CN106985419A - The integrated pumping plant insulation shell manufacture craft of fiberglass and its insulation shell - Google Patents
The integrated pumping plant insulation shell manufacture craft of fiberglass and its insulation shell Download PDFInfo
- Publication number
- CN106985419A CN106985419A CN201710281049.2A CN201710281049A CN106985419A CN 106985419 A CN106985419 A CN 106985419A CN 201710281049 A CN201710281049 A CN 201710281049A CN 106985419 A CN106985419 A CN 106985419A
- Authority
- CN
- China
- Prior art keywords
- insulation
- pumping plant
- fiberglass
- heat
- insulation layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009413 insulation Methods 0.000 title claims abstract description 82
- 238000005086 pumping Methods 0.000 title claims abstract description 42
- 239000011152 fibreglass Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000004804 winding Methods 0.000 claims abstract description 24
- 238000007711 solidification Methods 0.000 claims abstract description 14
- 230000008023 solidification Effects 0.000 claims abstract description 14
- 239000011521 glass Substances 0.000 claims abstract description 10
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 9
- 239000010959 steel Substances 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims abstract description 4
- 239000012774 insulation material Substances 0.000 claims description 18
- 229920006267 polyester film Polymers 0.000 claims description 13
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000013517 stratification Methods 0.000 claims 1
- 239000010410 layer Substances 0.000 description 35
- 238000010276 construction Methods 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 238000004321 preservation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012946 outsourcing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
- B29C70/382—Automated fiber placement [AFP]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Thermal Insulation (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The present invention discloses the integrated pumping plant insulation shell manufacture craft of fiberglass and its insulation shell, it is characterised in that：It is as follows that the technique includes step：Step 1：Prepare pipe mould and winding material；Step 2：The inner liner of pumping plant housing is manufactured on mould, inner liner is heating and curing；Step 3:Winding makes the structure sheaf of fiberglass pumping plant housing on the inner liner after being heating and curing, and structure sheaf is solidified；Step 4：After structure sheaf solidification in the step 3, in structure sheaf exterior pre-cast heat-insulation layer and glass steel shoe；Step 5：After heat-insulation layer making in the step 4 is finished, heat-insulation layer is checked, repaired；Step 6：Secondary winding is carried out on the basis of step 5, shell body is made；Step 7：Make shell body to finish, carry out press polish, demoulding solidification；Step 8：The product being stripped after solidification is detected that qualified storage is unqualified to reprocess or scrap.
Description
Technical field
Manufactured the invention belongs to fiberglass, fiberglass pumping plant is produced, fiberglass pumping plant field of thermal insulation, more particularly to glass
The integrated pumping plant insulation shell manufacture craft of glass steel and its insulation shell.
Background technology
Current integrated pump station is when being typically employed in pumping plant housing and making or after making and finishing in terms of insulation, in factory
Family or job site outsourcing insulation material, are adhesively fixed by secondary, low production efficiency, insulation material became uneven, and outward appearance is not
Regular, hand labor intensity is big, and is influenceed larger by factors such as execution conditions and construction qualities.
The present invention relates to the production of integrated glass fiber reinforced plastic pumping plant housing and integrated glass fiber reinforced plastic pumping plant housing heat preservation technology, it is
Meet production of the integrated glass fiber reinforced plastic pumping plant in the heat-insulating property of high latitude extremely frigid zones and raising integrated pump station insulation shell
Efficiency.
The content of the invention
In order to solve the problems, such as the insulation of the integrated pumping plant housing of fiberglass, production and the peace of fiberglass pumping plant insulation shell are improved
Dress efficiency, the secondary heat preservation construction problem for avoiding scene, realization play invigoration effect from structure to fiberglass pumping plant housing,
The purpose of the overall rigidity of pumping plant is improved, a kind of integrated pumping plant insulation shell manufacture craft of fiberglass and its insulation shell is proposed.
The technical solution adopted by the present invention is as follows：
The integrated pumping plant insulation shell manufacture craft of fiberglass, it is characterised in that：It is as follows that the technique includes step：
Step 1：Prepare pipe mould and winding material；
Step 2：The inner liner of pumping plant housing is manufactured on mould, inner liner is heating and curing；
Step 3:Winding makes the structure sheaf of fiberglass pumping plant housing on the inner liner after being heating and curing, and structure sheaf is solidified；
Step 4：After structure sheaf solidification in the step 3, in structure sheaf exterior pre-cast heat-insulation layer and glass steel shoe；
Step 5：After heat-insulation layer making in the step 4 is finished, heat-insulation layer is checked, repaired；
Step 6：Secondary winding is carried out on the basis of step 5, shell body is made；
Step 7：Make shell body to finish, carry out press polish, demoulding solidification；
Step 8：The product being stripped after solidification is detected that qualified storage is unqualified to reprocess or scrap.
Further, after the structure sheaf solidification, its surface is handled, pre-buried support ring flat-plate.
Further, the preparation method of the structure sheaf exterior pre-cast heat-insulation layer is：By banding insulation material one end with it is interior
Case bonding is fixed, firmly after start wrapping machine, mold rotation speed is adjusted according to core diameter, at the same it is artificial vertically
Uniform winding laying heat-insulation layer, after Single-layer Insulation layer making is finished, is coated with polyester film and compressed, then carry out follow-up insulation
Layer winding, the seam between adjacent two layers insulation material need to stagger laying.
Further, the thickness of the structure sheaf exterior pre-cast heat-insulation layer is equal with fiberglass height of baffle plate, the glass
Steel shoe is fixed on the two ends of pipe mould.
Further, baffle plate can be increased in the middle of two end-stopping plates for the longer pipe mould of length, insulation material is used as
Spacing and standard apparatus in filling process.
Further, it is to carry out local fill and lead up to the place being not filled by that the heat-insulation layer, which is checked, repaired,.
Further, the shell body making uses polyester film press polish after finishing.
Outside a kind of insulation shell based on the integrated pumping plant insulation shell manufacture craft of fiberglass, including pipeline, the pipeline
Circle is provided with insulation shell, and the housing is divided into inner housing, heat-insulation layer and shell body, and the not-go-end that rises of the heat-insulation layer is provided with gear
Block, the external hull surface is additionally provided with polyester film.
The invention has the advantages that：
The present invention efficiently solves the problems, such as the insulation of the integrated pumping plant housing of fiberglass, improves the life of fiberglass pumping plant insulation shell
Produce and installation effectiveness, the secondary heat preservation construction for avoiding scene, and reinforcing is served to fiberglass pumping plant housing from structure and make
With improving the overall rigidity of pumping plant；
The good appearance for the integrated pumping plant housing of fiberglass that the present invention is produced is smooth, no secondary bonding vestige of large area, significantly
Reduce productive manpower cost and site operation cost.
Brief description of the drawings
Fig. 1 is present invention process flow chart.
Fig. 2 is that glass fiber staple of the present invention winds schematic diagram.
Fig. 3 is the sectional schematic diagram of the integrated pumping plant insulation shell of fiberglass.
Fig. 4 is the structural representation of the integrated pumping plant insulation shell of fiberglass.
Reference：1st, shell body；2nd, heat-insulation layer；3rd, inner housing；4th, block；5th, polyester film；6th, pipeline.
Embodiment
The present invention is described further below in conjunction with the accompanying drawings：
As Figure 1-4, the integrated pumping plant insulation shell manufacture craft of fiberglass, it is characterised in that：The technique includes step such as
Under：
Step 1：Prepare pipe mould and winding material；
Step 2：The inner liner of pumping plant housing is manufactured on mould, inner liner is heating and curing；
Step 3:Winding makes the structure sheaf of fiberglass pumping plant housing on the inner liner after being heating and curing, and structure sheaf is solidified；
Step 4：After structure sheaf solidification in the step 3, in structure sheaf exterior pre-cast heat-insulation layer and glass steel shoe；
Step 5：After heat-insulation layer making in the step 4 is finished, heat-insulation layer is checked, repaired；
Step 6：Secondary winding is carried out on the basis of step 5, shell body is made；
Step 7：Make shell body to finish, carry out press polish, demoulding solidification；
Step 8：The product being stripped after solidification is detected that qualified storage is unqualified to reprocess or scrap.
After the structure sheaf solidification, its surface is handled, pre-buried support ring flat-plate.
The preparation method of the structure sheaf exterior pre-cast heat-insulation layer is：Banding insulation material one end is Nian Jie with inner housing solid
It is fixed, firmly after start wrapping machine, mold rotation speed is adjusted according to core diameter, while artificial winding uniform vertically
Heat-insulation layer is laid, after Single-layer Insulation layer making is finished, is coated and compressed with polyester film, then carries out follow-up heat-insulation layer winding, phase
Seam between adjacent two layers of insulation material need to stagger laying.
The thickness of the structure sheaf exterior pre-cast heat-insulation layer is equal with fiberglass height of baffle plate, and the glass steel shoe is fixed
At the two ends of pipe mould.
Baffle plate can be increased in the middle of two end-stopping plates for the longer pipe mould of length, during filled thermal insulation materials
Spacing and standard apparatus.
It is to carry out local fill and lead up to the place being not filled by that the heat-insulation layer, which is checked, repaired,.
The shell body making uses polyester film press polish after finishing.
Outside a kind of insulation shell based on the integrated pumping plant insulation shell manufacture craft of fiberglass, including pipeline 6, the pipeline
Circle is provided with insulation shell, and the housing is divided into inner housing 3, heat-insulation layer 2 and shell body 1, and the not-go-end that rises of the heat-insulation layer 2 is provided with
Block 4, the surface of shell body 1 is additionally provided with polyester film 5.
Embodiment：
The present invention is using the winding of fiberglass fixed length and the method for semi-automatic winding insulation material makes by hand, to reach fiberglass pump
Stand the heat insulation integrated shaping of housing.Glass fibre reinforced plastic insulation housing point inner housing 3, heat-insulation layer 2 and shell body 1, inner and outer shell are logical
Cross computer control glass fiber staple and be wrapped in shaping on the mould of pipeline 6, and not-go-end modular glass steel is played in heat-preserving range
Block 4；Heat-insulation layer 3 is made between inner housing two ends fiberglass block 4, using the winding of banding insulation material or prefabricated guarantor
Warm layer assembly is fixed, and the length and thickness of insulation material are adjusted according to design requirement, for the thicker insulation of design thickness
Layer, can be wound by several times, the winding of every layer of insulation material flattens repoussage after finishing with polyester film 5, and insulation material is taken
Seam staggers successively, it is ensured that the thickness uniform ground of whole adiabator layer, and after insulation material making is finished, heat-insulation layer is carried out
Thickness measure and flatness inspection, for being locally filled with unreal place, rear adhesive tape are filled up with insulation material and is fixed, repairing is finished
Afterwards, being compressed with the integral coating of polyester film 5 makes heat-insulation layer outside be flushed with edge on prefabricated block 4；Whole heat-insulation layer, which makes, to be finished
Afterwards, carry out shell body 1 by fixed length winding outside heat-insulation layer to make, shell body makes and finishes the rear press polish of surface polyester film 5.
The foregoing is only a specific embodiment of the invention, but the protection domain of invention is not limited thereto, any to be familiar with sheet
The technical staff in field the invention discloses technical scope in, the change or replacement that can be readily occurred in, should all cover invention
Protection domain within.
Claims (8)
1. the integrated pumping plant insulation shell manufacture craft of fiberglass, it is characterised in that：It is as follows that the technique includes step：
Step 1：Prepare pipe mould and winding material；
Step 2：The inner liner of pumping plant housing is manufactured on mould, inner liner is heating and curing；
Step 3:Winding makes the structure sheaf of fiberglass pumping plant housing on the inner liner after being heating and curing, and structure sheaf is solidified；
Step 4：After structure stratification in the step 3, in structure sheaf exterior pre-cast heat-insulation layer and glass steel shoe；
Step 5：After heat-insulation layer making in the step 4 is finished, heat-insulation layer is checked, repaired；
Step 6：Secondary winding is carried out on the basis of step 5, shell body is made；
Step 7：Make shell body to finish, carry out press polish, demoulding solidification；
Step 8：The product being stripped after solidification is detected that qualified storage is unqualified to reprocess or scrap.
2. the integrated pumping plant insulation shell manufacture craft of fiberglass according to claim 1, it is characterised in that：The structure sheaf
After solidification, its surface is handled and pre-buried support ring flat-plate.
3. the integrated pumping plant insulation shell manufacture craft of fiberglass according to claim 1, it is characterised in that：The structure sheaf
The preparation method of exterior pre-cast heat-insulation layer is：Banding insulation material one end and inner housing are adhesively fixed, firmly after start winding
Machine, mold rotation speed is adjusted according to core diameter, while artificial winding laying heat-insulation layer uniform vertically, individual layer is protected
After warm layer making is finished, coated and compressed with polyester film, then carried out between follow-up heat-insulation layer winding, adjacent two layers insulation material
Seam need to stagger laying.
4. the integrated pumping plant insulation shell manufacture craft of fiberglass according to claim 1, it is characterised in that：The structure sheaf
The thickness of exterior pre-cast heat-insulation layer is equal with fiberglass height of baffle plate, and the glass steel shoe is fixed on the two ends of pipe mould.
5. the integrated pumping plant insulation shell manufacture craft of fiberglass according to claim 4, it is characterised in that：For length compared with
Long pipe mould can increase baffle plate in the middle of two end-stopping plates, be used as the spacing and standard apparatus during filled thermal insulation materials.
6. the integrated pumping plant insulation shell manufacture craft of fiberglass according to claim 1, it is characterised in that：The heat-insulation layer
Checked, repaired to be that local fill and lead up is carried out to the place being not filled by.
7. the integrated pumping plant insulation shell manufacture craft of fiberglass according to claim 1, it is characterised in that：The shell body
Polyester film press polish is used in making after finishing.
8. a kind of insulation shell based on the integrated pumping plant insulation shell manufacture craft of fiberglass, it is characterised in that：Including pipeline
（6）, the pipeline outer ring is divided into inner housing provided with insulation shell, the housing（3）, heat-insulation layer（2）And shell body（1）, institute
State heat-insulation layer（2）Rise not-go-end be provided with block（4）, the shell body（1）Surface is additionally provided with polyester film（5）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710281049.2A CN106985419A (en) | 2017-04-26 | 2017-04-26 | The integrated pumping plant insulation shell manufacture craft of fiberglass and its insulation shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710281049.2A CN106985419A (en) | 2017-04-26 | 2017-04-26 | The integrated pumping plant insulation shell manufacture craft of fiberglass and its insulation shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106985419A true CN106985419A (en) | 2017-07-28 |
Family
ID=59417630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710281049.2A Pending CN106985419A (en) | 2017-04-26 | 2017-04-26 | The integrated pumping plant insulation shell manufacture craft of fiberglass and its insulation shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106985419A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107435625A (en) * | 2017-09-13 | 2017-12-05 | 杭州中美埃梯梯泵业有限公司 | Integrated prefabricated pumping plant |
| CN108544769A (en) * | 2018-04-23 | 2018-09-18 | 河北曜荣玻璃钢设备有限责任公司 | Glass fibre reinforced plastic pipe winder and winding method |
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| CN201344324Y (en) * | 2009-01-15 | 2009-11-11 | 屈现军 | Fiber reinforced continuous winding composite pipe |
| CN202852335U (en) * | 2012-11-01 | 2013-04-03 | 连云港连鑫玻璃钢有限公司 | Glass fiber reinforced plastic polyurethane thermal insulation pipe |
| WO2014052568A2 (en) * | 2012-09-28 | 2014-04-03 | Axitek, Llc. | Heat curable composite textile |
-
2017
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|---|---|---|---|---|
| JPS51103972A (en) * | 1975-03-12 | 1976-09-14 | Nippon Asbestos Co Ltd | |
| CN101210440A (en) * | 2006-12-30 | 2008-07-02 | 仪献福 | Thermal insulation glass reinforced plastic sewer pipe |
| CN201344324Y (en) * | 2009-01-15 | 2009-11-11 | 屈现军 | Fiber reinforced continuous winding composite pipe |
| WO2014052568A2 (en) * | 2012-09-28 | 2014-04-03 | Axitek, Llc. | Heat curable composite textile |
| CN202852335U (en) * | 2012-11-01 | 2013-04-03 | 连云港连鑫玻璃钢有限公司 | Glass fiber reinforced plastic polyurethane thermal insulation pipe |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107435625A (en) * | 2017-09-13 | 2017-12-05 | 杭州中美埃梯梯泵业有限公司 | Integrated prefabricated pumping plant |
| CN107435625B (en) * | 2017-09-13 | 2023-08-15 | 埃梯梯智慧水务科技有限公司 | Prefabricated pump station of integration |
| CN108544769A (en) * | 2018-04-23 | 2018-09-18 | 河北曜荣玻璃钢设备有限责任公司 | Glass fibre reinforced plastic pipe winder and winding method |
| CN108544769B (en) * | 2018-04-23 | 2023-11-03 | 河北曜荣玻璃钢设备有限责任公司 | Glass fiber reinforced plastic pipe winding machine and winding method |
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