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CN107010709B - A kind of purification method of high-concentration phenol-containing wastewater in ortho/hydroquinone production process - Google Patents

A kind of purification method of high-concentration phenol-containing wastewater in ortho/hydroquinone production process Download PDF

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CN107010709B
CN107010709B CN201710392082.2A CN201710392082A CN107010709B CN 107010709 B CN107010709 B CN 107010709B CN 201710392082 A CN201710392082 A CN 201710392082A CN 107010709 B CN107010709 B CN 107010709B
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乔旭
陈献
吴春辉
费兆阳
刘清
崔咪芬
汤吉海
张竹修
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    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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Abstract

本发明公开了一种邻/对苯二酚生产过程中高浓度含酚废水的净化方法,包括以下步骤:在气旋流化床反应器上部扩大段和底部各配置1个空气入口,同时通入两股空气,以空气为氧化剂,一股空气从反应器底部进入气旋流化床反应器的流化段,另一股空气从扩大段的切向进入反应器中;将含酚废水从顶部加入到气旋流化床反应器的流化段中,在催化裂解氧化催化剂的作用下,废水中的酚类和空气发生催化裂解氧化反应,产生的气体自顶部进入固定床反应器中,在深度氧化催化剂作用下进行深度氧化反应,气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液送入雨排系统,不凝气直接放空排放。本发明可以高效、低成本、低能耗地处理含酚废水。

Figure 201710392082

The invention discloses a method for purifying high-concentration phenol-containing waste water in the production process of ortho/hydroquinone. Air, with air as oxidant, enters the fluidization section of the cyclone fluidized bed reactor from the bottom of the reactor, and another air enters the reactor tangentially from the enlarged section; the phenol-containing wastewater is added from the top to the reactor. In the fluidized section of the cyclone fluidized bed reactor, under the action of the catalytic cracking oxidation catalyst, the phenols in the wastewater and the air undergo catalytic cracking and oxidation reaction, and the generated gas enters the fixed bed reactor from the top, and the deep oxidation catalyst Under the action of the deep oxidation reaction, the gas is discharged from the outlet of the fixed bed reactor, and passes through the heat exchanger and the gas-liquid separator in turn. The obtained condensate is sent to the rain drainage system, and the non-condensable gas is directly vented and discharged. The invention can treat phenol-containing wastewater with high efficiency, low cost and low energy consumption.

Figure 201710392082

Description

一种邻/对苯二酚生产过程中高浓度含酚废水的净化方法A kind of purification method of high-concentration phenol-containing wastewater in ortho/hydroquinone production process

技术领域technical field

本发明属于高浓度含酚废水的处理领域,具体涉及一种邻/对苯二酚生产过程中高浓含酚废水的净化方法。The invention belongs to the field of treatment of high-concentration phenol-containing wastewater, in particular to a method for purifying high-concentration phenol-containing wastewater in the production process of ortho/hydroquinone.

背景技术Background technique

邻/对苯二酚是橡胶、医药、污染、农药和精细化工的重要原料、助剂和中间体,邻/对苯二酚的生产工艺以双氧水氧化苯酚羟基化法为主,反应方程式如下所示:Ortho-hydroquinone is an important raw material, auxiliary agent and intermediate for rubber, medicine, pollution, pesticide and fine chemical industry. The production process of ortho-hydroquinone is mainly based on hydrogen peroxide oxidation and phenol hydroxylation. The reaction equation is as follows: Show:

Figure BDA0001307750800000011
Figure BDA0001307750800000011

该工艺以水为反应媒介,采用30wt%左右的双氧水为氧化剂,在催化剂的作用下将苯酚氧化为邻/对苯二酚,同时生成水。氧化后的反应液经过甲基异丁基酮萃取后,大部分水可以循环使用,但仍然有部分水必须净化处理,在这部分水中含有苯酚、邻/对苯二酚、酚焦油以及甲基异丁基酮等危险化学品。The process uses water as the reaction medium, adopts about 30wt% hydrogen peroxide as the oxidant, and under the action of the catalyst, oxidizes phenol to ortho/hydroquinone and generates water at the same time. After the oxidized reaction solution is extracted by methyl isobutyl ketone, most of the water can be recycled, but there is still a part of the water that must be purified. This part of the water contains phenol, ortho/hydroquinone, phenol tar and methyl alcohol. Hazardous chemicals such as isobutyl ketone.

苯酚及其衍生物是一种高毒性、难降解的有机物,由于其对环境和人类健康的严重危害,含酚废水在排放之前必须进行有效的脱酚处理。我国挥发酚类废水直接排放(GB31571-2015)的标准是0.5mg/L,容易发生严重水环境污染问题而需要采取特别保护措施的地区,含挥发酚废水的直接排放标准为0.3mg/L。近年来,国内外学者对含酚废水处理做了大量的研究工作,并开发出多种处理方法,主要有物理法、催化氧化法、化学氧化法、生化法、电化学法、光降解法等。Phenol and its derivatives are highly toxic and refractory organic compounds. Due to their serious harm to the environment and human health, phenol-containing wastewater must be effectively dephenolized before being discharged. The standard for direct discharge of volatile phenolic wastewater (GB31571-2015) in my country is 0.5 mg/L. In areas prone to serious water pollution problems and requiring special protection measures, the direct discharge standard for volatile phenolic wastewater is 0.3 mg/L. In recent years, scholars at home and abroad have done a lot of research work on the treatment of phenol-containing wastewater, and developed a variety of treatment methods, including physical methods, catalytic oxidation methods, chemical oxidation methods, biochemical methods, electrochemical methods, photodegradation methods, etc. .

物理法处理含酚废水主要有萃取法和吸附法。萃取脱酚技术中最关键的萃取剂的选择,美国专利6071409采用烷基叔戊基醚为萃取剂,一次萃取脱酚率可达90%以上(原水中的酚含量为7000mg/L),萃余液中酚含量仍在700mg/L左右;中国专利105540969公开了采用桉叶油醇做萃取剂处理酚含量为5000mg/L的苯酚废水,单次萃取脱酚率可达96.2%。萃取法处理含酚废水技术普遍存在萃取剂成本高、再生能耗高的缺点,且萃取后废水中酚含量及有机物化学需氧量(COD)难以达到园区废水的排放标准,因而该工艺常作为高浓度含酚废水的预处理手段,用于回收废水中的酚类,萃余液在通过其它手段进行处理,常用的处理方法为生化法。而吸附法脱酚技术由于大部分吸附剂价格昂贵,吸附再生成本高,易产生二次污染。The physical treatment of phenol-containing wastewater mainly includes extraction and adsorption. The selection of the most critical extractant in the extraction and dephenolization technology, U.S. Patent 6,071,409 uses alkyl tertiary amyl ether as the extractant, and the dephenolization rate of one extraction can reach more than 90% (the phenol content in the raw water is 7000mg/L). The phenolic content in the residual liquid is still about 700mg/L; Chinese Patent No. 105540969 discloses the use of eucalyptol as an extractant to treat phenolic wastewater with a phenolic content of 5000mg/L, and the removal rate of phenol in a single extraction can reach 96.2%. Extraction technology for treating phenol-containing wastewater generally has the disadvantages of high cost of extractant and high energy consumption for regeneration, and the phenol content and organic chemical oxygen demand (COD) in the wastewater after extraction are difficult to meet the discharge standards of industrial wastewater. Therefore, this process is often used as a The pretreatment method of high-concentration phenol-containing wastewater is used to recover phenols in wastewater. The raffinate is treated by other means, and the commonly used treatment method is biochemical method. The adsorption dephenolization technology is prone to secondary pollution because most of the adsorbents are expensive and the adsorption regeneration cost is high.

湿式氧化是20世纪50年代由美国科学家Zimmermann发展起来的一种有效的处理有毒、有害、高浓度有机废水的氧化技术,现已应用于含酚废水的处理中。Inchaurrondo等开发了湿式催化氧化的催化剂CuO-γAl2O3,并应用于苯酚废水处理,在最优条件下,苯酚去除率可达100%,总有机碳(TOC)达到80%(CHEMICAL ENGINEERING JOURNAL,2012.198:426-434.)。中国专利201510245064.2公开了一种湿式催化氧化催化剂的制备及基于该催化剂的酚类废水的净化方法,废水中酚含量为1000mg/L,空速为6h-1,反应压力为1.0MPa,反应温度为160℃时,酚的去除率可达96.4%,COD去除率为75%。湿式催化氧化完全降解COD,温度需达到约250℃,操作压力为4~8MPa,要求反应器材质耐高温、耐高压和耐腐蚀,同时湿式氧化法难以经过一步处理就能达到含酚废水处理的排放标准,仍然需要二次无害化处理,因而制约了湿式催化氧化的工业应用。Wet oxidation is an effective oxidation technology developed by American scientist Zimmermann in the 1950s to treat toxic, harmful and high-concentration organic wastewater. It has now been used in the treatment of phenol-containing wastewater. Inchaurrondo et al. developed a wet catalytic oxidation catalyst CuO-γAl 2 O 3 and applied it to phenol wastewater treatment. Under optimal conditions, the phenol removal rate can reach 100%, and the total organic carbon (TOC) can reach 80% (CHEMICAL ENGINEERING JOURNAL , 2012.198:426-434.). Chinese patent 201510245064.2 discloses the preparation of a wet catalytic oxidation catalyst and a method for purifying phenolic wastewater based on the catalyst. At 160℃, the removal rate of phenol can reach 96.4%, and the removal rate of COD is 75%. Wet catalytic oxidation completely degrades COD. The temperature needs to reach about 250 °C and the operating pressure is 4 to 8 MPa. The material of the reactor is required to be resistant to high temperature, high pressure and corrosion. At the same time, the wet oxidation method is difficult to achieve the treatment of phenol-containing wastewater in one step. Emission standards still require secondary harmless treatment, thus restricting the industrial application of wet catalytic oxidation.

生物降解法是目前处理含酚废水最为主要的方法。Gonzalez等将假单细胞菌用藻朊酸钙凝胶成蛛体,成功用于流化床生物反应器中,对酚醛树脂厂产生的含酚废水进行处理,进流化床前酚浓度稀释至1000mg/L,运行时控制pH为6.6,温度30℃,进气量为85L/h,溶解氧为2~4.5mg/L时,苯酚去除率大于90%,处理后水中酚残余仍含100mg/L左右(BIORESOURCE TECHNOLOGY,2001.80(2):137-142.)。生物降解法的缺点在于酚类物质对菌种具有毒害作用,无法处理高浓度含酚废水。因而,在采用生物降解法处理含酚废水时,需对含酚废水进行预处理,降低废水中酚含量,使微生物得以存活。通常情况下,含酚废水进生化池时,需要控制废水中酚浓度不超过1000mg/L,同时生物处理方法存在装置占地面积大,运行管理要求高等不足之处。Biodegradation is currently the most important method for treating phenol-containing wastewater. Gonzalez et al. gelled Pseudomonas with calcium alginate into spider bodies, and successfully used it in a fluidized bed bioreactor to treat phenol-containing wastewater produced by a phenolic resin factory. Before entering the fluidized bed, the phenol concentration was diluted to 1000mg/L, the pH is controlled at 6.6 during operation, the temperature is 30°C, the intake air volume is 85L/h, and the dissolved oxygen is 2-4.5mg/L, the phenol removal rate is more than 90%, and the phenol residue in the treated water still contains 100mg/L. About L (BIORESOURCE TECHNOLOGY, 2001.80(2):137-142.). The disadvantage of the biodegradation method is that phenolic substances have toxic effects on bacterial species and cannot treat high-concentration phenol-containing wastewater. Therefore, when the phenol-containing wastewater is treated by the biodegradation method, the phenol-containing wastewater needs to be pretreated to reduce the phenol content in the wastewater, so that the microorganisms can survive. Under normal circumstances, when phenol-containing wastewater enters the biochemical tank, it is necessary to control the phenol concentration in the wastewater to not exceed 1000 mg/L. At the same time, the biological treatment method has the disadvantages of large device footprint and high operation and management requirements.

近年来,光催化技术作为一种高级氧化技术而被广泛研究。专利CN201310338889.X公开了一种光催化降解含酚废水的装置及方法,该装置的核心是转盘反应器,包括壳体、转盘、转轴、激发光源、进液管和出液管。转盘和壳体内壁负载催化剂,转盘上下方都安装有激发光源,以增加光催化反应时间,强化传质效果。以酚含量为500mg/L的废水作为模拟对象,当转盘转速500r/min,光源为254nm低压汞灯,光强18.35mW/cm2,空速为50L/h,4h后取样分析测得苯酚的去除率为98.34%,残余酚浓度约8mg/L左右。该法存在催化剂难以分离,反应器结构复杂,光能利用率低等缺陷。中国专利CN20131029323.3公开了一种以二氧化氯为氧化剂,活性炭负载纳米级二氧化钛为催化剂,在紫外灯的照射下,对苯酚废水进行光降解的处理方法。处理前废水COD和苯酚的含量分别为433.7mg/L和195mg/L,处理后废水COD和苯酚含量分别为78.5mg/L和1.09mg/L,COD和苯酚去除率达到81.6%和99.5%。光催化处理后的含酚废水仍然需要进行二次处理,并且由于光降解法需要光照,因而废水的透明程度关系着降解效果,该法无法处理混浊或水质透明度较差的废水。In recent years, photocatalysis has been extensively studied as an advanced oxidation technology. Patent CN201310338889.X discloses a device and method for photocatalytic degradation of phenol-containing wastewater. The core of the device is a turntable reactor, including a shell, a turntable, a rotating shaft, an excitation light source, a liquid inlet pipe and a liquid outlet pipe. The turntable and the inner wall of the casing are loaded with catalysts, and excitation light sources are installed on the upper and lower sides of the turntable to increase the photocatalytic reaction time and enhance the mass transfer effect. Taking wastewater with a phenol content of 500 mg/L as the simulation object, when the rotating speed of the turntable is 500 r/min, the light source is a 254 nm low-pressure mercury lamp, the light intensity is 18.35 mW/cm 2 , and the space velocity is 50 L/h, and the phenol content is measured by sampling and analysis after 4 hours. The removal rate was 98.34%, and the residual phenol concentration was about 8 mg/L. This method has the defects of difficult separation of catalyst, complex reactor structure and low utilization rate of light energy. Chinese patent CN20131029323.3 discloses a treatment method for photodegrading phenol wastewater under the irradiation of ultraviolet lamps, using chlorine dioxide as an oxidant, activated carbon-loaded nano-scale titanium dioxide as a catalyst. The contents of COD and phenol in the wastewater before treatment were 433.7 mg/L and 195 mg/L, respectively, and the contents of COD and phenol in the wastewater after treatment were 78.5 mg/L and 1.09 mg/L, respectively. The removal rates of COD and phenol reached 81.6% and 99.5%. The phenol-containing wastewater after photocatalytic treatment still needs secondary treatment, and because the photodegradation method requires light, the transparency of the wastewater is related to the degradation effect, and this method cannot treat the wastewater with turbidity or poor water quality transparency.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种在苯酚羟基化生产过程中萃取工艺产生的含酚废水净化处理方法。The object of the present invention is to provide a method for purifying and treating phenol-containing wastewater produced by an extraction process in a phenol hydroxylation production process.

本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:

一种邻/对苯二酚生产过程中高浓度含酚废水的净化方法,包括以下步骤:A method for purifying high-concentration phenol-containing wastewater in the production process of ortho/hydroquinone, comprising the following steps:

(1)、在气旋流化床反应器上部扩大段和底部各配置1个空气入口,同时通入两股空气,以空气为氧化剂,一股空气从反应器底部进入气旋流化床反应器的流化段,另一股空气从扩大段的切向进入反应器中,使处于扩大段中的催化剂粒子与有机物分子在空气气旋的作用下返回至流化段中;将苯酚羟基化生产邻/对苯二酚过程中产生的含酚废水从气旋流化床反应器顶部加入到气旋流化床反应器的流化段中,在催化裂解氧化催化剂的作用下,废水中的有机物和空气发生催化裂解氧化反应;(1), configure an air inlet at the upper expansion section and the bottom of the cyclone fluidized bed reactor, and feed two air streams simultaneously, take the air as an oxidant, and a stream of air enters the cyclone fluidized bed reactor from the bottom of the reactor. In the fluidization section, another air enters the reactor from the tangential direction of the expansion section, so that the catalyst particles and organic molecules in the expansion section are returned to the fluidization section under the action of the air cyclone; the phenol is hydroxylated to produce ortho/ The phenol-containing wastewater produced in the hydroquinone process is added from the top of the cyclone fluidized bed reactor to the fluidized section of the cyclone fluidized bed reactor. Under the action of the catalytic cracking oxidation catalyst, the organic matter and air in the wastewater are catalyzed. cracking oxidation reaction;

(2)、催化裂解氧化后产生的气体自顶部进入与气旋流化床反应器串联的固定床反应器中,在深度氧化催化剂作用下进行深度氧化反应,进一步降低气体中有机物裂解后的小分子有机物;(2) The gas generated after catalytic cracking and oxidation enters the fixed bed reactor connected in series with the cyclone fluidized bed reactor from the top, and carries out a deep oxidation reaction under the action of a deep oxidation catalyst to further reduce the small molecules after the cracking of organic matter in the gas. organic matter;

(3)、经过深度氧化的气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液送入雨排系统,不凝气直接放空排放。(3) The deeply oxidized gas is discharged from the outlet of the fixed bed reactor, and then passes through the heat exchanger and the gas-liquid separator in turn, and the obtained condensate is sent to the rain drainage system, and the non-condensable gas is directly vented and discharged.

本发明所述的含酚废水是在苯酚羟基化生产邻/对苯二酚过程中萃取工艺产生的含酚废水。所述的含酚废水中主要有机物为苯酚、对苯二酚、邻苯二酚、间苯二酚、酚焦油和萃取剂甲基异丁基酮。The phenol-containing waste water of the present invention is the phenol-containing waste water produced by the extraction process during the production of ortho/hydroquinone by hydroxylation of phenol. The main organic substances in the phenol-containing wastewater are phenol, hydroquinone, catechol, resorcinol, phenol tar and extraction agent methyl isobutyl ketone.

所述的含酚废水的化学需氧量(COD)为1000~100000mgO2/L;含酚废水中总酚浓度为100~10000mg/L,所述的总酚浓度是指废水中苯酚、对苯二酚、邻苯二酚、间苯二酚的总浓度,以mg/L计量。The chemical oxygen demand (COD) of the phenol-containing wastewater is 1,000-100,000 mgO 2 /L; the total phenol concentration in the phenol-containing wastewater is 100-10,000 mg/L, and the total phenol concentration refers to phenol, p-benzene in the wastewater The total concentration of diphenol, catechol and resorcinol, measured in mg/L.

步骤(1)中,含酚废水的进料空速为0.05~0.6L/(kgcat,气旋流化床·h),空气的总进料空速为400~1500L/(kgcat,气旋流化床·h),从气旋流化床反应器底部进入流化段的空气与切向进入扩大段的空气体积比为9/1~2/1。本发明中,含酚废水的进料空速、空气进料空速是指相对于旋流流化床中的催化剂的空速。In step (1), the feed space velocity of phenol-containing wastewater is 0.05~0.6L/(kg cat, cyclone fluidized bed h), and the total feed space velocity of air is 400~1500L/(kg cat, cyclone flow Fluidized bed h), the volume ratio of the air entering the fluidized section from the bottom of the cyclone fluidized bed reactor to the air entering the expanding section tangentially is 9/1 to 2/1. In the present invention, the feed space velocity and air feed space velocity of the phenol-containing wastewater refer to the space velocity relative to the catalyst in the swirling fluidized bed.

所述的催化裂解氧化反应的反应压力为0.1~0.25MPa(绝压,下同),反应温度为300~450℃。The reaction pressure of the catalytic cracking oxidation reaction is 0.1-0.25MPa (absolute pressure, the same below), and the reaction temperature is 300-450°C.

所述的催化裂解氧化催化剂为金属氧化物催化剂,以钌、钯、铂、金、铷、铬、锰等金属氧化物中的1种金属氧化物或不超过3种金属氧化物的复合为活性组分,以Y分子筛、ZSM-5、MCM-22、MCM-41、SBA-15、β分子筛中的一种为载体,活性组分的负载量为1~20%。所述的催化裂解氧化催化剂粒径为40~200μm。催化裂解氧化催化剂采用喷雾干燥法制得,制备方法:将活性组分的前驱体溶于水中,将载体粉末在上述水溶液中浸渍12h后,加入载体质量10~12%的粘结剂搅拌均匀,在喷雾干燥机中喷雾成型,在120℃烘干,550℃焙烧3h得金属氧化物催化剂。其中,活性组分为PtO2、PdO、RuO2、Au2O3时,其对应的前驱体为氯化盐;活性组分为MnO2、Rb2O、Cr2O3时,其对应的前驱体为硝酸盐。The catalytic cracking oxidation catalyst is a metal oxide catalyst, and is active with 1 metal oxide or a composite of no more than 3 metal oxides in metal oxides such as ruthenium, palladium, platinum, gold, rubidium, chromium, and manganese. Component, one of Y molecular sieve, ZSM-5, MCM-22, MCM-41, SBA-15 and β molecular sieve is used as a carrier, and the loading amount of the active component is 1-20%. The particle size of the catalytic cracking oxidation catalyst is 40-200 μm. The catalytic cracking oxidation catalyst is prepared by a spray drying method. The preparation method is as follows: the precursor of the active component is dissolved in water, the carrier powder is immersed in the above aqueous solution for 12 hours, and a binder with a mass of 10-12% of the carrier is added and stirred evenly. Spray molding in a spray dryer, drying at 120°C, and calcining at 550°C for 3 hours to obtain a metal oxide catalyst. Among them, when the active components are PtO 2 , PdO, RuO 2 and Au 2 O 3 , the corresponding precursors are chloride salts; when the active components are MnO 2 , Rb 2 O, Cr 2 O 3 , the corresponding precursors are The precursor is nitrate.

步骤(2)中,固定床反应器中深度氧化催化剂的装填量与气旋流化床反应器中催化裂解氧化催化剂的质量相同;固定床反应器中深度氧化的反应压力与气旋流化床反应器的压力保持一致,反应温度为300~400℃。在固定床反应器的出口处气体中含有水蒸汽、二氧化碳以及未反应的有机物蒸汽,这部分气体在换热器中冷却至40~60℃,经过气液分离器得到的冷凝液中COD小于等于80mgO2/L,总酚浓度低于0.5mg/L,已达到雨排标准(地表水环境质量标准GB3838-2002》),从气液分离器顶部离开的不凝气体中VOCs含量不超过20mg/m3,达到大气污染物综合排放标准(GB16297-1996)和江苏省化学工业挥发性有机物排放标准。In step (2), the filling amount of the deep oxidation catalyst in the fixed bed reactor is the same as the quality of the catalytic cracking oxidation catalyst in the cyclone fluidized bed reactor; the reaction pressure of the deep oxidation in the fixed bed reactor is the same as that of the cyclone fluidized bed reactor. The pressure remains the same, and the reaction temperature is 300-400 °C. The gas at the outlet of the fixed bed reactor contains water vapor, carbon dioxide and unreacted organic vapor. This part of the gas is cooled to 40-60°C in the heat exchanger, and the COD in the condensate obtained through the gas-liquid separator is less than or equal to 80mgO 2 /L, the total phenol concentration is less than 0.5mg/L, which has reached the rainwater drainage standard (surface water environmental quality standard GB3838-2002), and the VOCs content in the non-condensable gas leaving the top of the gas-liquid separator does not exceed 20mg/L m 3 , reaching the comprehensive emission standard of air pollutants (GB16297-1996) and the emission standard of volatile organic compounds in the chemical industry of Jiangsu Province.

所述的深度氧化催化剂为金属氧化物催化剂,以镧、铁、钴、镍、铈、铜、铱等金属氧化物中的1种金属氧化物或不超过3种金属氧化物的复合为活性组分,以氧化铝、氧化硅、活性白土、凹凸棒土中的一种为载体,活性组分的负载量为10~20%。深度氧化催化剂的粒径为2~5mm,采用浸渍法制备,通过挤条使之成型:将活性组分的前驱体溶于水中,与载体混辗均匀后,在挤条机中挤出成型,在120℃烘干,550℃焙烧3h得金属氧化物催化剂;其中,活性组分为La2O3、CuO、NiO、Co2O3、Fe2O3、CeO2时,其对应的前驱体为硝酸盐;活性组分为IrO2时,其对应的前驱体为氯化盐。The deep oxidation catalyst is a metal oxide catalyst, and one metal oxide or a composite of no more than three metal oxides in metal oxides such as lanthanum, iron, cobalt, nickel, cerium, copper, and iridium is used as the active group. One of alumina, silica, activated clay and attapulgite is used as a carrier, and the loading amount of the active component is 10-20%. The particle size of the deep oxidation catalyst is 2-5mm, which is prepared by dipping method and formed by extrusion: the precursor of the active component is dissolved in water, mixed with the carrier evenly, and then extruded in an extruder. Drying at 120°C and calcining at 550°C for 3 hours obtains metal oxide catalysts; when the active components are La 2 O 3 , CuO, NiO, Co 2 O 3 , Fe 2 O 3 , CeO 2 , the corresponding precursors It is nitrate; when the active component is IrO 2 , its corresponding precursor is chloride salt.

本发明的另一个目的是提供一种邻/对苯二酚生产过程中高浓度含酚废水的净化系统,所述的净化系统包括依次串联的气旋流化床反应器、固定床反应器、换热器和气液分离器;所述的气旋流化床反应器包括下部流化段和上部扩大段,在流化段装填催化裂解氧化催化剂,在气旋流化床反应器的扩大段设有切向进气口实现空气切向进入,在气旋流化床反应器底部设有轴向进气口,在气旋流化床反应器顶部设有废水入口和气体出口;气旋流化床反应器的气体出口与固定床反应器顶部的气体入口连接,固定床反应器装填深度氧化催化剂,固定床反应器底部的出口与换热器连接。Another object of the present invention is to provide a purification system for high-concentration phenol-containing wastewater in the production process of ortho/hydroquinone. The purification system includes a series of cyclone fluidized bed reactors, fixed bed reactors, The cyclone fluidized bed reactor includes a lower fluidized section and an upper enlarged section, the catalytic cracking oxidation catalyst is loaded in the fluidized section, and a tangential inlet is provided in the enlarged section of the cyclone fluidized bed reactor. The air inlet realizes tangential entry of air, an axial air inlet is arranged at the bottom of the cyclone fluidized bed reactor, and a waste water inlet and a gas outlet are arranged at the top of the cyclone fluidized bed reactor; the gas outlet of the cyclone fluidized bed reactor is connected to the The gas inlet at the top of the fixed-bed reactor is connected, the fixed-bed reactor is filled with a deep oxidation catalyst, and the outlet at the bottom of the fixed-bed reactor is connected with the heat exchanger.

本发明中气旋流化床反应器是常规反应器。The cyclone fluidized bed reactor in the present invention is a conventional reactor.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

本发明针对在苯酚羟基化生产邻/对苯二酚过程中产生的含酚废水的处理方法,具有工艺简单、条件温和、易于实现的特点,可以实现高效、低成本、低能耗地处理难降解、高毒性、高浓度的含酚废水,含酚废水经过气旋流化床反应器与固定床反应器串联的净化系统后,出水中的化学需氧量和酚含量均达到相应的排放标准,无需二次处理即可排放,得到的气体中VOCs含量达到排放标准,无需进一步处理即可直接排放。采用本发明方法可以极大地降低设备投资,同时也实现了保护环境的目的。The invention aims at the treatment method of phenol-containing wastewater produced in the process of producing ortho/hydroquinone by phenol hydroxylation, has the characteristics of simple process, mild conditions and easy realization, and can realize the treatment of refractory degradation with high efficiency, low cost and low energy consumption. , high toxicity and high concentration of phenol-containing wastewater, after the phenol-containing wastewater passes through the purification system of the cyclone fluidized bed reactor and the fixed bed reactor in series, the chemical oxygen demand and phenol content in the effluent meet the corresponding discharge standards, no need It can be discharged after secondary treatment, and the VOCs content in the obtained gas reaches the emission standard, and can be directly discharged without further treatment. By adopting the method of the invention, equipment investment can be greatly reduced, and the purpose of protecting the environment is also achieved.

附图说明Description of drawings

图1为本发明邻/对苯二酚生产过程中高浓度含酚废水的净化方法的流程图;Fig. 1 is the flow chart of the purification method of high-concentration phenol-containing wastewater in the ortho/hydroquinone production process of the present invention;

图1中,1-气旋流化床反应器,2-固定床反应器,3-换热器,4-气液分离器。In Figure 1, 1-cyclone fluidized bed reactor, 2-fixed bed reactor, 3-heat exchanger, 4-gas-liquid separator.

具体实施方式Detailed ways

如图1所示,一种邻/对苯二酚生产过程中高浓度含酚废水的净化系统,所述的净化系统包括依次串联的气旋流化床反应器1、固定床反应器2、换热器3和气液分离器4;所述的气旋流化床反应器1包括下部流化段和上部扩大段,在流化段装填催化裂解氧化催化剂,在气旋流化床反应器1的扩大段设有切向进气口实现空气切向进入,在气旋流化床反应器底部设有1轴向进气口,在气旋流化床反应器1顶部设有废水入口和气体出口;气旋流化床反应器1的气体出口与固定床反应器2顶部的气体入口连接,在固定床反应器2内装填有与气旋流化床反应器中催化裂解氧化催化剂的等质量的深度氧化催化剂,固定床反应器2底部的出口与换热器3连接。As shown in Figure 1, a purification system for high-concentration phenol-containing wastewater in the production process of ortho/hydroquinone, the purification system comprises a cyclone fluidized bed reactor 1, a fixed bed reactor 2, a heat exchange 3 and gas-liquid separator 4; the cyclone fluidized bed reactor 1 includes a lower fluidized section and an upper expansion section, the catalytic cracking oxidation catalyst is loaded in the fluidized section, and the expanded section of the cyclone fluidized bed reactor 1 is installed. There is a tangential air inlet to realize tangential entry of air, an axial air inlet is arranged at the bottom of the cyclone fluidized bed reactor, and a waste water inlet and a gas outlet are arranged at the top of the cyclone fluidized bed reactor 1; The gas outlet of the reactor 1 is connected with the gas inlet at the top of the fixed bed reactor 2, and the fixed bed reactor 2 is filled with a deep oxidation catalyst of the same quality as the catalytic cracking oxidation catalyst in the cyclone fluidized bed reactor, and the fixed bed reaction The outlet at the bottom of the heat exchanger 2 is connected to the heat exchanger 3.

含酚废水净化处理的工艺流程为:在气旋流化床反应器内通入两股空气,空气1从气旋流化床底部进入流化段中,使催化裂解氧化催化剂处于流化状态,空气2从气旋流化床反应器的扩大段切向进入扩大段中,使扩大段中的催化剂粒子和有机物分子在切向气流的带动下产生旋风作用进入流化段与催化剂充分接触;在气旋流化床顶部将含酚废水通入流化段中,发生催化裂解氧化反应;在气旋流化床反应器出口处的气体中含有微量未被净化的有机物蒸汽,进入与气旋流化床反应器串联的固定床反应器进行深度氧化反应,经过气旋流化床反应器与固定床反应器的串联催化净化,固定床反应器出口处的气体经过换热器换热冷却得到的冷凝液中的COD小于等于80mgO2/L,总酚浓度小于0.5mg/L,可直接进入雨排系统,放空的不凝性气体中的VOCs的含量不超过40mg/m3,可直接排空。The process flow of phenol-containing wastewater purification treatment is as follows: two streams of air are introduced into the cyclone fluidized bed reactor, and air 1 enters the fluidized section from the bottom of the cyclone fluidized bed, so that the catalytic cracking oxidation catalyst is in a fluidized state, and air 2 is in a fluidized state. From the enlarged section of the cyclone fluidized bed reactor, it enters the enlarged section tangentially, so that the catalyst particles and organic molecules in the enlarged section are driven by the tangential airflow to generate a cyclone and enter the fluidized section to fully contact the catalyst; The phenol-containing wastewater is passed into the fluidized section at the top of the bed, and the catalytic cracking and oxidation reaction occurs; the gas at the outlet of the cyclone fluidized bed reactor contains a trace amount of unpurified organic vapor, which enters into the fixed steam in series with the cyclone fluidized bed reactor. The bed reactor conducts a deep oxidation reaction, and after the series catalytic purification of the cyclone fluidized bed reactor and the fixed bed reactor, the gas at the outlet of the fixed bed reactor is cooled by the heat exchanger and the COD in the condensate obtained is less than or equal to 80mgO 2 /L, the total phenol concentration is less than 0.5mg/L, it can directly enter the rain drainage system, and the content of VOCs in the vented non-condensable gas does not exceed 40mg/m 3 , which can be directly emptied.

水中酚含量采用液谱分析,分析条件如下:流动相为甲醇-水的混合液,体积比为2:3,液谱柱为C18柱,波长为277nm。The phenolic content in water was analyzed by liquid spectrometry, and the analysis conditions were as follows: the mobile phase was a mixture of methanol and water, the volume ratio was 2:3, the liquid chromatography column was a C18 column, and the wavelength was 277 nm.

COD检测采用6B-200型COD速测仪进行测定。气相VOCs含量采用色谱法分析,色谱柱为毛细管柱,标准气为甲烷,气相色谱条件:柱温100℃,检测器和汽化室温度均为200℃。COD detection was carried out with 6B-200 COD speed tester. The content of VOCs in the gas phase was analyzed by chromatography. The chromatographic column was a capillary column, and the standard gas was methane. The gas chromatography conditions were as follows: the column temperature was 100 °C, and the temperature of the detector and the vaporization chamber were both 200 °C.

下面结合实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the examples.

实施例1Example 1

反应采用气旋流化床-固定床串联的净化装置,含酚废水COD为10000mgO2/L,总酚浓度为100mg/L。气旋流化床反应器装填的催化裂解氧化催化剂为PtO2/MCM-41,PtO2的负载量为1.5%,装填量为40g,催化剂采用喷雾干燥法制得,制备方法:将27.1g H2PtCl6溶于300ml水中,将900g MCM-41分子筛在上述水溶液中浸渍12h后,加入333g的硅溶胶(SiO2含量30%)搅拌均匀,在喷雾干燥机中喷雾成型,在120℃烘干,550℃焙烧3h,催化剂粒径为60~200μm。固定床反应器装填的深度氧化催化剂为CuO-Fe2O3/Al2O3,CuO的负载量为15%,Fe2O3的负载量为5%,催化剂采用混辗法制备,制备方法:将351.7gCu(NO3)2、253gFe(NO3)3·9H2O溶于350ml水中,与1000g Al2O3混辗均匀后,在挤条机中挤出成型,在120℃烘干,550℃焙烧3h,催化剂粒径为2~4mm。气旋流化床反应器和固定床反应器的压力保持一致,操作压力为0.11MPa(绝压,下同),催化裂解氧化反应温度为300℃,深度氧化反应温度为361℃。The reaction adopts a cyclone fluidized bed-fixed bed series purification device, the COD of the phenol-containing wastewater is 10000mgO 2 /L, and the total phenol concentration is 100mg/L. The catalytic cracking oxidation catalyst loaded in the cyclone fluidized bed reactor is PtO 2 /MCM-41, the loading amount of PtO 2 is 1.5%, and the loading amount is 40 g. The catalyst is prepared by spray drying method. Preparation method: 27.1 g H 2 PtCl 6 Dissolve in 300ml of water, immerse 900g MCM-41 molecular sieve in the above aqueous solution for 12h, add 333g of silica sol (SiO 2 content 30%), stir well, spray in a spray dryer, dry at 120°C, 550 After calcination at ℃ for 3h, the particle size of the catalyst is 60-200 μm. The deep oxidation catalyst packed in the fixed bed reactor is CuO-Fe 2 O 3 /Al 2 O 3 , the loading amount of CuO is 15%, the loading amount of Fe 2 O 3 is 5%, and the catalyst is prepared by a mixing rolling method. The preparation method : Dissolve 351.7g Cu(NO 3 ) 2 and 253g Fe(NO 3 ) 3 ·9H 2 O in 350ml of water, mix them with 1000g Al 2 O 3 evenly, then extrude them in an extruder and dry at 120°C , calcined at 550°C for 3h, and the catalyst particle size was 2-4mm. The pressures of the cyclone fluidized bed reactor and the fixed bed reactor were kept the same, the operating pressure was 0.11MPa (absolute pressure, the same below), the catalytic cracking oxidation reaction temperature was 300°C, and the deep oxidation reaction temperature was 361°C.

从气旋流化床底部进入流化段的空气进料空速为320L/(kgcat,气旋流化床·h),从气旋流化床反应器的扩大段切向进入的空气进料速度为80L/(kgcat,气旋流化床·h),含酚废水进料空速为0.1L/(kgcat,气旋流化床·h);经过深度氧化的气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液中的COD为71.4mgO2/L,总酚浓度为0.47mg/L,不凝气体中的VOCs为17.1mg/m3The air feed space velocity entering the fluidized section from the bottom of the cyclone fluidized bed is 320L/(kg cat, cyclone fluidized bed h), and the air feed velocity entering tangentially from the enlarged section of the cyclone fluidized bed reactor is 80L/(kg cat, cyclone fluidized bed h), the feed space velocity of phenol-containing wastewater is 0.1L/(kg cat, cyclone fluidized bed h); the deeply oxidized gas is discharged from the outlet of the fixed bed reactor, After passing through the heat exchanger and the gas-liquid separator in sequence, the COD in the obtained condensate was 71.4 mgO 2 /L, the total phenol concentration was 0.47 mg/L, and the VOCs in the non-condensable gas was 17.1 mg/m 3 .

实施例2Example 2

反应采用气旋流化床-固定床串联的净化装置,含酚废水COD为18000mgO2/L,总酚浓度为1650mg/L。气旋流化床反应器装填的催化裂解氧化催化剂为RuO2-MnO2/SBA-15,RuO2的负载量为1%,MnO2的负载量为15%,装填量为40g,催化剂采用喷雾干燥法制得,制备方法:将15.6g RuCl3·3H2O、401ml50%的Mn(NO3)2溶液溶于200ml水中,将900g/SBA-15分子筛在上述水溶液中浸渍12h后,加入333g的硅溶胶(SiO2含量30%)搅拌均匀,在喷雾干燥机中喷雾成型,在120℃烘干,550℃焙烧3h,催化剂粒径为60~200μm。固定床反应器装填的深度氧化催化剂为La2O3/凹凸棒土,La2O3的负载量为20%,催化剂采用混辗法制备,制备方法:将718gLa(NO3)3·6H2O溶于300ml水中,与1000g凹凸棒土混辗均匀后,在挤条机中挤出成型,在120℃烘干,550℃焙烧3h,催化剂粒径为2~4mm。气旋流化床反应器和固定床反应器的压力保持一致,操作压力为0.15MPa,催化裂解氧化反应温度为350℃,深度氧化反应温度为367℃。The reaction adopts a cyclone fluidized bed-fixed bed series purification device, the COD of the phenol-containing wastewater is 18000mgO 2 /L, and the total phenol concentration is 1650mg/L. The catalytic cracking oxidation catalyst loaded in the cyclone fluidized bed reactor is RuO 2 -MnO 2 /SBA-15, the loading amount of RuO 2 is 1%, the loading amount of MnO 2 is 15%, and the loading amount is 40 g, and the catalyst is spray-dried Preparation method: Dissolve 15.6g RuCl 3 ·3H 2 O, 401ml 50% Mn(NO 3 ) 2 solution in 200ml water, immerse 900g/SBA-15 molecular sieve in the above aqueous solution for 12h, add 333g silicon The sol (SiO 2 content of 30%) was stirred evenly, sprayed in a spray dryer, dried at 120° C., calcined at 550° C. for 3 hours, and the catalyst particle size was 60-200 μm. The deep oxidation catalyst loaded in the fixed bed reactor is La 2 O 3 /attapulgite, and the loading amount of La 2 O 3 is 20 % . O is dissolved in 300ml of water, mixed with 1000g of attapulgite evenly, and then extruded into an extruder, dried at 120°C, calcined at 550°C for 3 hours, and the catalyst particle size is 2-4mm. The pressures of the cyclone fluidized bed reactor and the fixed bed reactor were kept the same, the operating pressure was 0.15MPa, the catalytic cracking oxidation reaction temperature was 350°C, and the deep oxidation reaction temperature was 367°C.

从气旋流化床底部进入流化段的空气进料空速为400L/(kgcat,气旋流化床·h),从气旋流化床反应器的扩大段切向进入的空气进料速度为150L/(kgcat,气旋流化床·h),含酚废水进料空速为0.23L/(kgcat,气旋流化床·h)。经过深度氧化的气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液中的COD为58.2mgO2/L,总酚浓度为0.39mg/L,不凝气体中的VOCs为19.5mg/m3The air feed space velocity entering the fluidized section from the bottom of the cyclone fluidized bed is 400L/(kg cat, cyclone fluidized bed h), and the air feed velocity entering tangentially from the enlarged section of the cyclone fluidized bed reactor is 150L/(kg cat, cyclone fluidized bed ·h), and the feed space velocity of phenol-containing wastewater is 0.23L/(kg cat, cyclone fluidized bed ·h). The deeply oxidized gas was discharged from the outlet of the fixed bed reactor, and passed through the heat exchanger and the gas-liquid separator in sequence. The COD in the obtained condensate was 58.2 mgO 2 /L, and the total phenol concentration was 0.39 mg/L. The VOCs of 19.5mg/m 3 .

实施例3Example 3

反应采用气旋流化床-固定床串联的净化装置,含酚废水COD为26000mgO2/L,总酚浓度为2570mg/L。气旋流化床反应器装填的催化裂解氧化催化剂为PdO/β分子筛,PdO的负载量为2%,装填量为40g,催化剂采用喷雾干燥法制得,制备方法:将29g PdCl2溶于300ml水中,将900gβ分子筛在上述水溶液中浸渍12h后,加入333g的硅溶胶(SiO2含量30%)搅拌均匀,在喷雾干燥机中喷雾成型,在120℃烘干,550℃焙烧3h,催化剂粒径为60~200μm。固定床反应器装填的深度氧化催化剂为Co2O3/白土,Co2O3的负载量为10%,催化剂采用混辗法制备,制备方法:将350.6gCo(NO3)2·6H2O溶于300ml水中,与1000g白土混辗均匀后,在挤条机中挤出成型,在120℃烘干,550℃焙烧3h,催化剂粒径为2~4mm。气旋流化床反应器和固定床反应器的压力保持一致,操作压力为0.18MPa,催化裂解氧化反应温度为380℃,深度氧化反应温度为377℃。The reaction adopts a cyclone fluidized bed-fixed bed series purification device, the COD of the phenol-containing wastewater is 26000mgO 2 /L, and the total phenol concentration is 2570mg/L. The catalytic cracking oxidation catalyst loaded in the cyclone fluidized bed reactor is PdO/β molecular sieve, the loading amount of PdO is 2 %, and the loading amount is 40g. The catalyst is prepared by spray drying method. After immersing 900 g of β molecular sieve in the above-mentioned aqueous solution for 12 h, add 333 g of silica sol (30% SiO 2 content), stir evenly, spray shape in a spray dryer, dry at 120 ° C, calcinate at 550 ° C for 3 h, and the catalyst particle size is 60 ~200 μm. The deep oxidation catalyst loaded in the fixed bed reactor is Co 2 O 3 /white clay, and the loading amount of Co 2 O 3 is 10%. The catalyst is prepared by the mixing rolling method. The preparation method is: 350.6g Co(NO 3 ) 2 ·6H 2 O Dissolved in 300ml of water, mixed with 1000g of clay and rolled evenly, then extruded into an extruder, dried at 120°C, calcined at 550°C for 3 hours, and the catalyst particle size was 2-4mm. The pressures of the cyclone fluidized bed reactor and the fixed bed reactor were kept the same, the operating pressure was 0.18MPa, the catalytic cracking oxidation reaction temperature was 380°C, and the deep oxidation reaction temperature was 377°C.

从气旋流化床底部进入流化段的空气进料空速为480L/(kgcat,气旋流化床·h),从气旋流化床反应器的扩大段切向进入的空气进料速度为120L/(kgcat,气旋流化床·h),含酚废水进料为0.33L/(kgcat,气旋流化床·h)。经过深度氧化的气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液中的COD为32.8mgO2/L,冷凝液中的总酚浓度为0.29mg/L,不凝气体中的VOCs为10.3mg/m3The air feed space velocity entering the fluidized section from the bottom of the cyclone fluidized bed is 480L/(kg cat, cyclone fluidized bed h), and the air feed tangentially entering from the enlarged section of the cyclone fluidized bed reactor is 120L/(kg cat, cyclone fluidized bed ·h), and the feed of phenol-containing wastewater is 0.33L/(kg cat, cyclone fluidized bed ·h). The deeply oxidized gas was discharged from the outlet of the fixed bed reactor, passed through the heat exchanger and the gas-liquid separator in turn, the COD in the obtained condensate was 32.8mgO 2 /L, and the total phenol concentration in the condensate was 0.29mg/L, The VOCs in the non-condensable gas was 10.3 mg/m 3 .

实施例4Example 4

反应采用气旋流化床-固定床串联的净化装置,含酚废水COD为34000mgO2/L,总酚浓度为5075mg/L。气旋流化床反应器装填的催化裂解氧化催化剂为Cr2O3/Y分子筛,Cr2O3的负载量为15%,装填量为40g,催化剂采用喷雾干燥法制得,制备方法:将790g Cr(NO3)3·9H2O溶于300ml水中,将900gY分子筛在上述水溶液中浸渍12h后,加入500g的铝溶胶(Al2O3含量20%)搅拌均匀,在喷雾干燥机中喷雾成型,在120℃烘干,550℃焙烧3h,催化剂粒径为60~200μm。固定床反应器装填的深度氧化催化剂为NiO-CeO2/SiO2,NiO的负载量为10%,CeO2的负载量为5%,催化剂采用混辗法制备,制备方法:将389.3gNi(NO3)2·6H2O、126gCe(NO3)3·6H2O溶于300ml水中,与1000g氧化硅粉末混辗均匀后,在挤条机中挤出成型,在120℃烘干,550℃焙烧3h,催化剂粒径为2~4mm。气旋流化床反应器和固定床反应器的压力保持一致,操作压力为0.12MPa,催化裂解氧化反应温度为360℃,深度氧化反应温度为300℃。The reaction adopts a cyclone fluidized bed-fixed bed series purification device, the COD of the phenol-containing wastewater is 34000mgO 2 /L, and the total phenol concentration is 5075mg/L. The catalytic cracking oxidation catalyst loaded in the cyclone fluidized bed reactor is Cr 2 O 3 /Y molecular sieve, the loading amount of Cr 2 O 3 is 15%, and the loading amount is 40 g. The catalyst is prepared by spray drying method. (NO 3 ) 3 ·9H 2 O was dissolved in 300 ml of water, 900 g of Y molecular sieve was immersed in the above aqueous solution for 12 hours, 500 g of aluminum sol (Al 2 O 3 content 20%) was added, stirred evenly, and sprayed in a spray dryer to form, Drying at 120°C, calcining at 550°C for 3h, the particle size of the catalyst is 60-200 μm. The deep oxidation catalyst loaded in the fixed bed reactor is NiO-CeO 2 /SiO 2 , the loading of NiO is 10%, and the loading of CeO 2 is 5%. 3 ) 2 ·6H 2 O, 126gCe(NO 3 ) 3 ·6H 2 O were dissolved in 300ml of water, mixed with 1000g of silicon oxide powder evenly, then extruded in an extruder, dried at 120℃, 550℃ After calcination for 3h, the particle size of the catalyst is 2-4mm. The pressures of the cyclone fluidized bed reactor and the fixed bed reactor were kept the same, the operating pressure was 0.12MPa, the catalytic cracking oxidation reaction temperature was 360°C, and the deep oxidation reaction temperature was 300°C.

从气旋流化床底部进入流化段的空气进料空速为400L/(kgcat,气旋流化床·h),从气旋流化床反应器的扩大段切向进入的空气进料速度为80L/(kgcat,气旋流化床·h),含酚废水进料空速为0.46L/(kgcat,气旋流化床·h)。经过深度氧化的气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液中的COD为42.7mgO2/L,冷凝液中的总酚浓度为0.38mg/L,不凝气体中的VOCs为12.1mg/m3The air feed space velocity entering the fluidized section from the bottom of the cyclone fluidized bed is 400L/(kg cat, cyclone fluidized bed h), and the air feed velocity entering tangentially from the enlarged section of the cyclone fluidized bed reactor is 80L/(kg cat, cyclone fluidized bed ·h), and the feed space velocity of phenol-containing wastewater is 0.46L/(kg cat, cyclone fluidized bed ·h). The deeply oxidized gas was discharged from the outlet of the fixed bed reactor, passed through the heat exchanger and the gas-liquid separator in turn, the COD in the obtained condensate was 42.7mgO 2 /L, and the total phenol concentration in the condensate was 0.38mg/L, The VOCs in the non-condensable gas was 12.1 mg/m 3 .

实施例5Example 5

反应采用气旋流化床-固定床串联的净化装置,含酚废水COD为46240mgO2/L,总酚含量为8034mg/L。气旋流化床反应器装填的催化裂解氧化催化剂为Au2O3-MnO2-Rb2O/H-β分子筛,Au2O3的负载量为2%,MnO2的负载量为12%,Rb2O的负载量为1%,装填量为40g,催化剂采用喷雾干燥法制得,制备方法:将37.3g HAuCl4·4H2O、321ml50%的Mn(NO3)2溶液、15.8gRbNO3溶于200ml水中,将900gH-β分子筛在上述水溶液中浸渍12h后,加入500g的铝溶胶(Al2O3含量20%)搅拌均匀,在喷雾干燥机中喷雾成型,在120℃烘干,550℃焙烧3h,催化剂粒径为60~200μm。固定床反应器装填的深度氧化催化剂为IrO2-NiO-CuO/白土,IrO2的负载量为1%,NiO的负载量为4%,CuO的负载量为15%,催化剂采用混辗法制备,制备方法:将23gH2IrCl6·6H2O、155.7gNi(NO3)2·6H2O、352gCu(NO3)2溶于300ml水中,与1000g氧化硅粉末混辗均匀后,在挤条机中挤出成型,在120℃烘干,550℃焙烧3h,催化剂粒径为2~4mm。气旋流化床反应器和固定床反应器的压力保持一致,操作压力为0.24MPa,催化裂解氧化反应温度为390℃,深度氧化反应温度为394℃。The reaction adopts a cyclone fluidized bed-fixed bed series purification device, the COD of the phenol-containing wastewater is 46240mgO 2 /L, and the total phenol content is 8034mg/L. The catalytic cracking oxidation catalyst loaded in the cyclone fluidized bed reactor is Au 2 O 3 -MnO 2 -Rb 2 O/H-β molecular sieve, the loading amount of Au 2 O 3 is 2%, the loading amount of MnO 2 is 12%, The loading amount of Rb 2 O is 1 %, the loading amount is 40 g , and the catalyst is prepared by spray drying method. In 200ml of water, 900g of H-β molecular sieve was soaked in the above aqueous solution for 12h, then 500g of aluminum sol (Al 2 O 3 content of 20%) was added, stirred evenly, sprayed in a spray dryer, dried at 120° C., 550° C. After calcination for 3 hours, the particle size of the catalyst is 60-200 μm. The deep oxidation catalyst loaded in the fixed bed reactor is IrO 2 -NiO-CuO/white clay, the loading amount of IrO 2 is 1%, the loading amount of NiO is 4%, and the loading amount of CuO is 15%, and the catalyst is prepared by rolling method. , preparation method: Dissolve 23gH 2 IrCl 6 ·6H 2 O, 155.7g Ni(NO 3 ) 2 ·6H 2 O, 352g Cu(NO 3 ) 2 in 300ml water, mix with 1000g silicon oxide powder evenly, and squeeze It is extruded and formed in the machine, dried at 120 °C, calcined at 550 °C for 3 hours, and the catalyst particle size is 2-4 mm. The pressures of the cyclone fluidized bed reactor and the fixed bed reactor were kept the same, the operating pressure was 0.24MPa, the catalytic cracking oxidation reaction temperature was 390°C, and the deep oxidation reaction temperature was 394°C.

从气旋流化床底部进入流化段的空气进料空速为800L/(kgcat,气旋流化床·h),从气旋流化床反应器的扩大段切向进入的空气进料速度为200L/(kgcat,气旋流化床·h),含酚废水进料空速为0.05L/(kgcat,气旋流化床·h)。经过深度氧化的气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液中的26.9mgO2/L,冷凝液中的总酚浓度为0.16mg/L,不凝气体中的VOCs为10mg/m3The air feed space velocity entering the fluidized section from the bottom of the cyclone fluidized bed is 800L/(kg cat, cyclone fluidized bed h), and the air feed velocity entering tangentially from the enlarged section of the cyclone fluidized bed reactor is 200L/(kg cat, cyclone fluidized bed ·h), and the feed space velocity of phenol-containing wastewater is 0.05L/(kg cat, cyclone fluidized bed ·h). The deeply oxidized gas is discharged from the outlet of the fixed bed reactor, and passes through the heat exchanger and the gas-liquid separator in turn. The obtained condensate contains 26.9 mgO 2 /L, and the total phenol concentration in the condensate is 0.16 mg/L. The VOCs in the gas was 10 mg/m 3 .

实施例6Example 6

反应采用气旋流化床-固定床串联的净化装置,含酚废水COD为68000mgO2/L,总酚浓度为876mg/L。气旋流化床反应器装填的催化裂解氧化催化剂为PtO2-Cr2O3/MCM-22分子筛,PtO2的负载量为1%,Cr2O3的负载量为14%,装填量为40g,催化剂采用喷雾干燥法制得,制备方法:将18g HPtCl6、737.9gCr(NO3)3·9H2O溶于300ml水中,将900g MCM-22分子筛在上述水溶液中浸渍12h后,加入500g的铝溶胶(Al2O3含量20%)搅拌均匀,在喷雾干燥机中喷雾成型,在120℃烘干,550℃焙烧3h,催化剂粒径为60~200μm。固定床反应器装填的深度氧化催化剂为CuO-CeO2/白土,CuO的负载量为15%,CeO2的负载量为5%,催化剂采用混辗法制备,制备方法:将352gCu(NO3)2、126gCe(NO3)3·6H2O溶于300ml水中,与1000g氧化硅粉末混辗均匀后,在挤条机中挤出成型,在120℃烘干,550℃焙烧3h,催化剂粒径为2~4mm。气旋流化床反应器和固定床反应器的压力保持一致,操作压力为0.18MPa,催化裂解氧化反应温度为410℃,深度氧化反应温度为400℃。The reaction adopts a cyclone fluidized bed-fixed bed series purification device, the COD of the phenol-containing wastewater is 68000mgO 2 /L, and the total phenol concentration is 876mg/L. The catalytic cracking oxidation catalyst loaded in the cyclone fluidized bed reactor is PtO 2 -Cr 2 O 3 /MCM-22 molecular sieve, the loading amount of PtO 2 is 1%, the loading amount of Cr 2 O 3 is 14%, and the loading amount is 40g , the catalyst was prepared by spray drying. The preparation method was as follows: dissolve 18g HPtCl 6 and 737.9g Cr(NO 3 ) 3 9H 2 O in 300ml water, immerse 900g MCM-22 molecular sieve in the above aqueous solution for 12h, add 500g aluminum The sol (Al 2 O 3 content of 20%) was stirred evenly, sprayed in a spray dryer, dried at 120° C., calcined at 550° C. for 3 hours, and the catalyst particle size was 60-200 μm. The deep oxidation catalyst loaded in the fixed bed reactor is CuO-CeO 2 /white clay, the loading amount of CuO is 15%, and the loading amount of CeO 2 is 5 %. 2. Dissolve 126g Ce(NO 3 ) 3 ·6H 2 O in 300ml of water, mix it with 1000g of silicon oxide powder evenly, then extrude it in an extruder, dry at 120℃, calcinate at 550℃ for 3h, and the catalyst particle size 2 to 4mm. The pressures of the cyclone fluidized bed reactor and the fixed bed reactor were kept the same, the operating pressure was 0.18MPa, the catalytic cracking oxidation reaction temperature was 410°C, and the deep oxidation reaction temperature was 400°C.

从气旋流化床底部进入流化段的空气进料空速为540L/(kgcat,气旋流化床·h),从气旋流化床反应器的扩大段切向进入的空气进料速度为60L/(kgcat,气旋流化床·h),含酚废水进料空速为0.15L/(kgcat,气旋流化床·h)。经过深度氧化的气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液中的COD为24.5mgO2/L,冷凝液中的总酚浓度为0.09mg/L,不凝气体中的VOCs为7.9mg/m3The air feed space velocity entering the fluidized section from the bottom of the cyclone fluidized bed is 540L/(kg cat, cyclone fluidized bed h), and the air feed velocity entering tangentially from the enlarged section of the cyclone fluidized bed reactor is 60L/(kg cat, cyclone fluidized bed ·h), and the feed space velocity of phenol-containing wastewater is 0.15L/(kg cat, cyclone fluidized bed ·h). The deeply oxidized gas was discharged from the outlet of the fixed bed reactor, passed through the heat exchanger and the gas-liquid separator in turn, the COD in the obtained condensate was 24.5mgO 2 /L, and the total phenol concentration in the condensate was 0.09mg/L, The VOCs in the non-condensable gas was 7.9 mg/m 3 .

实施例7Example 7

反应采用气旋流化床-固定床串联的净化装置,含酚废水COD为100000mgO2/L,酚浓度为10000mg/L。气旋流化床反应器装填的催化裂解氧化催化剂为MnO2-PtO2-Cr2O3/MCM-41,MnO2的负载量为10%,PtO2的负载量为1%,Cr2O3的负载量为5%,装填量为40g,催化剂采用喷雾干燥法制得,制备方法:将267.3ml 50%的Mn(NO3)2溶液、18gHPtCl6、263gCr(NO3)3·9H2O溶于300ml水中,将900g MCM-41分子筛在上述水溶液中浸渍12h后,加入500g的铝溶胶(Al2O3含量20%)搅拌均匀,在喷雾干燥机中喷雾成型,在120℃烘干,550℃焙烧3h,催化剂粒径为60~200μm。固定床反应器装填的深度氧化催化剂为Fe2O3-CuO-CeO2/氧化铝,Fe2O3的负载量为15%,CuO的负载量为3%,CeO2的负载量为2%,催化剂采用混辗法制备,制备方法:将759gFe(NO3)3·9H2O、70.34gCu(NO3)2、50.5g Ce(NO3)2·6H2O溶于300ml水中,与1000g氧化硅粉末混辗均匀后,在挤条机中挤出成型,在120℃烘干,550℃焙烧3h,催化剂粒径为2~4mm。气旋流化床反应器和固定床反应器的压力保持一致,操作压力为0.13MPa,催化裂解氧化反应温度为450℃,催化氧化反应温度为400℃。The reaction adopts a cyclone fluidized bed-fixed bed series purification device, the COD of the phenol-containing wastewater is 100,000 mgO 2 /L, and the phenol concentration is 10,000 mg/L. The catalytic cracking oxidation catalyst loaded in the cyclone fluidized bed reactor is MnO 2 -PtO 2 -Cr 2 O 3 /MCM-41, the loading of MnO 2 is 10%, the loading of PtO 2 is 1%, and the loading of Cr 2 O 3 The loading amount is 5%, and the loading amount is 40g. The catalyst is prepared by spray drying method. Preparation method: dissolve 267.3ml of 50% Mn(NO 3 ) 2 solution, 18gHPtCl 6 , 263gCr(NO 3 ) 3 ·9H 2 O In 300ml of water, 900g of MCM-41 molecular sieve was immersed in the above aqueous solution for 12h, then 500g of aluminum sol (Al 2 O 3 content 20%) was added, stirred evenly, sprayed in a spray dryer, dried at 120 ° C, 550 After calcination at ℃ for 3h, the particle size of the catalyst is 60-200 μm. The deep oxidation catalyst packed in the fixed bed reactor is Fe2O3 - CuO -CeO2/alumina, the loading of Fe2O3 is 15%, the loading of CuO is 3 %, and the loading of CeO2 is 2 % , the catalyst was prepared by the mixing rolling method. The preparation method was as follows: 759g Fe(NO 3 ) 3 ·9H 2 O, 70.34g Cu(NO 3 ) 2 , 50.5g Ce(NO 3 ) 2 ·6H 2 O were dissolved in 300ml water After the silicon oxide powder is uniformly mixed, it is extruded in an extruder, dried at 120°C, and calcined at 550°C for 3 hours. The particle size of the catalyst is 2-4 mm. The pressures of the cyclone fluidized bed reactor and the fixed bed reactor were kept the same, the operating pressure was 0.13MPa, the catalytic cracking oxidation reaction temperature was 450°C, and the catalytic oxidation reaction temperature was 400°C.

从气旋流化床底部进入流化段的空气进料空速为1200L/(kgcat,气旋流化床·h),从气旋流化床反应器的扩大段切向进入的空气进料速度为300L/(kgcat,气旋流化床·h),含酚废水进料空速为0.6L/(kgcat,气旋流化床·h)。经过深度氧化的气体自固定床反应器出口排出,依次经过换热器和气液分离器,得到的冷凝液中的COD为15mgO2/L,冷凝液中的总酚浓度为0.03mg/L,不凝气体中的VOCs为6.1mg/m3The air feed space velocity entering the fluidized section from the bottom of the cyclone fluidized bed is 1200L/(kg cat, cyclone fluidized bed h), and the air feed velocity entering tangentially from the enlarged section of the cyclone fluidized bed reactor is 300L/(kg cat, cyclone fluidized bed ·h), and the feed space velocity of phenol-containing wastewater is 0.6L/(kg cat, cyclone fluidized bed ·h). The deeply oxidized gas is discharged from the outlet of the fixed bed reactor, and passes through the heat exchanger and the gas-liquid separator in turn. The COD in the obtained condensate is 15mgO 2 /L, and the total phenol concentration in the condensate is 0.03mg/L. The VOCs in the condensed gas was 6.1 mg/m 3 .

Claims (8)

1. A method for purifying phenol-containing wastewater in the production process of catechol/hydroquinone is characterized by comprising the following steps:
(1) 1 air inlet is respectively arranged at the upper expanding section and the bottom of the cyclone fluidized bed reactor, two air streams are simultaneously introduced, the air is taken as an oxidant, one air stream enters the fluidizing section of the cyclone fluidized bed reactor from the bottom of the reactor, and the other air stream enters the reactor from the tangential direction of the expanding section; phenol-containing wastewater generated in the process of producing o/hydroquinone through phenol hydroxylation is added into a fluidized section of a cyclone fluidized bed reactor from the top of the cyclone fluidized bed reactor and is subjected to catalytic crackingUnder the action of the de-oxidation catalyst, organic matters in the wastewater and air undergo catalytic cracking oxidation reaction; wherein the chemical oxygen demand of the phenolic wastewater is 1000-100000 mgO2L; the total phenol concentration in the phenol-containing wastewater is 100-10000 mg/L; the reaction pressure of the catalytic cracking oxidation reaction is 0.1-0.25 MPa, and the reaction temperature is 300-450 ℃;
(2) gas generated after catalytic cracking oxidation enters a fixed bed reactor connected with the cyclone fluidized bed reactor in series from the top, and is subjected to deep oxidation reaction under the action of a deep oxidation catalyst;
(3) and discharging the deeply oxidized gas from an outlet of the fixed bed reactor, sequentially passing through a heat exchanger and a gas-liquid separator, feeding the obtained condensate into a rain drainage system, and directly discharging the non-condensable gas in an emptying manner.
2. The method according to claim 1, wherein the total phenol concentration is the total concentration of phenol, hydroquinone, catechol, and resorcinol in the wastewater.
3. The method for purifying the phenol-containing wastewater in the production process of o/hydroquinone as claimed in claim 1, wherein in the step (1), the feeding space velocity of the phenol-containing wastewater is 0.05-0.6L/(kg)cat, gas cyclone fluidized bedH) the total air feeding space velocity is 400-1500L/(kg)cat, gas cyclone fluidized bedH), the volume ratio of the air entering the fluidization section from the bottom of the cyclone fluidized bed reactor to the air entering the expansion section tangentially is 9/1-2/1.
4. The method for purifying phenol-containing wastewater in the production process of o/hydroquinone as claimed in claim 1, wherein the catalytic cracking oxidation catalyst is a metal oxide catalyst, 1 or not more than 3 of oxides of ruthenium, palladium, platinum, gold, rubidium, chromium and manganese is used as an active component, one of Y molecular sieve, ZSM-5, MCM-22, MCM-41, SBA-15 and beta molecular sieve is used as a carrier, and the loading capacity of the active component is 1-20%.
5. The method for purifying phenol-containing wastewater in the production process of o/hydroquinone as claimed in claim 1, wherein in the step (2), the reaction pressure of the deep oxidation reaction in the fixed bed reactor is kept consistent with the pressure of the cyclonic fluidized bed reactor, and the reaction temperature of the deep oxidation reaction is 300-400 ℃.
6. The method for purifying phenol-containing wastewater in an o/hydroquinone production process as claimed in claim 1, wherein the loading amount of the deep oxidation catalyst in the fixed bed reactor is the same as the mass of the catalytic cracking oxidation catalyst in the cyclonic fluidized bed reactor.
7. The method for purifying phenol-containing wastewater in the production process of o/hydroquinone as claimed in claim 1, characterized in that the deep oxidation catalyst is a metal oxide catalyst, 1 or not more than 3 of oxides of lanthanum, iron, cobalt, nickel, cerium, iridium and copper are used as active components, one of alumina, silica, activated clay and attapulgite is used as a carrier, and the loading amount of the active components is 10-20%.
8. A system for realizing the purification method of the phenol-containing wastewater in the production process of the catechol/hydroquinone as described in claim 1, which is characterized in that the purification system comprises a cyclone fluidized bed reactor, a fixed bed reactor, a heat exchanger and a gas-liquid separator which are connected in series in sequence; the cyclone fluidized bed reactor comprises a lower fluidized section and an upper expanding section, wherein a catalytic cracking oxidation catalyst is filled in the fluidized section, a tangential air inlet is formed in the expanding section of the cyclone fluidized bed reactor to realize tangential air inlet, an axial air inlet 1 is formed in the bottom of the cyclone fluidized bed reactor, and a wastewater inlet and a gas outlet are formed in the top of the cyclone fluidized bed reactor; the gas outlet of the cyclone fluidized bed reactor is connected with the gas inlet at the top of the fixed bed reactor, and the outlet at the bottom of the fixed bed reactor is connected with the heat exchanger.
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