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CN107009614B - Printing method of 3D product and 3D printer used in method - Google Patents

Printing method of 3D product and 3D printer used in method Download PDF

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CN107009614B
CN107009614B CN201610061578.7A CN201610061578A CN107009614B CN 107009614 B CN107009614 B CN 107009614B CN 201610061578 A CN201610061578 A CN 201610061578A CN 107009614 B CN107009614 B CN 107009614B
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printing
layer
head
product
raw material
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CN107009614A (en
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赵舜培
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Dongguan Ruidi Three Dimensional Electronic Technology Co ltd
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Dongguan Ruidi Three Dimensional Electronic Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor

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  • Manufacturing & Machinery (AREA)
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Abstract

The invention discloses a printing method of a 3D product, a 3D printer used in the method and a printing head in the 3D printer. The printing method of the 3D product comprises the steps of spraying material layers layer by layer through a printing head of a 3D printer, after spraying of each material layer is finished, carrying out illumination curing on a designated area on each layer of printing material layer through a curing light head arranged on the printing head, dissolving all uncured areas of the material layers through a solvent through continuous superposition, and obtaining the remaining cured object which is the required 3D product. The 3D printing product of the invention utilizes the fluidity of the gel resin, so that heating setting is not needed, and raw materials are not needed to be heated and melted. Meanwhile, in order to overcome the flowability of the raw materials, a frame body for printing is additionally arranged, and the raw materials are limited, so that the accurate height value of the invention is ensured when each layer of material is sprayed. Compared with the traditional printing mode of the hot melt adhesive, the printing method of the hot melt adhesive is lower in manufacturing cost and higher in precision.

Description

一种3D产品的打印方法及用于该方法中的3D打印机A printing method of 3D products and a 3D printer used in the method

技术领域:Technical field:

本发明涉及三维产品的制作方法及其设备技术领域,特指一种3D产品的打印方法及用于该方法中的3D打印机,以及该3D打印机中的打印头。The present invention relates to the technical field of a three-dimensional product manufacturing method and its equipment, in particular to a 3D product printing method, a 3D printer used in the method, and a print head in the 3D printer.

背景技术:Background technique:

3D打印机在这几年得到飞速的发展,现有3D打印机在工作前首先需要利用计算机进行建模,然后将建成的三维模型进行分层的“切片”处理,然后自下而上逐层“打印”每层切片,从而最终形成与所建模型相同的3D产品。根据这一原理,目前的3D打印技术主要包括以下两种,SLA立体光固化成型方式和热熔材料喷涂打印方式。下面将对这两种3D打印技术进行介绍。3D printers have developed rapidly in the past few years. The existing 3D printers first need to use a computer to model before working, and then perform layered "slicing" of the built 3D model, and then "print" layer by layer from bottom to top. ” Each layer is sliced, resulting in a 3D product identical to the model built. According to this principle, the current 3D printing technology mainly includes the following two types, SLA stereolithography and hot-melt material spraying printing. The two 3D printing technologies will be introduced below.

立体光固化成型方式制作3D产品的原理是,首先,通过CAD设计出三维实体模型,利用离散程序将模型进行切片处理,设计扫描路径,产生的数据将精确控制激光扫描器和升降台的运动;其次,激光光束通过数控装置控制的扫描器,按设计的扫描路径照射到液态光敏树脂表面,使表面特定区域内的一层树脂固化后,当一层加工完毕后,就生成零件的一个截面;然后,升降台下降一定距离,固化层上覆盖另一层液态树脂,再进行第二层扫描,第二固化层牢固地粘结在前一固化层上,这样一层层叠加而成三维工件原型,最后,将原型从树脂中取出后,进行最终固化,再经打光、电镀、喷漆或着色处理即得到要求的产品。SLA技术主要用于制造多种模具、模型等;还可以在原料中通过加入其它成分,用SLA原型模代替熔模精密铸造中的蜡模。SLA技术成形速度较快,精度较高,但由于树脂固化过程中产生收缩,不可避免地会产生应力或引起形变。因此开发收缩小、固化快、强度高的光敏材料是其发展趋势。The principle of making 3D products by stereolithography is, first, design a three-dimensional solid model through CAD, use discrete programs to slice the model, design the scanning path, and the generated data will accurately control the movement of the laser scanner and the lifting table; Secondly, the laser beam passes through the scanner controlled by the numerical control device, and irradiates the surface of the liquid photosensitive resin according to the designed scanning path, so that after a layer of resin in a specific area of the surface is cured, a cross section of the part is generated when one layer is processed; Then, the lifting table is lowered for a certain distance, the solidified layer is covered with another layer of liquid resin, and then the second layer of scanning is performed, and the second solidified layer is firmly bonded to the previous solidified layer, so that the three-dimensional workpiece prototype is formed by superimposing layers. , Finally, after the prototype is taken out of the resin, the final curing is carried out, and then the required product can be obtained through polishing, electroplating, painting or coloring. SLA technology is mainly used to manufacture a variety of molds, models, etc.; it can also be added to the raw materials by adding other components to replace the wax mold in the investment casting precision casting with the SLA prototype. SLA technology has faster forming speed and higher precision, but due to shrinkage during resin curing, it will inevitably generate stress or cause deformation. Therefore, it is the development trend to develop photosensitive materials with small shrinkage, fast curing and high strength.

另一种热熔材料喷涂打印纺织的原理与传统的喷墨打印机原理类似,所不同的是,这种3D打印机所使用的“墨水”为一种热熔材料,比如热熔蜡、热熔胶。通过打印机构将熔融的热熔材料喷涂在打印平台上,进行逐层的“打印”,当热熔材料被喷涂出来后,其将迅速的固化。经过不断的逐层“打印”,最终形成所需要的三维物体。这种三维打印技术相对来说制作工艺简单,并且随着三维机械臂的发展,技术已经成熟,但是其制作精度受制于材料等因素的限制,精度难以达到工业级别,并且其只能制作体积较小的产品。例如,这种打印机的原料通常是固体的,所以必须在打印头中设置加热装置,以将原料加热成熔融状态,然后再通过挤出机构将熔融的原料由打印头的喷嘴挤出。其不仅需要对加热装置的加热温度进行精确控制,确保顺利的挤出原料。同时,在控制原料挤出量时,也很难对固体的原料进行控制。例如,目前采用的打印材料被制作成胶线,通过齿轮或者滚轮控制胶线的进给量,从而计算打印头喷嘴的原料流出量。但是,这种方式本身就会造成很大的误差,送料用齿轮的磨损、胶条本身的精度、打印头在移动式对胶线的牵引力等都会导致误差的产生。这也就导致目前的热熔胶打印方式精度普遍不高的情况。The principle of another hot-melt material spraying and printing textile is similar to that of traditional inkjet printers, the difference is that the "ink" used in this 3D printer is a hot-melt material, such as hot-melt wax, hot-melt adhesive . The molten hot-melt material is sprayed on the printing platform by the printing mechanism, and "printing" is performed layer by layer. When the hot-melt material is sprayed out, it will solidify rapidly. After continuous "printing" layer by layer, the required three-dimensional object is finally formed. This kind of 3D printing technology is relatively simple in production process, and with the development of 3D robotic arm, the technology has matured, but its production accuracy is limited by factors such as materials, and the precision is difficult to reach the industrial level, and it can only produce small volume small product. For example, the raw material of this printer is usually solid, so a heating device must be provided in the print head to heat the raw material into a molten state, and then the molten raw material is extruded from the nozzle of the print head by an extrusion mechanism. It not only requires precise control of the heating temperature of the heating device to ensure smooth extrusion of raw materials. Simultaneously, when controlling the extruded amount of raw materials, it is also difficult to control the solid raw materials. For example, currently used printing materials are made into glue lines, and the feeding amount of the glue lines is controlled by gears or rollers, so as to calculate the outflow of materials from the nozzles of the print head. However, this method itself will cause a large error. The wear of the feeding gear, the accuracy of the rubber strip itself, and the traction force of the printing head on the glue line in the moving mode will all cause errors. This also leads to the situation that the accuracy of the current hot melt adhesive printing method is generally not high.

本发明人一直致力于3D打印机的技术开发,并结合上述两种3D打印技术的优点,提出以下技术方案。The inventor has been devoting himself to the technical development of 3D printers, and combining the advantages of the above two 3D printing technologies, proposes the following technical solutions.

发明内容:Invention content:

本发明所要解决的第一个技术问题就在于克服现有技术的不足,提供一种3D产品的打印方法。本方法是将立体光固化成型方式和热熔材料喷涂打印方式的优点结合,提出一种新的3D产品的制作方法,该方法不仅具较高的精度,并且制作成本较低。The first technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a printing method for 3D products. This method combines the advantages of stereolithography and hot-melt material spraying and printing, and proposes a new manufacturing method for 3D products. This method not only has high precision, but also has low manufacturing cost.

本发明所要解决的第二个技术问题就在于提供一种可用于上述3D产品的打印方法中的3D打印机。The second technical problem to be solved by the present invention is to provide a 3D printer that can be used in the above-mentioned printing method of 3D products.

为了解决上述第一个技术问题,本发明采用了下述技术方案:该3D产品的打印方法,是通过3D打印机的打印头逐层喷涂材料层,并在每层材料层喷涂完毕后,通过打印头上设置的固化光线头对每层打印材料层上的指定区域进行光照固化,经过不断的叠加,最后通过溶剂将所有材料层未固化的区域溶解,剩下的固化物体就是所需的3D产品。In order to solve the above-mentioned first technical problem, the present invention adopts the following technical scheme: the printing method of the 3D product is to spray material layers layer by layer through the printing head of the 3D printer, and after each layer of material layer is sprayed, print The curing light head set on the head performs light curing on the designated area on each layer of printing material layer, after continuous superimposition, finally dissolves the uncured area of all material layers through solvent, and the remaining cured object is the required 3D product .

进一步而言,上述技术方案中,该方法包括以下步骤:第一步,通过3D打印机的打印头在打印机的打印平台上喷涂第一层材料层;第二步,利用3D打印机的打印头上自带的固化光线头产生的光线对第一层材料层中对应的3D产品所处的区域进行光照固化,形成被打印3D产品的第一层切面;第三步,不断重复第一、二步,完成后续材料层的叠加,并逐层固化3D产品对应的每层切面,最终完成被打印产品的所有切面,并且该所有的切面通过固化光线头产生的光线固化为成所述的3D产品;上述步骤中,在打印头每次喷涂完材料层后,在对材料层中对应的3D产品所处的区域进行光照固化之前,先在该材料层上固化一个框体区域,该框体区域将所述的3D产品所处的区域环绕包围,最终在3D产品外围还形成有一个被固化成一个整体的框体;第四步,通过溶剂将喷涂的整个材料层中未固化的区域溶解,剩余未被溶解的固化整体就是所打印的3D产品和框体。Further, in the above technical solution, the method includes the following steps: the first step is to spray the first layer of material layer on the printing platform of the printer through the printing head of the 3D printer; the second step is to use the printing head of the 3D printer to automatically The light generated by the curing light head of the belt is used to illuminate and cure the area where the corresponding 3D product is located in the first layer of material layer, forming the first layer cut surface of the printed 3D product; the third step is to repeat the first and second steps continuously, Complete the superposition of subsequent material layers, and solidify each layer of the corresponding 3D product layer by layer, and finally complete all the sectional surfaces of the printed product, and all the sectional surfaces are cured into the 3D product by curing the light generated by the optical head; the above In the step, after the print head sprays the material layer each time, before performing light curing on the area where the corresponding 3D product is located in the material layer, a frame area is first cured on the material layer, and the frame area will The area where the above 3D product is located is surrounded, and finally a solidified frame is formed on the periphery of the 3D product; the fourth step is to dissolve the uncured area in the entire sprayed material layer with a solvent, and the remaining uncured The dissolved and solidified whole is the printed 3D product and frame.

进一步而言,上述技术方案中,本方法中打印原料为凝胶状的光固化树脂,该树脂放置于容器内,并通过管道输入至打印头中,通过打印头内的原料挤出机构将原料定量挤出。Further, in the above technical solution, the printing raw material in this method is a gel-like photocurable resin, which is placed in a container and input into the print head through a pipeline, and the raw material is expelled by the raw material extrusion mechanism in the print head. Quantitative extrusion.

为解决上述第二个技术问题,本发明采用了以下技术方案:该3D打印机包括:打印头、打印平台、以及为打印头提供打印原料的容器,所述的打印头通过机械臂悬置于打印平台上方,并实现在X/Y/Z方向上的移动,所述的打印头包括有喷嘴、以及位于喷嘴旁侧的固化光线头,其中所述的喷嘴通过管道与盛装原料的容器连通,所述的固化光线头可产生能固化所述原料的光线。In order to solve the above-mentioned second technical problem, the present invention adopts the following technical solutions: the 3D printer includes: a printing head, a printing platform, and a container for providing printing materials for the printing head, and the printing head is suspended on the printing surface by a mechanical arm. Above the platform, and realize the movement in the X/Y/Z direction, the print head includes a nozzle and a curing light head located beside the nozzle, wherein the nozzle communicates with the container containing the raw material through a pipe, so The above-mentioned curing light head can generate light capable of curing the raw material.

进一步而言,上述技术方案中,所述的打印头内还设置有一原料挤出机构,该原料挤出机构包括:步进电机以及通过步进电机驱动的挤出头,所述的挤出头作用于与喷嘴连接的管道上,通过步进电机驱动挤出头,将管道内的原料由喷嘴挤出。Further, in the above technical solution, a raw material extruding mechanism is also arranged in the printing head, and the raw material extruding mechanism includes: a stepping motor and an extrusion head driven by the stepping motor, and the extruding head It acts on the pipe connected to the nozzle, and the extrusion head is driven by a stepping motor to extrude the raw material in the pipe from the nozzle.

进一步而言,上述技术方案中,所述的容器采用活塞结构,容器的出口通过管道与喷嘴连通,容器上设置有活塞,该活塞通过第二步进电机驱动,带动活塞移动,将容器内的原料挤出。Further, in the above technical solution, the container adopts a piston structure, the outlet of the container communicates with the nozzle through a pipe, and a piston is arranged on the container, and the piston is driven by a second stepping motor to drive the piston to move, and the Raw material extrusion.

进一步而言,上述技术方案中,所述的活塞固定连接在一个滑块上,该滑块与滑块导杆配合,滑块与一丝杆联动,第二步进马达驱动该丝杆转动,丝杆在转动的同时将产生上下位移,从而带动滑块沿与其配合的滑块导杆上下移动,从而驱动活塞运行。Further, in the above technical solution, the piston is fixedly connected to a slider, the slider cooperates with the slider guide rod, the slider is linked with a threaded rod, and the second stepping motor drives the threaded rod to rotate, and the threaded rod rotates. When the rod rotates, it will produce up and down displacement, thereby driving the slider to move up and down along the slider guide rod matched with it, thereby driving the piston to run.

进一步而言,上述技术方案中,所述的机械臂包括:正三角分布并竖直设置的三根导杆、于每根导杆上均活动连接一个滑座、每个滑座均与一活动杆上端活动连接,该三根活动杆的下端分别活动链接连接在一活动座上,三个滑座分别通过牵引线与对应的马达连动,通过马达带动与之连动的滑座沿导杆上下滑动,从而带动三组活动杆分别产生相应的角度摆动和高度变化,利用该活动杆的位置变化驱动活动座在三根导杆41围设的区域内做X/Y/Z方向上的运行。Further, in the above technical solution, the mechanical arm includes: three guide rods distributed in an equilateral triangle and vertically arranged, a slide seat is movably connected to each guide rod, and each slide seat is connected to a movable rod The upper ends are movably connected, and the lower ends of the three movable rods are respectively movably connected to a movable seat, and the three sliding seats are respectively linked with the corresponding motors through the traction lines, and the motors drive the linked sliding seats to slide up and down along the guide rods , so as to drive the three groups of movable rods to produce corresponding angle swings and height changes, and use the position changes of the movable rods to drive the movable seat to move in the X/Y/Z directions in the area surrounded by the three guide rods 41.

本发明上述技术方案后,由于本发明直接采用凝胶状的原料,无需对原料进行加热熔融,所以无需在打印头内设置加热装置,降低产品的成本以及简化电路控制。同时,采用凝胶状的原料可以更加精确控制原料的用量,进一步提高打印的3D产品精度。After the above-mentioned technical proposal of the present invention, since the present invention directly uses the gel-like raw material, there is no need to heat and melt the raw material, so there is no need to install a heating device in the print head, which reduces the cost of the product and simplifies the circuit control. At the same time, the use of gel-like raw materials can more accurately control the amount of raw materials, and further improve the accuracy of printed 3D products.

另外,本发明为了确保喷涂的原料不会因为重力向四周扩散,在对材料层中对应的3D产品所处的区域进行光照固化时,同时在该材料层上同时固化一个框体区域,该框体区域将所述的3D产品所处的区域环绕包围。被限制在该框体层内的原料就无法向四周扩散,从而确保了所打印的3D产品的精确。In addition, in order to ensure that the sprayed raw materials will not spread around due to gravity, when the area where the corresponding 3D product is located in the material layer is illuminated and cured, a frame area is simultaneously cured on the material layer. The body area surrounds the area where the 3D product is located. The raw material confined in the frame layer cannot spread around, thus ensuring the accuracy of the printed 3D product.

最后,本发明打印完成后,直接通过溶剂清洗,就可以得到所打印的3D产品,非常方便。Finally, after the printing of the present invention is completed, the printed 3D product can be obtained directly by solvent cleaning, which is very convenient.

附图说明:Description of drawings:

图1是本发明中3D打印机的结构示意图;Fig. 1 is the structural representation of 3D printer among the present invention;

图2是图1中打印头的立体图;Fig. 2 is a perspective view of the printing head in Fig. 1;

图3是图2中打印头的内部结构立体图;Fig. 3 is a perspective view of the internal structure of the print head in Fig. 2;

图4是图1中容器的结构示意图;Fig. 4 is the structural representation of container among Fig. 1;

图5是本发明工作流程示意图;Fig. 5 is a schematic diagram of the workflow of the present invention;

图6是本发明最终获得3D产品的流程示意图。Fig. 6 is a schematic flow chart of finally obtaining 3D products in the present invention.

具体实施方式:Detailed ways:

下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings.

见图1-4所示,这是本发明中的3D打印机,其包括:打印头1、打印平台2、以及为打印头1提供打印原料的容器3,所述的打印头1通过可在X/Y/Z方向上移动的机械臂4悬置于打印平台2上方。As shown in Figures 1-4, this is a 3D printer in the present invention, which includes: a print head 1, a printing platform 2, and a container 3 that provides printing materials for the print head 1, and the print head 1 can pass through X The mechanical arm 4 moving in /Y/Z direction is suspended above the printing platform 2 .

本发明中所使用的机械臂4为三角机械臂(Delta Robot),这种机械手臂一般具有3-4个自由度,可以实现在X/Y/Z方向上的运行,以及绕Z轴方向的旋转。该三角机械臂作为已经成熟使用的技术被记载于许多的专利文献中,见专利公告号为US 8621953 B2、US20120103124 A1、US20120171383 A1、20130049261A1的美国专利文献,其均提出了基于这种机械臂的相关技术方案。本发明所采用的机械臂也是基于这一原理而提出的,这种机械臂相对于一般的水平移动三维机械臂具有速度快,精度高的优点。The mechanical arm 4 used in the present invention is a delta robotic arm (Delta Robot), this mechanical arm generally has 3-4 degrees of freedom, can realize running on the X/Y/Z direction, and around the Z axis direction rotate. The triangular manipulator has been recorded in many patent documents as a maturely used technology. See the US patent documents with the patent announcement numbers US 8621953 B2, US20120103124 A1, US20120171383 A1, and 20130049261A1, all of which propose a related technical solutions. The mechanical arm adopted in the present invention is also proposed based on this principle, and this mechanical arm has the advantages of fast speed and high precision compared with general horizontally moving three-dimensional mechanical arms.

具体而言,发明机械臂4包括:正三角分布并竖直设置的三根导杆41、于每根导杆41上均活动连接一个滑座42、每个滑座42均与一活动杆43上端活动连接,该三根活动杆43的下端分别活动链接连接在一活动座44上,三个滑座42分别通过牵引线与对应的马达连动,通过马达带动与之连动的滑座42沿导杆41上下滑动,从而带动三组活动杆43分别产生相应的角度摆动和高度变化,利用该活动杆43的位置变化驱动活动座44在三根导杆41围设的区域内做X/Y/Z方向上的运行。Specifically, the inventive mechanical arm 4 includes: three guide rods 41 arranged vertically in an equilateral triangle, a slide seat 42 is movably connected to each guide rod 41, each slide seat 42 is connected to a movable rod 43 upper end The lower ends of the three movable rods 43 are respectively movably connected to a movable seat 44, and the three sliding seats 42 are respectively linked with corresponding motors through traction lines, and the motors drive the linked sliding seats 42 along the guide rails. The rod 41 slides up and down, thereby driving the three sets of movable rods 43 to produce corresponding angle swings and height changes, and the position change of the movable rod 43 is used to drive the movable seat 44 to do X/Y/Z in the area surrounded by the three guide rods 41 direction of operation.

所述的打印头1安装在活动座44,通过活动座44带动打印头4在X/Y/Z方向上运行。The print head 1 is installed on the movable seat 44, and the print head 4 is driven to run in the X/Y/Z direction by the movable seat 44.

参见图2、3所示,所述的打印头1包括:壳体10和和固定在壳体10内的喷嘴11和固化光线头12。所述的喷嘴11与容器3通过管道13连通;所述的固化光线头12位于喷嘴11旁侧,该固化光线头12可产生能固化打印原料的光线。所述的打印头1内还设置有一原料挤出机构,该原料挤出机构包括步进电机14以及通过步进电机驱动的挤出头15,所述的挤出头15作用于与喷嘴11连接的管道13上,通过步进电机14驱动挤出头15,将管道13内的原料有喷嘴11定量挤出。Referring to FIGS. 2 and 3 , the print head 1 includes: a casing 10 and a nozzle 11 and a curing light head 12 fixed in the casing 10 . The nozzle 11 communicates with the container 3 through a pipe 13; the curing light head 12 is located beside the nozzle 11, and the curing light head 12 can generate light capable of curing printing materials. A raw material extruding mechanism is also arranged in the described printing head 1, and the raw material extruding mechanism includes a stepping motor 14 and an extruding head 15 driven by the stepping motor, and the extruding head 15 is used to connect with the nozzle 11. On the pipeline 13, the extrusion head 15 is driven by a stepping motor 14, and the raw material in the pipeline 13 is quantitatively extruded through the nozzle 11.

与目前采用热熔胶作为原料的3D打印机不同,本发明中原料采用凝胶原料,所以打印头3中无需设置加热机构,原料由容器3通过管道13直接输入至喷嘴11出即可。为了控制原料的挤出,本发明采用了挤出头15,该挤出头15可采用凸轮结构,通过步进电机14驱动挤出头15转动,对管道13产生向下挤压的力,从而将管道13中的原料由喷嘴11挤出。当然,挤出头15也可采用其他机构,例如滚轮结构等。Different from the current 3D printers that use hot melt adhesive as raw material, the raw material in the present invention is gel raw material, so there is no need to install a heating mechanism in the print head 3, and the raw material can be directly input from the container 3 to the nozzle 11 through the pipeline 13 and discharged. In order to control the extrusion of raw materials, the present invention adopts an extrusion head 15, which can adopt a cam structure, and the extrusion head 15 is driven by a stepping motor 14 to rotate, and the downward extrusion force is generated on the pipeline 13, thereby The raw material in the pipeline 13 is extruded through the nozzle 11. Of course, the extrusion head 15 can also adopt other mechanisms, such as a roller structure and the like.

打印头1内的固化光线头12为一个光发射器,其产生直径很小的点光线,通过固化光线头12提供凝胶树脂固化的光线。本发明中的固化光线头12与现有的激光粉末烧结技术中的激光头作用类似,所不同的是,在激光粉末烧结技术中,激光头作为高温热源的发生器对平铺的粉末层的设定区域进行逐行烧结,从而完成对粉末材料固化。本发明是通过固化光线头12产生的光线对设定区域范围内的树脂凝胶进行固化。固化光线头12所生产光线的直径将对所制作的3D产品精度产生直接影响,所以可直接采用类似激光发射器的产品,然后将光源更改为用于固化凝胶树脂的光即可,例如紫外光、蓝光等。这样产生的光线直接就非常精细,可进一步提高所制作的3D产品的精度。The curing light head 12 in the print head 1 is a light emitter, which produces a point light with a small diameter, and the curing light head 12 provides light for curing the gel resin. The curing optical head 12 among the present invention is similar to the laser head effect in the existing laser powder sintering technology, and difference is, in the laser powder sintering technology, the laser head acts as the generator of the high-temperature heat source to the flat powder layer. The set area is sintered row by row to complete the solidification of the powder material. In the present invention, the resin gel in the set area is cured by the light generated by the curing light head 12 . The diameter of the light produced by the curing light head 12 will have a direct impact on the precision of the 3D product produced, so products similar to laser emitters can be directly used, and then the light source can be changed to light for curing gel resin, such as ultraviolet Light, Blu-ray, etc. The light produced in this way is directly very fine, which can further improve the precision of the 3D products produced.

参见4所示,本发明的容器3采用的是活塞结构,容器3的出口31通过管道13与喷嘴11连通,容器3上设置有活塞32,该活塞32通过第二步进电机33驱动,带动活塞32移动,将容器3内的原料挤出。具体结构可采用以下方式:活塞32的活塞杆部分固定连接在一个滑块34上,滑块34与导杆35配合。滑块34与一丝杆联动,第二步进马达33驱动该丝36杆转动,丝杆36在转动的同时将产生上下位移,从而带动滑块34沿与其配合的导杆35上下移动,从而驱动活塞32运行,将容器3内的凝胶原料挤出。Referring to shown in 4, what the container 3 of the present invention adopted is a piston structure, the outlet 31 of the container 3 communicates with the nozzle 11 through the pipeline 13, the container 3 is provided with a piston 32, and the piston 32 is driven by a second stepping motor 33 to drive The piston 32 moves to squeeze out the raw material in the container 3 . The specific structure can adopt the following manner: the piston rod part of the piston 32 is fixedly connected on a slide block 34, and the slide block 34 cooperates with the guide rod 35. The slider 34 is linked with a threaded rod, and the second stepper motor 33 drives the threaded rod 36 to rotate. The threaded rod 36 will move up and down while rotating, thereby driving the slider 34 to move up and down along the guide rod 35 matched with it, thereby driving Piston 32 moves, and the gel raw material in container 3 is extruded.

采用这种方式的有点是:第二步进马达33可以精确控制丝杆的转动角度,从而可以精确控制活塞32的位移距离,这样就可控制容器3内原料的挤出量,实现根据需求定量挤出,确保最终形成的3D产品的精度。The advantage of using this method is that the second stepper motor 33 can precisely control the rotation angle of the screw rod, thereby accurately controlling the displacement distance of the piston 32, so that the extruded amount of the raw material in the container 3 can be controlled, and the quantity can be realized according to the demand. Extrusion, ensuring the precision of the final formed 3D product.

当然,本发明中打印头1中的步进电机14和该第二步进电机33均通过控制电路控制,从而实现原料有喷嘴11精确挤出。Of course, both the stepper motor 14 and the second stepper motor 33 in the print head 1 of the present invention are controlled by a control circuit, so that the material can be precisely extruded through the nozzle 11 .

结合图5、6所示,说明本发明的3D产品的打印方法,该方法通过3D打印机的打印头逐层喷涂材料层,并在每层材料层打印完毕后,通过打印头上设置的固化光线头对每层打印的材料层上的指定区域进行光照固化,经过不断的叠加,最后通过溶剂将未固化的区域溶解,所剩的固化物体就是所需的3D产品。5 and 6, the printing method of the 3D product of the present invention is illustrated. In this method, the printing head of the 3D printer is used to spray material layers layer by layer, and after each layer of material layer is printed, the curing light set on the printing head The head performs light curing on the designated area on each printed material layer, after continuous superimposition, and finally dissolves the uncured area through the solvent, and the remaining cured object is the required 3D product.

在打印3D产品之前仍按照目前的3D打印技术,通过计算机进行建模,并将需要打印的3D产品进行分层切面处理,并逐层制作每层的切面。其中每层切面的高度H是预设的,H的数值一般为0.05-0.5mm,具体的数值根据所制作的3D产品精度而定,通常切面越多(H数值越小,所制作的3D产品精度越高),然后自下而上不断将切面进行叠加形成所要制作的3D产品,具体步骤如下:Before printing 3D products, still according to the current 3D printing technology, modeling is carried out by computer, and the 3D products to be printed are processed in layers, and the cut surfaces of each layer are made layer by layer. The height H of each slice is preset, and the value of H is generally 0.05-0.5mm. The specific value depends on the precision of the 3D product produced. Usually, the more slices (the smaller the value of H, the better the 3D product produced will be). The higher the accuracy), and then continuously superimpose the cut surfaces from bottom to top to form the 3D product to be produced. The specific steps are as follows:

第一步,通过3D打印机100的打印头1在打印机的打印平台2上喷涂第一层材料层51。通过喷嘴11喷涂原料时,并不需要精确的控制打印头1的位置,由于打印用的原料采用凝胶状态的树脂,这种原料本身具有一定的流动性,只要设定了打印区域的面积,然后由于每层材料层的高度H是固定的,所以可以精确计算出每层材料层所需要的原料总量,这样通过控制容器3的原料挤出量就可以精确的控制每层材料的高度了。例如,设定每层材料的原料用量是V。In the first step, the first material layer 51 is sprayed on the printing platform 2 of the printer by the printing head 1 of the 3D printer 100 . When the material is sprayed through the nozzle 11, it is not necessary to precisely control the position of the print head 1. Since the material used for printing is a gel-state resin, the material itself has a certain fluidity. As long as the area of the printing area is set, Then, since the height H of each layer of material is fixed, the total amount of raw materials required for each layer of material can be accurately calculated, so that the height of each layer of material can be precisely controlled by controlling the amount of raw material extruded from the container 3 . For example, it is assumed that the amount of raw materials used for each layer of material is V.

第二步,当第一层材料层51喷涂完成后,喷嘴11停止工作,不再继续喷涂原料。此时打印头上的固化光线头12开始工作,其将发射出能够对原料进行固化的光线。打印头1将在机械臂4的驱动在在X/Y平面内移动,对第一层材料层51中对应的3D产品所处的区域进行光照固化,形成被打印3D产品的第一层切面61,即被打印3D产品的最下层切面。In the second step, after the spraying of the first layer of material layer 51 is completed, the nozzle 11 stops working and does not continue to spray the raw material. At this time, the curing light head 12 on the printing head starts to work, and it will emit light capable of curing the raw material. The print head 1 will move in the X/Y plane driven by the mechanical arm 4, and light-cure the area where the corresponding 3D product is located in the first layer of material layer 51, forming the first cut surface 61 of the printed 3D product , which is the lowest slice of the printed 3D product.

根据前面所述,由于打印用的原料采用凝胶状态的树脂,这种原料本身具有一定的流动性,虽然这种材料的流动性有限,但是如果不加以限制,这种原料仍将以缓慢的速度向周围扩散,这样就势必导致所喷涂的第一层材料层51的高度变小,同时如果随着后续喷涂的材料层不断叠加,这种流动性随着重力的增加而增大,最终会导致无法形成有效的堆叠层。所以,本发明最大的一个技术特点就是需要形成一个“容器”,起码将3D产品所处的区域环绕包围,以确保喷涂的原料不会因为重力向四周扩散。本发明采用的方案就是:在对材料层中对应的3D产品所处的区域进行光照固化时,同时在该材料层上同时固化一个框体区域,该框体区域将所述的3D产品所处的区域环绕包围。结合第一层材料层51,当对第一层材料层51中对应的3D产品所处的区域进行光照固化时,首先应先在该第一层材料层51外围区域固化一个框体区域,见图5所示。在第一层材料层51的靠近边缘的区域通过固化光线头12固化了第一层框体层71。这样由于第一层框体层71的存在,被限制在该第一层框体层71内的原料就无法向四周扩散,从而确保了第一层切面61高度的精确。According to the above, since the raw material used for printing is resin in a gel state, this raw material itself has a certain fluidity. Although the fluidity of this material is limited, if it is not restricted, this raw material will still slowly Velocity diffuses around, so just will certainly cause the height of the sprayed first layer of material layer 51 to become smaller, if simultaneously along with the material layer of follow-up spraying constantly superimposed, this fluidity increases with the increase of gravity, will eventually As a result, an effective stack layer cannot be formed. Therefore, one of the biggest technical features of the present invention is the need to form a "container" that at least surrounds the area where the 3D product is located, so as to ensure that the sprayed raw materials will not spread around due to gravity. The scheme adopted by the present invention is: when the area where the corresponding 3D product is located in the material layer is illuminated and cured, a frame area is simultaneously cured on the material layer, and the frame area covers the area where the 3D product is located. area surrounded by. Combined with the first layer of material layer 51, when performing light curing on the area where the corresponding 3D product is located in the first layer of material layer 51, first a frame area should be cured in the peripheral area of the first layer of material layer 51, see Figure 5 shows. The first frame body layer 71 is cured by curing the optical head 12 in the area near the edge of the first material layer 51 . In this way, due to the existence of the first frame layer 71 , the raw materials confined in the first frame layer 71 cannot spread around, thereby ensuring the accuracy of the height of the cut surface 61 of the first layer.

第三步,当完成第一层切面61的固化后,固化光线头12停止工作,此时喷嘴11重新开始工作,喷涂第二层材料层52。第二层材料层52与第二层材料层完全相同,并且重合,材料的用量也完全一样。同样的,第二层材料层52喷涂完成后,固化光线头12开始工作,首先在第二层材料层52中、位于第一层框体层71的上方区域,固化形成第二层框体层72,。然后,在中间区域对应的3D产品所处的区域进行光照固化,形成被打印3D产品的第二层切面62。In the third step, after the curing of the cut surface 61 of the first layer is completed, the curing optical head 12 stops working, and the nozzle 11 restarts to spray the second material layer 52 at this moment. The second layer of material layer 52 is exactly the same as the second layer of material layer, and overlaps, and the amount of material is also exactly the same. Similarly, after the second layer of material layer 52 is sprayed, the curing optical head 12 starts to work. First, in the second layer of material layer 52, the area above the first layer of frame body layer 71 is cured to form a second layer of frame body layer. 72,. Then, the area where the 3D product is located corresponding to the middle area is subjected to light curing to form the second cut surface 62 of the printed 3D product.

接着,按照预先设定的切面模型,不断重复该步骤,直至完成所有材料层的喷涂,以及完成所有框体层的固化和产品切面层的固化。其中第一层框体层、第二层框体层……不断叠加固化形成一个整体——框体7。第一层切面61、第二层切面62……不断接地啊固化形成一个整体——3D产品6。Then, according to the preset section model, this step is repeated continuously until the spraying of all material layers is completed, and the curing of all frame layers and product section layers is completed. Among them, the first frame layer, the second frame layer... are continuously superimposed and solidified to form a whole——frame 7 . The first layer cut surface 61, the second layer cut surface 62... are grounded and solidified continuously to form a whole——3D product 6.

此时,框体7外部的材料层由于原料的流动性,可能早已经坍塌,所以向四周严重扩散,但是框体7内部的材料层仍然是按照预设的要求逐层的堆叠。其中第一层切面61、第二层切面62、直至最顶层的切面应完全固化,形成了3D产品6。而框体7内未固化的材料仍处于凝胶状态,或者半固化的状态,并且将3D产品6淹没。下一步就需要将3D产品6从这些凝胶状或者半固化状的原料中分离出来。At this time, the material layers outside the frame body 7 may have already collapsed due to the fluidity of the raw materials, so they spread severely to the surroundings, but the material layers inside the frame body 7 are still stacked layer by layer according to the preset requirements. Wherein the first layer cut surface 61 , the second layer cut surface 62 , and the topmost cut surface should be completely solidified to form a 3D product 6 . However, the uncured material in the frame body 7 is still in a gel state, or in a semi-cured state, and submerges the 3D product 6 . The next step is to separate the 3D product 6 from these gelatinous or semi-cured raw materials.

第四步,将整个框体7中的所有材料投入到溶剂中,或者通过溶剂直接冲洗框体7内。通过溶剂将整个框体7中材料层中未固化的区域溶解,剩余未被溶解的固化整体就是所打印的3D产品6。In the fourth step, put all the materials in the entire frame body 7 into the solvent, or directly flush the frame body 7 with the solvent. The uncured area of the material layer in the entire frame body 7 is dissolved by a solvent, and the remaining undissolved cured whole is the printed 3D product 6 .

由于本发明所使用的树脂7是一种光固化树脂,例如采用UV树脂,对应的固化光线头12可产生能固化打印原料的光线。其受到固化光线头12产生的UV光线照射后,能在较短的时间内迅速发生物理和化学变化,进而交联固化的低聚物。所以只要采用相关的溶剂就可以将未被固化的原料溶解,而已经被固化的原料时无法被溶剂溶解的,最后就得到一个打印时辅助用的框体7和最终的3D产品6。Since the resin 7 used in the present invention is a photocurable resin, such as UV resin, the corresponding curing light head 12 can generate light capable of curing the printing material. After being irradiated by the UV light generated by the curing light head 12, physical and chemical changes can occur rapidly in a relatively short period of time, and then the cured oligomer can be cross-linked. Therefore, as long as relevant solvents are used, uncured raw materials can be dissolved, while cured raw materials cannot be dissolved by solvents, and finally a frame 7 for auxiliary printing and a final 3D product 6 are obtained.

综上所述,本发明采用的这种装置,其结构简单,其打印3D产品是利用凝胶型树脂本身的流动性,所以无需采用加热设置,不需要对原料进行加热熔融。同时,为了克服原料的流动性,增加了一个打印时附中用框体7,对原料加以限制,以确保本发明在喷涂每层材料时,高度值精确。本发明不仅可以制作精度较高的三维产品,并且相对于传统的热熔胶的打印方式,其制作成本更低,精度更好。To sum up, the device used in the present invention has a simple structure, and its printed 3D products utilize the fluidity of the gel-type resin itself, so there is no need to use heating settings, and there is no need to heat and melt the raw materials. At the same time, in order to overcome the fluidity of the raw material, a frame 7 is added for printing to limit the raw material, so as to ensure that the height value of the present invention is accurate when spraying each layer of material. The invention not only can produce three-dimensional products with high precision, but also has lower production cost and better precision than the traditional printing method of hot melt adhesive.

当然,以上所述仅为本发明的具体实施例而已,并非来限制本发明实施范围,凡依本发明申请专利范围所述构造、特征及原理所做的等效变化或修饰,均应包括于本发明申请专利范围内。Of course, the above descriptions are only specific embodiments of the present invention, and are not intended to limit the implementation scope of the present invention. All equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention should be included in the The present invention is within the patent scope.

Claims (7)

1.一种3D产品的打印方法,其特征在于:该方法通过3D打印机(100)的打印头(1)逐层喷涂材料层,并在每层材料层喷涂完毕后,通过打印头(1)上设置的固化光线头(12)对每层打印材料层上的指定区域进行光照固化,经过不断的叠加,最后通过溶剂将所有材料层未固化的区域溶解,剩下的固化物体就是所需的3D产品(6);1. A printing method for a 3D product, characterized in that: the method passes through the print head (1) of the 3D printer (100) to spray material layers layer by layer, and after each layer of material layer is sprayed, the print head (1) The curing light head (12) provided on the upper part performs light curing on the designated area on each layer of printing material layer, after continuous superimposition, finally dissolves the uncured area of all material layers through the solvent, and the remaining cured object is the required 3D product (6); 该方法包括以下步骤:The method includes the following steps: 第一步,通过3D打印机(100)的打印头(1)在打印机的打印平台(2)上喷涂第一层材料层(51);In the first step, the first layer of material layer (51) is sprayed on the printing platform (2) of the printer by the printing head (1) of the 3D printer (100); 第二步,利用3D打印机(100)的打印头(1)上自带的固化光线头(12)产生的光线对第一层材料层(51)中对应的3D产品所处的区域进行光照固化,形成被打印3D产品的第一层切面(61);The second step is to use the light generated by the curing light head (12) on the print head (1) of the 3D printer (100) to light and cure the area where the corresponding 3D product is located in the first layer of material layer (51) , forming the first cut surface (61) of the printed 3D product; 第三步,不断重复第一、二步,完成后续材料层的叠加,并逐层固化3D产品(6)对应的每层切面,最终完成被打印产品的所有切面,并且该所有的切面通过固化光线头(12)产生的光线固化为成所述的3D产品(6);The third step is to repeat the first and second steps continuously to complete the superposition of subsequent material layers, and to solidify each layer of the 3D product (6) layer by layer, and finally complete all the cut surfaces of the printed product, and all the cut surfaces are cured The light produced by the optical head (12) is solidified into the 3D product (6); 上述步骤中,在打印头(1)每次喷涂完材料层后,在对材料层中对应的3D产品(6)所处的区域进行光照固化之前,先在该材料层上固化一个框体区域,该框体区域将所述的3D产品(6)所处的区域环绕包围,最终在3D产品(6)外围还形成有一个被固化成一个整体的框体(7);In the above steps, after the print head (1) sprays the material layer each time, before curing the area where the corresponding 3D product (6) is located in the material layer, first cure a frame area on the material layer , the frame area surrounds the area where the 3D product (6) is located, and finally a frame (7) solidified as a whole is formed on the periphery of the 3D product (6); 第四步,通过溶剂将喷涂的整个材料层中未固化的区域溶解,剩余未被溶解的固化整体就是所打印的3D产品(6)和框体(7)。In the fourth step, the uncured area in the sprayed entire material layer is dissolved by solvent, and the remaining undissolved cured whole is the printed 3D product (6) and frame (7). 2.根据权利要求1所述的一种3D产品的打印方法,其特征在于:本方法中打印原料为凝胶状的光固化树脂,该树脂放置于容器(3)内,并通过管道(13)输入至打印头(1)中,通过打印头(1)内的原料挤出机构将原料定量挤出。2. The printing method of a 3D product according to claim 1, characterized in that: in this method, the printing material is a gel-like photocurable resin, which is placed in the container (3) and passed through the pipeline (13 ) is input into the print head (1), and the raw material is quantitatively extruded through the raw material extrusion mechanism in the print head (1). 3.根据权利要求1或2所述的一种3D产品的打印方法,其特征在于:用于该打印方法中的3D打印机包括:打印头(1)、打印平台(2)、以及为打印头(1)提供打印原料的容器(3),所述的打印头(1)通过机械臂(4)悬置于打印平台(2)上方,并实现在X/Y/Z方向上的移动,3. The printing method of a 3D product according to claim 1 or 2, characterized in that: the 3D printer used in the printing method comprises: a printing head (1), a printing platform (2), and a printing head (1) A container (3) for printing raw materials is provided, the print head (1) is suspended above the printing platform (2) by a mechanical arm (4), and moves in the X/Y/Z direction, 所述的打印头(1)包括有喷嘴(11)、以及位于喷嘴(11)旁侧的固化光线头(12),其中所述的喷嘴(11)通过管道(13)与盛装原料的容器(3)连通,所述的固化光线头(12)可产生能固化所述原料的光线;The print head (1) includes a nozzle (11) and a curing light head (12) positioned at the side of the nozzle (11), wherein the nozzle (11) is connected to a container ( 3) connected, the curing light head (12) can generate light capable of curing the raw material; 所述的打印头(1)内还设置有一原料挤出机构,该原料挤出机构包括:步进电机(14)以及通过步进电机驱动的挤出头(15),所述的挤出头(15)作用于与喷嘴(11)连接的管道(13)上,通过步进电机(14)驱动挤出头(15),将管道(13)内的原料由喷嘴(11)挤出。A raw material extruding mechanism is also arranged in the described print head (1), and the raw material extruding mechanism includes: a stepper motor (14) and an extrusion head (15) driven by the stepper motor, and the extruder head (15) acts on the pipeline (13) connected with the nozzle (11), drives the extrusion head (15) by the stepping motor (14), and the raw material in the pipeline (13) is extruded by the nozzle (11). 4.根据权利要求3所述的一种3D产品的打印方法,其特征在于:所述的容器(3)采用活塞结构,容器(3)的出口(31)通过管道(13)与喷嘴(11)连通,容器(3)上设置有活塞(32),该活塞(32)通过第二步进电机(33)驱动,带动活塞(32)移动,将容器(3)内的原料挤出。4. The printing method of a 3D product according to claim 3, characterized in that: the container (3) adopts a piston structure, and the outlet (31) of the container (3) passes through the pipeline (13) and the nozzle (11) ), the container (3) is provided with a piston (32), and the piston (32) is driven by a second stepping motor (33) to drive the piston (32) to move, and the raw material in the container (3) is extruded. 5.根据权利要求4所述的一种3D产品的打印方法,其特征在于:所述的活塞(32)固定连接在一个滑块(34)上,该滑块(34)与滑块导杆(35)配合,滑块(34)与一丝杆(36)联动,第二步进马达(33)驱动该丝杆(36)转动,丝杆(36)在转动的同时将产生上下位移,从而带动滑块(34)沿与其配合的滑块导杆(35)上下移动,从而驱动活塞(32)运行。5. The printing method of a kind of 3D product according to claim 4, is characterized in that: described piston (32) is fixedly connected on a slide block (34), and this slide block (34) and slide block guide rod (35) cooperates, slide block (34) is linked with threaded mandrel (36), and second stepper motor (33) drives this threaded mandrel (36) to rotate, and threaded mandrel (36) will produce up and down displacement while rotating, thereby Drive the slide block (34) to move up and down along the slide block guide rod (35) matched with it, thereby driving the piston (32) to run. 6.根据权利要求3-5中任意一项所述的一种3D产品的打印方法,其特征在于:所述的机械臂(4)包括:正三角分布并竖直设置的三根导杆(41)、于每根导杆(41)上均活动连接一个滑座(42)、每个滑座(42)均与一活动杆(43)上端活动连接,该三根活动杆(43)的下端分别活动链接连接在一活动座(44)上,三个滑座(42)分别通过牵引线与对应的马达连动,通过马达带动与之连动的滑座(42)沿导杆(41)上下滑动,从而带动三组活动杆(43)分别产生相应的角度摆动和高度变化,利用该活动杆(43)的位置变化驱动活动座(44)在三根导杆(41)围设的区域内做X/Y/Z方向上的运行。6. The printing method of a 3D product according to any one of claims 3-5, characterized in that: the mechanical arm (4) includes: three guide rods (41) arranged vertically in an equilateral triangle ), a sliding seat (42) is movably connected on each guide rod (41), each sliding seat (42) is movably connected with the upper end of a movable rod (43), and the lower ends of the three movable rods (43) are respectively The movable link is connected to a movable seat (44), and the three sliding seats (42) are linked with the corresponding motors respectively through the traction line, and the linked sliding seats (42) are driven up and down along the guide rod (41) by the motors. Sliding, thereby driving three sets of movable rods (43) to produce corresponding angle swings and height changes respectively, utilize the position change of the movable rods (43) to drive the movable seat (44) to move in the area surrounded by the three guide rods (41). Movement in X/Y/Z direction. 7.根据权利要求1或2所述的一种3D产品的打印方法,其特征在于:用于该打印方法中的3D打印机包括:打印头(1),所述的打印头(1)包括有喷嘴(11)、以及位于喷嘴(11)旁侧的固化光线头(12),其中所述的喷嘴(11)通过管道(13)与盛装凝胶状的光固化树脂原料的容器(3)连通,所述的固化光线头(12)可产生能固化所述原料的光线;所述的打印头(1)内还设置有一原料挤出机构,该原料挤出机构包括步进电机(14)以及通过步进电机驱动的挤出头(15),所述的挤出头(15)作用于与喷嘴(11)连接的管道(13)上,通过步进电机(14)驱动挤出头(15),将管道(13)内的原料有喷嘴(11)定量挤出。7. The printing method of a 3D product according to claim 1 or 2, characterized in that: the 3D printer used in the printing method comprises: a printing head (1), and the printing head (1) includes Nozzle (11), and the curing optical head (12) positioned at the side of the nozzle (11), wherein the nozzle (11) communicates with the container (3) of the light-curable resin raw material in the form of a gel through a pipeline (13) , the curing light head (12) can produce light that can cure the raw material; a raw material extruding mechanism is also arranged in the described printing head (1), and the raw material extruding mechanism includes a stepper motor (14) and Through the extrusion head (15) driven by the stepper motor, the extrusion head (15) acts on the pipeline (13) connected with the nozzle (11), and the extrusion head (15) is driven by the stepper motor (14). ), the raw material in the pipeline (13) has a nozzle (11) to quantitatively extrude.
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