CN107006144B - Component mounter, the control method of component mounter, recording medium, component mounting system - Google Patents
Component mounter, the control method of component mounter, recording medium, component mounting system Download PDFInfo
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- CN107006144B CN107006144B CN201580068913.XA CN201580068913A CN107006144B CN 107006144 B CN107006144 B CN 107006144B CN 201580068913 A CN201580068913 A CN 201580068913A CN 107006144 B CN107006144 B CN 107006144B
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- band
- tape feeder
- transfer
- change
- component
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
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- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
Tape feeder (4) has the angle detector (47) of the position of the band (TP) in detection direction of transfer (Ds), and result i.e. band initial position (Li) for the position that the band (TP) for the state that component feeding position (Ls) is located in element is detected by angle detector (47) is stored in storage unit.And, when tape feeder (4) is installed on loader maintaining part (31), the location confirmation for the band (TP) that main control unit (100) detects angle detector (47) is band current location (Lr), based on comparing band current location (Lr) and determine a need for change with result obtained from initial position (Li).Therefore, can be realized after tape feeder (4) installation whether the shortening of time needed for the judgement of change.
Description
Technical field
The present invention relates to will accommodate the carrying out band in the tape feeder of feed element with sending out and look for of multiple element
The technology of head.
Background technique
Conventionally, there is known component mounter of the element supplied tape feeder by mounting head to substrate transfer.?
In above-mentioned component mounter, the band for accommodating multiple element is intermittently sent out to component feeding position by tape feeder
Feed element, mounting head adsorb the element for being supplied to component feeding position and to substrate transfers.Moreover, in patent document
In 1~3, tape feeder can be dismounted relative to component mounter, newly be installed on component mounter in tape feeder
When, the so-called change (head for sending out tape feeder is executed in order to make the element in tape feeder be located at component feeding position
Out).
In patent document 1, when the new component feeding unit installed as tape feeder, camera is made to be moved to absorption
The top of position.Also, using the recess of camera shooting band of receptacle member in multiple recesses, and confirm the position of recess with
The distance of absorption position.As a result, not executing change, between them when distance between them is less than predetermined value
When distance is predetermined value or more, change is executed.
In patent document 2, when newly installation tape feeder, keep the laser displacement sensor for being installed on mounting head mobile
To the top of element outlet.Also, the element at element outlet is confirmed based on the height of laser displacement sensor detection
The presence or absence of.As a result, not executing change when element outlet has element, when element outlet does not have element, execution is looked for
Head.
Patent document
Patent document 1: No. 5075214 bulletins of Japanese Patent No.
Patent document 2: Japanese Unexamined Patent Publication 2012-142347 bulletin
Summary of the invention
Subject to be solved by the invention
In this way, in patent document 1,2, in newly installation tape feeder, whether confirmation band is due to change and from Ying Ding
The position of position is deviateed, and determines a need for change based on its result.But it in order to determine a need for change, needs in band
Camera or laser displacement sensor is set to be moved to the top of the component feeding position of tape feeder after the installation of formula loader.Cause
This, determines a need for change after the installation of tape feeder and needs the time.As a result, can not rapidly start to make sometimes
With the installation of the element of the tape feeder.
The present invention made in view of the above subject, and it is an object of the present invention to provide one kind can be realized tape feeder installation after want
The technology of the shortening of time needed for the judgement of no change.
Solution for solving the problem
Component mounter of the invention in order to achieve the above purpose, has: tape feeder will accommodate multiple element
Band is sent out along direction of transfer and supplies element to component feeding position；Tape feeder is remained energy by loader maintaining part
Enough dismounting；The element that the tape feeder for being installed on loader maintaining part is supplied to component feeding position is installed on by head unit
Substrate；Control unit determines a need for adjusting band along direction of transfer for being installed on the tape feeder of loader maintaining part
Position and the change that the element for being contained in band is positioned to component feeding position；And there is detection to pass for storage unit, tape feeder
The test section of the position of the band on direction is sent, storage unit storage tape initial position, the band initial position is detected by test section
Source in element be located in the position of the band of the state of component feeding position as a result, being installed on loader when tape feeder
When maintaining part, the control unit portion of will test detection band location confirmation be band current location, based on compare band current location and band
Result obtained from initial position determines a need for change.
The control method of component mounter of the invention in order to achieve the above purpose, has process below: confirmation band
Whether formula loader is installed in the loader maintaining part of component mounter, and the tape feeder can will accommodate multiple element
Band along direction of transfer send out and by element to component feeding position supply；At the beginning of storage unit sensing tape initial position, the band
Beginning position is the band for detecting to be located in the state of component feeding position by the test section for being set to tape feeder in element
Position result；And based on comparing band current location and determine a need for change with result obtained from initial position,
It is described with current location be in the state that tape feeder is installed on component mounter test section detect band position.
The control program of component mounter of the invention in order to achieve the above purpose, makes computer execute above-mentioned element
The each process that the control method of fitting machine has.
Recording medium of the invention in order to achieve the above purpose, is recorded above-mentioned in a manner of it can be read by computer
The control program of component mounter.
Component mounting system of the invention in order to achieve the above purpose, has: component mounter, multiple with that will accommodate
The band of element is sent out along direction of transfer and is kept by tape feeder that element is supplied to component feeding position, by tape feeder
For the loader maintaining part that can be dismounted and component feeding position will be supplied to by the tape feeder for being installed on loader maintaining part
The element set is installed on the head unit of substrate；Production adjustment homework department is changed, tape feeder can be executed and be adjusted along direction of transfer
The position of band and the change that the element for being contained in band is positioned to component feeding position, and be separately arranged with loader maintaining part；
Control unit, the tape feeder for being installed on loader maintaining part determine a need for change；And storage unit, tape feeder
The test section of position with the band on detection direction of transfer, storage unit storage tape initial position, the band initial position are inspections
Survey portion detects the state by being located in component feeding position by being in element and changing the change for producing the execution of adjustment homework department
Band position as a result, when tape feeder is installed on loader maintaining part, the position of the band of the control unit portion of will test detection
It sets and is confirmed as band current location, based on comparing band current location and determine a need for looking for result obtained from initial position
Head.
The present invention (component mounter, the control method of component mounter, the control journey of component mounter constituted in this way
Sequence, recording medium) in, tape feeder has the test section of the position of the band on detection direction of transfer, and will be by test section
Detect that the i.e. band initial position of result that the position of the band of the state of component feeding position is located in element is stored in
Storage portion.Also, when tape feeder is installed on loader maintaining part, the location confirmation of the band of the portion's of will test detection is that band is current
Position, based on comparing band current location and determine a need for change with result obtained from initial position.Therefore, Neng Goushi
After present tape feeder installation whether the shortening of time needed for the judgement of change.
Invention effect
In accordance with the invention it is possible to realize after tape feeder installation whether the shortening of time needed for the judgement of change
Change.
Detailed description of the invention
Fig. 1 is the top view for schematically showing an example of component mounter of the invention.
Fig. 2 is the perspective view for indicating the appearance of component mounter of Fig. 1.
Fig. 3 is the perspective view of an example for the loader for indicating that the component mounter of Fig. 1 has.
Fig. 4 is the perspective view for indicating the case where band drawn from tep reel is installed on the loader of Fig. 3.
Fig. 5 is the block diagram of an example for the electrical structure for indicating that component mounter has.
Fig. 6 is the block diagram for indicating to have an example of the component mounting system of Fig. 1, Fig. 2 and component mounter shown in fig. 5.
Fig. 7 is to indicate that can be executed by component mounting system changes the figure for producing an example of adjustment operation.
Specific embodiment
Fig. 1 is the top view for schematically showing an example of component mounter of the invention.Fig. 2 is the element for indicating Fig. 1
The perspective view of the appearance of fitting machine.In two figures and figure below, suitably show by substrate direction of transfer X, width direction Y and lead
The XYZ orthogonal coordinate system that the direction Z that hangs down is constituted.Component mounter 10 passes through head unit 60 by 20 handling substrate S of transport passage for transporting
The element supplied from component feeding mechanism 11 is installed.
Specifically, on the base station 12 of component mounter 10,2 column transport passage for transporting 20 along board carrying direction X side by side
Extend, substrate S can be carried along board carrying direction X by each transport passage for transporting 20.Transport passage for transporting 20 has at base station 12
A pair of of conveyer 21 that substrate S is carried to board carrying direction X.Also, the substrate S moved in is carried to peace by transport passage for transporting 20
It fills job position (position of substrate S shown in FIG. 1), and stops in the installation exercise position.Moreover, for installation exercise position
The holding meanss of illustration omitted are set, and the substrate S for stopping at installation exercise position is kept by holding meanss.Next, carrying logical
Road 20 moves out the substrate S that the installation of element is received in installation exercise position from installation exercise position to board carrying direction X.
Component feeding mechanism 11 is respectively configured in the two sides of the width direction Y of this 2 transport passage for transporting 20.Each component feeding machine
Structure 11, which has, is equipped with tape feeder 4 and tep reel 5 in the trolley 3 that the shell 13 relative to component mounter 10 can dismount
Structure.Trolley 3, which has, remains the confession that can be dismounted for the multiple tape feeders 4 for being arranged in a column along board carrying direction X
The multiple tep reels 5 arranged along board carrying direction X are remained energy in the obliquely downward of loader maintaining part 31 by glassware maintaining part 31
The tep reel maintaining part 32 enough dismounted.It is wound in tep reel 5 equidistantly to contain the band TP (figure of multiple element (electronic component)
4) that, draws from the tep reel 5 for being held in tep reel maintaining part 32 pacifies with TP to the tape feeder 4 for being held in loader maintaining part 31
Dress.Also, tape feeder 4 will be contained in the element with TP that installs to 20 side of transport passage for transporting send out and to component feeding position
Set Ls (Fig. 3, Fig. 4) supply.
In addition, the mobile mechanism that component mounter 10 title unit 60 and move these head units 60 individually with 2
70.Each head unit 60 has the mounting head (diagram is omitted) by suction nozzle come absorptive element, by mobile mechanism 70 in belt
It moves between loader 4 and substrate S, thus pacifies the element adsorbed in the component feeding position Ls of tape feeder 4 to substrate S
Dress.Mobile mechanism 70 has the 2 Y-axis tracks 72 and be set up in above-mentioned Y-axis track 72 that Y extends in the width direction on base station 12
And the 2 Y-axis sliding parts 74 moved along Y-axis track 72.2 Y-axis sliding parts 74 correspond to 2 head units 60 and are arranged, each Y-axis
Sliding part 74 keeps head unit 60, and as head unit 60 moves on width direction Y.Moreover, each Y-axis sliding part 74 has edge
The X-axis track 741 and the block 742 moved along X-axis track 741, head unit 60 that X-direction extends are installed on block 742.Therefore, each head
Unit 60 is held in Y-axis sliding part 74 with the state that can be moved in the X direction.Therefore, each head unit 60 passes through mobile mechanism
70 and can be moved in the face XY.
In addition, installing camera 62 in each head unit 60.Therefore, each camera 62 can be with head unit by mobile mechanism 70
60 move in the face XY.Camera 62 configures downward, and the surface of substrate S can be shot from top.It, can as above-mentioned camera 62
To use such as CCD (Charge Coupled Device: charge coupled cell).
Fig. 3 is the perspective view of an example for the loader for indicating that the component mounter of Fig. 1 has.Fig. 4 is that indicate will be from tep reel
The band of extraction is installed on the perspective view of the case where loader of Fig. 3.Tape feeder 4 with can in the width direction Y dismounting side
Formula is installed on the loader maintaining part 31 of trolley 3.
The loader main body 40 of tape feeder 4 has the shape of strip in the direction of transfer Ds with TP, in direction of transfer
The front end portion of Ds has the component feeding position Ls being open upwards.In addition, loader main body 40 has in direction of transfer Ds
Rear end setting tape entry 401 and direction of transfer Ds front end be arranged band outlet 402.Also, the band drawn from tep reel 5
TP is sent in tape feeder 4 by tape entry 401, after the Ls of component feeding position, is fed from band outlet 402 to belt
It is sent out outside device 4.
Specifically, tape feeder 4 is from tape entry 401 to the midway (band of the movement routine with TP with outlet 402
Outlet 402 is nearby) there is the circular sprocket wheel 41 for being supported for rotate in loader main body 40.The sprocket wheel 41 setting
The front end portion of loader main body 40 on direction of transfer Ds and it is opposite with component feeding position Ls, and along the periphery with TP
With the multiple connecting holes engaging with TP equidistantly arranged.In this way, sprocket wheel 41 is supported the band TP of component feeding position Ls.
In addition, loader main body 40 is built-in with the drive motor 42 (Fig. 5) of the rotation of drive sprocket 41, sprocket wheel 41 passes through drive motor
42 driving force and rotate, thus make band TP moved along direction of transfer Ds.
In the rear end of the direction of transfer Ds of loader main body 40, operation panel 43 is equipped in the top of tape entry 401.At this
Operation panel 43 is equipped with the various buttons such as feeding button 431, backspace button 432 and the function button 433 that operator can operate.
For example, drive motor 42 is rotated to positive direction when operator presses feeding button 431, make band TP Ds along the conveying direction
It is mobile from tape entry 401 towards band outlet 402.Alternatively, when operator presses backspace button 432, drive motor 42 is to anti-
Direction (with it is square in the opposite direction) rotation, making band TP, Ds is moved from band outlet 402 towards tape entry 401 along the conveying direction
It is dynamic.In this way, operator can be adjusted on direction of transfer Ds by selectively operation feeding button 431 and function button 433
Position with TP.
It is equipped in loader main body 40 towards with outlet 402 sides (towards the front end of direction of transfer Ds) clamping component outstanding
44.Also, in the state that tape feeder 4 is installed on loader maintaining part 31, clamping component 44 and loader maintaining part 31
Engage and is fed the clamping of device maintaining part 31.Moreover, the rear end of the direction of transfer Ds in loader main body 40, is equipped with by upwards
The clamping release lever 45 of force, operator clamp release lever 45 by pressing, and can release clamping component 44 and loader is kept
The clamping in portion 31 dismantles tape feeder 4 from loader maintaining part 31.In addition, in loader main body 40, in clamping component 44
Lower section be equipped with connector 46.
Fig. 5 is the block diagram of an example for the electrical structure for indicating that component mounter has.As shown in the drawing, component mounter
10 have the computer being made of CPU (Central Processing Unit: central processing unit), memory in shell 13
That is main control unit 100, main control unit 100 are centrally controlled the movement of component mounter 10.In addition, component mounter 10 is in shell
There is storage unit 101, user interface 102 and connector 103 in 13.Storage unit 101 by such as HDD (Hard Disk Drive:
Hard disk drive) it constitutes, the program P of the storage execution of main control unit 100, data.User interface 102 is for example by touch panel mode
Liquid crystal display constitute, from main control unit 100 receive indicate component mounter 10 state information and shown to operator,
And receives the input from operator and sent to main control unit 100.Connector 103 and the band for being installed on loader maintaining part 31
The connector 46 of formula loader 4 is electrically connected, and undertakes the interface of communication between tape feeder 4, power supply.
On the other hand, tape feeder 4 is other than the structure for using Fig. 3 and Fig. 4 to illustrate, in loader main body 40 also
With angle detector 47, storage unit 48 and loader control unit 49.Angle detector 47 detects the rotation angle of sprocket wheel 41, example
As can by the magnetic field for the magnet for being installed on sprocket wheel 41 using Hall element detection structure realize.As described above,
Sprocket wheel 41 moves band TP along direction of transfer Ds by rotation, and the rotation angle for the sprocket wheel 41 that angle detector 47 detects indicates
The position with TP on direction of transfer Ds.Storage unit 48 is for example made of HDD, records various data.Loader control unit 49 is
The computer being made of CPU, memory is centrally controlled the movement of tape feeder 4.Especially whenever by button 431,
432 operation etc. and when being moved with TP along direction of transfer Ds, sprocket wheel that loader control unit 49 will be detected by angle detector 47
41 rotation angle is stored in storage unit 48.
Fig. 6 is the block diagram for indicating to have an example of the component mounting system of Fig. 1, Fig. 2 and component mounter shown in fig. 5.
As shown in the drawing, component mounting system 1 is also equipped with server 80 and changes production and adjust other than having above-mentioned component mounter 10
Engagement positions 90.Server 80 is personal computer, and it is whole to be centrally controlled component mounting system 1.Production adjustment device 90 is changed to use
Production adjustment operation is changed in the tape feeder 4 for example dismantled from the loader maintaining part 31 of trolley 3.
That is, each belt for being installed on loader maintaining part 31 is being fed by head unit 60 in component mounter 10
The element that device 4 supplies is to the midway of the substrate S installation process installed, and operator is sometimes by a tape feeder 4 from feed
Device maintaining part 31 removes.This new change production with TP, repairing of tape feeder 4 etc. and is adjusted to mesh to install to tape feeder 4
And carry out.Also, it changes production adjustment device 90 to be suitable for coping with such purpose.It can will be from confession that is, changing production adjustment device 90
The tape feeder 4 that glassware maintaining part 31 removes is remained and can be dismounted.Therefore, tape feeder 4 is installed on and changes by operator
After producing adjustment device 90 and performing desired operation to tape feeder 4, tape feeder 4 can be installed on feed
Device maintaining part 31.
Fig. 7 is to indicate that can be executed by component mounting system changes the figure for producing an example of adjustment operation.In the figure, example
Operator is shown passes through to change and produces adjustment device 90 and perform tape feeder 4 after the change of tape feeder 4 to loader
The case where maintaining part 31 is installed.Here, change is to carry out to the position with TP for being installed on tape feeder 4 along direction of transfer Ds
Adjustment and the operation for the element with TP will be contained in being positioned at component feeding position Ls.
Firstly, operator installs tape feeder 4 (step S101) to production adjustment device 90 is changed.Operator can as a result,
Easily execute installed to tape feeder 4 it is new with TP, repairing of tape feeder 4 etc..Next, operator executes installation
In the change (step S102) with TP of the tape feeder 4.Specifically, operator is accommodated in by visual observation to confirm on one side
The positional relationship of element with TP and component feeding position Ls, feeding button 431, backspace button 432 are operated on one side and
Move band TP on direction of transfer Ds.Make to be accommodated in the element with TP as a result, and is located at component feeding position Ls, the change with TP
It finishes.
In addition, as described above, the loader control unit 49 of tape feeder 4 whenever executing mobile with TP, by angle
The rotation angle (that is, position with TP on direction of transfer Ds) for the sprocket wheel 41 that detector 47 detects is stored in storage unit 48.Cause
This, the newest rotation angle being stored in the rotation angle of the sprocket wheel 41 of storage unit 48 indicates to be positioned at member with the element in TP
The position with TP on direction of transfer Ds in the state of the Ls of part supply position is band initial position Li.
When the change changed in production adjustment device 90 finishes, operator tears tape feeder 4 from production adjustment device 90 is changed open
It is carried to loader maintaining part 31 (step S103) down, tape feeder 4 is installed into (step to loader maintaining part 31
S104).At this point, operator by tape feeder 4 with to being installed on the tep reel 5 of tape feeder 4 being wound with TP together
It carries.When tape feeder 4 being installed on loader maintaining part 31 in this way, connector 46 and the shell 13 of tape feeder 4
Connector 103 is electrically connected to each other.Main control unit 100 is accessed via connector 103,46 to tape feeder 4 as a result, Neng Gouyu
It is communicated between tape feeder 4, power supply.
Next, step S105~S110 is executed according to program P by main control unit 100.That is, in step s105, master control
Portion 100 processed is kept based on this case is started to the power supply of loader main body 40 to detect tape feeder 4 to loader
The installation (step S105 is "Yes") in portion 31.In step s 106, main control unit 100 is accessed to tape feeder 4, reads storage
In the band initial position Li of the storage unit 48 of tape feeder 4.Moreover, in step s 106, main control unit 100 is fed to belt
Device 4 accesses, and obtains the current rotation angle of the sprocket wheel 41 of the detection of angle detector 47 of tape feeder 4, in other words transmits
The current position with TP on the Ds of direction is band current location Lr.
Then, main control unit 100 is based on band initial position Li and with current location Lr, for being installed on loader maintaining part
31 tape feeder 4 determines a need for the change (step S108) with TP.Specifically, if with current location Lr and band
The absolute value of the difference of initial position Li is scheduled threshold value or more, then is judged to needing change (step S108 is "Yes"), if
Band current location Lr and the absolute value of the difference with initial position Li are less than the threshold value, then are judged to not needing change (step S108
For "No").
When being judged to needing change in step S108, main control unit 100 executes instruction change to loader control unit
49 outputs.Loader control unit 49, which makes to move with TP along direction of transfer Ds, as a result, is equivalent to band current location Lr and with initial bit
It sets the distance (position deviation amount) of the difference of Li and executes change (step S109).Specifically, band current location Lr with first
In the case that beginning position Li is compared to the deviation of the front end side (arrow side in figure) of direction of transfer Ds, make band TP towards direction of transfer
Rear end side (opposite side of the arrow in figure) shift position departure of Ds.On the other hand, band current location Lr with initial
In the case that position Li is compared to the deviation of the rear end side of direction of transfer Ds, make to move position towards the front end side of direction of transfer Ds with TP
Set departure.
Also, in the case where being judged to not needing change in step S108, or when change finishes in step S109,
Main control unit 100 will set up the mark (step of the pickup of license element from the tape feeder 4 for being installed on loader maintaining part 31
S110).As a result, in later installation process, head unit 60 adsorbs what the tape feeder 4 was supplied to component feeding position Ls
Element is installed to substrate S.
In the embodiment constituted above, tape feeder 4 has the position with TP on detection direction of transfer Ds
The angle detector 47 set, and the state that component feeding position Ls is located in element will be detected by angle detector 47
The position with TP result be band initial position Li be stored in storage unit.Also, when tape feeder 4 is installed on loader guarantor
When the portion 31 of holding, the location confirmation with TP that main control unit 100 detects angle detector 47 is band current location Lr, based on comparing
Change is determined a need for current location Lr and with result obtained from initial position Li.Therefore, it can be realized in belt
Loader 4 install after whether the shortening of time needed for the judgement of change.
In addition, executing the change of tape feeder 4 when main control unit 100 is judged to needing change.Even if existing as a result,
It will produce during the tape feeder 4 that removes of adjustment device 90 is carried and installed to loader maintaining part 31 due to belt from changing
What loader 4 generated rocks, impacts etc. and the position with TP is deviateed, and also so that the element with TP is returned to
Component feeding position Ls.Moreover, by by tape feeder 4 band TP along direction of transfer Ds conveyer belt current location Lr with first
The amount of the difference of beginning position Li executes change.Thereby, it is possible to efficiently use band initial position Li and be used for current location Lr
Whether the judgement of change, the change after capable of easily executing the installation of tape feeder 4.
In addition, not executing change when main control unit 100 is judged to not needing change and being fed by head unit 60 from belt
The component feeding position Ls pickup device of device 4 and to substrate S install.Do not have to carry out unnecessary change as a result, it can be rapidly
Start installation of the element of the supply of tape feeder 4 to substrate S.
In addition, the storage unit 48 of storage tape initial position Li is built in the loader main body 40 of tape feeder 4.Above-mentioned
In structure, even if in the case that multiple tape feeders 4 are installed on loader maintaining part 31 as above-mentioned example, main control
Tape feeder 4 of the portion 100 by access as object, also can reliably obtain depositing for the tape feeder 4 as object
The band initial position Li stored in storage portion 48.
In addition, tape feeder 4 has by rotating the sprocket wheel 41 that will be transmitted with TP along direction of transfer Ds, angle detection
Device 47 detects the position with TP on direction of transfer Ds based on the rotation angle of sprocket wheel 41.Rotation of the above structure based on sprocket wheel 41
Gyration can rapidly take to detect the position with TP in installation of the tape feeder 4 to loader maintaining part 31
It obtains band current location Lr and determines a need for change.Therefore, for realizing, whether change is sentenced after the installation of tape feeder 4
It is advantageous for the shortening of fixed required time.
As described above in the present embodiment, component mounting system 1 is equivalent to the one of " component mounting system " of the invention
Example, changes and produces an example that adjustment device 90 is equivalent to " change and produce adjustment homework department " of the invention, and component mounter 10 is equivalent to this hair
An example of bright " component mounter ", tape feeder 4 are equivalent to an example of " tape feeder " of the invention, and loader is kept
Portion 31 is equivalent to an example of " loader maintaining part " of the invention, and head unit 60 is equivalent to an example of " head unit " of the invention,
Main control unit 100 is equivalent to an example of " control unit " or " computer " of the invention, and storage unit 48 is equivalent to " storage of the invention
An example in portion ", an example of " band " of the invention is equivalent to TP, and direction of transfer Ds is equivalent to the one of " direction of transfer " of the invention
Example, component feeding position Ls are equivalent to an example of " component feeding position " of the invention, and band initial position Li is equivalent to the present invention
" with initial position " an example, be equivalent to an example of " with current location " of the invention with current location Lr, sprocket wheel 41 is suitable
In an example of " rotary part " or " sprocket wheel " of the invention, program P is equivalent to " the control program of component mounter " of the invention
An example, storage unit 101 is equivalent to an example of " recording medium " of the invention.
It should be noted that the present invention is not limited to the above embodiments, without departing from its main purpose in the case of can be to upper
The structure stated applies various changes.For example, the movement being judged as after needing change in step S108 can be changed.It is specific and
Speech, main control unit 100 is judged as in step S108 when needing change, can show to urge at user interface 102 (interface) and look for
The display of the execution of head.In said structure, operator is according to the display content that confirmed on user interface 102 as a result, energy
Enough it is appropriately performed change.As long as it should be noted that the change of operator at this time is held in the same manner as above-mentioned step S102
Row.
Alternatively, main control unit 100 is judged as when needing change in step S108, it can be based on by camera 62 (confirmation portion)
The positional relationship of the element that takes and component feeding position Ls executes change.Specifically, main control unit 100 is by camera 62
Be located in the top of component feeding position Ls, by near the Ls of component feeding position element and component feeding position Ls be accommodated in
In the visual field of camera 62.Next, main control unit 100 controls drive motor 42 via loader control unit 49,
Move band TP along direction of transfer Ds.Also, main control unit 100 confirms according to the shooting result of camera 62 in TP
When element is consistent with component feeding position Ls, stop band TP.In said structure, it can be executed and be looked for by main control unit 100
Head can save the trouble of operator.
In addition, the specific structure of the rotation angle of detection sprocket wheel 41 can also change.It is, for example, possible to use encoder or
Resolver etc. detects the rotation angle of sprocket wheel 41.
In addition, in the above-described embodiment, the rotation angle based on sprocket wheel 41 and have detected the position with TP.However, example
It such as, can also be based on drive motor 42 or from drive motor 42 to the rotation angle of the gear being arranged between sprocket wheel 41 etc.
To detect the position with TP.
In addition, in the above-described embodiment, changing production adjustment device 90 and 10 split settings of component mounter.However, can also
It produces adjustment device 90 will change and is installed on component mounter 10 and is integrally formed with component mounter 10.
In addition, the specific structure of the recording medium of logging program P is not limited to as above-mentioned component mounter 10
HDD is also possible to CD or USB (Universal Serial Bus: universal serial bus) memory etc..
More than, as illustrating specific embodiment and illustrate, in the present invention, such as component mounter be may be constructed
Are as follows: control unit when being judged to needing change, by by the band of tape feeder along direction of transfer conveyer belt current location and band
The amount of the difference of initial position and execute change.In said structure, the change after capable of easily executing tape feeder installation.
In addition, component mounter may be constructed are as follows: the interface being also equipped between operator, control unit work as and be judged to needing
When change, the execution of change is urged via interface to operator.In said structure, operator according to confirmation interface as a result,
Change can be appropriately performed.
In addition, component mounter may be constructed are as follows: be also equipped with opposite with the component feeding position of tape feeder and confirm
It is accommodated in the confirmation portion of the element of band and the positional relationship of component feeding position, control unit passes through when being judged to needing change
By the band edge of tape feeder while the positional relationship of the element and component feeding position that are contained in band by the confirmation of confirmation portion
Direction of transfer transmission, Lai Zhihang change.In said structure, change can be executed by control unit.
In addition, component mounter may be constructed are as follows: control unit does not execute change and by head when being judged to not needing change
Unit is installed from the component feeding position pickup device of tape feeder to substrate.In said structure, not having to progress need not
The change wanted can rapidly start installation of the element of tape feeder supply to substrate.
In addition, component mounter is configured to storage unit being built in tape feeder.In said structure, such as it is
Make in the case where multiple tape feeders are installed on loader maintaining part, belt of the control unit by access as object is fed
Device also can reliably obtain the band initial position that the storage unit of the tape feeder as object is stored.
In addition, component mounter is configured to, tape feeder, which has, is transmitted band along direction of transfer by rotation
Rotary part, test section detects the position of the band on direction of transfer based on the rotation angle of rotary part.Above structure base
The position of band is detected in the rotation angle of rotary part, therefore can be in installation of the tape feeder to loader maintaining part
Band current location is rapidly obtained, and determines a need for change.Therefore, it is wanted after tape feeder installation for can be realized
It is advantageous for the shortening of time needed for the judgement of no change.
Specifically, component mounter may be constructed are as follows: rotary part be by one side be set to band hole engage while
Rotate the sprocket wheel for transmitting band along direction of transfer.
Description of symbols
1 ... component mounting system
10 ... component mounters
31 ... loader maintaining parts
4 ... tape feeders
41 ... sprocket wheels
48 ... storage units
60 ... head units
100 ... main control units
101 ... storage units
TP ... band
Ds ... direction of transfer
Ls ... component feeding position
Li ... band initial position
Lr ... band current location
P ... program
Claims (18)
1. a kind of component mounter, has:
The band for accommodating multiple element is sent out along direction of transfer and supplies the element to component feeding position by tape feeder
It gives；
Loader maintaining part, the tape feeder, which is remained, to be dismounted；
The tape feeder for being installed on the loader maintaining part is supplied to the institute of the component feeding position by head unit
It states element and is installed on substrate；
Control unit is determined a need for for being installed on the tape feeder of the loader maintaining part along the transmission
Direction adjusts the position of the band and the element for being contained in the band is positioned to the change of the component feeding position；And
Storage unit,
The tape feeder has the test section for the position for detecting the band on the direction of transfer,
The storage unit storage tape initial position, the band initial position are detected by the test section in the element quilt
Be positioned at the position of the band of the state of the component feeding position as a result,
When the tape feeder is installed on the loader maintaining part, described in the control unit detects the test section
The location confirmation of band is band current location, and based on result obtained from the band current location and the band initial position
To determine a need for the change.
2. component mounter according to claim 1, wherein
When being judged to needing the change, the control unit by by the band of the tape feeder along the sender
It is described with current location and the amount of the difference with initial position executes the change to transmitting.
3. component mounter according to claim 1, wherein
The component mounter is also equipped with the interface between operator,
When being judged to needing the change, the control unit urges the execution of the change via the interface to operator.
4. component mounter according to claim 1, wherein
The component mounter is also equipped with confirmation portion, the component feeding position phase in the confirmation portion and the tape feeder
To and confirm be accommodated in the band the element and the component feeding position positional relationship,
When being judged to needing the change, the control unit is contained in the institute of the band by one side by confirmation portion confirmation
The positional relationship of element and the component feeding position is stated on one side by the band of the tape feeder along the direction of transfer
Transmission, to execute the change.
5. component mounter according to any one of claims 1 to 4, wherein
When being judged to not needing the change, the control unit does not execute the change and by the head unit from the belt
The component feeding position pickup device of loader is simultaneously installed on the substrate.
6. component mounter according to any one of claims 1 to 4, wherein
The storage unit is built in the tape feeder.
7. component mounter according to claim 5, wherein
The storage unit is built in the tape feeder.
8. component mounter according to any one of claims 1 to 4, wherein
The tape feeder has by rotating the rotary part for transmitting the band along the direction of transfer, the detection
The position of the band on the direction of transfer is detected based on the rotation angle of the rotary part in portion.
9. component mounter according to claim 5, wherein
The tape feeder has by rotating the rotary part for transmitting the band along the direction of transfer, the detection
The position of the band on the direction of transfer is detected based on the rotation angle of the rotary part in portion.
10. component mounter according to claim 6, wherein
The tape feeder has by rotating the rotary part for transmitting the band along the direction of transfer, the detection
The position of the band on the direction of transfer is detected based on the rotation angle of the rotary part in portion.
11. component mounter according to claim 7, wherein
The tape feeder has by rotating the rotary part for transmitting the band along the direction of transfer, the detection
The position of the band on the direction of transfer is detected based on the rotation angle of the rotary part in portion.
12. component mounter according to claim 8, wherein
The rotary part is by rotating the band while engaging with the hole for being set to the band along the direction of transfer
The sprocket wheel of transmission.
13. component mounter according to claim 9, wherein
The rotary part is by rotating the band while engaging with the hole for being set to the band along the direction of transfer
The sprocket wheel of transmission.
14. component mounter according to claim 10, wherein
The rotary part is by rotating the band while engaging with the hole for being set to the band along the direction of transfer
The sprocket wheel of transmission.
15. component mounter according to claim 11, wherein
The rotary part is by rotating the band while engaging with the hole for being set to the band along the direction of transfer
The sprocket wheel of transmission.
16. a kind of control method of component mounter, has process below:
Confirmation tape feeder is installed in the loader maintaining part of component mounter, and the tape feeder can will accommodate more
The band of a element is sent out along direction of transfer and supplies the element to component feeding position；
From storage unit sensing tape initial position, it is described with initial position be by be set to the tape feeder test section detect
The result of the position of the band of the state of the component feeding position is located in the element；And
It is determined a need for based on result obtained from band current location and the band initial position is compared along the sender
The element for being contained in the band is positioned to the change of the component feeding position to the position for adjusting the band, it is described
It is the band of the test section detection in the state that tape feeder is installed on component mounter with current location
Position.
17. a kind of recording medium, the control program of recording element fitting machine, the control journey in a manner of it can be read by computer
The each process that sequence has the control method of component mounter described in the computer perform claim requirement 16.
18. a kind of component mounting system, has:
Component mounter, have will accommodate the band of multiple element along direction of transfer send out and by the element to component feeding position
The tape feeder is remained the loader maintaining part that can be dismounted and will be described by being installed on by the tape feeder of supply
The element that the tape feeder of loader maintaining part is supplied to the component feeding position is installed on the head list of substrate
Member；
Change production adjustment homework department, can to the tape feeder execute along the direction of transfer adjust the band position and incite somebody to action
The element for being contained in the band is positioned at the change of the component feeding position, and separately sets with the loader maintaining part
It sets；
Control unit, the tape feeder for being installed on the loader maintaining part determine a need for the change；And
Storage unit,
The tape feeder has the test section for the position for detecting the band on the direction of transfer,
The storage unit storage tape initial position, the band initial position are that the test section is detected by changing production tune by described
The change that whole homework department executes and the band that the state of the component feeding position is located in the element
Position as a result,
When the tape feeder is installed on the loader maintaining part, described in the control unit detects the test section
The location confirmation of band is band current location, based on result obtained from the band current location and the band initial position come
Determine a need for the change.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2015/062338 WO2016170637A1 (en) | 2015-04-23 | 2015-04-23 | Component mounting machine, method for controlling component mounting machine, program for controlling component mounting machine, recording medium, and component mounting system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107006144A CN107006144A (en) | 2017-08-01 |
| CN107006144B true CN107006144B (en) | 2019-05-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201580068913.XA Active CN107006144B (en) | 2015-04-23 | 2015-04-23 | Component mounter, the control method of component mounter, recording medium, component mounting system |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP6326551B2 (en) |
| CN (1) | CN107006144B (en) |
| WO (1) | WO2016170637A1 (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019035196A1 (en) * | 2017-08-17 | 2019-02-21 | ヤマハ発動機株式会社 | Setup supporting device, setup supporting method, setup supporting program, and recording medium |
| US11991832B2 (en) * | 2018-05-28 | 2024-05-21 | Fuji Corporation | Unit exchanging device |
| WO2019229996A1 (en) * | 2018-06-01 | 2019-12-05 | 株式会社Ｆｕｊｉ | Replacement system and replacement device |
| JP6896943B2 (en) * | 2018-07-24 | 2021-06-30 | 株式会社Ｆｕｊｉ | Information processing equipment, work system, and decision method |
| JP7344218B2 (en) * | 2018-10-11 | 2023-09-13 | 株式会社Fuji | Feeder suitability determination device and feeder suitability determination method |
| JP7199549B2 (en) * | 2019-08-27 | 2023-01-05 | ヤマハ発動機株式会社 | Component replenishment support device, component mounting system, component replenishment support method |
| US11889632B2 (en) * | 2019-09-13 | 2024-01-30 | Fuji Corporation | Feeder and component mounting machine |
| US12221283B2 (en) * | 2020-01-14 | 2025-02-11 | Fuji Corporation | Component supply unit storage and retrieval system |
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|---|---|---|---|---|
| CN1413079A (en) * | 2001-10-16 | 2003-04-23 | 松下电器产业株式会社 | Conveyor belt feeder, electronic component mounting device, and electronic component conveying method |
| CN1672480A (en) * | 2002-07-23 | 2005-09-21 | 松下电器产业株式会社 | Component mounting order optimization method, component mounting order optimization program, recording medium of the program, and component mounting device using the method |
| JP2009239253A (en) * | 2008-03-07 | 2009-10-15 | I-Pulse Co Ltd | Tape feeder for electronic parts |
| CN102137590A (en) * | 2010-01-26 | 2011-07-27 | 株式会社日立高新技术仪器 | Electronic component installing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7220095B2 (en) * | 2001-05-24 | 2007-05-22 | Lyndaker David W | Self-threading component tape feeder |
| JP3885547B2 (en) * | 2001-10-16 | 2007-02-21 | 松下電器産業株式会社 | Tape feeder and tape feeding method |
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2015
- 2015-04-23 WO PCT/JP2015/062338 patent/WO2016170637A1/en active Application Filing
- 2015-04-23 JP JP2017513900A patent/JP6326551B2/en active Active
- 2015-04-23 CN CN201580068913.XA patent/CN107006144B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1413079A (en) * | 2001-10-16 | 2003-04-23 | 松下电器产业株式会社 | Conveyor belt feeder, electronic component mounting device, and electronic component conveying method |
| CN1672480A (en) * | 2002-07-23 | 2005-09-21 | 松下电器产业株式会社 | Component mounting order optimization method, component mounting order optimization program, recording medium of the program, and component mounting device using the method |
| JP2009239253A (en) * | 2008-03-07 | 2009-10-15 | I-Pulse Co Ltd | Tape feeder for electronic parts |
| CN102137590A (en) * | 2010-01-26 | 2011-07-27 | 株式会社日立高新技术仪器 | Electronic component installing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107006144A (en) | 2017-08-01 |
| JP6326551B2 (en) | 2018-05-16 |
| WO2016170637A1 (en) | 2016-10-27 |
| JPWO2016170637A1 (en) | 2017-07-27 |
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