CN107010696B - A pressurized water purification device, system and implementation method integrating membrane pump - Google Patents
A pressurized water purification device, system and implementation method integrating membrane pump Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 368
- 238000000746 purification Methods 0.000 title claims abstract description 69
- 239000012528 membrane Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 31
- 239000002351 wastewater Substances 0.000 claims abstract description 109
- 238000001223 reverse osmosis Methods 0.000 claims abstract description 76
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 24
- 239000000741 silica gel Substances 0.000 claims description 22
- 229910002027 silica gel Inorganic materials 0.000 claims description 22
- 238000001914 filtration Methods 0.000 claims description 9
- 210000000056 organ Anatomy 0.000 claims 3
- 210000003625 skull Anatomy 0.000 claims 1
- 229920001296 polysiloxane Polymers 0.000 abstract description 39
- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000005520 cutting process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 16
- 238000003860 storage Methods 0.000 description 12
- 239000000126 substance Substances 0.000 description 10
- 239000008399 tap water Substances 0.000 description 10
- 235000020679 tap water Nutrition 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 230000005611 electricity Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 229910001410 inorganic ion Inorganic materials 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000011045 prefiltration Methods 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 244000052616 bacterial pathogen Species 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 235000020188 drinking water Nutrition 0.000 description 2
- 239000003651 drinking water Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000008213 purified water Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005374 membrane filtration Methods 0.000 description 1
- 230000003204 osmotic effect Effects 0.000 description 1
- 230000008855 peristalsis Effects 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/44—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
- C02F1/441—Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
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- C—CHEMISTRY; METALLURGY
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Abstract
本发明公开了一种膜泵一体的增压式净水装置、系统及实现方法,包括:头盖、壳体,其中:所述头盖与壳体装配形成一前段制水舱室,并在所述头盖及所述前段制水舱室内设置有低压截流增压机关;所述壳体内设置有反渗透膜滤芯;所述低压截流增压机关包括:第一弹簧用于顶持所述截流阀片高于所述出水口以截断水流,并在截断水流压力下被压缩。本发明膜泵一体的增压式净水装置、系统及实现方法由于采用了利用废水排除的压力大于净水的压力的特点来驱动硅胶隔膜反复运动,形成机械泵结构,无需采用需要电能的电器控制元件,杜绝了电子零件故障,确保了产品质量及稳定性,降低了售后维修率与服务成本。
The present invention discloses a membrane pump-integrated pressurized water purification device, system and implementation method, comprising: a head cover and a shell, wherein: the head cover and the shell are assembled to form a front-stage water-making chamber, and a low-pressure interception and pressurization mechanism is arranged in the head cover and the front-stage water-making chamber; a reverse osmosis membrane filter element is arranged in the shell; the low-pressure interception and pressurization mechanism comprises: a first spring for supporting the interception valve plate above the water outlet to cut off the water flow, and being compressed under the pressure of cutting off the water flow. The membrane pump-integrated pressurized water purification device, system and implementation method of the present invention utilizes the characteristic that the pressure of wastewater discharge is greater than the pressure of clean water to drive the silicone diaphragm to move repeatedly to form a mechanical pump structure, and does not need to use electrical control components that require electrical energy, thus eliminating electronic parts failure, ensuring product quality and stability, and reducing after-sales maintenance rate and service costs.
Description
技术领域technical field
本发明涉及一种RO反渗透净水装置、系统及其方法,尤其涉及的是一种反渗透膜泵一体的液力驱动双增压式净水装置、系统及应用实现方法的改进。The invention relates to an RO reverse osmosis water purification device, a system and a method thereof, in particular to an improvement of a hydraulically driven double pressurized water purification device, a system and an application realization method integrated with a reverse osmosis membrane pump.
背景技术Background technique
现有技术中,反渗透又称逆渗透(简称RO,Revers Osmosis),是膜分离技术的一种,以压力差作为推动力,进行过滤操作。"渗透"是一种物理的现象,逆渗透就是在含有盐及各种细微杂质的水中(即原水),施加比自然渗透更大的压力,使水从浓度高的一侧逆渗透到浓度低的一侧,从而实现过滤净化功能。In the prior art, reverse osmosis, also known as reverse osmosis (referred to as RO, Revers Osmosis), is a type of membrane separation technology that uses pressure difference as a driving force to perform filtration operations. "Osmosis" is a physical phenomenon. Reverse osmosis is to apply more pressure than natural osmosis in water containing salt and various fine impurities (that is, raw water), so that water reverse osmosis from the side with high concentration to low concentration on one side, so as to realize the filtering and purification function.
反透渗膜片(Revers Osmosis Film)能截留水中的各种无机离子、胶体物质和大分子溶质,从而取得净化的纯水,而原水中绝大多数的细菌、病菌、细微杂质、有机物、重金属、及其它有害物质等都可以经废水口排出。由于反渗透过程简单,近20几年来得到迅速发展,被广泛应用在纯水制备及家用直饮水机当中。The reverse osmosis membrane (Revers Osmosis Film) can intercept various inorganic ions, colloidal substances and macromolecular solutes in the water, so as to obtain purified pure water, while the vast majority of bacteria, germs, fine impurities, organic matter, heavy metals in the raw water. , and other harmful substances can be discharged through the waste water outlet. Due to the simple process of reverse osmosis, it has developed rapidly in the past 20 years and is widely used in pure water preparation and household direct drinking fountains.
现有技术市场上的家用反渗透净水系统设备60,如图1所示,亦称纯水机、RO机,系采用一种过滤孔径为0.0001微米的反渗透膜片为主要过滤元件的净水设备,其通常接受城市供水水源01,经过电动泵和反渗透膜组成的净水组件02过滤出净水后到储水箱03,最终提供給饮用者;由于渗透膜片的孔隙度达到纳米级,在制水过程中水通过膜片时会造成很大的压降。因此,家用RO纯水机当遇到城市自来水压力较低时,通过反渗透膜的纯水最终压力很低,可能低到无法注入储水桶内,而且其工作效率也严重下降,所以必须对水施加一定的压力,才能让自来水通过反渗透滤膜过滤时增大纯水输出压力,所以就需要用到水泵,需要通电,因此导致不仅设备的结构复杂,而且因为使用电气设备,就存在电气安全问题之隐忧。The household reverse osmosis water
现有技术的家用RO纯水机一般会加装增压泵,其主要目的是为了在自来水压力较低时,加大水压以满足反渗透膜过滤时增大纯水输出压力的要求。一般而言,自来水水压达1.8kgf/cm2时,基本可以满足家用RO纯水机的制水工作正常运行,而已知绝大多数的城市自来水水压约为2kg压力,因此一般可以正常工作。但是,城市自来水水压并不稳定,另外用户所处楼层位置的不同,也会导致城市用水的水压并不相同,而带泵的RO纯水机产品中并没有针对这些变化情况相应进行针对性调整,可能会在既使水压在2kgf/cm2压力以上条件下依然启动电泵再次增压,这样除了会长期浪费电力资源外,也容易造成水压长期过高,造成增加电器控制元件的故障率及脱管漏水机率,这是目前电动泵RO纯水机系统设备设计上的一个致命缺陷,也是经常出现故障的所在。The prior art household RO water purifier is generally equipped with a booster pump, the main purpose of which is to increase the water pressure to meet the requirement of increasing the pure water output pressure during reverse osmosis membrane filtration when the tap water pressure is low. Generally speaking, when the tap water pressure reaches 1.8kgf/cm 2 , it can basically satisfy the normal operation of the water production of the household RO water purifier, and it is known that the water pressure of most urban tap water is about 2kg pressure, so it can generally work normally. . However, the water pressure of urban tap water is not stable. In addition, the different floor positions of users will also lead to different water pressures of urban water. However, the RO water purifier products with pumps do not respond to these changes accordingly. If the water pressure is above 2kgf/cm 2 , the electric pump may still be started to pressurize again, which will not only waste power resources for a long time, but also easily cause the water pressure to be too high for a long time, resulting in the increase of electrical control components. This is a fatal flaw in the design of the current electric pump RO water purifier system equipment, and it is also the location of frequent failures.
通常这种传统工艺依靠电泵增加水压的RO纯水机,系统中就必需搭配有电源适配器、电源、变压器、电泵、低压阀、高压阀、电磁阀、冲洗阀及MCU电路控制器等电器控制元件来控制水路和电路的通断运行。因此,这种带电泵的RO纯水机不但存在水路又有电路系统,系统控制结构复杂、接头多,且故障率高,常因上述电器元件故障而造成系统无法正常运行,例如:停止制水、废水流不停、漏水等种种问题,产品质量非常不稳定,大大增加了售后维修频率与服务成本,而且容易导致对消费者的损害,这些问题一直困扰着生产厂家、终端销售商及广大用户。Usually this traditional process relies on the electric pump to increase the water pressure of the RO water purifier, and the system must be equipped with a power adapter, power supply, transformer, electric pump, low pressure valve, high pressure valve, solenoid valve, flush valve and MCU circuit controller, etc. Electrical control components to control the on-off operation of waterways and circuits. Therefore, this RO water purifier with electric pump not only has a water circuit but also a circuit system, the system control structure is complex, there are many connectors, and the failure rate is high. The quality of products is very unstable, which greatly increases the frequency of after-sales maintenance and service costs, and easily leads to damage to consumers. These problems have been plaguing manufacturers, terminal sellers and users. .
此外,这种传统带电泵的RO纯水机,需配有整套电器控制元件,所以材料成本较高,从生产备料、总装生产、性能检测等环节较为繁琐,致使生产效率低下,需要增加更多人力,所以人工成本也高,这样的产业生态制约了产品订单供货流转及市场竞争力。In addition, this kind of traditional RO water purifier with electric pump needs to be equipped with a complete set of electrical control components, so the material cost is high, and the links from production material preparation, final assembly production, performance testing and other links are relatively cumbersome, resulting in low production efficiency and need to add more Manpower, so labor costs are also high, such an industrial ecology restricts the circulation of product orders and supply and market competitiveness.
市场上带电泵的家用RO反渗透纯水机系统运行中会有废水(浓缩水)产生,在制水过程中的纯水储水桶压力逐渐升高,反压会增大,因此反渗透膜片纯水产出量会减小,导致废水排量增多,通常的比例为1:3以上,也就是每制一杯纯水,需要排放三杯以上的废水,造成水资源的严重浪费,不符合经济效益及节能环保政策。The household RO reverse osmosis pure water machine system with electric pump on the market will generate waste water (concentrated water) during the operation. During the water production process, the pressure of the pure water storage tank gradually increases, and the back pressure will increase, so the reverse osmosis membrane The output of pure water will decrease, resulting in an increase in wastewater discharge. The usual ratio is more than 1:3, that is, for each cup of pure water, more than three cups of wastewater need to be discharged, resulting in a serious waste of water resources, which is not in line with the economy. efficiency and energy conservation and environmental protection policies.
由于目前的水源污染严重,RO反渗透纯水机已被广泛用于单位、工厂、实验室、办公室、学校、家庭、酒吧、咖啡店、商场等场所作为安全饮用水设备,已经普遍进入人们的生活中。因此,市场迫切需要能有一种完全无需用电力、不采用电器控制元件,由此可完全避免电子零件故障,可大幅提升产品质量稳定性,又能降低售后维修与服务成本的非电力RO反渗透纯水机技术,进而消除电气安全问题之隐忧,改革长期以来反渗透纯水机产品在系统装置设计的致命缺陷。Due to the current serious water pollution, RO reverse osmosis pure water machines have been widely used in units, factories, laboratories, offices, schools, homes, bars, coffee shops, shopping malls and other places as safe drinking water equipment, and have generally entered people's lives. in life. Therefore, the market urgently needs a non-electric RO reverse osmosis that does not require electricity at all and does not use electrical control components, which can completely avoid the failure of electronic parts, greatly improve product quality stability, and reduce after-sales maintenance and service costs. Water purifier technology, thereby eliminating the hidden worries of electrical safety issues, and reforming the fatal flaw in the system design of reverse osmosis water purifier products for a long time.
因此,现有技术还有待于改进和发展。Therefore, the existing technology still needs to be improved and developed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种膜泵一体的增压式净水装置、系统及实现方法,旨在解决家用RO反渗透纯水系统装置设计上的一些致命缺陷,消除存在电气安全问题之隐忧,主要目的在于不采用需要电能的电器控制元件,以杜绝电子零件故障,确保产品质量及稳定性,降低售后维修率与服务成本,同时,简化产品结构,大幅提升生产效率,有效节省人工费及材料成本,改革长期以来反渗透纯水机的传统繁琐的生产业态;长期为用户省水、免用电减少开销,节能环保,增强产品市场竞争力。The purpose of the present invention is to provide a membrane pump-integrated pressurized water purification device, system and implementation method, aiming at solving some fatal defects in the design of household RO reverse osmosis pure water system device, eliminating the hidden worries of electrical safety problems, The main purpose is to eliminate the use of electrical control components that require electrical energy to prevent electronic parts failure, ensure product quality and stability, reduce after-sales maintenance rates and service costs, and at the same time, simplify product structure, greatly improve production efficiency, and effectively save labor costs and materials. cost, reform the traditional and cumbersome production format of reverse osmosis water purifiers for a long time; save water for users, save electricity, reduce overhead, save energy and environmental protection, and enhance product market competitiveness.
为了彻底解决上述问题,本发明技术方案如下:In order to solve the above-mentioned problems thoroughly, the technical scheme of the present invention is as follows:
一种膜泵一体的增压式净水装置,其用于反渗透式净水系统,所述装置包括:头盖、壳体,其中:所述头盖与壳体装配形成一前段制水舱室,并在所述头盖及所述前段制水舱室内设置有低压截流增压机关;A membrane pump-integrated pressurized water purification device, which is used in a reverse osmosis water purification system, comprises: a head cover and a shell, wherein: the head cover and the shell are assembled to form a front-stage water-making cabin , and a low-pressure shut-off pressurization mechanism is arranged in the head cover and the front water-making tank;
所述壳体内设置有反渗透膜滤芯,其与壳体之间设置为容纳待过滤水,并在所述反渗透膜滤芯中央设置为容纳纯水;The casing is provided with a reverse osmosis membrane filter element, which is arranged between the casing and the casing to accommodate water to be filtered, and is arranged in the center of the reverse osmosis membrane filter element to accommodate pure water;
所述低压截流增压机关包括:The low-pressure shut-off booster mechanism includes:
一U型部件,以及在该U型部件内设置有一截流阀片,将所述U型部件内的腔室分成一上部腔室和一下部腔室;A U-shaped part, and a shut-off valve sheet is arranged in the U-shaped part, and the chamber in the U-shaped part is divided into an upper chamber and a lower chamber;
所述上部腔室连通水源入口;the upper chamber communicates with the water source inlet;
在所述下部腔室内设置有顶持所述截流阀片的第一弹簧;以及A first spring supporting the shut-off valve plate is provided in the lower chamber; and
在所述U型部件的侧壁上设置有至少一出水口,以及至少一通压孔,所述通压孔用于连通下部腔室与所述壳体和反渗透膜滤芯之间的区域;At least one water outlet and at least one through-pressure hole are provided on the side wall of the U-shaped component, and the through-pressure hole is used to communicate with the lower chamber and the area between the casing and the reverse osmosis membrane filter element;
所述第一弹簧用于顶持所述截流阀片高于所述出水口以截断水流,并在截断水流压力下被压缩,直至所述截流阀片低于所述出水口,以释放所述上部腔室中的待过滤水流。The first spring is used to hold the shut-off valve piece higher than the water outlet to cut off the water flow, and is compressed under the pressure of cutting off the water flow until the shut-off valve piece is lower than the water outlet to release the water flow. The flow of water to be filtered in the upper chamber.
所述的膜泵一体的增压式净水装置,其中,所述第一弹簧及所述截流阀片设置针对水源入口的水压在1.2~1.4kgf/cm2范围内起作用。In the said membrane-pump-integrated pressurized water purification device, wherein the first spring and the shut-off valve plate are set to function in the range of 1.2-1.4 kgf/cm 2 for the water pressure at the water source inlet.
所述的膜泵一体的增压式净水装置,其中,所述U型部件为塑胶件。In the said membrane pump-integrated pressurized water purification device, the U-shaped component is a plastic part.
所述的膜泵一体的增压式净水装置,其中,在所述反渗透膜滤芯及壳体的下端还设置有一后段增压舱室;The said membrane pump-integrated pressurized water purification device, wherein a rear-stage pressurized cabin is further arranged at the lower end of the reverse osmosis membrane filter element and the casing;
所述后段增压舱室由一硅胶隔膜分隔成一纯水腔室和一废水腔室,分别连通所述前段制水舱室的第一纯水出口和第一废水出口;The rear-stage pressurization chamber is divided into a pure water chamber and a waste water chamber by a silica gel diaphragm, which are respectively connected to the first pure water outlet and the first waste water outlet of the front-stage water-making chamber;
在所述纯水腔室中至少设置有一个逆止阀,用于防止纯水倒流;At least one check valve is arranged in the pure water chamber to prevent backflow of pure water;
在所述废水腔室中设置有一硅胶隔膜联动增压机关,用于所述硅胶隔膜,将废水腔室与纯水腔室的压差转为对纯水腔室内纯水的驱动。A silicone diaphragm linkage pressurization mechanism is arranged in the waste water chamber, which is used for the silicone diaphragm to convert the pressure difference between the waste water chamber and the pure water chamber into driving the pure water in the pure water chamber.
所述的膜泵一体的增压式净水装置,其中,所述硅胶隔膜联动增压机关还包括:The said membrane pump-integrated pressurized water purification device, wherein the silicone diaphragm linkage pressurization mechanism further includes:
一联动杠杆支架,其与所述硅胶隔膜铰接,并由一套有第二弹簧的联动支撑杆支撑复位;a linkage lever bracket, which is hinged with the silicone diaphragm, and is supported and reset by a set of linkage support rods with a second spring;
所述联动杠杆支架的下端驱动连接一活塞柱,所述活塞柱用于联动所述硅胶隔膜并开合所述废水腔室上的第二废水出口。The lower end of the linkage lever bracket is drivingly connected to a piston rod, and the piston rod is used to link the silica gel diaphragm and open and close the second wastewater outlet on the wastewater chamber.
所述的膜泵一体的增压式净水装置,其中,所述第一废水出口孔径大于所述第二废水出口。In the said membrane pump-integrated pressurized water purification device, wherein the aperture of the first waste water outlet is larger than that of the second waste water outlet.
所述的所述膜泵一体的增压式净水装置,其中,所述逆止阀采用伞形硅胶逆止阀。The said membrane pump-integrated pressurized water purification device, wherein the check valve is an umbrella-shaped silica gel check valve.
一种应用所述膜泵一体的增压式净水装置的系统,其中,在所述净水装置之前还设置有三级用于初级过滤的滤芯。A system applying the membrane pump-integrated pressurized water purification device, wherein three-stage filter elements for primary filtration are further provided before the water purification device.
一种应用所述膜泵一体的增压式净水装置的方法,其中,包括以下步骤:A method for applying the membrane pump-integrated pressurized water purification device, comprising the following steps:
A、利用截流增压,以提高所述反渗透膜滤芯的净化效率;A. Utilize the cut-off pressurization to improve the purification efficiency of the reverse osmosis membrane filter element;
B、利用废水腔室比纯水腔室压力高的压差,驱动纯水的输送。B. Use the higher pressure difference in the wastewater chamber than the pure water chamber to drive the delivery of pure water.
所述的方法,其中,所述步骤B中还包括在所述纯水腔室的纯水通道中设置防止纯水倒流的逆止阀。In the method, the step B further includes disposing a check valve to prevent backflow of pure water in the pure water channel of the pure water chamber.
本发明所提供的一种膜泵一体的增压式净水装置、系统及实现方法,由于采用了利用废水排除的压力大于净水的压力的特点来驱动硅胶隔膜反复运动,形成机械泵结构,无需采用需要电能的电器控制元件,杜绝了电子零件故障,确保了产品质量及稳定性,降低了售后维修率与服务成本;同时简化了产品结构,增强产品市场竞争力。The membrane-pump-integrated pressurized water purification device, system and implementation method provided by the present invention use the feature that the pressure of waste water discharge is greater than the pressure of purified water to drive the silica membrane to move repeatedly, forming a mechanical pump structure, There is no need to use electrical control components that require electrical energy, which eliminates the failure of electronic parts, ensures product quality and stability, and reduces after-sales maintenance rates and service costs; at the same time, the product structure is simplified and the product market competitiveness is enhanced.
附图说明Description of drawings
图1为现有技术中RO反渗透式净水系统示意图。1 is a schematic diagram of a RO reverse osmosis water purification system in the prior art.
图2为本发明的RO反渗透膜与泵一体的液力驱动双增压式净水系统示意图。FIG. 2 is a schematic diagram of the hydraulically driven double-pressurized water purification system in which the RO reverse osmosis membrane and the pump are integrated according to the present invention.
图3为本发明的反渗透膜与泵一体的液力驱动双增压式净水装置剖视图。FIG. 3 is a cross-sectional view of the hydraulically driven double booster type water purifying device in which the reverse osmosis membrane and the pump are integrated according to the present invention.
图4a和图4b为本发明的水源低压截流增压机关剖视图及工作原理示意图。4a and 4b are a cross-sectional view and a schematic diagram of the working principle of the water source low-pressure cut-off and booster mechanism of the present invention.
图5为本发明的液力驱动双增压式净水装置前段制水舱室剖视图。FIG. 5 is a cross-sectional view of the front-stage water-making chamber of the hydraulically driven double-pressurized water purification device of the present invention.
图6为本发明的液力驱动双增压式净水装置后段增压舱室剖视图。FIG. 6 is a cross-sectional view of the rear-stage pressurized compartment of the hydraulically driven double pressurized water purification device of the present invention.
图7为本发明的反渗透膜与泵一体的液力驱动双增压式净水装置爆炸图。FIG. 7 is an exploded view of the hydraulically-driven double-pressurized water purifying device in which the reverse osmosis membrane and the pump are integrated according to the present invention.
图8为本发明的反渗透膜与泵一体的液力驱动双增压式净水装置侧面图。FIG. 8 is a side view of the hydraulically driven double booster type water purifying device in which the reverse osmosis membrane and the pump are integrated according to the present invention.
图9、图10为本发明的一种家用非电力双增压反渗透净水系统设备示意图。9 and 10 are schematic diagrams of equipment of a household non-electric double-pressurized reverse osmosis water purification system according to the present invention.
具体实施方式Detailed ways
以下结合附图,将对本发明的装置和方法具体实现方式进行详细说明:Below in conjunction with the accompanying drawings, the specific implementation mode of the device and method of the present invention will be described in detail:
本发明的膜泵一体的增压式净水装置、系统及实现方法,是一种家用非电力双增压反渗透净水系统设备,公开了一种反渗透膜与泵一体的液力驱动双增压式净水装置,该装置主要分别装设有一低压截流增压机关的前段制水舱室与硅胶隔膜联动增压机关的后段增压舱室,设有一个可调式废水流量控制阀、两个硅胶逆止阀及六个出入水口,共同组成模块化的净水及增压机制之膜泵一体液力驱动双增压式净水装置。The membrane-pump-integrated pressurized water purification device, system and implementation method of the present invention are household non-electric double-pressurized reverse osmosis water purification system equipment, and discloses a hydraulically driven dual-stage reverse osmosis membrane and pump integrated. Pressurized water purification device, the device is mainly equipped with a low-pressure cut-off pressurization mechanism in the front section of the water-making chamber and the silicone diaphragm linkage pressurization mechanism in the rear section of the pressurized chamber, with an adjustable waste water flow control valve, two Silicone check valve and six water inlets and outlets together form a modularized water purification and pressurized membrane pump integrated hydraulic drive double pressurized water purification device.
本发明RO反渗透膜净水系统在生产纯水同时也排放废水,废水压力具有大于纯水压力的特性,因此,本发明就是通过利用净水系统排出废水的压力为纯水加压,从而形成非电力驱动增压装置,具体的说就是利用压差能量来驱动硅胶隔膜反复运动,以增加反渗透式净水系统的纯水产量并增大纯水输出压力。The RO reverse osmosis membrane water purification system of the present invention also discharges waste water while producing pure water, and the pressure of the waste water is greater than the pressure of the pure water. The non-electrically driven booster device specifically uses the pressure difference energy to drive the repeated movement of the silicone diaphragm to increase the pure water output of the reverse osmosis water purification system and increase the pure water output pressure.
本发明的装置可恒定纯水TDS值,具有高效节约95%以上的废水排放及自动关闭、启动系统功能。整个设备和系统中没有采用任何电器控制元件,完全避免了电子零件故障的问题,产品质量十分稳定,降低售后维修与服务成本,长期省水、免用电,是既环保又节能的一种膜泵一体液力驱动双增压式净水装置及一种家用非电力双增压反渗透净水系统设备。The device of the invention can keep the TDS value of pure water constant, and has the functions of efficiently saving more than 95% of waste water discharge and automatically closing and starting the system. No electrical control components are used in the entire equipment and system, which completely avoids the problem of electronic parts failure. The product quality is very stable, reducing after-sales maintenance and service costs, saving water and electricity for a long time. It is a membrane that is both environmentally friendly and energy-saving. A pump-integrated hydraulic-driven double-pressurized water purification device and a household non-electric double-pressurized reverse osmosis water purification system equipment.
本发明所述膜泵一体的增压式净水装置的较佳实施例中,采用了RO反渗透膜与泵一体的液力驱动双增压式净水装置,是一种反渗透式净水系统,如图5所示,此装置包括:头盖11、壳体10,所述壳体10呈圆柱筒形,在其内装配有RO反透渗膜芯22,所述头盖11装配在壳体10的上端,并在其中设置有低压截流增压机关即第一增压机关,头盖与壳体形成前段增压舱室,配合壳体11下端的后段增压舱室,其该后段增压舱室中设置有硅胶隔膜联动增压机关即第二增压机关,在壳体外部设有可调式流量控制阀或节流废水比配件等,一前一后可共同形成本发明液力驱动双增压模式。In the preferred embodiment of the membrane-pump-integrated pressurized water purification device of the present invention, the hydraulically driven double pressurized water purification device integrating the RO reverse osmosis membrane and the pump is adopted, which is a reverse osmosis type water purification device. The system, as shown in FIG. 5 , this device includes: a
本发明同时还提供了一种家用非电力双增压反渗透净水系统和方法,如图9、图10所示,采用本发明上述装置,采用二次增压的方式,实现了连接在城市自来水水源后,可先经过前置三支滤芯进行初步过滤预处理后,再连接本发明的反渗透膜与泵一体的液力驱动双增压式净水装置进行深度净化处理,经RO反透渗膜滤芯截留水中的各种有害物质,从而取得净化后的纯水,纯水通过硅胶隔膜联动增压机关增大纯水的输出压力,经由后置滤芯注入储水桶并连接直饮水水龙头,而原水中的有害物质等经废水口排出。The present invention also provides a household non-electric double-pressurized reverse osmosis water purification system and method, as shown in Figures 9 and 10, using the above-mentioned device of the present invention and the method of secondary pressurization to achieve connection in urban areas After the tap water is sourced, it can be preliminarily filtered and pretreated with three pre-filtered filters, and then connected to the hydraulically-driven double-pressurized water purification device integrating the reverse osmosis membrane and pump of the present invention for deep purification treatment. After RO reverse osmosis The permeable membrane filter element intercepts various harmful substances in the water, thereby obtaining purified pure water. The pure water increases the output pressure of the pure water through the silicone diaphragm linkage pressurization mechanism, and is injected into the water storage bucket through the rear filter element and connected to the direct drinking water faucet. Harmful substances in the raw water are discharged through the waste water outlet.
如图2所示,本发明的一种RO反渗透式净水系统70最基本的实现系统中,它连接在城市自来水水源05,可以先经过前置过滤06进行初步过滤预处理,这种前置过滤06是初级过滤,可采用现有技术常见的过滤方式,例如过滤网;然后再连接本发明的反渗透膜与泵一体的液力驱动双增压式净水装置80进行深度净化处理。经本发明RO反透渗膜滤芯22截留水中的各种无机离子、胶体物质和大分子溶质,从而取得净制的纯水,纯水通过硅胶隔膜联动增压机关41增大纯水的输出压力后,经由第二纯水出口28注入到储水桶07中,最终提供給饮用者使用。而原水中绝大多数的细菌、病菌、细微杂质、有机物、重金属、及其它有害物质等都经废水口27排出。As shown in FIG. 2, in the most basic realization system of a RO reverse osmosis
本发明所述反渗透膜与泵一体设置的液力驱动双增压式净水装置80的较佳实施例中,如图3所示,主要分为前段的制水舱室20及后段的增压舱室30两大部分。其中,前段制水舱室20,如图4a、图4b和图5所示,头盖11的上方有一个水源入口14,可以设置在所述头盖11的中央或略偏的位置,用于连通输入外部的水;整个头盖11内装设有一个低压截流增压机关50,其中设置包括一截流阀片53,该截流阀片53设置在一连通所述水源入口14的腔部,该腔部被截流阀片53隔成上部腔室56及下部腔室57(仅上部腔室56连通水源入口14)。In the preferred embodiment of the hydraulically driven double pressurized
所述低压截留增压机关即第一增压机关,如图5所示,包括以下组件:所述头盖11,连同所述壳体10形成连通的腔部;一带有螺牙的U型塑件51、一第一弹簧52、所述截流阀片53一起设置在所述U型塑件51与头盖11围合的腔室内;所述第一弹簧52设置在下部腔室57内,从底部顶持所述截流阀片53;所述U型塑件51的螺牙用于装配到所述头盖11内侧壁上,所述U型塑件51的侧面有至少一个较佳的是设置为三个出水口54;所述U型塑件51的底部还可以设置通压孔55,较佳的是设置为四个。The low-pressure trapping booster mechanism, namely the first booster mechanism, as shown in FIG. 5, includes the following components: the
在本发明壳体10内的前段制水舱室20末端即下方,设有一个用于插装RO反渗透膜滤芯22的插槽13,在该插槽13内部设有第一纯水出口17,整个RO滤芯22的中央都是纯水通道,RO滤芯22的外侧与壳体10之间的舱室设置为待过滤水的通道,由所述U型塑件51上的出水口54将待过滤水引入,部分水经过反渗透膜滤芯22的过滤形成纯水,从第一纯水出口17中输出;在壳体上下侧内侧边设置有一个第一废水出口15,将过滤处理后的废水从第一废水出口15贯穿壳体10引到舱室前段制水舱室的外部。与所述第一废水出口15导通设置有一快插接头16,可以连通设置一可调式流量控制阀12,或直接连接控制节流废水比的配件。A
本发明上述低压截流增压机关50的结构及工作原理,如图4a和图4b所示,第一弹簧52的弹性系数已被预先设置选择,限定在水源59的进水流动压力在1.2~1.4kgf/cm2范围内才会自动开启截流增压模式的大小。当进水流动压力在1.2~1.4kgf/cm2范围的超低压条件下,此时第一弹簧52的弹力将撑高截流阀片53,使截流阀片53高过于所述U型塑件51侧面上的三个出水口54,从而开始拦截水源59的水流(较高水压的情况下,水流压力通过截流阀片53将第一弹簧52压动,使截流阀片53保持在低于三个出水口54的位置,此时低压截流增压机关50不起作用),水源59被拦截止流后在所述U型塑件51上部腔室56内迅速呈逐渐增压状态,并同时通过截流阀片53受上部腔室56内积累水压的作用,带动第一弹簧52压缩下降;与此同时,前后段舱室内纯水与废水不断排出并呈现低压状态,因所述通压孔55连通制水舱室20,所以下部腔室57内也呈低压状态,有助于截流过程中截流阀片53的下降。As shown in Figures 4a and 4b for the structure and working principle of the above-mentioned low-pressure shut-off and
当所述上部腔室56中,来自水源59的待过滤水积累增压达1.5kgf/cm2之际(由所述第一弹簧52的弹性系数和所述截流阀片53的面积设定),所述截流阀片53将下降并低于U型塑件51侧面的出水口54位置,此时,所述上部腔室56内的水已经增压,经增压后的水从出水口54快速被放流到所述RO反渗透膜滤芯22的外侧腔室内,同时U型塑件51上部腔室56内瞬间减压,水流进入制水舱室。因下部腔室57通过通压孔55与制水舱室连通,因此,使下部腔室57内的压力迅速增加,第一弹簧52的弹力恢复力也一同起作用,就可以再度撑高截流阀片53到所述出水口54的上方,从而又开始拦截水源59的水流。In the
如此反复循环,利用透过截流水源59、延时放流的机制,可以增大进水水压,以实现保持水源59恒定不低于1.5kgf/cm2的压力进入制水舱室,确保RO反渗透净水器能保持有效率的生产纯水并减少废水排出。而且,上述结构完全采用机械结构,无需使用电气设备,结构简单,使用寿命久,且安全。This repeated cycle, using the mechanism of intercepting the
本发明所述低压截流增压机关50,在当水源59流动水压大于1.5kgf/cm2(含)以上时,其截流阀片53由于水流压力会恒处在低于所述U型塑件51侧面出水口54的位置,低压截流增压机关50处于无截流增压作用状态;当水源59流动水压小于1.1kgf/cm2(含)以下时,截流增压无效,其截流阀片53恒处在高于U型塑件51侧面出水口54的位置,属于关闭水源59进入制水舱室状态;只有水源59流动水压在1.2~1.4kgf/cm2时方起作用,当然在本发明同样工作原理和结构情况下,通过设置修改上述弹簧和截流阀片的参数,是可以修改上述工作范围的,即使同样在上述工作范围内,由于设置的具体参数有差异,以及外界供水压力有不同,通过截流水源59、延时放流的频率也各有差异。然而,无论如何,本发明上述低压截流增压机关50可以自动选择匹配自己的工作水压,具有优异的技术效果。The low-pressure shut-off
如图6所示,本发明所述膜泵一体的增压式净水装置、系统及实现方法较佳实施例中,所述的后段增压舱室30,设置在前段制水舱室20的下端,也可以相对分离设置,其核心改进点是将纯水的输送过程,与废水的输送过程进行交互,利用废水的压力实现对纯水的输送驱动,因此,从前段制水舱室20输出的第一纯水出口17和第一废水出口15分别连通到后段增压舱室30的各部件中。As shown in FIG. 6 , in the preferred embodiment of the pressurized water purification device, system and implementation method with integrated membrane pump according to the present invention, the
所述后段增压舱室30具有联接于前段制水舱室20第一纯水出口17的的纯水入口25及与第一废水出口15相连通的废水入口24,所述纯水入口25设置有纯水通道,连通到本后段增压舱室30的最终纯水出口,即第二纯水出口28,从而将纯水输送向储水箱中。在从所述纯水入口25到第二纯水出口28之间的纯水通道中,设置至少一个伞形硅胶逆止阀,以便对纯水通道的蠕动施压,可以促使纯水向输出方向输送。较佳的设置实例中,如图6所示,在所述纯水入口25以及第二纯水出口28的内侧各设有一个伞型硅胶逆止阀18和29,以防止纯水进入纯水腔室32后反流(逆止阀18)或防止纯水注入储水桶后反流(逆止阀29)。The rear-
所述后段增压舱室30内还装有一硅胶隔膜联动增压机关41,如图6所示,在所述后段增压舱室30中,通过元件上的硅胶隔膜31将增压舱室分隔成了一个纯水腔室32即纯水通道和一废水腔室33。纯水通过纯水入口25进入纯水腔室32,在纯水腔室32内流体相互连通并从第二纯水出口28可流出,在第二纯水出口28内设有一个伞型硅胶逆止阀29,以防止纯水注入储水桶后反流。The rear-
而来自前段制水舱室20的废水,由第一废水出口15通过废水入口24进入废水腔室33,废水腔室33内的流体相互连通,最终可通过第二废水出口27流走。设置废水入口24的直径大于第二废水出口27,这样废水腔室33内的压力就大于纯水腔室32,即第二纯水出口28的水压小于第二废水出口27的水压,依据压差原理可以由废水推动硅胶隔膜31向纯水腔室32运动,从而增大纯水输出压力,经过硅胶隔膜31挤压,配合伞形硅胶逆止阀,将增大压力的纯水通过第二纯水出口28注入到储水桶中。The waste water from the front-stage
本发明上述工作过程由设置在所述后段增压舱室30内的一硅胶隔膜联动增压机关41实现,如图6所示,其结构包括:园型基座34,在所述圆形基座34上设置的硅胶隔膜31、隔膜链接杆35、联动杠杆支架36、联动支撑杆37、支撑槽杆39、第二弹簧38、轴杆46、活塞柱26等,其中所述硅胶隔膜31贴近纯水腔室32设置,用来可压缩驱动所述纯水腔室32;所述硅胶隔膜31将增压舱室30分隔成一个纯水腔室32和废水腔室33,由于废水腔室33压力大于纯水腔室32压力,因此,压差产生的推动力可以由硅胶隔膜31带动联动杠杆支架36和套有第二弹簧38的联动支撑杆37以驱动活塞柱26开启或关闭第二废水出口27,也就是硅胶隔膜31因纯水腔室32和废水腔室33内的压差能量推动可以产生运动,共同形成一个联动机制,实现对纯水腔室32内纯水的增压驱动。The above working process of the present invention is realized by a silicone diaphragm
所述园型基座34上设有多个轴孔44及一个活塞柱孔42,分别与所述轴孔44相适配可插入轴杆46,以及与所述活塞柱孔42相适配可插入活塞柱26,所述活塞柱26在所述活塞柱孔42中可伸缩移动,所述活塞柱26的前端可以封堵住所述第二废水出口27。所述硅胶隔膜31与隔膜链接杆35通过轴杆46铰接,铰接于园型基座34下方位的轴杆46是所述隔膜链接杆35的转动中心,铰接于上方位的轴杆46联动的是所述硅胶隔膜31;同时,还设置一联动杠杆支架36,可以与所述隔膜链接杆35联动,其具有U型岔口43的一端叉接在活塞柱26上,用来在所述硅胶隔膜31横向移动压缩纯水腔室32时,同时带动所述活塞柱26向后移动退开;所述联动杠杆支架36的另一端与园型基座34上方位的轴杆46铰接在一起;同时,将一联动支撑杆37套入第二弹簧38及支撑槽杆39后,将该联动支撑杆37的其中一端与隔膜链接杆35铰接,另一端设置有V型叉口,顶住联动杠杆支架36上方对应位置。The
如图6所示,本发明所述的活塞柱26通过上述铰接结构形成联动,其前端连接用于开合所述第二废水出口27,同时配合联动所述硅胶隔膜31对纯水腔室32内的纯水进行驱动,以使活塞柱26在硅胶隔膜31移动送出纯水行程时,关闭第二废水出口27;而在硅胶隔膜31移动吸入纯水行程时,则开启第二废水出口27,因此,硅胶隔膜31是由纯水腔室32内和废水腔室33内的压差能量推动下产生运动的,由于在活塞柱26作用下,促使硅胶隔膜31可间断性的反复运动,而上述结构也不需要电气元件实现,完全采用机械结构,因此其结构简单,使用寿命久,故障率低,且不存在电气安全问题。As shown in FIG. 6 , the
本发明所述双增压式净水装置、系统及实现方法中,当废水推动硅胶隔膜31运动的同时也带动联动杠杆支架36和套有第二弹簧38的联动支撑杆37在废水腔室33内运动,在运动行程中套有第二弹簧38的联动支撑杆37会带动联动杠杆支架36的U型岔口拨开活塞柱26,此时废水迅速通过第二废水出口27排出,由此废水腔室33内瞬间失去压力,所述硅胶隔膜31由此复位向废水腔室33方向侧移动。当硅胶膜隔33进行复位动作时,套有第二弹簧38的联动支撑杆37在弹簧作用下复位,带动联动杠杆支架36的U型岔口拨动活塞柱26,又将第二废水出口27堵住。此时废水腔室33内压力迅速增加,这样,又再重复推动硅胶隔膜31再向纯水腔室32方向侧运动。如此不断反复,就可以实现利用废水压力来对纯水输送过程进行液力增压。In the double-pressurized water purification device, system and implementation method of the present invention, when the waste water pushes the
如图3和图8所示,本发明实施例中还可以设置可调式流量控制阀12或节流废水比的配件,用于调控废水进入后段增压舱室30中的废水腔室33内之流量,其设在壳体10外部,界于前后两舱室之间,连通前后舱室的所述第一废水出口15和废水入口24之间的管道上。通过该配件可任意调节废水的流量,以适用多种规格不同的反渗透膜21及各地不同的水压,例如:在不同的水压情况下,或采用不同规格50GDP~200GDP等常规的、低压、超低压的RO反渗透膜片时,可透过调控废水流量控制阀12,来确保废水腔室33压力与纯水腔室32压力之间保持一定的压差比,以保证本发明的装置可以正常运行工作。As shown in FIG. 3 and FIG. 8 , in the embodiment of the present invention, an adjustable
如图9所示,是本发明不同较佳实施例的所述家用非电力双增压反渗透净水系统设备100,它可以连接设置在城市自来水水源101,先经过多个前置滤芯102、103及104三级滤芯进行初步过滤预处理后,再连接本发明的反渗透膜泵一体液力驱动双增压式净水装置105,进行深度净化处理,由于经过RO反透渗膜滤芯截留水中的各种无机离子、胶体物质和大分子溶质,从而取得净制的纯水。通过硅胶隔膜联动增压机关增大纯水输出压力,存入储水桶109,并经由后置滤芯106出口连接水龙头108;而原水中绝大多数的细菌、病菌、细微杂质、有机物、重金属、及其它有害物质等都经废水口107排出。As shown in FIG. 9, it is the household non-electrical double-pressurized reverse osmosis water
如图10所示,是本发明不同较佳实施例的所述家用非电力双增压反渗透净水系统设备200,它可以连接设置在城市自来水水源201,先经过多个前置滤芯202、203及204三级滤芯进行初步过滤预处理后,再连接本发明的反渗透膜泵一体液力驱动双增压式净水装置205,进行深度净化处理,由于经过RO反透渗膜滤芯截留水中的各种无机离子、胶体物质和大分子溶质,从而取得净制的纯水。通过硅胶隔膜联动增压机关增大纯水输出压力,存入储水桶209,并经由后置滤芯206出口连接水龙头208;而原水中绝大多数的细菌、病菌、细微杂质、有机物、重金属、及其它有害物质等都经废水口207排出。图9和图10中所示的前置滤芯结构会有不同。As shown in FIG. 10, it is the household non-electric double-pressurized reverse osmosis water
本发明的一种RO反渗透膜与泵一体的液力驱动双增压式净水实现方法,如图7、图8所示,主要适用于反渗透膜片的反渗透式净水系统中,其实现方式的较佳实施例中,将装置内部的舱室分成前段制水舱室,后段增压舱室,分别进行低压增压反渗透制水,和,后段利用废水排出与纯水之间的压差,实现压差增压驱动。在所述实现装置上设有前段制水舱室与后段增压舱室之间的各进出水对应对接口,并在后段增压舱室中的纯水通道中设置二个硅胶逆止阀,以便配合硅胶隔膜的驱动。在所述壳体外部还设有一个可调式流量控制阀或节流废水比的配件,用来对废水出水速率进行调整。A hydraulically-driven double-pressurized water purification method integrating RO reverse osmosis membrane and pump of the present invention, as shown in Figures 7 and 8, is mainly applicable to a reverse osmosis type water purification system of reverse osmosis membranes, In a preferred embodiment of its implementation, the cabin inside the device is divided into a water production cabin in the front section, a pressurized cabin in the rear section, and low-pressure pressurized reverse osmosis water production is carried out respectively, and the rear section uses the waste water discharge and pure water. Differential pressure to achieve differential pressure boosting drive. The realization device is provided with corresponding water inlet and outlet ports between the front-stage water-making chamber and the rear-stage pressurized chamber, and two silica gel check valves are arranged in the pure water channel in the rear-stage pressurized chamber, so that With the drive of the silicone diaphragm. An adjustable flow control valve or an accessory for throttling the waste water ratio is also provided outside the casing, which is used to adjust the discharge rate of waste water.
本发明方法在前段制水舱室设有低压截流增压机关,后段增压舱室设有硅胶隔膜联动增压机关,一前一后共同形成的液力驱动双增压净水模式。众所周知,RO反渗透膜净水系统在生产纯水的同时也必须排放废水,并且有废水压力大于纯水压力的特性,因此,本发明就是通过利用净水系统排出废水的压力为纯水加压,并使用精妙的非电力驱动增压装置,具体的说就是利用压差能量来驱动硅胶隔膜反复运动,以增加反渗透式净水系统的纯水产量并增大纯水输出压力。The method of the present invention is provided with a low-pressure shut-off pressurization mechanism in the front-stage water-making chamber, and a silicone diaphragm linkage pressurization mechanism in the rear-stage pressurization chamber, forming a hydraulic-driven double-pressurized water purification mode in tandem. As we all know, the RO reverse osmosis membrane water purification system must also discharge waste water when producing pure water, and the pressure of the waste water is greater than the pressure of the pure water. Therefore, the present invention uses the pressure of the waste water discharged from the water purification system to pressurize the pure water. , and use an exquisite non-electrically driven booster device, specifically, the use of differential pressure energy to drive the repeated movement of the silicone diaphragm to increase the pure water output of the reverse osmosis water purification system and increase the pure water output pressure.
本发明所述的前段制水舱室20中,头盖11的上方有一个水源入口59,头盖11内装有一个低压截流增压机关,当水源处于低压状态下时,通过截流水源、延时放流的机制来增大水压,以实现恒定保持不低于1.5kgf/cm2的压力进入制水舱室,确保反渗透净水器能保持有效率的生产纯水并减少废水排出。制水舱室下方设有一个用于插装RO反渗透膜滤芯的插槽,插槽内设有纯水出口,舱室内侧侧边有一个第一废水出口15,废水出口贯穿舱室外部,设有一快插接头连接可调式流量控制阀或节流废水比的配件。In the front-stage water-making
本发明方法的所述低压截流增压机关,被截流阀片隔成上腔室及下腔室,并包括:头盖、带有螺牙的U型塑件、第一弹簧、截流阀片,U型塑件侧面有出水口,底部有通压孔与制水舱室连通。低压截流增压机关因第一弹簧弹力系数被限定在水源的进水流动压力在1.2~1.4kgf/cm2范围内才会启动截流增压模式。当进水流动压力在此范围条件下,此时弹簧的弹力将撑高截流阀片位置超过于U型塑件侧面的三个出水口,从而开始拦截水源。水源被拦截止流后,在U型塑件上腔室内迅速呈逐渐增压状态,因此,截流阀片受上腔室内累增的水压带动第一弹簧压缩下降,与此同时,前后段舱室纯水与废水不断排出呈现低压状态,因通压孔连通制水舱室,所以下腔室也呈低压,从而有助于截流阀片下降。当上腔室水源积累增压达1.5kgf/cm2之际,截流阀片将下降低于U型塑件侧面出水口的位置,此时,增压后的水从出水口快速放流、U型塑件上腔室内瞬间减压,水流进入制水舱室,因下腔室通压孔与其连通,使下腔室内压力迅速增加,第一弹簧的弹力再度撑高截流阀片拦截水源。The low-pressure shut-off pressurization mechanism of the method of the present invention is divided into an upper chamber and a lower chamber by a shut-off valve sheet, and comprises: a head cover, a U-shaped plastic part with screw teeth, a first spring, and a shut-off valve sheet, There is a water outlet on the side of the U-shaped plastic part, and a pressure through hole at the bottom to communicate with the water-making chamber. The low-pressure shut-off booster mechanism will only start the shut-off booster mode because the first spring elastic coefficient is limited when the water inlet flow pressure of the water source is within the range of 1.2-1.4kgf/cm 2 . When the flow pressure of the inlet water is within this range, the elastic force of the spring will hold the position of the shut-off valve plate higher than the three water outlets on the side of the U-shaped plastic part, thereby starting to intercept the water source. After the water source is intercepted and stopped, the upper chamber of the U-shaped plastic part is rapidly and gradually pressurized. Therefore, the shut-off valve piece is driven by the accumulated water pressure in the upper chamber to compress the first spring. At the same time, the front and rear chambers The pure water and waste water are continuously discharged in a low pressure state. Because the pressure through hole is connected to the water making chamber, the lower chamber is also in a low pressure state, which helps the shut-off valve plate to descend. When the accumulative pressurization of the water source in the upper chamber reaches 1.5kgf/cm 2 , the shut-off valve piece will drop below the position of the water outlet on the side of the U-shaped plastic part. The pressure in the upper chamber of the plastic part is instantaneously depressurized, and the water flow enters the water-making chamber. Because the pressure hole in the lower chamber is connected to it, the pressure in the lower chamber increases rapidly, and the elastic force of the first spring raises the shut-off valve again to intercept the water source.
如此反复循环利用透过截流水源、延时放流的机制以增大进水水压,以实现保持水源恒定不低于1.5kgf/cm2的压力进入制水舱室20,确保RO反渗透净水器能保持有效率生产纯水并减少废水排出。当水源流动水压大于1.5kgf/cm2(含)以上时,其截流阀片恒处低于U型塑件侧面出水口位置,低压截流增压机关处于无截流增压作用状态;当水源流动水压小于1.1kgf/cm2(含)以下时截流增压无效,其截流阀片恒处高于U型塑件侧面出水口位置,属于关闭水源进入制水舱室状态;只有水源流动水压1.2~1.4kgf/cm2方起作用,当然在此范围内,通过截流水源、延时放流的频率也是各有差异的。In this way, the mechanism of intercepting the water source and delaying the discharge is repeatedly used to increase the influent water pressure, so as to keep the water source constant at a pressure of not less than 1.5kgf/cm 2 and enter the water-making
本发明方法的所述后段增压舱室中,具有联接于前段制水舱室的纯水入口及废水入口,纯水入口内设有伞型硅胶逆止阀,以防止纯水进入纯水腔室后反流。后段增压舱室内装有硅胶隔膜联动增压机关,机关上的硅胶隔膜将增压舱室分隔成一个纯水腔室和废水腔室。其中纯水腔室内流体相互连通于纯水的入口与出口,纯水出口内也设有一伞型硅胶逆止阀,以防止纯水存入储水桶后反流。而废水腔室内流体相互连通于废水的入口与出口,因为废水入口的直径大于废水出口,废水腔室压力大于纯水腔室压力,即纯水出口的水压小于废水出口的水压,依据压差原理废水就可以推动硅胶隔膜向纯水腔室运动,从而增大了纯水输出压力,经过硅胶隔膜挤压增大压力的纯水通过出口注入储水桶中。当废水推动硅胶隔膜的同时,也带动联动杠杆支架和套有弹簧的联动支撑杆向废水腔室运动,在运动行程中套有第二弹簧的联动支撑杆带动联动杠杆支架的U型岔口拨开活塞柱,此时废水迅速通过出口排出,废水腔室内瞬间失去压力;然后硅胶隔膜复位,当硅胶膜隔复位行程中套有第二弹簧的联动支撑杆带动联动杠杆支架的U型岔口会拨动活塞柱又将废水出口堵住,此时废水腔室内压力迅速增加,重复推动硅胶隔膜再向纯水腔室运动。如此不断反复,就可以实现本发明的液力增压模式。The rear-stage pressurized chamber of the method of the present invention has a pure water inlet and a waste water inlet connected to the front-stage water-making chamber, and an umbrella-shaped silica gel check valve is arranged in the pure water inlet to prevent pure water from entering the pure water chamber backflow. A silicone diaphragm linkage pressurization mechanism is installed in the rear pressurized cabin, and the silicone diaphragm on the mechanism divides the pressurized cabin into a pure water chamber and a waste water chamber. The fluid in the pure water chamber is interconnected with the inlet and outlet of the pure water, and an umbrella-shaped silica gel check valve is also arranged in the pure water outlet to prevent the pure water from flowing backward after being stored in the storage bucket. The fluid in the waste water chamber is connected to the inlet and outlet of the waste water, because the diameter of the waste water inlet is larger than that of the waste water outlet, and the pressure of the waste water chamber is higher than the pressure of the pure water chamber, that is, the water pressure of the pure water outlet is lower than the water pressure of the waste water outlet, according to the pressure The difference principle wastewater can push the silicone diaphragm to move toward the pure water chamber, thereby increasing the output pressure of the pure water. When the waste water pushes the silicone diaphragm, it also drives the linkage lever bracket and the linkage support rod covered with the spring to move toward the waste water chamber. During the movement stroke, the linkage support rod covered with the second spring drives the U-shaped fork of the linkage lever bracket to open. At this time, the waste water is quickly discharged through the outlet, and the pressure in the waste water chamber is instantly lost; then the silicone diaphragm is reset, and the U-shaped fork of the linkage lever bracket is driven by the linkage support rod with the second spring in the reset stroke of the silicone diaphragm. The piston rod blocks the waste water outlet again. At this time, the pressure in the waste water chamber increases rapidly, and the silicone diaphragm is repeatedly pushed to move toward the pure water chamber. By repeating this continuously, the hydraulic boosting mode of the present invention can be realized.
本发明方法中所述的硅胶隔膜联动增压机关,如前所述,具体结构不再赘述。本发明的装置、系统和方法可恒定纯水TDS(Tatal Dissolved Solids)值、增大纯水输出压力,具有高效节约95%以上的废水排放及自动关闭、启动系统功能,完全采用机械结构,没有采用任何电器控制元件,完全避免了电子零件故障,产品质量十分稳定,降低了售后维修与服务成本,长期省水、免用电,既环保又节能。The silicone diaphragm linkage pressurization mechanism described in the method of the present invention is as described above, and the specific structure will not be repeated. The device, system and method of the present invention can keep the TDS (Tatal Dissolved Solids) value of pure water constant, increase the output pressure of pure water, have the functions of efficiently saving more than 95% of waste water discharge and automatically shutting down and starting the system, completely adopting mechanical structure, without The use of any electrical control components completely avoids the failure of electronic parts, the product quality is very stable, the after-sales maintenance and service costs are reduced, water and electricity are saved for a long time, and it is both environmentally friendly and energy-saving.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that, for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.
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CN102616889A (en) * | 2011-07-06 | 2012-08-01 | 聂九鹏 | Reverse osmosis (RO) automatic pressurization device and RO automatic pressurization water storage tank |
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