CN106994453A - Method for cleaning plate head of battery polar plate - Google Patents
Method for cleaning plate head of battery polar plate Download PDFInfo
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- CN106994453A CN106994453A CN201610043995.9A CN201610043995A CN106994453A CN 106994453 A CN106994453 A CN 106994453A CN 201610043995 A CN201610043995 A CN 201610043995A CN 106994453 A CN106994453 A CN 106994453A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
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Abstract
本发明是有关于一种电池极板板头清洁方法,是令电池极板的板头在进行铅桥焊接之前,先以激光进行板头的清洁步骤,使板头在经过激光清洁后能减少附着于表面的污垢或表面产生的氧化物、尘屑,以利于与铅桥焊接的结合,避免因为表面的污垢或表面产生的氧化物、尘屑而在铅桥焊接过程中变成阻碍进而导致热量与能源的传导系数下降的问题。
The present invention relates to a battery plate head cleaning method, which is to use a laser to clean the battery plate head before lead bridge welding, so that the plate head can reduce dirt attached to the surface or oxides and dust generated on the surface after laser cleaning, so as to facilitate the combination with the lead bridge welding, and avoid the problem that the dirt on the surface or oxides and dust generated on the surface become obstacles during the lead bridge welding process, thereby causing a decrease in the heat and energy conductivity coefficient.
Description
技术领域technical field
本发明是有关于一种电池极板板头清洁方法,尤其是指以激光进行清洁电池极板板头的方法。The invention relates to a method for cleaning the head of a battery pole plate, in particular to a method for cleaning the head of a battery pole plate with a laser.
背景技术Background technique
市面上所见的蓄电池,也可称为湿式电池或免加水保养或电瓶,它主要是利用极板与电解液起化学作用,而将电能转换成化学能并予以储存,并且在使用时将化学能释放再转换成电能者。The storage battery seen on the market can also be called wet battery or water-free maintenance or battery. It mainly uses the plate and electrolyte to have a chemical effect, converts electrical energy into chemical energy and stores it, and converts the chemical energy during use. Those who can release and convert into electrical energy.
其中,蓄电池中包含许多正、负极交错排列的极板,而且为了分别使这些正、负极板之间能正确的相互桥接,每一片正极板上及负极板上皆会设置一板头,再于每一片正极板的板头上以铅桥并联,每一片负极板的板头上也以铅桥并联,使每一片正极板间及每一片负极板间分别通过铅桥的并联而连接。Among them, the storage battery contains many plates with positive and negative electrodes staggered, and in order to make the positive and negative plates bridge each other correctly, each positive plate and negative plate will be provided with a plate head, and then The head of each positive plate is connected in parallel with a lead bridge, and the head of each negative plate is also connected in parallel with a lead bridge, so that each positive plate and each negative plate are respectively connected through the parallel connection of the lead bridge.
然而,在串焊的过程中,板头的洁净与否影响了后续铅桥的焊接(熔接)与导电效果,因此,业者在进行板头的铅桥焊接工序之前,会先对板头进行清洁,以去除板头表面的污垢或表面产生的氧化物、尘屑。However, in the process of serial welding, the cleanliness of the board head will affect the welding (welding) and conductive effect of the subsequent lead bridge. Therefore, the industry will clean the board head before the lead bridge welding process of the board head. , to remove the dirt on the surface of the board head or the oxides and dust generated on the surface.
传统的板头清洁方式是先将阳极板与阴极板各自堆叠,再逐一以人工一片一片以钢刷直接清洁板头表面,于清洁完毕后再将阳极板头、隔板、阴极板头交错堆叠,但此一清洁方式会产生如下缺点:The traditional method of cleaning the plate head is to stack the anode plate and the cathode plate separately, and then manually clean the surface of the plate head one by one with a steel brush, and then stack the anode plate head, separator, and cathode plate head alternately after cleaning , but this cleaning method will have the following disadvantages:
1、因为采用以钢刷直接刷洗板头表面,故容易因为施力大小不同而使钢刷刷除板头表面时受力不同,并于板头表面形成不同深浅的刷除纹路,容易使板头厚度越来越薄。1. Because the steel brush is used to directly scrub the surface of the board head, it is easy to cause the force of the steel brush to remove the surface of the board head due to the different force, and to form different depths of brushing lines on the surface of the board head, which is easy to make the board Head thickness is getting thinner.
2、因为采用以钢刷直接刷洗板头表面,所以会因为施力大小不同而使板头表面的清洁度不一,以至于在铅桥焊接后由于清洁度不佳之处产生间隙,进而影响极板之间的热量与能源的传导系数。2. Because the steel brush is used to directly scrub the surface of the board head, the cleanliness of the board head surface will be different due to the different force applied, so that after the lead bridge welding, there will be gaps due to poor cleanliness, which will affect the pole. The heat and energy transfer coefficient between plates.
3、因为采用人工以钢刷直接刷洗板头表面,不仅费工、费时,所需的人工成本也较高。3. Because it is labor-intensive and time-consuming to directly scrub the surface of the board head with a steel brush, the required labor cost is also relatively high.
4、因为是以钢刷直接刷洗板头表面,因此在刷洗过程中会出现钢刷因为和板头摩擦而产生铅粉尘的情形,危害环境与人体,所以必须要设置集尘设施。4. Because the steel brush is used to directly scrub the surface of the board head, lead dust will be generated by the steel brush rubbing against the board head during the cleaning process, which is harmful to the environment and human body, so dust collection facilities must be installed.
5、传统的板头清洁方式是先将阳极板与阴极板各自堆叠,再逐一以人工一片一片以钢刷直接清洁板头表面,于清洁完毕后再将阳极板头、阴极板头交错堆叠,因此清洁工序较为繁复,且浪费工时。5. The traditional way of cleaning the plate head is to stack the anode plate and the cathode plate separately, and then manually clean the surface of the plate head one by one with a steel brush, and then stack the anode plate head and the cathode plate head alternately after cleaning. Therefore, the cleaning process is relatively complicated and wastes man-hours.
今,本发明人即是鉴于上述清洁方式在实际实施上所产生的缺失之处,而研发出本发明。Now, the present inventors have developed the present invention in view of the deficiencies in the practical implementation of the above-mentioned cleaning methods.
发明内容Contents of the invention
本发明的主要目的是提供一种电池极板板头清洁方法,主要通过激光技术进行板头表面污垢或表面产生的氧化物、尘屑的去除,使板头表面清洁过后得到良好的洁净性,而利于铅桥的焊接,以及避免间隙的产生,同时不影响极板之间的热量与能源的传导系数。The main purpose of the present invention is to provide a method for cleaning the head of the battery plate, which mainly uses laser technology to remove the dirt on the surface of the head or the oxides and dust generated on the surface, so that the surface of the head can be cleaned to obtain good cleanliness. It is beneficial to the welding of lead bridges and avoids the generation of gaps, while not affecting the heat and energy transfer coefficient between the plates.
上述本发明的主要目的与功效,是由以下的具体技术手段所达成:The above-mentioned main purpose and effect of the present invention are achieved by the following specific technical means:
一种电池极板板头清洁方法,是以激光进行电池极板的板头的表面处理,使所述板头表面因为除去附着的污垢或表面产生的氧化物、尘屑,而在所述板头表面产生除垢后微结构。A method for cleaning the plate head of a battery plate, which uses a laser to treat the surface of the plate head of the battery plate, so that the surface of the plate head is removed from the surface of the plate due to the removal of attached dirt or oxides and dust generated on the surface. The microstructure after descaling is produced on the head surface.
如上所述的电池极板板头清洁方法,其中,所述除垢后微结构的深度为0.01mm~0.1mm。The method for cleaning the head of the battery plate as described above, wherein the depth of the microstructure after descaling is 0.01 mm to 0.1 mm.
如上所述的电池极板板头清洁方法,其中,所述除垢后微结构分布的疏密度为在0.01mm2~0.05mm2的区域内至少有一个除垢后微结构。The method for cleaning the head of a battery plate as described above, wherein the microstructure distribution after descaling has at least one microstructure after descaling in the area of 0.01 mm 2 to 0.05 mm 2 .
如上所述的电池极板板头清洁方法,其中,所述电池极板包括阳极板与阴极板,于进行所述表面处理的清洁步骤前,先将各自堆叠的所述阳极板与所述阴极板以及隔板交错堆叠,再一次使用所述激光清洁所述电池极板的板头。The method for cleaning the head of a battery plate as described above, wherein the battery plate includes an anode plate and a cathode plate, and before performing the cleaning step of the surface treatment, first clean the respective stacked anode plates and the cathode plates Plates and separators are stacked alternately, and the laser is used again to clean the plate heads of the battery plates.
本发明的优点为:The advantages of the present invention are:
1、因为采用激光清洁板头表面,且以清洁后板头表面的除垢后微结构的深度0.01mm~0.1mm、分布的疏密度在0.01mm2~0.05mm2的区域内至少有一个除垢后微结构为设定值,因此能使板头表面的洁净度一致,而且不会使板头厚度越来越薄。1. Because the surface of the board head is cleaned by laser, and the depth of the descaling microstructure on the surface of the board head after cleaning is 0.01mm ~ 0.1mm, and the density of the distribution is 0.01mm 2 ~ 0.05mm 2 , there is at least one descaling area. The post-scaling microstructure is the set value, so the cleanliness of the surface of the board head can be made consistent, and the thickness of the board head will not be made thinner and thinner.
2、因为采用激光清洁板头表面,并设定清洁后板头表面的除垢后微结构的深度为0.01mm~0.1mm、分布的疏密度为在0.01mm2~0.05mm2的区域内至少有一个除垢后微结构,能使板头表面的清洁度一致,而大幅减少铅桥焊接后各极片的板头所产生的间隙,避免影响极板之间的热量与能源的传导系数。2. Because the surface of the board head is cleaned by laser, and the depth of the descaling microstructure on the surface of the cleaned board head is set to be 0.01mm~0.1mm, and the density of the distribution is at least within the area of 0.01mm 2 to 0.05mm 2 There is a microstructure after descaling, which can make the surface of the plate head consistent in cleanliness, and greatly reduce the gap between the plate heads of each pole piece after lead bridge welding, so as to avoid affecting the heat and energy conduction coefficient between the plates.
3、因为采用激光清洁板头表面,不仅省工、省时,所需的人工成本也较低。3. Because the surface of the board head is cleaned by laser, it not only saves labor and time, but also requires lower labor costs.
4、因为是以激光清洁板头表面,因此在清洁过程中,不会有掉屑的情形,不会影响板头的洁净性,此外在清洁过程中只会产生少微量的铅烟,只需要设置小抽气量的湿式集尘设施即可,不需要大型的废气回收装置。4. Because the surface of the board head is cleaned by laser, there will be no debris during the cleaning process, which will not affect the cleanliness of the board head. In addition, only a small amount of lead fume will be produced during the cleaning process. It is only necessary to set up a wet dust collection facility with a small suction volume, and a large waste gas recovery device is not required.
5、本发明在进行阴、阳极板的板头表面处理的清洁步骤前,是直接将各自堆叠的阳极板与阴极板以及隔板交错堆叠,再一次使用激光对交错堆叠的阳极板与阴极板的板头清洁,故清洁工序较为便利、简单、省事、省工。5. The present invention directly stacks the stacked anode plates, cathode plates and separators in a staggered manner before performing the cleaning step of the plate head surface treatment of the cathode and anode plates, and uses the laser to stagger the stacked anode plates and cathode plates again. The board head is cleaned, so the cleaning process is more convenient, simple, trouble-saving and labor-saving.
附图说明Description of drawings
图1是未进行表面清洁(表面处理)的板头表面情形。Figure 1 is the situation of the surface of the head without surface cleaning (surface treatment).
图2是以能在板头表面产生深度为0.01mm的除垢后微结构的激光能量强度清洁(表面处理)板头表面,其清洁后头表面的情形。Fig. 2 cleans (surface treats) the surface of the board head with laser energy intensity that can produce a microstructure after descaling with a depth of 0.01 mm on the surface of the board head, and the situation of cleaning the surface of the back head.
图3是以能在板头表面产生深度为0.05mm的除垢后微结构的激光能量强度清洁(表面处理)板头表面,其清洁后头表面的情形。Fig. 3 cleans (surface treats) the surface of the board head with laser energy intensity that can produce a microstructure after descaling with a depth of 0.05 mm on the surface of the board head, and the situation of cleaning the surface of the head.
图4是图3的局部放大图。FIG. 4 is a partially enlarged view of FIG. 3 .
图5是以能在板头表面产生深度为0.1mm的除垢后微结构的激光能量强度清洁(表面处理)板头表面,其清洁后头表面的情形。Fig. 5 cleans (surface treats) the surface of the board head with laser energy intensity that can produce a microstructure after descaling with a depth of 0.1 mm on the surface of the board head, and the situation of cleaning the surface of the head.
图6是在板头的其中一面进行激光清洁,另一面未清洁除垢的外观情形。Figure 6 shows the appearance of one side of the board head after laser cleaning, while the other side is not cleaned and descaled.
图7A是在板头的其中一面进行激光清洁,另一面未清洁除垢的切面情形。Figure 7A is a cut surface situation where one side of the head is laser cleaned, and the other side is not cleaned and descaled.
图7B是在图7A的状态下进行铅桥焊接后,极板板头激光清洁面与未清洁面的切面对照情形。Fig. 7B is a comparison of the cut surface of the laser-cleaned surface and the uncleaned surface of the plate head after lead bridge welding in the state of Fig. 7A.
图7C是图7B的放大图。Fig. 7C is an enlarged view of Fig. 7B.
具体实施方式detailed description
为令本发明所运用的技术内容、发明目的及其达成的功效有更完整且清楚的揭露,兹于下详细说明之,并请一并参阅所揭的图式及图号:In order to have a more complete and clear disclosure of the technical content used in the present invention, the purpose of the invention and the effects achieved, it will be described in detail below, and please also refer to the disclosed drawings and drawing numbers:
本发明的电池极板板头清洁方法主要是在电池极板的板头在进行铅桥焊接之前,先进行板头的清洁步骤,使板头在经过清洁后能减少附着于表面的污垢或表面产生的氧化物、尘屑,而利于与铅桥与板头的结合,并避免因为表面的污垢或表面产生的氧化物、尘屑而在铅桥焊接过程中产生间隙进而导致热量与能源的传导系数下降的问题。The method for cleaning the plate head of the battery pole plate of the present invention is mainly to carry out the cleaning step of the plate head before the plate head of the battery pole plate is welded by lead bridge, so that the plate head can reduce the dirt or surface attached to the surface after cleaning. The oxides and dust generated are beneficial to the combination with the lead bridge and the head, and avoid the gaps generated during the welding process of the lead bridge due to the dirt on the surface or the oxides and dust generated on the surface, which will lead to the conduction of heat and energy The problem of falling coefficients.
本发明的电池极板板头清洁方法是以激光进行电池极板的板头的表面处理,使所述板头表面因为除去附着的污垢或表面产生的氧化物、尘屑,而在所述板头表面产生除垢后微结构,这些除垢后微结构的深度为0.01mm~0.1mm,而其分布的疏密度则为在0.01mm2~0.05mm2的区域内至少有一个除垢后微结构。The method for cleaning the plate head of the battery pole plate of the present invention is to carry out the surface treatment of the plate head of the battery pole plate with laser, so that the surface of the plate head will be clean on the plate due to the removal of attached dirt or oxides and dust generated on the surface. The microstructure after descaling is produced on the surface of the head. The depth of these microstructures after descaling is 0.01mm~0.1mm, and the density of the distribution is at least one microstructure after descaling in the area of 0.01mm 2 ~0.05mm 2 structure.
请参看图1,是未进行表面清洁(表面处理)的板头表面情形,在该图中板头表面附着污垢或表面产生的氧化物、尘屑,而无金属亮光;请参看图2,是以能在板头表面产生深度为0.01mm的除垢后微结构的激光能量强度清洁(表面处理)板头表面,其清洁后头表面的情形,在该图中板头表面附着的污垢或表面产生的氧化物、尘屑因被去除,而呈现金属亮光;请参看图3,是以能在板头表面产生深度为0.05mm的除垢后微结构的激光能量强度清洁(表面处理)板头表面,其清洁后头表面的情形,在该图中板头表面附着的污垢或表面产生的氧化物、尘屑因被去除,而呈现金属亮光,图4为图3的局部放大图;请参看图5,是以能在板头表面产生深度为0.1mm的除垢后微结构的激光能量强度清洁(表面处理)板头表面,其清洁后头表面的情形,在该图中板头表面虽去除了附着的污垢或表面产生的氧化物、尘屑,但因为激光能量太强,造成碳化现象,反而无清洁效果。由图1~图5可知,激光方式确实能将板头表面的污垢或表面产生的氧化物、尘屑去除,惟激光能量强度必须设定避免板头表面产生碳化现象。Please refer to Figure 1, which is the condition of the surface of the board head without surface cleaning (surface treatment). The surface of the head is cleaned (surface treated) with laser energy intensity that can produce a microstructure after descaling at a depth of 0.01 mm on the surface of the head. The surface of the head after cleaning, in this figure, the dirt attached to the surface of the head or the surface generated Due to the removal of oxides and dust, the metal light appears; please refer to Figure 3, the surface of the board head is cleaned (surface treated) with the laser energy intensity that can produce a microstructure with a depth of 0.05mm on the surface of the board head after descaling , the situation of the surface of the head after cleaning. In this figure, the dirt attached to the surface of the head or the oxides and dust generated on the surface are removed, showing a metallic light. Figure 4 is a partial enlarged view of Figure 3; please refer to Figure 5 , is to clean (surface treat) the surface of the head with the laser energy intensity that can produce a microstructure after descaling with a depth of 0.1mm on the surface of the head. The dirt or oxides and dust generated on the surface, but because the laser energy is too strong, it will cause carbonization, but there is no cleaning effect. It can be seen from Figures 1 to 5 that the laser method can indeed remove the dirt on the surface of the board head or the oxides and dust generated on the surface, but the laser energy intensity must be set to avoid carbonization on the surface of the board head.
请参看图6,是在板头的其中一面进行激光清洁,另一面未清洁除垢的外观情形;请参看图7A,是在板头的其中一面进行激光清洁,另一面未清洁除垢的切面情形,图7B是在图7A的状态下进行铅桥焊接后,极板板头激光清洁面与未清洁面的切面对照情形,图7C为图7B的放大图,由图7A、图7B、图7C可清楚看到,极板板头激光清洁面进行铅桥焊接后未产生间隙,而极板板头未清洁面进行铅桥焊接后产生间隙。Please refer to Figure 6, which is the appearance of laser cleaning on one side of the board head, and the other side is not cleaned and descaled; please refer to Figure 7A, which is the cutting surface of one side of the board head which is laser cleaned, and the other side is not cleaned and descaled Situation, Fig. 7B is after the lead bridge welding is carried out under the state of Fig. 7A, the laser cleaning surface of the pole plate head and the cutting surface of the uncleaned surface are contrasted, and Fig. 7C is an enlarged view of Fig. 7B, from Fig. 7A, Fig. It can be clearly seen in 7C that there is no gap after lead bridge welding on the laser clean surface of the plate head, but there is a gap after lead bridge welding on the uncleaned surface of the plate head.
由于本发明是采用激光清洁板头表面,且激光能量强度以清洁后板头表面的除垢后微结构的深度0.01mm~0.1mm、分布的疏密度在0.01mm2~0.05mm2的区域内至少有一个除垢后微结构为设定值,因此能使板头表面的洁净度一致,不会使板头厚度越来越薄,并能大幅减少在以铅桥焊接各个极片的板头后所产生的间隙,避免影响极板之间的热量与能源的传导系数,而且不采用人工清洁,不仅省工、省时,所需的人工成本也较低,尤其在清洁过程中不会有掉屑的情形,不会影响板头的洁净性,不会产生粉尘,影响人体与环境。Since the present invention uses laser to clean the surface of the board head, and the intensity of laser energy is within the range of 0.01 mm to 0.1 mm and the density of the distribution of the microstructure after descaling on the surface of the cleaned board head to 0.01 mm2 to 0.05 mm2 At least one microstructure after descaling is the set value, so the cleanliness of the surface of the plate head can be made consistent, the thickness of the plate head will not become thinner, and the number of plate heads welding each pole piece with a lead bridge can be greatly reduced. The resulting gap avoids affecting the heat and energy transfer coefficient between the plates, and does not use manual cleaning, which not only saves labor and time, but also requires low labor costs, especially during the cleaning process. The situation of chip falling will not affect the cleanliness of the board head, and will not produce dust, which will affect the human body and the environment.
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Cited By (1)
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CN118014990A (en) * | 2024-04-07 | 2024-05-10 | 哈尔滨工业大学(威海) | A laser action depth control method based on deep learning |
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