring clamping and transferring cylinder 454, and a torsion spring clamping lifting cylinder 455, the torsion spring clamps the lifting seat 456, the torsion spring clamps the horizontal movement cylinder 457 and the torsion spring clamp cylinder 458, and the torsion spring clamps the transfer plate 453 to be slidably connected with the torsion spring clamping support 451 by the fifth slide rail assembly 452. The spring clamp transfer cylinder 454 is installed on the torsion spring clamp bracket 451 and drives the torsion spring clamp transfer plate 453 to move laterally close to or away from the first assembly line, and the torsion spring clamp lift cylinder 455 is installed on the torsion spring clamp On the transfer plate 453, the torsion spring clamps the lifting cylinder 455 to drive the torsion spring clamping and lateral movement cylinder 457 to move up and down through the torsion spring clamping lifting seat 456, and the torsion spring clamping and lateral movement cylinder 457 drives the torsion spring clamp cylinder 458 on the torsion spring The position of the discharge port of the discharge device 41 moves laterally along the direction perpendicular to the discharge direction.

当扭簧从扭簧送料轨道412输送出来时,扭簧接料错位装置43的扭簧接料错位夹子气缸434能够夹住当前输送出来的扭簧,同时第二挡料气缸424能够带动第二挡料块427在扭簧送料轨道412的出料口沿与其出料方向相垂直的方向横向移动从而将下一个输送出来的扭簧进行阻挡,以实现相邻两个扭簧之间的分料操作。当扭簧接料错位夹子气缸434夹住当前输送出来的扭簧时,第一挡料气缸422带动一直处在扭簧送料轨道412的出料口的第一挡料块426回退,接着扭簧接料错位气缸432带动扭簧接料错位夹子气缸434远离扭簧送料轨道412的出料口,之后扭簧推料旋转装置44的扭簧推料气缸442带动扭簧推料旋转块443将扭簧接料错位夹子气缸434上的扭簧推动旋转相应角度,以便于扭簧夹取组装装置45将扭簧夹取组装到位于位于第一推送轨道装置16的底座上。When the torsion spring was conveyed from the torsion spring feeding track 412, the torsion spring receiving dislocation clip cylinder 434 of the torsion spring dislocation device 43 could clamp the current conveyed torsion spring, and the second stop material cylinder 424 could drive the second torsion spring simultaneously. The stopper block 427 moves laterally at the discharge port of the torsion spring feeding track 412 in a direction perpendicular to the discharge direction so as to block the next torsion spring delivered, so as to realize the material distribution between two adjacent torsion springs. operate. When the torsion spring receiving misplaced clip cylinder 434 clamped the torsion spring that was currently delivered, the first stop material cylinder 422 drove the first stop material block 426 that was always at the discharge port of the torsion spring feeding track 412 to retreat, and then twisted The material dislocation cylinder 432 of the spring connection drives the torsion spring material dislocation clip cylinder 434 away from the discharge port of the torsion spring feeding track 412, and the torsion spring pushing material cylinder 442 of the torsion spring pushing material rotating device 44 drives the torsion spring pushing material rotating block 443 to move The torsion spring on the torsion spring material dislocation clip cylinder 434 is pushed to rotate by a corresponding angle, so that the torsion spring clamping assembly device 45 clamps and assembles the torsion spring onto the base located at the first push track device 16 .

当扭簧被推动旋转相应角度后,在扭簧夹取组装装置45的扭簧夹取移送气缸454、扭簧夹取升降气缸455和扭簧夹取横移气缸457的带动下,扭簧夹子气缸458将扭簧夹取组装到底座上。After the torsion spring is pushed to rotate the corresponding angle, under the drive of the torsion spring clamping and transferring cylinder 454, the torsion spring clamping lift cylinder 455 and the torsion spring clamping and lateral movement cylinder 457 of the torsion spring clamping assembly device 45, the torsion spring clip Cylinder 458 clamps and assembles the torsion spring on the base.

如图21和图22所示,弹簧上料组装机构5包括弹簧振动盘51、第一弹簧输送管52、第二弹簧输送管53、用于对第一弹簧输送管52输送过来的相邻两个弹簧进行分开的弹簧分料装置54、用于检测弹簧是否进入弹簧分料装置的弹簧检测装置55和用于将弹簧组装到位于第一流水线上的底座上的弹簧组装装置56,弹簧振动盘51的出料口通过第一弹簧输送管52与弹簧分料装置54的进料口相连接,弹簧分料装置54的出料口通过第二弹簧输送管53与弹簧组装装置56的进料口相连接,弹簧检测装置55装设在弹簧分料装置54上。As shown in Figure 21 and Figure 22, the spring feeding assembly mechanism 5 includes a spring vibrating plate 51, a first spring delivery tube 52, a second spring delivery tube 53, two adjacent spring delivery tubes 52 for delivery to the first spring delivery tube A spring distributing device 54 for separating the springs, a spring detection device 55 for detecting whether the spring enters the spring distributing device and a spring assembly device 56 for assembling the spring on the base on the first assembly line, the spring vibrating plate The discharge opening of 51 is connected with the feed inlet of spring material distribution device 54 by the first spring conveying pipe 52, and the discharge port of spring material distribution device 54 is connected with the feed inlet of spring assembly device 56 by the second spring conveying pipe 53 In connection with each other, the spring detection device 55 is installed on the spring distribution device 54 .

如图23所示,弹簧分料装置54包括弹簧分料支架541、弹簧分料升降气缸542、分料升降气缸安装板543、第六滑轨组件544、弹簧分料升降座545、弹簧分料进料座546、挡料架驱动气缸547、弹簧下料滑座548、弹簧下料气缸549、用于允许或禁止弹簧通过弹簧分料进料座546进入弹簧下料拉块5410的挡料架5411和用于将弹簧错位移动到出料口进行下料的弹簧下料拉块5410,弹簧分料升降座545通过第六滑轨组件544与装设在弹簧分料支架541上的分料升降气缸安装板543滑动连接,弹簧分料升降气缸542装设在分料升降气缸安装板543上并带动弹簧分料升降座545上下移动,弹簧分料进料座546装设在弹簧分料升降座545上,弹簧分料进料座546上装设有与第一弹簧输送管52相连接的进料头5412,挡料架5411通过弹性件装设在弹簧分料进料座546上,挡料架5411能够伸入到进料头5412内以阻挡弹簧通过进料头5412,挡料架驱动气缸547、弹簧下料滑座548和弹簧下料气缸549分别装设在弹簧分料支架541上,挡料架驱动气缸547位于弹簧分料进料座546和弹簧下料滑座548的一侧并可带动挡料架5411横向移动以远离进料头5412,弹簧下料滑座548位于弹簧分料进料座546的下方,弹簧下料滑座548的底部装设有与第二弹簧输送管53相连接的出料头5413,弹簧下料气缸549装设在弹簧分料进料座546和弹簧下料滑座548的另一侧,弹簧下料拉块5410的一端开设有弹簧容置通孔,弹簧下料气缸549带动弹簧下料拉块5410在弹簧下料滑座548内横向移动,并可将位于弹簧下料拉块5410的弹簧容置通孔内的弹簧错位移动到出料头5413。As shown in Figure 23, the spring material distribution device 54 includes a spring material distribution bracket 541, a spring material distribution lifting cylinder 542, a material distribution lifting cylinder mounting plate 543, a sixth slide rail assembly 544, a spring material distribution lifting seat 545, a spring material distribution Feeding seat 546, material retaining frame driving cylinder 547, spring blanking slide seat 548, spring blanking cylinder 549, the material retaining frame for allowing or prohibiting the spring from entering the spring blanking pull block 5410 through the spring material feeding seat 546 5411 and the spring unloading pull block 5410 used to move the spring dislocation to the discharge port for unloading, the spring distributing lifting seat 545 passes through the sixth slide rail assembly 544 and the distributing lift installed on the spring distributing bracket 541 The cylinder mounting plate 543 is slidingly connected, the spring material distribution lifting cylinder 542 is installed on the material distribution lifting cylinder mounting plate 543 and drives the spring material distribution lifting seat 545 to move up and down, and the spring material distribution feeding seat 546 is installed on the spring material distribution lifting seat 545, the spring distribution feeding seat 546 is equipped with a feed head 5412 connected to the first spring delivery pipe 52, and the material retaining frame 5411 is installed on the spring distribution feeding seat 546 through an elastic member, and the material retaining frame 5411 can stretch into the feeding head 5412 to stop the spring from passing through the feeding head 5412. The material stopper drive cylinder 547, the spring blanking slide 548 and the spring blanking cylinder 549 are installed on the spring distribution bracket 541 respectively. The rack driving cylinder 547 is located on one side of the spring feeding seat 546 and the spring feeding slide 548 and can drive the stop frame 5411 to move laterally away from the feed head 5412. The spring feeding slide 548 is located on the spring feeding slide 548. Below the material seat 546, the bottom of the spring blanking slide seat 548 is equipped with a discharge head 5413 connected to the second spring delivery pipe 53, and the spring blanking cylinder 549 is installed under the spring feeding seat 546 and the spring. On the other side of the material slide 548, one end of the spring blanking block 5410 is provided with a spring accommodating through hole, and the spring blanking cylinder 549 drives the spring blanking pull block 5410 to move laterally in the spring blanking slide 548, and can Move the spring dislocation located in the spring accommodation through hole of the spring unloading pull block 5410 to the discharge head 5413 .

如图23所示,弹簧检测装置55包括弹簧检测横向气缸551、弹簧检测座552、第二光纤感应器553和弹簧检测棒554,弹簧检测横向气缸551装设在弹簧分料支架541上,弹簧检测横向气缸551带动弹簧检测座552做靠近或远离弹簧下料滑座548的横向移动,第二光纤感应器553和弹簧检测棒554分别装设在弹簧检测座552上,弹簧检测棒554能够检测弹簧检测棒554在弹簧检测座552上的位移。As shown in Figure 23, the spring detection device 55 comprises a spring detection horizontal cylinder 551, a spring detection seat 552, a second optical fiber sensor 553 and a spring detection rod 554, and the spring detection horizontal cylinder 551 is installed on the spring distribution support 541, and the spring The detection horizontal cylinder 551 drives the spring detection seat 552 to move laterally close to or away from the spring blanking slide 548, the second optical fiber sensor 553 and the spring detection rod 554 are installed on the spring detection seat 552 respectively, and the spring detection rod 554 can detect The displacement of the spring detection rod 554 on the spring detection seat 552 .

如图24所示,弹簧组装装置56包括弹簧组装支架561、弹簧组装升降气缸562、第七滑轨组件563、弹簧组装进料座564、组装下压气缸安装座565、弹簧组装下压气缸566、第二底座定位针安装座567、用于在弹簧组装时对底座进行定位的第二底座定位针568和用于将弹簧组装进料座564内的弹簧装入到底座上的弹簧组装下压杆569,弹簧组装进料座564通过第七滑轨组件563与弹簧组装支架561滑动连接,弹簧组装进料座564上设有进料口,弹簧组装升降气缸562装设在弹簧组装支架561上并带动弹簧组装进料座564上下移动,弹簧组装下压气缸566通过组装下压气缸安装座565装设在弹簧组装进料座564的顶部,弹簧组装下压气缸566能够带动弹簧组装下压杆569向下插入到弹簧组装进料座564的内部,第二底座定位针568通过第二底座定位针安装座567装设在弹簧组装进料座564的底部。As shown in Figure 24, the spring assembly device 56 includes a spring assembly bracket 561, a spring assembly lift cylinder 562, a seventh slide rail assembly 563, a spring assembly feed seat 564, an assembly press cylinder mounting seat 565, and a spring assembly press cylinder 566 , the second base positioning pin mounting seat 567, the second base positioning pin 568 for positioning the base during spring assembly, and the spring assembly pressing down for loading the spring in the spring assembly feed seat 564 onto the base The rod 569, the spring assembly feeding seat 564 is slidingly connected with the spring assembly bracket 561 through the seventh slide rail assembly 563, the spring assembly feeding seat 564 is provided with a feeding port, and the spring assembly lifting cylinder 562 is installed on the spring assembly bracket 561 And drive the spring assembly feed seat 564 to move up and down, the spring assembly press cylinder 566 is installed on the top of the spring assembly feed seat 564 by assembling the press cylinder mount 565, the spring assembly press cylinder 566 can drive the spring assembly press bar 569 is inserted downwards into the inside of the spring assembly feed seat 564, and the second base positioning pin 568 is mounted on the bottom of the spring assembly feed seat 564 through the second base positioning pin mounting seat 567.

当弹簧振动盘51内的弹簧通过第一弹簧输送管52输送到弹簧分料装置54的弹簧分料进料座546内时,挡料架驱动气缸547能够带动挡料架5411横向移动以远离弹簧分料进料座546上的进料头5412,此时弹簧能够从弹簧分料进料座546下落到弹簧下料拉块5410的弹簧容置通孔中,接着弹簧检测装置55的弹簧检测横向气缸551能够带动弹簧检测棒554横向插入到弹簧下料拉块5410的弹簧容置通孔中检测是否有弹簧,若有弹簧时,第二光纤感应器553能够感应到弹簧检测棒55与弹簧检测座552发生相对移动,若没有弹簧,则弹簧检测棒55与弹簧检测座552之间没有相对移动。When the spring in the spring vibrating plate 51 is delivered to the spring material feeding seat 546 of the spring material distribution device 54 by the first spring delivery pipe 52, the material retaining frame drive cylinder 547 can drive the material retaining frame 5411 to move laterally to move away from the spring The feed head 5412 on the material distribution feed seat 546, now the spring can drop from the spring material distribution feed seat 546 to the spring accommodating through hole of the spring blanking pull block 5410, and then the spring of the spring detection device 55 detects the lateral direction. The cylinder 551 can drive the spring detection rod 554 to be inserted laterally into the spring accommodating through hole of the spring blanking block 5410 to detect whether there is a spring. If there is a spring, the second optical fiber sensor 553 can sense the spring detection rod 55 and the spring detection. The seat 552 moves relatively, if there is no spring, there is no relative movement between the spring detection rod 55 and the spring detection seat 552 .

当判定弹簧下料拉块5410的弹簧容置通孔中有弹簧时,挡料架驱动气缸547带动挡料架5411复位堵住弹簧分料进料座546上的进料头5412,阻挡下一个弹簧下落,之后弹簧分料升降气缸542带动弹簧分料进料座546向上移动,使当前位于弹簧下料拉块5410的弹簧容置通孔中的弹簧与下一个弹簧分开,以便于弹簧下料气缸549带动弹簧下料拉块5410将当前的弹簧进行错位下料。When judging that there is a spring in the spring accommodating through hole of the spring blanking pull block 5410, the material retaining frame driving cylinder 547 drives the material retaining frame 5411 to reset and block the feed head 5412 on the spring distribution material feed seat 546, blocking the next The spring falls, and the spring distribution lifting cylinder 542 drives the spring distribution feeding seat 546 to move upwards, so that the spring currently located in the spring accommodation through hole of the spring blanking pull block 5410 is separated from the next spring, so that the spring blanking The cylinder 549 drives the spring blanking pull block 5410 to carry out the dislocation blanking of the current spring.

当弹簧下料拉块5410将弹簧错位移动到弹簧下料滑座548底部的出料头5413时,弹簧能够被气体吹入到第二弹簧输送管53,从而使弹簧输送到弹簧组装装置56的弹簧组装进料座564。当弹簧进入到弹簧组装进料座564时,弹簧组装升降气缸562能够带动组装下压气缸安装座565底部的第二底座定位针568向下移动对位于第二推送轨道装置18的底座进行定位,之后弹簧组装下压气缸566带动弹簧组装下压杆569将弹簧组装进料座564内的弹簧组装到底座上。When the spring blanking pull block 5410 moves the spring dislocation to the discharge head 5413 at the bottom of the spring blanking slide 548, the spring can be blown into the second spring delivery pipe 53 by gas, so that the spring is delivered to the spring assembly device 56. Spring assembly feed seat 564. When the spring enters the spring assembly feeding seat 564, the spring assembly lifting cylinder 562 can drive the second base positioning pin 568 at the bottom of the assembly press cylinder mounting seat 565 to move downward to locate the base on the second push rail device 18, Afterwards, the spring assembly presses down the cylinder 566 to drive the spring assembly press bar 569 to assemble the spring in the spring assembly feeding seat 564 onto the base.

如图25所示,上盖上料机构6包括上盖上料装置61和用于将上盖错位移送到第二流水线上的上盖错位移料装置62,上盖错位移料装置62装设在上盖上料装置61的出料口与第二流水线的起始端之间。As shown in Figure 25, the upper cover feeding mechanism 6 includes a upper cover feeding device 61 and a upper cover displacing device 62 for displacing the upper cover to the second assembly line, and the upper cover displacing device 62 is installed Between the discharge port of the upper cover feeding device 61 and the starting end of the second assembly line.

具体而言,如图25所示,上盖上料装置61包括上盖振动盘611、上盖送料轨道612和上盖直线送料器613,上盖送料轨道612连接在上盖振动盘611的出料口,上盖直线送料器613装设在上盖送料轨道612的底部。Specifically, as shown in FIG. 25 , the upper cover feeding device 61 includes an upper cover vibrating plate 611, an upper cover feeding track 612 and an upper cover linear feeder 613, and the upper cover feeding track 612 is connected to the outlet of the upper cover vibrating plate 611. The feed port and the upper cover linear feeder 613 are installed at the bottom of the upper cover feeding track 612 .

如图26所示,上盖错位移料装置62包括上盖错位移料支架621、上盖错位移料气缸622、上盖错位移料座623、上盖错位移料块624、上盖错位推料气缸625、上盖错位推料座626和用于将上盖错位移料块624错位移送过来的上盖推入到第二流水线的上盖错位推料块627,上盖错位移料气缸622、上盖错位移料座623和上盖错位推料座626分别装设在上盖错位移料支架621上,上盖错位移料座623与上盖送料轨道612和上盖错位推料座626相垂直,上盖错位移料气缸622带动置于上盖错位移料座623上的上盖错位移料块624沿上盖送料轨道612的垂直方向横向移动,上盖错位推料气缸625带动置于上盖错位推料座626上的上盖错位推料块627沿上盖错位移料座623的垂直方向横向移动。As shown in Figure 26, the upper cover dislocation material device 62 includes a upper cover dislocation material support 621, a upper cover dislocation material cylinder 622, a upper cover dislocation material seat 623, a upper cover dislocation material block 624, a upper cover dislocation pusher The material cylinder 625, the loam cake dislocation pushing seat 626 and the loam cake that is used for displacing the loam cake dislocation material block 624 are pushed into the loam cake dislocation pushing material block 627 of the second assembly line, and the loam cake dislocation material cylinder 622 1. The upper cover dislocation material seat 623 and the upper cover dislocation push material seat 626 are installed on the upper cover dislocation material support 621 respectively, and the upper cover dislocation material seat 623 is connected with the upper cover feeding track 612 and the upper cover dislocation push material seat 626 Vertically, the upper cover dislocation material cylinder 622 drives the upper cover dislocation material block 624 placed on the upper cover dislocation material seat 623 to move laterally along the vertical direction of the upper cover feeding track 612, and the upper cover dislocation pushing material cylinder 625 drives the dislocation The upper cover dislocation pusher block 627 on the upper cover dislocation pusher seat 626 moves laterally along the vertical direction of the upper cover dislocation material seat 623 .

当上盖从上盖送料轨道612输送出来时,上盖错位移料气缸622能够带上盖错位移料块624将上盖横向错位,之后再由上盖错位推料气缸625带动上盖错位推料块627将上盖推入到第二流水线的第二输送带20上。When the loam cake was conveyed from the loam cake feeding track 612, the loam cake dislocation material cylinder 622 could bring the loam cake dislocation material block 624 to displace the loam cake laterally, and then the loam cake dislocation pushing cylinder 625 would drive the loam cake dislocation push The material block 627 pushes the upper cover onto the second conveyor belt 20 of the second assembly line.

如图27所示,触感片上料冲切组装机构7包括触感片料盘支架71、触感片料带放料盘72、触感片料带托架73、用于对触感片料带的废纸料进行回收的触感片废纸料收卷装置74、用于对触感片料带进行冲切的触感片料带冲切装置75、用于将触感片料带送入到触感片料带冲切装置75内的触感片料带送料装置76和用于将冲切好的触感片夹取组装到由上盖上料机构6输送出来的上盖上的触感片夹取组装装置77,触感片料带放料盘72、触感片料带托架73和触感片废纸料收卷装置74分别装设在触感片料盘支架71上,触感片废纸料收卷装置74位于触感片料带放料盘72的下方,触感片料带冲切装置75位于触感片料盘支架71的一侧,触感片料带托架73位于触感片料带放料盘72与触感片料带冲切装置75之间,触感片料带送料装置76装设在触感片料带冲切装置75上,触感片夹取组装装置77位于触感片料带冲切装置75的一侧。As shown in Figure 27, the tactile sheet feeding and punching assembly mechanism 7 includes a tactile sheet material tray support 71, a tactile sheet material belt discharge tray 72, a tactile sheet material belt bracket 73, and waste paper materials for the tactile sheet material belt. The tactile sheet waste paper rewinding device 74 for recycling, the tactile sheet strip punching device 75 for punching the tactile sheet strip, and the tactile sheet strip punching device for feeding the tactile sheet strip The tactile sheet material belt feeding device 76 in 75 and the tactile sheet clamping and assembling device 77 for clamping and assembling the die-cut tactile sheet onto the upper cover conveyed by the upper cover feeding mechanism 6, the tactile sheet material belt The feeding tray 72, the tactile sheet material belt bracket 73 and the tactile sheet waste paper material rewinding device 74 are installed on the tactile sheet material tray support 71 respectively, and the tactile sheet waste paper material rewinding device 74 is located on the tactile sheet material belt discharging Below the tray 72, the tactile strip punching device 75 is located on one side of the tactile strip support 71, and the tactile strip bracket 73 is located between the tactile strip discharge tray 72 and the tactile strip punching device 75. Between them, the tactile strip feeding device 76 is installed on the tactile strip punching device 75 , and the tactile strip clamping and assembling device 77 is located on one side of the tactile strip punching device 75 .

具体而言,如图27所示,触感片废纸料收卷装置74包括触感片废纸料收卷电机741、触感片废纸料收卷轴742和两个第三法兰743,触感片废纸料收卷电机741装设在触感片料盘支架71,触感片废纸料收卷电机741的输出轴与触感片废纸料收卷轴742相连接,两个第三法兰743间隔安装在触感片废纸料收卷轴742上。Specifically, as shown in Figure 27, the tactile waste paper rewinding device 74 includes a tactile waste paper rewinding motor 741, a tactile waste paper reel 742 and two third flanges 743, the tactile waste The paper material rewinding motor 741 is installed on the touch-sensitive piece material tray support 71, the output shaft of the touch-sensitive piece waste paper material rewinding motor 741 is connected with the touch-sensitive piece waste paper material rewinding shaft 742, and the two third flanges 743 are installed at intervals On the reel 742 of the waste paper material of the tactile sheet.

如图28所示,触感片料带冲切装置75包括料带冲切支架751、触感片冲切凹模座752、触感片冲切气缸753、触感片冲切气缸安装座754、下拉切刀块755、浮顶下压块756、浮顶限位块757、压料带浮顶块758和用于对触感片料带进行定位的触感片料带定位针759,触感片冲切凹模座752装设在料带冲切支架751上,触感片冲切气缸753通过触感片冲切气缸安装座754装设在料带冲切支架751的底部,触感片冲切气缸753带动下拉切刀块755穿过触感片冲切凹模座752上的切刀通孔上下移动,下拉切刀块755上开设有供触感片料带穿过的下拉切刀孔,触感片料带定位针759装设在压料带浮顶块758的底部,触感片料带定位针759穿过触感片冲切凹模座752的顶盖7510对触感片冲切凹模座752与顶盖7510之间的触感片料带进行定位,触感片料带定位针759上套设有位于压料带浮顶块758与触感片冲切凹模座752的顶盖7510之间的复位弹簧,浮顶下压块756装设在下拉切刀块755的顶部,浮顶下压块756能够推动压料带浮顶块758向下移动,浮顶限位块757装设在触感片冲切凹模座752上并位于压料带浮顶块758的两侧。料带冲切支架751上装设有位于触感片冲切凹模座752的出料侧的触感片废料滑道7511,触感片废料滑道7511的下方设有触感片废料盒7512。As shown in Figure 28, the tactile strip punching device 75 includes a strip punching support 751, a tactile punching die base 752, a tactile punching cylinder 753, a tactile punching cylinder mounting seat 754, and a pull-down cutter. Block 755, floating top pressing block 756, floating top limit block 757, binder belt floating top block 758 and tactile sheet material belt positioning pin 759 for positioning the tactile sheet material belt, tactile sheet punching die seat 752 is installed on the material tape punching support 751, and the tactile sheet punching cylinder 753 is installed on the bottom of the material tape punching support 751 through the tactile sheet punching cylinder mounting seat 754, and the tactile sheet punching cylinder 753 drives the pull-down cutter block 755 moves up and down through the cutter through hole on the punching die base 752 of the tactile sheet, the drop-down cutter block 755 is provided with a drop-down cutter hole for the tactile sheet material belt to pass through, and the tactile sheet material belt positioning pin 759 is installed At the bottom of the floating top block 758 of the binder belt, the tactile sheet material belt positioning pin 759 passes through the top cover 7510 of the tactile sheet punching die holder 752 to punch the tactile sheet between the die holder 752 and the top cover 7510 The material belt is positioned, and the tactile sheet material belt positioning pin 759 is provided with a return spring between the floating top block 758 of the binder belt and the top cover 7510 of the tactile sheet punching die seat 752, and the floating top press block 756 is installed. Set on the top of the pull-down cutter block 755, the lower pressing block 756 of the floating top can push the floating top block 758 of the binder belt to move downward, and the floating top limit block 757 is installed on the punching die base 752 of the tactile sheet and is located on the pressing plate. The both sides of material belt floating top block 758. The strip punching bracket 751 is equipped with a tactile sheet waste slideway 7511 located on the discharge side of the tactile sheet punching die base 752 , and a tactile sheet waste box 7512 is provided below the tactile sheet waste slideway 7511 .

如图28所示,触感片料带送料装置76包括触感片料带进料导向座761、触感片料带送料支架762、第八滑轨组件763、触感片料带送料气缸764、触感片料带送料钩安装座765和用于将位于触感片料带进料导向座761内的触感片料带往前推送到触感片冲切凹模座752的触感片料带送料钩766,触感片料带进料导向座761和触感片料带送料支架762分别装设在料带冲切支架751上,触感片料带进料导向座761的料带导向通道与触感片冲切凹模座752的触感片料带通道相连通,触感片料带送料钩安装座765通过第八滑轨组件763与触感片料带送料支架762滑动连接,触感片料带送料气缸764装设在触感片料带送料支架762上,并带动连接在触感片料带送料钩安装座765上的触感片料带送料钩766伸入到触感片料带进料导向座761的料带导向通道内前后横向移动。As shown in Figure 28, the tactile sheet material belt feeding device 76 includes a tactile sheet material belt feeding guide seat 761, a tactile sheet material belt feeding bracket 762, an eighth slide rail assembly 763, a tactile sheet material belt feeding cylinder 764, and a tactile sheet material belt feeding guide seat 761. Belt feeding hook mounting seat 765 and the tactile sheet belt feeding hook 766 for pushing the tactile sheet material in the tactile sheet material belt feeding guide seat 761 forward to the tactile sheet punching die seat 752, the tactile sheet material The belt feeding guide seat 761 and the tactile sheet material belt feeding support 762 are respectively installed on the material belt punching support 751, and the material belt guide channel of the tactile sheet material belt feeding guide seat 761 and the contact sheet punching die seat 752 The channel of the tactile sheet material belt is connected, the tactile sheet material belt feeding hook mounting seat 765 is slidingly connected with the tactile sheet material belt feeding bracket 762 through the eighth slide rail assembly 763, and the tactile sheet material belt feeding cylinder 764 is installed on the tactile sheet material belt feeding On the support 762, and drive the tactile sheet material belt feed hook 766 connected to the tactile sheet material belt feed hook mounting seat 765 to extend into the material tape guide channel of the tactile sheet material belt feed guide seat 761 to move laterally back and forth.

如图29和图30所示,触感片夹取组装装置77包括触感片夹取支架771、触感片夹取横移气缸772、触感片升降气缸安装座773、触感片夹取升降气缸774、触感片夹取升降板775、第九滑轨组件776和触感片夹子气缸777,触感片夹取横移气缸772装设在触感片夹取支架771上,触感片夹取横移气缸772带动触感片升降气缸安装座773往靠近或远离第二流水线做横向移动,触感片夹取升降板775通过第九滑轨组件776与触感片升降气缸安装座773滑动连接,触感片夹取升降气缸774装设在触感片升降气缸安装座773上并带动装设在触感片夹取升降板775上的触感片夹子气缸777上下移动。As shown in Figure 29 and Figure 30, the tactile sheet clamping assembly device 77 includes a tactile sheet clamping bracket 771, a tactile sheet clamping and moving cylinder 772, a tactile sheet lifting cylinder mounting seat 773, a tactile sheet clamping and lifting cylinder 774, a tactile sheet The sheet clamp lifting plate 775, the ninth slide rail assembly 776 and the tactile sheet clip cylinder 777, the tactile sheet clamping and lateral movement cylinder 772 is installed on the tactile sheet clamping support 771, and the tactile sheet clamping and lateral movement cylinder 772 drives the tactile sheet The lifting cylinder mounting seat 773 moves laterally close to or away from the second assembly line, the tactile sheet clamps the lifting plate 775 and is slidingly connected with the tactile sheet lifting cylinder mounting seat 773 through the ninth slide rail assembly 776, and the tactile sheet clamps the lifting cylinder 774 for installation. On the tactile sheet lifting cylinder mount 773 and drive the tactile sheet clip cylinder 777 installed on the tactile sheet clamping lifting plate 775 to move up and down.

工作时,从触感片料带放料盘72输送出来的触感片料带在经过触感片料带托架73后会伸入到触感片料带送料装置76的触感片料带进料导向座761的料带导向通道内,之后由触感片料带送料气缸764带动触感片料带送料钩安装座765上的触感片料带送料钩766伸入到触感片料带进料导向座761的料带导向通道内将触感片料带向前推动,从而将触感片料带推动穿过下拉切刀块755的下拉切刀孔,接着触感片冲切气缸753带动下拉切刀块755向下移动,此时下拉切刀块755能够与触感片冲切凹模座752相配合下拉切断触感片料带中的触感片。在下拉切刀块755向下移动的过程中,下拉切刀块755能够带动浮顶下压块756压下压料带浮顶块758,使压料带浮顶块758底部的触感片料带定位针759压住触感片料带,这样便于触触感片料带送料气缸764带动触感片料带送料钩766回退。During work, the tactile sheet material belt conveyed from the tactile sheet material belt discharge tray 72 will extend into the tactile sheet material belt feeding guide seat 761 of the tactile sheet material belt feeding device 76 after passing through the tactile sheet material belt bracket 73 In the tape guide channel, the tactile sheet material tape feeding hook 766 on the tactile sheet material tape feeding hook mounting seat 765 is driven by the tactile sheet material tape feeding cylinder 764 to extend into the material tape of the tactile sheet material tape feeding guide seat 761 The tactile sheet material belt is pushed forward in the guide channel, thereby pushing the tactile sheet material belt through the pull-down cutter hole of the pull-down cutter block 755, and then the tactile sheet punching cylinder 753 drives the pull-down cutter block 755 to move downward, thus When the pull-down cutter block 755 can cooperate with the die-cutting die base 752 of the tactile sheet, the tactile sheet in the tactile sheet strip can be pulled down and cut off. During the downward movement of the pull-down cutter block 755, the pull-down cutter block 755 can drive the floating top pressing block 756 to press down the pressing belt floating top block 758, so that the tactile sheet material belt at the bottom of the pressing belt floating top block 758 The positioning pin 759 pushes down the tactile sheet material belt, so that the tactile sheet material belt feeding cylinder 764 drives the tactile sheet material belt feeding hook 766 to retreat.

当触感片冲切完成后,在触感片夹取组装装置77的触感片夹取横移气缸772和触感片夹取升降气缸774的带动下,触感片夹子气缸777将触感片夹取到上盖上料机构6,使触感片与位于上盖错位推料块627上的上盖组合安装,再由上盖错位推料块627将其组件推入到第二流水线的第二输送带20上。After the punching of the tactile sheet is completed, driven by the tactile sheet clamping and moving cylinder 772 and the tactile sheet clamping lifting cylinder 774 of the tactile sheet clamping assembly device 77, the tactile sheet clip cylinder 777 will clamp the tactile sheet to the upper cover The feeding mechanism 6 is used to make the touch-sensitive piece and the upper cover on the upper cover dislocation pusher block 627 be combined and installed, and then the upper cover dislocation pusher block 627 pushes its components into the second conveyor belt 20 of the second assembly line.

如图2、图31至图34所示,第二流水线包括第二输送带20、用于将装有触感片的上盖错位移送到直振输送轨道的第二输送带错位移料装置21、直振输送轨道22、用于将热铆好触感片的上盖错位移送到第三输送带23的输送轨道错位移料装置24、第三输送带23和用于将上盖半成品错位移送到上盖半成品旋转组装机构10的第三输送带错位移料装置25,第二输送带错位移料装置21位于第二输送带20的末端与直振输送轨道22的起始端之间,输送轨道错位移料装置24位于直振输送轨道22的末端与第三输送带23的起始端之间,第三输送带错位移料装置25位于第三输送带23的末端,上盖上料机构6的出料端位于第二输送带20的起始端,上盖及触感片组件热铆机构8位于直振输送轨道22的侧边,按挚上料组装机构9位于输送轨道错位移料装置24与第三输送带23的交接处。As shown in Figure 2, Figure 31 to Figure 34, the second assembly line includes a second conveyor belt 20, a second conveyor belt displacement device 21 for displacing the upper cover equipped with the touch-sensitive sheet to the direct vibration conveying track, Straight-vibration conveying track 22, a conveying track displacing device 24 for displacing the upper cover of the hot riveted tactile sheet to the third conveyor belt 23, a third conveying belt 23 and a displacer for displacing the upper cover semi-finished product to the upper Cover the third conveyor belt shifting device 25 of the semi-finished product rotary assembly mechanism 10, the second conveyor belt shifting device 21 is located between the end of the second conveyor belt 20 and the starting end of the direct vibration conveying track 22, and the conveying track is shifted The feeding device 24 is located between the end of the direct vibration conveying track 22 and the starting end of the third conveyor belt 23, the third conveyor belt displacement device 25 is located at the end of the third conveyor belt 23, and the discharge of the upper cover feeding mechanism 6 The end is located at the starting end of the second conveyor belt 20, the hot riveting mechanism 8 of the upper cover and the tactile sheet assembly is located on the side of the direct vibration conveying track 22, and the pressing and feeding assembly mechanism 9 is located on the conveying track. Junction with 23.

如图31和图32所示,第二输送带错位移料装置21包括输送带错位移料支架211、第二输送带错位移料气缸212、排不良品错位移料气缸213、移料气缸滑座214、移料气缸滑块215、第二输送带错位移料座216、排不良品下料气缸217、排不良品下料块218、排不良品滑道219、排不良回收盒2110、第一错位推料气缸2111、第一错位推料座2112、用于将第二输送带20输出来的两个装有触感片的上盖同时错位的第二输送带错位移料件2113和用于将第二输送带错位移料件2113上的已铆接好触感片的上盖推入到直振输送轨道22的第一错位推料块2114,第二输送带错位移料气缸212、移料气缸滑座214、第二输送带错位移料座216装设在输送带错位移料支架211上并分别与第二输送带20相垂直,排不良品错位移料气缸213通过移料气缸滑块215滑动连接在移料气缸滑座214上,第二输送带错位移料气缸212带动移料气缸滑块215上的排不良品错位移料气缸213沿第二输送带20的垂直方向横向移动,排不良品错位移料气缸213与置于第二输送带错位移料座216上的第二输送带错位移料件2113传动连接并带动第二输送带错位移料件2113沿第二输送带20的垂直方向横向移动,第二输送带错位移料件2113呈U型形状,第二输送带错位移料座216上装设有位于第二输送带错位移料件2113的两推臂中间的阻挡定位块2115,阻挡定位块2115上开设有上盖定位槽,第二输送带错位移料座216的顶部设有用于检测上盖是否装有触感片的第一光纤感应器2116,排不良品下料气缸217装设在第二输送带错位移料座216的两侧,排不良品下料气缸217带动排不良品下料块218沿第二输送带错位移料座216的垂直方向横向移动,排不良品滑道219装设在第二输送带错位移料座216的两侧底部并延伸至排不良回收盒2110,第一错位推料气缸2111和第一错位推料座2112分别装设在第二输送带错位移料座216的出料口一侧,第一错位推料气缸2111带动第一错位推料块2114穿过第一错位推料座2112并沿第二输送带错位移料座216的垂直方向横向移动,以将位于第二输送带错位移料座216的出料口的上盖推入到直振输送轨道22。As shown in Figure 31 and Figure 32, the second conveyor belt displacement material device 21 includes a conveyor belt displacement material support 211, a second conveyor belt displacement material cylinder 212, a defective product displacement material cylinder 213, a material displacement cylinder slide Seat 214, material shifting cylinder slide block 215, second conveyer belt dislocation material seat 216, row defective product blanking cylinder 217, row defective product blanking block 218, row defective product slideway 219, row defective recycling box 2110, the first A dislocation pusher cylinder 2111, a first dislocation pusher seat 2112, a second conveyor belt dislocation material 2113 for simultaneous dislocation of two upper covers equipped with touch-sensitive sheets output from the second conveyor belt 20 and Push the upper cover of the riveted tactile piece on the second conveyor belt displacement material part 2113 into the first displacement pusher block 2114 of the direct vibration conveying track 22, and the second conveyor belt displacement material cylinder 212, material transfer cylinder The sliding seat 214 and the second conveyor belt displacement material seat 216 are installed on the conveyor belt displacement material support 211 and are respectively perpendicular to the second conveyor belt 20, and the defective product displacement material cylinder 213 passes through the material displacement cylinder slider 215 Slidingly connected on the material shifting cylinder slide seat 214, the second conveyer belt displacement material cylinder 212 drives the defective product displacement material cylinder 213 on the material displacement cylinder slider 215 to move laterally along the vertical direction of the second conveyor belt 20, The defective product displacement material cylinder 213 is connected with the second conveyor belt displacement material 2113 placed on the second conveyor belt displacement material seat 216 and drives the second conveyor belt displacement material 2113 along the second conveyor belt 20. Move horizontally in the vertical direction, the second conveyor belt displacement material 2113 is U-shaped, and the second conveyor belt displacement material seat 216 is equipped with a blocking positioning block located in the middle of the two push arms of the second conveyor belt displacement material 2113 2115, the upper cover positioning groove is opened on the blocking positioning block 2115, and the first optical fiber sensor 2116 for detecting whether the upper cover is equipped with a tactile sheet is provided on the top of the second conveyor belt displacement material seat 216, and the defective product discharging cylinder is arranged. 217 is installed on the both sides of the second conveyor belt staggered material seat 216, and the defective product blanking cylinder 217 drives the row defective product blanking block 218 to move laterally along the vertical direction of the second conveyor belt staggered material seat 216. The good product slideway 219 is installed on the bottom of both sides of the second conveyer belt dislocation material seat 216 and extends to the bad recovery box 2110. The first dislocation pushing cylinder 2111 and the first dislocation pushing material seat 2112 are respectively installed on the second On the side of the discharge port of the conveyor belt dislocation material seat 216, the first dislocation pusher cylinder 2111 drives the first dislocation pusher block 2114 to pass through the first dislocation pusher seat 2112 and along the side of the second conveyor belt dislocation material seat 216 Move horizontally in the vertical direction to push the upper cover at the discharge port of the second conveyer belt offset material seat 216 into the direct vibration conveying track 22 .

当连续三个上盖从第二输送带20输送出来后,第一个上盖会置于第二输送带错位移料件2113的第一根推臂的卡槽中,第二个上盖会置于阻挡定位块2115的上盖定位槽中(固定不动),第三个上盖会置于第二输送带错位移料件2113的第二根推臂的卡槽中。之后第一光纤感应器2116能够检测置于第二输送带错位移料件2113的卡槽内的上盖是否装有触感片,若上盖漏装触感片,则排不良品错位移料气缸213会推动第二输送带错位移料件2113将置于第二输送带错位移料件2113的卡槽内的第一个不良上盖和第三个不良上盖推送到排不良位置,此时排不良品下料气缸217能够通过排不良品下料块218将第一个不良上盖和第三个不良上盖下料,若上盖已装有触感片,则第二输送带错位移料气缸212会带动第二输送带错位移料件2113将第一个上盖和第三个上盖错位移动到上盖及触感片组件热铆机构8(如图35所示)的热铆位置,当上盖及触感片组件热铆机构8将上盖与触感片热铆完成后,第一错位推料气缸2111带动第一错位推料块2114穿过第一错位推料座2112并沿第二输送带错位移料座216的垂直方向横向移动,以将位于第二输送带错位移料座216的出料口的上盖及触感片组件推入到直振输送轨道22。After three consecutive loam cakes are delivered from the second conveyor belt 20, the first loam cake will be placed in the slot of the first push arm of the second conveyor belt displacement material 2113, and the second loam cake will be Placed in the upper cover positioning groove of the blocking positioning block 2115 (fixed), the third upper cover will be placed in the draw-in groove of the second push arm of the second conveyor belt displacement material part 2113. Afterwards, the first optical fiber sensor 2116 can detect whether the upper cover placed in the slot of the second conveyor belt displacement material 2113 is equipped with a touch-sensitive piece. It will push the second conveyor belt displacement material 2113 to push the first defective upper cover and the third defective upper cover placed in the slot of the second conveyor belt displacement material 2113 to the defective row position. The defective product unloading cylinder 217 can unload the first defective upper cover and the third defective upper cover through the row of defective product unloading block 218. If the upper cover is equipped with a tactile sheet, the second conveyor belt will displace the material cylinder 212 will drive the second conveyor belt displacement material 2113 to displace the first upper cover and the third upper cover and move them to the hot riveting position of the upper cover and the hot riveting mechanism 8 (as shown in Figure 35 ) of the touch-sensitive sheet assembly. After the hot riveting mechanism 8 of the upper cover and the tactile sheet assembly completes the hot riveting of the upper cover and the tactile sheet, the first dislocation pushing cylinder 2111 drives the first dislocation pushing block 2114 to pass through the first dislocation pushing seat 2112 and convey along the second The belt displacement material seat 216 moves laterally in the vertical direction, so as to push the upper cover and the touch-sensitive sheet assembly located at the outlet of the second conveyer belt displacement material seat 216 into the direct vibration conveying track 22 .

如图33所示,输送轨道错位移料装置24包括输送轨道错位移料支架241、输送轨道错位移料气缸242、输送轨道错位移料座243、输送轨道错位移料块244、第二错位推料气缸245、第二错位推料座246和用于将输送轨道错位移料块244错位移送过来的已铆接好触感片的上盖推入到第三输送带23的第二错位推料块247,输送轨道错位移料气缸242、输送轨道错位移料座243和第二错位推料座246分别装设在输送轨道错位移料支架241上,输送轨道错位移料座243与直振输送轨道24和第二错位推料座246相垂直,输送轨道错位移料气缸242带动置于输送轨道错位移料座243上的输送轨道错位移料块244沿直振输送轨道24的垂直方向横向移动,第二错位推料气缸245带动置于第二错位推料座246上的第二错位推料块247沿输送轨道错位移料座243的垂直方向横向移动。As shown in Figure 33, the conveying track dislocation material device 24 includes a conveying track displacement material support 241, a conveying track displacement material cylinder 242, a conveying track displacement material seat 243, a conveying track displacement material block 244, a second dislocation pusher The material cylinder 245, the second dislocation pusher seat 246, and the upper cover of the riveted tactile sheet used for displacing the conveying track dislocation material block 244 are pushed into the second dislocation pusher block 247 of the third conveyor belt 23 , the delivery track dislocation material cylinder 242, the delivery track dislocation material seat 243 and the second dislocation push material seat 246 are installed on the delivery track dislocation material support 241 respectively, the delivery track dislocation material seat 243 and the direct vibration delivery track 24 Perpendicular to the second dislocation pushing seat 246, the conveying track displacing material cylinder 242 drives the conveying track displacing material block 244 placed on the conveying track displacing material seat 243 to move laterally along the vertical direction of the direct vibrating conveying track 24. The second dislocation pusher cylinder 245 drives the second dislocation pusher block 247 placed on the second dislocation pusher seat 246 to move laterally along the vertical direction of the dislocation material seat 243 on the conveying track.

当热铆完的上盖及触感片组件从直振输送轨道24输送出来时,输送轨道错位移料气缸242带动输送轨道错位移料块244将上盖及触感片组件错位移动到第二错位推料座246,之后第二错位推料气缸245带动置于第二错位推料座246上的第二错位推料块247将上盖及触感片组件推入到第三输送带23。When the hot-riveted upper cover and the tactile sheet assembly are conveyed out from the direct vibration conveying track 24, the conveying track dislocation material cylinder 242 drives the conveying track dislocated material block 244 to displace the upper cover and the tactile sheet assembly to the second dislocation pusher. The material seat 246 , and then the second dislocation pushing cylinder 245 drives the second dislocation pushing block 247 placed on the second dislocation pushing seat 246 to push the upper cover and the tactile sheet assembly into the third conveyor belt 23 .

如图34所示,第三输送带错位移料装置25包括第三输送带错位移料气缸251和第三输送带错位移料块252,第三输送带错位移料气缸251带动第三输送带错位移料块252沿第三输送带23的垂直方向横向移动。As shown in Figure 34, the third conveyor belt displacement material device 25 includes a third conveyor belt displacement material cylinder 251 and a third conveyor belt displacement material block 252, and the third conveyor belt displacement material cylinder 251 drives the third conveyor belt displacement material cylinder 251. The displacement block 252 moves laterally along the vertical direction of the third conveyor belt 23 .

当上盖半成品从第三输送带23输送出来时,第三输送带错位移料气缸251带动第三输送带错位移料块252将上盖半成品错位移送到上盖半成品旋转组装机构10。When the upper cover semi-finished product is conveyed from the third conveyor belt 23, the third conveyor belt displacement material cylinder 251 drives the third conveyor belt displacement material block 252 to displace the upper cover semi-finished product to the upper cover semi-finished product rotary assembly mechanism 10.

如图36所示,按挚上料组装机构9包括按挚上料装置91、用于将按挚上料装置91输送出来的按挚进行错位的按挚错位移料装置92和用于将错位后的按挚夹取组装到位于第二流水线的上盖上的按挚夹取组装装置93,按挚错位移料装置92垂直装设在按挚上料装置91的出料口,按挚夹取组装装置93装设在按挚上料装置91的出料口一侧。As shown in Figure 36, the press material assembly mechanism 9 includes a press feed device 91, a press dislocation device 92 for displacing the press delivered by the press feed device 91, and a press dislocation device 92 for dislocation. The final pressing clamp is assembled to the pressing clamp assembly device 93 located on the upper cover of the second assembly line, and the pressing clamp displacement device 92 is vertically installed on the discharge port of the pressing feeding device 91. Get assembly device 93 and be installed on the discharge outlet side of pressing material feeding device 91.

具体而言,如图36所示,按挚上料装置91包括按挚振动盘911、按挚送料轨道912和按挚直线送料器913,按挚送料轨道912连接在按挚振动盘911的出料口,按挚直线送料器913装设在按挚送料轨道912的底部。Specifically, as shown in FIG. 36 , the press feeding device 91 includes a press vibrating plate 911, a press feeding track 912 and a press linear feeder 913, and the press feeding track 912 is connected to the outlet of the press vibrating plate 911. Feeding mouth, according to the bottom that straight line feeder 913 is installed on according to feed track 912.

如图37所示,按挚错位移料装置92包括按挚错位支架921、按挚错位移料座922、按挚错位移料气缸923和按挚错位移料块924,按挚错位移料座922和按挚错位移料气缸923分别装设在按挚错位支架921上,按挚错位移料气缸923带动位于按挚错位移料座922内的按挚错位移料块924沿与按挚上料装置91的出料方向相垂直的方向横向移动。As shown in Figure 37, the press displacement device 92 includes a press displacement bracket 921, a press displacement material seat 922, a press displacement material cylinder 923 and a press displacement material block 924, and a press displacement material seat 922 and the displacement material cylinder 923 according to the displacement are installed on the displacement bracket 921 respectively. The discharge direction of the material device 91 moves laterally in a vertical direction.

如图37所示,按挚夹取组装装置93包括按挚夹取组装支架931、按挚夹取组装横移气缸932、按挚夹取组装升降气缸933和按挚夹子气缸934,按挚夹取组装横移气缸932装设在按挚夹取组装支架931上,按挚夹取组装横移气缸932带动按挚夹取组装升降气缸933做靠近或远离上盖半成品的横向移动。As shown in Fig. 37, the clamping assembly device 93 includes the clamping and assembling bracket 931, the clamping and assembling traverse cylinder 932, the clamping and assembling lifting cylinder 933 and the clamping cylinder 934, the clamping and clamping cylinder 934. Get the assembled traverse cylinder 932 and install it on the clamping and assembling bracket 931, and the clamping and assembling traverse cylinder 932 drives the clamping and assembling lifting cylinder 933 to move laterally close to or away from the upper cover semi-finished product.

当按挚从按挚送料轨道912输送出来时,按挚错位移料气缸923能够带动按挚错位移料块924将按挚错位,之后在挚夹取组装横移气缸932和按挚夹取组装升降气缸933的带动下,按挚夹子气缸934将按挚夹取组装到上盖上,使按挚、上盖和触感片组成上盖半成品。When the press is conveyed from the press feeding track 912, the press displacement material cylinder 923 can drive the press displacement material block 924 to displace the press, and then the cylinder 932 for clamping and assembling the transverse movement and the clamping and assembling Driven by the lifting cylinder 933, the clamp cylinder 934 will press the clamp and assemble it on the loam cake, so that the press pin, the loam cake and the tactile sheet form the loam cake semi-finished product.

如图38所示,上盖半成品旋转组装机构10包括上盖半成品中转座101、上盖半成品横移升降装置102、用于将由第二流水线输送过来的上盖半成品夹取旋转180度并放置在上盖半成品中转座101上的上盖半成品夹持旋转装置103和用于将放置在上盖半成品中转座101上的上盖半成品吸取组装到位于第一流水线的底座半成品上的上盖半成品吸取组装装置104,上盖半成品夹持旋转装置103和上盖半成品吸取组装装置104分别装设在上盖半成品横移升降装置102上。As shown in Figure 38, the upper cover semi-finished product rotary assembly mechanism 10 includes the upper cover semi-finished product transfer base 101, the upper cover semi-finished product lateral movement lifting device 102, which is used to clamp and rotate the upper cover semi-finished product delivered by the second assembly line by 180 degrees and place it on the The upper cover semi-finished product clamping and rotating device 103 on the upper cover semi-finished product transfer base 101 and the upper cover semi-finished product sucking and assembling for placing the upper cover semi-finished product on the upper cover semi-finished transfer base 101 to the base semi-finished product located on the first assembly line The device 104 , the upper cover semi-finished product clamping and rotating device 103 and the upper cover semi-finished product sucking and assembling device 104 are respectively installed on the upper cover semi-finished product traversing lifting device 102 .

具体而言,如图39所示,上盖半成品横移升降装置102包括半成品横移升降支架1021、第十滑轨组件1022、上盖半成品横移板1023、上盖半成品横移气缸1024、上盖半成品夹持升降气缸1025、第十一滑轨组件1026、上盖半成品吸取升降板1027、第一上盖半成品吸取升降气缸1028和第二盖半成品吸取升降气缸1029,上盖半成品横移板1023通过第十滑轨组件1022与半成品横移升降支架1021滑动连接,上盖半成品横移气缸1024装设在半成品横移升降支架1021上并带动上盖半成品横移板1023在第一流水线的末端与成品翻转送料机构13之间横向移动,上盖半成品夹持升降气缸1025装设在上盖半成品横移板1023上,上盖半成品吸取升降板1027通过第十一滑轨组件1026与上盖半成品横移板1023滑动连接,第一上盖半成品吸取升降气缸1028装设在上盖半成品横移板1023上并带动上盖半成品吸取升降板1027上下移动,第二盖半成品吸取升降气缸1029装设在上盖半成品吸取升降板1027上。Specifically, as shown in FIG. 39 , the semi-finished upper cover lateral movement lifting device 102 includes a semi-finished lateral movement lifting bracket 1021, a tenth slide rail assembly 1022, a semi-finished upper cover lateral movement plate 1023, a semi-finished upper cover lateral movement cylinder 1024, an upper Cover semi-finished product clamping lifting cylinder 1025, eleventh slide rail assembly 1026, upper cover semi-finished product suction lifting plate 1027, first upper cover semi-finished product suction lifting cylinder 1028, second cover semi-finished product suction lifting cylinder 1029, upper cover semi-finished product lateral movement plate 1023 The tenth slide rail assembly 1022 is slidably connected to the semi-finished product lateral movement lifting bracket 1021, and the upper cover semi-finished product lateral movement cylinder 1024 is installed on the semi-finished product lateral movement lifting support 1021 and drives the upper cover semi-finished product lateral movement plate 1023 at the end of the first assembly line. The finished product flipping and feeding mechanism 13 moves laterally, the upper cover semi-finished product clamping and lifting cylinder 1025 is installed on the upper cover semi-finished product traversing plate 1023, the upper cover semi-finished product suction lifting plate 1027 passes the eleventh slide rail assembly 1026 and the upper cover semi-finished product traverses The moving plate 1023 is slidably connected, the first upper cover semi-finished product absorbs the lift cylinder 1028 and is installed on the upper cover semi-finished product traverse plate 1023 and drives the upper cover semi-finished product to absorb the lifting plate 1027 to move up and down, and the second cover semi-finished product absorbs the lifting cylinder 1029 and is installed on the upper cover semi-finished product. Cover the semi-finished product on the lifting plate 1027.

如图39所示,上盖半成品夹持旋转装置103包括上盖半成品夹子旋转气缸1031,上盖半成品夹子旋转气缸1031通过夹子旋转气缸安装座1032与上盖半成品夹持升降气缸1025传动连接并由其带动上下移动,As shown in Figure 39, the upper cover semi-finished product clamping and rotating device 103 includes the upper cover semi-finished product clamp rotating cylinder 1031, the upper cover semi-finished product clamp rotating cylinder 1031 is connected with the upper cover semi-finished product clamping lifting cylinder 1025 through the clamp rotating cylinder mounting seat 1032 and is controlled by It moves up and down,

如图39所示,上盖半成品吸取组装装置104包括半成品吸头安装座1041、上盖半成品吸头1042和上盖半成品组装定位针1043,半成品吸头安装座1041通过半成品吸头安装板1044与第二盖半成品吸取升降气缸1029传动连接并由其带动上下移动,上盖半成品吸头1042和上盖半成品组装定位针1043分别装设在半成品吸头安装座1041上。As shown in Figure 39, the upper cover semi-finished product suction assembly device 104 includes a semi-finished suction head mounting seat 1041, an upper cover semi-finished suction head 1042 and an upper cover semi-finished product assembly positioning pin 1043, and the semi-finished suction head mounting seat 1041 is connected to the semi-finished suction head mounting plate 1044. The second cover semi-finished product absorbs the lift cylinder 1029 and is driven to move up and down.

当上盖半成品由第三输送带错位移料装置25错位移送到上盖半成品旋转组装机构10的工位时,上盖半成品夹子旋转气缸1031能够夹取错位移送过来的上盖半成品并旋转180度后放置在上盖半成品中转座101上,之后上盖半成品吸头1042将上盖半成品吸取组装到位于第二推送轨道装置18上的底座半成品上。When the upper cover semi-finished product is shifted to the station of the upper cover semi-finished rotary assembly mechanism 10 by the third conveyer belt displacement material device 25, the upper cover semi-finished product clip rotating cylinder 1031 can clamp the upper cover semi-finished product sent by the misplaced displacement and rotate 180 degrees Finally, it is placed on the upper cover semi-finished product transfer seat 101, and then the upper cover semi-finished product suction head 1042 sucks and assembles the upper cover semi-finished product to the base semi-finished product on the second push track device 18.

如图40所示,成品翻转送料机构13包括用于将由第一流水线输送过来的开关成品翻转180度的成品翻转装置131和用于将翻转后的开关成品推入到成品搬运机构14的成品推料装置132,成品翻转装置131的进料口对准第一流水线的末端,成品推料装置132位于成品翻转装置131的出料口,成品翻转装置131的出料口对准成品搬运机构14的进料口。As shown in Figure 40, the finished product turning and feeding mechanism 13 includes a finished product turning device 131 for turning over 180 degrees the finished switch products delivered by the first assembly line and a finished product pusher for pushing the turned finished switch products into the finished product handling mechanism 14. Material device 132, the feed port of the finished product turning device 131 is aligned with the end of the first assembly line, the finished product pushing device 132 is positioned at the discharge port of the finished product turning device 131, and the discharge port of the finished product turning device 131 is aligned with the end of the finished product handling mechanism 14 Inlet.

具体而言,如图41所示,成品翻转装置131包括开关成品翻转支架1311、开关成品翻转气缸1312、开关成品翻转块1313和两块护板1314,开关成品翻转气缸1312和两块护板1314分别装设在开关成品翻转支架1311上,开关成品翻转气缸1312带动位于两块护板1314之间的开关成品翻转块1313旋转,开关成品翻转块1313的两侧分别开设有开关成品放置孔。Specifically, as shown in Figure 41, the finished product turning device 131 includes a switch finished turning bracket 1311, a switch finished turning cylinder 1312, a switch finished turning block 1313 and two guard plates 1314, a switch finished turning cylinder 1312 and two guard plates 1314 They are respectively installed on the finished switch overturning bracket 1311. The finished switch overturning cylinder 1312 drives the finished switch overturning block 1313 located between the two guard plates 1314 to rotate. The two sides of the finished switch overturning block 1313 are respectively provided with holes for placing the finished switch.

如图41所示,成品推料装置132包括开关成品推料气缸1321和成品推料气缸支架1322,开关成品推料气缸1321装设在成品推料气缸支架1322上,开关成品推料气缸1321的输出轴能够插入到开关成品翻转块1313的其中一个开关成品放置孔内。As shown in Figure 41, the finished product pushing device 132 comprises a switch finished product pushing cylinder 1321 and a finished product pushing cylinder support 1322, the switch finished product pushing cylinder 1321 is installed on the finished product pushing cylinder support 1322, and the switch finished product pushing cylinder 1321 The output shaft can be inserted into one of the switch finished product placement holes of the switch finished product turning block 1313 .

当键盘开关成品被第二推送轨道装置18推入到开关成品翻转块1313一侧的开关成品放置孔中时,开关成品翻转气缸1312能够带动位于两块护板1314之间的开关成品翻转块1313旋转180度,之后开关成品推料气缸1321的输出轴能够插入到开关成品翻转块1313的开关成品放置孔内将翻转后的键盘开关成品推入到成品搬运机构14的成品搬运轨道141内。When the keyboard switch finished product is pushed into the switch finished product placement hole on one side of the switch finished product overturning block 1313 by the second push rail device 18, the switch finished product overturning cylinder 1312 can drive the switch finished product overturning block 1313 located between the two guard plates 1314 Rotate 180 degrees, then the output shaft of the switch finished product pushing cylinder 1321 can be inserted into the switch finished product placement hole of the switch finished product turning block 1313 and the keyboard switch finished product after the flip is pushed into the finished product handling track 141 of the finished product handling mechanism 14.

如图42和图43所示,成品搬运机构14包括成品搬运轨道141和用于推动位于成品搬运轨道141内的开关成品移动的成品轨道推送装置142,成品轨道推送装置142位于成品搬运轨道141的侧边并可插入到成品搬运轨道141的内部。As shown in Fig. 42 and Fig. 43, the finished product conveying mechanism 14 comprises a finished product conveying track 141 and a finished product track pushing device 142 for promoting the switch finished product in the finished product carrying track 141 to move, and the finished product track pushing device 142 is positioned at the end of the finished product carrying track 141. The side can be inserted into the inside of the finished product conveying track 141 .

具体而言,如图43和图44所示,成品轨道推送装置142包括成品轨道推送支架1421、第十二滑轨组件1422、插入传动板1423、插入传动气缸1424、第十三滑轨组件1425、成品轨道推送块安装座1426、成品轨道推送气缸1427和可插入到成品搬运轨道141的内部推动开关成品移动的成品轨道推送块1428,插入传动板1423通过第十二滑轨组件1422与成品轨道推送支架1421滑动连接,插入传动气缸1424装设在成品轨道推送支架1421上并带动插入传动板1423沿成品搬运轨道141的垂直方向横向移动,成品轨道推送块安装座1426通过第十三滑轨组件1425与插入传动板1423滑动连接,成品轨道推送气缸1427装设在插入传动板1423上并带动成品轨道推送块安装座1426上的成品轨道推送块1428沿成品搬运轨道141的长度方向横向移动。Specifically, as shown in Figure 43 and Figure 44, the finished track pushing device 142 includes a finished track pushing bracket 1421, a twelfth slide rail assembly 1422, an insertion transmission plate 1423, an insertion transmission cylinder 1424, and a thirteenth slide rail assembly 1425 , the finished track pushing block mounting seat 1426, the finished track pushing cylinder 1427 and the finished track pushing block 1428 that can be inserted into the interior of the finished product handling track 141 to push the switch finished product to move, insert the transmission plate 1423 through the twelfth slide rail assembly 1422 and the finished track The push bracket 1421 is slidingly connected, and the insertion drive cylinder 1424 is installed on the finished track push bracket 1421 and drives the inserted drive plate 1423 to move laterally along the vertical direction of the finished product transport track 141, and the finished track push block mounting seat 1426 passes through the thirteenth slide rail assembly 1425 is slidingly connected with the insertion drive plate 1423, and the finished track pushing cylinder 1427 is installed on the inserting drive plate 1423 and drives the finished track pushing block 1428 on the finished track pushing block mounting seat 1426 to move laterally along the length direction of the finished track 141.

当键盘开关成品被推入到成品搬运轨道141内时,在插入传动气缸1424和成品轨道推送气缸1427的带动下,成品轨道推送块1428能够带动成品搬运轨道141内的键盘开关成品往出料方向移动。When the keyboard switch finished product is pushed into the finished product handling track 141, under the drive of the insertion drive cylinder 1424 and the finished track pushing cylinder 1427, the finished track pushing block 1428 can drive the keyboard switch finished product in the finished product handling track 141 to the discharge direction move.

如图45和图46所示,成品测试机构30包括成品测试支架301、成品测试升降气缸302、探针安装座303、用于接触开关成品的端子与触感片以检测其是否导通的探针304和用于夹住上盖两侧的挂耳使其与底座的卡扣扣合到位的扣合夹子气缸305,成品测试升降气缸302装设在成品测试支架301上,成品测试升降气缸302带动装设在探针304安装座303上的探针304和扣合夹子气缸305上下移动。As shown in Figures 45 and 46, the finished product testing mechanism 30 includes a finished product test bracket 301, a finished product test lifting cylinder 302, a probe mounting seat 303, a probe for contacting the finished product terminals and the tactile sheet to detect whether it is conducting 304 and the fastening clip cylinder 305 used to clamp the hanging ears on both sides of the upper cover so that it can be fastened with the buckle of the base. The finished product test lift cylinder 302 is installed on the finished product test bracket 301, and the finished product test lift cylinder 302 The probe 304 installed on the mounting base 303 of the probe 304 and the fastening clip cylinder 305 move up and down.

当键盘开关成品在成品搬运轨道141内被推动到成品测试机构30的工位时,成品测试升降气缸302能够带动探针304和扣合夹子气缸305向下移动,此时探针304与键盘开关成品的端子与触感片相接触以检测其是否导通,扣合夹子气缸305能够夹住上盖两侧的挂耳使其与底座的卡扣扣合到位。When the keyboard switch finished product was pushed to the station of the finished product testing mechanism 30 in the finished product carrying track 141, the finished product testing lift cylinder 302 could drive the probe 304 and the fastening clip cylinder 305 to move downward, and now the probe 304 and the keyboard switch The terminal of the finished product is in contact with the tactile piece to detect whether it is conductive, and the fastening clip cylinder 305 can clamp the hanging ears on both sides of the upper cover so that it can be fastened with the buckle of the base in place.

如图42所示,不良成品落料机构40包括不良品落料气缸401、不良品落料气缸支架402和不良品落料块403,不良品落料气缸401装设在不良品落料气缸支架402上,不良品落料气缸401带动不良品落料块403将成品搬运轨道141内的开关成品拉出卸料。As shown in Figure 42, the defective product blanking mechanism 40 includes a defective product blanking cylinder 401, a defective product blanking cylinder support 402 and a defective product blanking block 403, and the defective product blanking cylinder 401 is installed on the defective product blanking cylinder support On 402, the defective product blanking cylinder 401 drives the defective product blanking block 403 to pull out the switch finished product in the finished product transport track 141 for discharging.

若成品测试机构30检测到键盘开关成品为不良品,则当键盘开关成品输送到不良成品落料机构40的工位时,不良品落料气缸401能够带动不良品落料块403将成品搬运轨道141内的开关成品拉出卸料。If the finished product testing mechanism 30 detects that the keyboard switch finished product is a defective product, then when the keyboard switch finished product is delivered to the station of the defective product blanking mechanism 40, the defective product blanking cylinder 401 can drive the defective product blanking block 403 to transport the finished product to the track The switch finished product in 141 is pulled out to unload.

如图47所示,点油机构50包括点油支架501、第十四滑轨组件502、点油横移气缸503、点油升降气缸504、点油升降气缸安装座505和带有针头的点油阀506,点油升降气缸安装座505通过第十四滑轨组件502与点油支架501滑动连接,点油横移气缸503装设在点油支架501上并带动点油升降气缸安装座505做靠近或远离成品搬运机构14的横向移动,点油升降气缸504装设在点油升降气缸安装座505上并带动点油阀506上下倾斜移动。As shown in Figure 47, the oil point mechanism 50 includes an oil point bracket 501, a fourteenth slide rail assembly 502, an oil point traverse cylinder 503, an oil point lifting cylinder 504, an oil point lifting cylinder mounting seat 505 and a point with a needle. The oil valve 506, the oil point lifting cylinder mount 505 is slidingly connected with the oil point support 501 through the fourteenth slide rail assembly 502, and the oil point traverse cylinder 503 is installed on the oil point support 501 and drives the oil point lift cylinder mount 505 To move laterally close to or away from the finished product handling mechanism 14, the oil point lifting cylinder 504 is installed on the oil point lifting cylinder mounting seat 505 and drives the oil point valve 506 to tilt up and down.

当键盘开关成品在成品搬运轨道141内被推动到点油机构50的工位时,点油升降气缸504能够带动点油阀506下降,对键盘开关成品的扭簧进行点油。When the keyboard switch finished product was pushed to the station of the oil point mechanism 50 in the finished product carrying track 141, the oil point lifting cylinder 504 could drive the oil point valve 506 to descend, and the torsion spring of the keyboard switch finished product was oiled.

当键盘开关成品点油完成后,成品热铆机构15(如图35所示)能够将键盘开关成品中的上盖与底座热铆固定。热铆完成后,键盘开关成品从成品搬运轨道141的末端下落到开关成品收集盒60中。After the finished product of the keyboard switch is oiled, the hot riveting mechanism 15 (as shown in FIG. 35 ) can fix the upper cover and the base of the finished product of the keyboard switch by hot riveting. After the heat riveting is completed, the keyboard switch finished product falls into the switch finished product collection box 60 from the end of the finished product conveying track 141 .

综上所述,本发明可实现将键盘开关的各部件自动组装成完整的产品,自动化程度和组装效率高,产品质量稳定,能有效提高产品合格率。To sum up, the present invention can realize the automatic assembly of various parts of the keyboard switch into a complete product, with high automation and assembly efficiency, stable product quality, and can effectively improve the qualified rate of the product.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.

Claims (10)

1. a kind of keyboard switch automatic assembling, it is characterised in that: including the first-class of the assembling transport for pedestal semi-finished product Second assembly line of waterline and the assembling transport for upper cover semi-finished product, the side of first assembly line along its feed direction according to The secondary pedestal feed mechanism (1) being installed with for pedestal to be transported on the first assembly line, for being punched contact chip and being filled Enter the punching of contact chip feeding assembling mechanism (2), the terminal for being punched terminal and being loaded on pedestal onto pedestal Material punching assembling mechanism (3), the torsional spring feeding assembling mechanism (4) being encased on pedestal for torsional spring and for spring to be encased in Spring feeding assembling mechanism (5) on pedestal, the side of second assembly line are successively installed with along its feed direction for inciting somebody to action Upper cover feed mechanism (6) that upper cover is transported on the second assembly line, the touching for being punched sense of touch piece and being loaded on upper lid Feel piece feeding punching assembling mechanism (7), for upper cover and sense of touch piece component rivet hot mechanism that sense of touch piece and upper cover rivet hot is fixed (8) and for will by it is sincere be encased on upper lid by sincere feeding assembling mechanism (9), first assembly line and the second assembly line It is installed with the upper cover semi-finished product for will be located on the second assembly line between end and is assembled into the pedestal on the first assembly line Upper cover semi-finished product rotary assembled mechanism (10) on semi-finished product, the end of first assembly line are successively installed with for rotating It closes finished product and is transported to the finished product roll-over feeding mechanism (13) of finished product carrying mechanism and the finished product for switching finished product transport The side of carrying mechanism (14), the finished product carrying mechanism (14) is installed with for that will switch the upper cover in finished product and pedestal rivet hot Fixed finished product rivet hot mechanism (15).
2. keyboard switch automatic assembling according to claim 1, it is characterised in that: first assembly line includes first Push rail set (16), first conveyer belt (17) are pushed away for the pedestal dislocation on first conveyer belt (17) to be transplanted on second It send the first conveyer belt of rail set (18) to misplace and moves material device (19) and the second push rail set (18), described first Push rail set (16) is arranged successively with first conveyer belt (17), and the first conveyer belt dislocation moves material device (19) and vertically fills It is located between the end of first conveyer belt (17) and the starting point of the second push rail set (18), the pedestal feed mechanism (1) discharge end is located at the starting point of the first push rail set (16), contact chip feeding punching assembling mechanism (2), end Sub- feeding punching assembling mechanism (3) and torsional spring feeding assembling mechanism (4) are located at the side of the first push rail set (16), The spring feeding assembling mechanism (5) is located at the side of the second push rail set (18);
Second assembly line includes the second conveyer belt (20), for the upper cover dislocation that sense of touch piece is housed to be transplanted on straight vibration conveying The second conveyer belt dislocation of track moves material device (21), directly shakes delivery track (22), for the upper cover of the good sense of touch piece of rivet hot is wrong The delivery track dislocation that displacement is sent to third conveyer belt (23) moves material device (24), third conveyer belt (23) and is used for upper cover half The third conveyer belt dislocation that finished product dislocation is transplanted on upper cover semi-finished product rotary assembled mechanism (10), which moves, expects device (25), described second Conveyer belt dislocation moves material device (21) and is located between the end of the second conveyer belt (20) and the starting point of straight vibration delivery track (22), The delivery track dislocation moves the starting that material device (24) is located at the end and third conveyer belt (23) of straight vibration delivery track (22) Between end, the third conveyer belt dislocation moves the end that material device (25) is located at third conveyer belt (23), the upper cover feeder The discharge end of structure (6) is located at the starting point of the second conveyer belt (20), and the upper cover and sense of touch piece component rivet hot mechanism (8) are located at straight Shake the side of delivery track (22), described to be located at delivery track dislocation by sincere feeding assembling mechanism (9) and move material device (24) and the The junction of three conveyer belts (23).
3. keyboard switch automatic assembling according to claim 1, it is characterised in that: pedestal feed mechanism (1) packet It includes pedestal feeding device (11) and pedestal dislocation moves material device (12), the pedestal dislocation moves material device (12) and is installed on pedestal Expect the discharge port of device (11), the dislocation that the pedestal dislocation moves material device (12) moves the feeding side in material direction and the first assembly line To perpendicular;
The upper cover feed mechanism (6) includes upper cover feeding device (61) and is transplanted on the second assembly line for upper cover to misplace Upper cover dislocation move material device (62), upper cover dislocation moves the discharge port that material device (62) is installed in upper cover feeding device (61) Between the starting point of the second assembly line;
It is described by sincere feeding assembling mechanism (9) include by sincere feeding device (91), be used for will be transferred out by sincere feeding device (91) Come by it is sincere misplace move material device (92) by sincere dislocation and for being assembled by sincere clamp positioned at second after misplace Sincere clamping assembling device (93) is pressed on the upper lid of assembly line, described move by sincere dislocation expects that device (92) mounted perpendicular is being pressed on sincere Expect the discharge port of device (91), it is described to be installed in the discharge port one by sincere feeding device (91) by sincere clamping assembling device (93) Side.
4. keyboard switch automatic assembling according to claim 1, it is characterised in that: the contact chip feeding punching assembling Mechanism (2) include contact chip charging tray bracket (26), contact chip material strip discharge plate (27), contact chip material strip bracket (28), for pair Contact chip waste paper material wrap-up (29) that the waste paper material of contact chip material strip is recycled, for being punched out to contact chip material strip Contact chip material strip blanking units (210), for contact chip material strip to be sent to connecing in contact chip material strip blanking units (210) Contact material strip feed device (211) and for will punching after contact chip pushing be assembled on the pedestal of the first assembly line Contact chip pushes assembling device (212), and the contact chip material strip discharge plate (27), contact chip material strip bracket (28) and contact chip are useless Paper stock wrap-up (29) is respectively installed on contact chip charging tray bracket (26), contact chip waste paper material wrap-up (29) position In the lower section of contact chip material strip discharge plate (27), the contact chip material strip blanking units (210) are located at contact chip charging tray bracket (26) side, the contact chip material strip bracket (28) are located at contact chip material strip discharge plate (27) and contact chip material strip blanking units (210) between, the contact chip material strip feed device (211) and contact chip push assembling device (212) and are respectively installed in contact On piece material strip blanking units (210).
5. keyboard switch automatic assembling according to claim 1, it is characterised in that: the terminal feeding is punched kludge Structure (3) includes terminal charging tray bracket (31), terminal material belt discharge plate (32), terminal material belt bracket (33), is used for terminal material belt Waste paper material recycled terminal waste paper material wrap-up (34), for being punched out to terminal material belt terminal material belt punching Device (35), is used the terminal material belt feed device (36) for being sent to terminal material belt in terminal material belt blanking units (35) Material device (37) is moved, for by the terminal after being dislocated in the first terminal dislocation for being dislocated the terminal after punching The Second terminal dislocation for carrying out front-back staggered moves material device (38) and is located at for the terminal clamping after front-back staggered to be assembled into Terminal on the pedestal of first assembly line clamps assembling device (39), the terminal material belt discharge plate (32), terminal material belt bracket (33) it is respectively installed on terminal charging tray bracket (31) with terminal waste paper material wrap-up (34), the terminal waste paper material winding dress The lower section that (34) are located at terminal material belt discharge plate (32) is set, the terminal material belt blanking units (35) are located at terminal charging tray bracket (31) side, the terminal material belt bracket (33) be located at terminal material belt discharge plate (32) and terminal material belt blanking units (35) it Between, the terminal material belt feed device (36), first terminal dislocation move material device (37) and Second terminal dislocation moves material device (38) it is respectively installed on terminal material belt blanking units (35), terminal clamping assembling device (39) is located at terminal material belt punching The side of device (35).
6. keyboard switch automatic assembling according to claim 1, it is characterised in that: the torsional spring feeding assembling mechanism It (4) include torsional spring feeding device (41), for carrying out the torsion for stopping sub-material to the torsional spring that torsional spring feeding device (41) transports out Spring output stop gauge (42) is gone forward side by side the torsional spring splicing of line misregistration for clamping the torsional spring that torsional spring feeding device (41) transports out Dislocation device (43), the torsional spring pusher for pushing rotation respective angles for the torsional spring on torsional spring splicing dislocation device (43) will to be located at Rotating device (44) and for by postrotational torsional spring clamping be assembled into the torsional spring clamping group on the pedestal of the first assembly line Assembling device (45), torsional spring output stop gauge (42) and torsional spring clamping assembling device (45) are respectively perpendicular and are installed on torsional spring Expect the discharge port side of device (41), torsional spring pusher rotating device (44) mounted perpendicular goes out torsional spring feeding device (41) The material mouth other side, the torsional spring splicing dislocation device (43) be installed in the discharge port of torsional spring feeding device (41) and be located at torsional spring it is defeated Out between stop gauge (42) and torsional spring pusher rotating device (44).
7. keyboard switch automatic assembling according to claim 1, it is characterised in that: the spring feeding assembling mechanism (5) include spring vibration Moving plate (51), the first spring delivery pipe (52), second spring delivery pipe (53), for defeated to the first spring Pipe (52) two neighboring spring that conveying comes is sent to carry out separated spring feeding-distribution device (54), whether enter for detection spring The spring detection device (55) of spring feeding-distribution device and for by spring assembling to be located at first-class waterline on pedestal on bullet The discharge port of spring assembling device (56), the spring vibration Moving plate (51) passes through the first spring delivery pipe (52) and spring feeding-distribution device (54) feed inlet is connected, and the discharge port of the spring feeding-distribution device (54) passes through second spring delivery pipe (53) and groups of springs The feed inlet of assembling device (56) is connected, and the spring detection device (55) is installed on spring feeding-distribution device (54).
8. keyboard switch automatic assembling according to claim 1, it is characterised in that: the sense of touch piece feeding punching assembling Mechanism (7) include sense of touch sheet stock disc carrier (71), sense of touch piece material strip discharge plate (72), sense of touch sheet stock belt bracket (73), for pair Sense of touch piece waste paper material wrap-up (74) that the waste paper material of sense of touch piece material strip is recycled, for being punched out to sense of touch sheet stock band Sense of touch piece material strip blanking units (75), the sense of touch for being sent to sense of touch piece material strip in sense of touch piece material strip blanking units (75) Piece material strip feed device (76) and sense of touch piece clamping for will be punched, which are assembled into, to be transported out by upper cover feed mechanism (6) Sense of touch piece on upper lid clamps assembling device (77), the sense of touch piece material strip discharge plate (72), sense of touch sheet stock belt bracket (73) and Sense of touch piece waste paper material wrap-up (74) is respectively installed on sense of touch sheet stock disc carrier (71), the sense of touch piece waste paper material winding dress The lower section that (74) are located at sense of touch piece material strip discharge plate (72) is set, the sense of touch piece material strip blanking units (75) are located at sense of touch piece charging tray The side of bracket (71), the sense of touch sheet stock belt bracket (73) is located at sense of touch piece material strip discharge plate (72) and sense of touch piece material strip is punched Between device (75), the sense of touch piece material strip feed device (76) is installed on sense of touch piece material strip blanking units (75), the touching Sense piece clamping assembling device (77) is located at the side of sense of touch piece material strip blanking units (75).
9. keyboard switch automatic assembling according to claim 1, it is characterised in that: the upper cover semi-finished product rotary assembled Mechanism (10) includes upper cover semi-finished product transit seat (101), upper cover semi-finished product lifting-transverse shifting device (102), for will be by second The upper cover semi-finished product clamping rotation 180 degree that waterline conveying comes and the upper cover half being placed on upper cover semi-finished product transit seat (101) Finished product device for clamping and rotating (103) and upper cover semi-finished product absorption group for that will be placed on upper cover semi-finished product transit seat (101) The upper cover semi-finished product being attached on the pedestal semi-finished product of the first assembly line draw assembling device (104), the upper cover semi-finished product Device for clamping and rotating (103) and upper cover semi-finished product draw assembling device (104) and are respectively installed in upper cover semi-finished product lifting-transverse shifting dress It sets on (102);
The finished product roll-over feeding mechanism (13) includes for will convey the switch finished product roll-over 180 degree to come by the first assembly line Finished product roll-over device (131) and for by overturning after switch finished product be pushed into finished product carrying mechanism (14) finished product pusher fill It sets (132), the feed inlet of the finished product roll-over device (131) is directed at the end of the first assembly line, the finished product material-pulling device (132) it is located at the discharge port of finished product roll-over device (131), the discharge port alignment finished product of the finished product roll-over device (131) is carried The feed inlet of mechanism (14);
The finished product carrying mechanism (14) includes that finished product carries track (141) and is located at finished product carrying track (141) for pushing The mobile finished product track driving means (142) of interior switch finished product, the finished product track driving means (142) are located at finished product carrying The side of track (141) simultaneously can be plugged into the inside that finished product carries track (141).
10. keyboard switch automatic assembling as claimed in any of claims 1 to 9, it is characterised in that: the finished product Whether the side of carrying mechanism (14) is also successively installed with can be by the finished product test for the test that is powered for detection switch finished product Mechanism (30), for cannot by be powered test bad finished product carry out discharging bad finished product blanking mechanism (40) and be used for An oily point oil machine structure (50), the finished product test mechanism (30), bad finished product blanker are carried out to the torsional spring in switch finished product Structure (40) and point oil machine structure (50) are located between finished product roll-over feeding mechanism (13) and finished product rivet hot mechanism (15).
CN201710416082.1A 2017-06-06 2017-06-06 Keyboard switch automatic assembly machine Active CN107026038B (en)

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