CN106985343A - A kind of two-color keycap production mold, method and two-color keycap produced therewith - Google Patents
A kind of two-color keycap production mold, method and two-color keycap produced therewith Download PDFInfo
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- CN106985343A CN106985343A CN201610041408.2A CN201610041408A CN106985343A CN 106985343 A CN106985343 A CN 106985343A CN 201610041408 A CN201610041408 A CN 201610041408A CN 106985343 A CN106985343 A CN 106985343A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
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- Manufacturing & Machinery (AREA)
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Abstract
Description
技术领域 technical field
本发明涉及一种双色键帽的生产领域,具体涉及一种双色键帽生产模具、方法及其生产的双色键帽。 The invention relates to the production field of a two-color keycap, in particular to a production mold and method for a two-color keycap and the two-color keycap produced therein.
背景技术 Background technique
目前一般的双色键帽是先注塑成透明键帽,然后喷一层银色油,再喷黑色油做底色,再通过镭雕方式镭雕字符上去,因为每个字符都不一样,在镭雕时一般是单个操作,镭雕完成后再将单个的键帽逐个安装到键盘上盖上。这种镭雕字符的方式主要存在以下缺点:无论是字符还是底色在长时期使用后容易掉色;在键帽安装进入键盘上盖的时候工序复杂,容易出错。 At present, the general two-color keycap is first injected into a transparent keycap, then sprayed with a layer of silver oil, and then sprayed with black oil as the background color, and then laser engraved characters on it through laser engraving, because each character is different, in laser engraving Generally, it is a single operation. After the laser engraving is completed, the individual keycaps are installed on the keyboard cover one by one. This method of laser engraving characters mainly has the following disadvantages: both the characters and the background color are easy to fade after long-term use; when the keycap is installed into the keyboard cover, the process is complicated and error-prone.
发明内容 Contents of the invention
本发明的目的在于提供一种双色键帽生产模具、方法及其生产的双色键帽,解决现有技术中,双色键帽的加工生产方法工序复杂,装配容易出错,并且所生产的双色键帽存在质量差和易掉色的问题。 The purpose of the present invention is to provide a two-color keycap production mold, method and the two-color keycap produced by it, to solve the problem that in the prior art, the processing and production method of the two-color keycap is complicated, the assembly is easy to make mistakes, and the produced two-color keycap There are problems of poor quality and easy fading.
为解决上述的技术问题,本发明采用以下技术方案: In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种双色键帽生产模具,包括下模、第一上模和第二上模,所述第一上模和第二上模分别通过移动合模装置先后和下模相互压合;所述第一上模的下方设有第一色模腔,第一色模腔和下模顶部之间形成和键盘整版键帽形状相适配的第一注塑腔,且第一色模腔上与键盘整版键帽上所有字符相对应的位置均设有字符凹槽;所述第二上模的下方设有第二色模腔,第二色模腔和下模顶部之间形成和键盘整版键帽形状相适配的第二注塑腔,且第二色模腔下方顶部到下模顶部的距离和第一色模腔的字符凹槽顶部到下模顶部的距离相同;所述字符凹槽的深度和字符凸条的高度相同;所述第一上模的第一色模腔内设有第一注塑射嘴,所述第一注塑射嘴通过挤压装置和管道连接到第一色存储装置,第二上模的第二色模腔内设有第二注塑射嘴,所述第二注塑射嘴通过挤压装置和管道连接到第二色存储装置。 A two-color keycap production mold, including a lower mold, a first upper mold and a second upper mold, the first upper mold and the second upper mold are pressed together with the lower mold successively through a moving mold clamping device; the second A first color mold cavity is provided under the upper mold, and a first injection cavity matching the shape of the full-page keycap of the keyboard is formed between the first color mold cavity and the top of the lower mold, and the first color mold cavity is connected with the keyboard Character grooves are provided at the positions corresponding to all the characters on the full-page keycap; a second color mold cavity is provided under the second upper mold, and a keyboard full-page mold cavity is formed between the second color mold cavity and the top of the lower mold. The second injection molding cavity whose keycap shape is suitable, and the distance from the top of the second color mold cavity to the top of the lower mold is the same as the distance from the top of the character groove of the first color mold cavity to the top of the lower mold; the character groove The depth is the same as the height of the character ridges; the first injection nozzle is provided in the first color cavity of the first upper mold, and the first injection nozzle is connected to the first color storage through an extrusion device and a pipeline. device, a second injection nozzle is provided in the second color mold cavity of the second upper mold, and the second injection nozzle is connected to the second color storage device through an extruding device and a pipeline.
进一步的,所述第一色存储装置内的第一色注塑料为透明注塑料。 Further, the first color injection material in the first color storage device is a transparent injection material.
进一步的,该模具的使用方法包括以下步骤: Further, the method of using the mold includes the following steps:
步骤一,将下模和第一上模通过移动合模装置相互压合; Step 1, pressing the lower mold and the first upper mold to each other by moving the mold clamping device;
步骤二,利用第一色模腔内设置的第一注塑射嘴将第一种颜色的注塑料从第一色存储装置内挤压进第一注塑腔,形成带有上凸字符的第一色整版键帽; Step 2, use the first injection nozzle set in the first color mold cavity to extrude the injection material of the first color from the first color storage device into the first injection cavity to form the first color with raised characters full-page keycaps;
步骤三,待第一色整版键帽成型并稳定后,分开下模和第一上模并移开第一上模,保留第一色整版键帽在下模上; Step 3: After the first color full-page keycap is formed and stabilized, separate the lower mold and the first upper mold and remove the first upper mold, keeping the first-color full-page keycap on the lower mold;
步骤四,将下模和第二上模通过移动合模装置相互压合,所述第一色整版键帽的上凸字符和所述第二色模腔下方顶部; Step 4, press the lower mold and the second upper mold with each other by moving the mold clamping device, the upper raised characters of the full-page keycap of the first color and the top below the mold cavity of the second color;
步骤五,利用第二色模腔内设置的第二注塑射嘴将第二种颜色的注塑料从第二色存储装置内挤压进第二注塑腔,形成包裹上凸字符的第二色整版键帽,第一色整版键帽的上凸字符上方和所述第二色整版键帽上方齐平。 Step 5, use the second injection nozzle set in the second color mold cavity to extrude the injection material of the second color from the second color storage device into the second injection cavity to form a second color package that wraps the raised characters. The top of the raised character on the full-page keycap of the first color is flush with the top of the full-page keycap of the second color.
根据上述模具所生产出来的产品为双色键帽,该双色键帽包括第一色键帽和第二色键帽,所述第一色键帽安装在第二色键帽的下方;所述第一色键帽的顶部一体成型有上凸字符,第二色键帽的顶部设有与所述上凸字符相适应的字符孔,所述上凸字符穿过字符孔与所述第二色键帽的顶部齐平。 The product produced according to the above-mentioned mold is a two-color keycap, and the two-color keycap includes a first-color keycap and a second-color keycap, and the first-color keycap is installed under the second-color keycap; The top of the one-color keycap is integrally formed with raised characters, and the top of the second-color keycap is provided with a character hole adapted to the raised characters, and the raised characters pass through the character hole and the second-color key The top of the cap is flush.
进一步的,所述第一色键帽是透明键帽,所述第一色键帽的下方设有LED发光灯。 Further, the keycaps of the first color are transparent keycaps, and LED light-emitting lamps are arranged under the keycaps of the first color.
与现有技术相比,本发明的有益效果是:本模具能够对双色键帽进行整版式注塑成型,所采用的注塑料可以为任何颜色,甚至采用透明注塑料使字符形成透明的方便字符发光,无需镭雕或者印刷,生产出来的双色键帽具备了永不掉色的优点和多彩多样,并且不会污染环境;由于是整版注塑并整版安装到键盘上,而不需要一个一个键帽单个安装,极大的节省大量人力,而且几乎零错误率不会出错。 Compared with the prior art, the beneficial effect of the present invention is that the mold can carry out full-page injection molding of the two-color keycap, the injection plastic used can be any color, and even transparent injection plastic is used to make the characters transparent and convenient for characters to emit light , without laser engraving or printing, the two-color keycaps produced have the advantages of never fading and colorful, and will not pollute the environment; because it is full-page injection molding and full-page installation on the keyboard, there is no need for keycaps one by one Single installation greatly saves a lot of manpower, and there is almost zero error rate and no mistakes.
附图说明 Description of drawings
图1为本发明中下模和第一上模相互压合前的状态示意图。 Fig. 1 is a schematic diagram of the state before the lower die and the first upper die are pressed together in the present invention.
图2为本发明下模的结构示意图。 Fig. 2 is a structural schematic diagram of the lower die of the present invention.
图3为本发明第一上模的结构示意图。 Fig. 3 is a schematic structural view of the first upper mold of the present invention.
图4为图3中A处的结构放大示意图。 FIG. 4 is an enlarged schematic diagram of the structure at point A in FIG. 3 .
图5为本发明中下模和第一上模相互压合时的剖视图。 Fig. 5 is a sectional view of the lower die and the first upper die when they are pressed together in the present invention.
图6为图5中B处的结构放大示意图。 FIG. 6 is an enlarged schematic diagram of the structure at B in FIG. 5 .
图7为本发明中下模和第二上模相互压合前的状态示意图。 Fig. 7 is a schematic diagram of the state before the lower mold and the second upper mold are pressed together in the present invention.
图8为图7中C处的结构放大示意图,图中两个键帽分别示出了第一色键帽和第二色键帽的顶部结构。 FIG. 8 is an enlarged schematic view of the structure at point C in FIG. 7 , and the two keycaps in the figure respectively show the top structures of the first-color keycap and the second-color keycap.
图9为本发明中下模和第二上模相互压合时的剖视图。 Fig. 9 is a cross-sectional view of the lower mold and the second upper mold in the present invention when they are pressed together.
图10为图9中D处的结构放大示意图。 FIG. 10 is an enlarged schematic diagram of the structure at D in FIG. 9 .
图中:1是下模,2是第一上模,3是第二上模,4是第一色模腔,5是第二色模腔,6是第一注塑射嘴,7是第二注塑射嘴,8是第一色键帽,9是第二色键帽,10是上凸字符,11是第一色整版键帽。 In the figure: 1 is the lower mold, 2 is the first upper mold, 3 is the second upper mold, 4 is the first color cavity, 5 is the second color cavity, 6 is the first injection nozzle, 7 is the second Injection nozzle, 8 is the keycap of the first color, 9 is the keycap of the second color, 10 is the raised character, and 11 is the full-page keycap of the first color.
具体实施方式 detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
图1-9示出了本发明一种双色键帽生产模具的一个实施例:一种双色键帽生产模具,包括下模1、第一上模2和第二上模3,所述第一上模2和第二上模3分别通过移动合模装置先后和下模1相互压合;如图6所示,所述第一上模2的下方设有第一色模腔4,第一色模腔4和下模1顶部之间形成和键盘整版键帽形状相适配的第一注塑腔,且第一色模腔4上与键盘整版键帽上所有字符相对应的位置均设有字符凹槽,如图4所示;如图10所示,所述第二上模3的下方设有第二色模腔5,第二色模腔5和下模1顶部之间形成和键盘整版键帽形状相适配的第二注塑腔,且第二色模腔5下方顶部到下模1顶部的距离和第一色模腔4的字符凹槽顶部到下模1顶部的距离相同;所述字符凹槽的深度和字符凸条的高度相同;所述第一上模2的第一色模腔4内设有第一注塑射嘴6,所述第一注塑射嘴6通过挤压装置和管道连接到第一色存储装置,第二上模3的第二色模腔5内设有第二注塑射嘴7,所述第二注塑射嘴7通过挤压装置和管道连接到第二色存储装置。 Fig. 1-9 shows an embodiment of a kind of two-color keycap production mold of the present invention: a kind of two-color keycap production mold comprises lower mold 1, first upper mold 2 and second upper mold 3, and described first The upper mold 2 and the second upper mold 3 are pressed together with the lower mold 1 successively through the mobile clamping device respectively; The first injection molding cavity that matches the shape of the full-page keycap of the keyboard is formed between the color mold cavity 4 and the top of the lower mold 1, and the positions corresponding to all characters on the full-page keycap of the keyboard on the first color mold cavity 4 are all Character grooves are provided, as shown in Figure 4; as shown in Figure 10, a second color mold cavity 5 is provided below the second upper mold 3, and a second color mold cavity 5 is formed between the top of the second color mold cavity 5 and the lower mold 1. The second injection molding cavity that fits the shape of the full-page keycap of the keyboard, and the distance from the top of the second color mold cavity 5 to the top of the lower mold 1 and the distance from the top of the character groove of the first color mold cavity 4 to the top of the lower mold 1 The distance is the same; the depth of the character groove is the same as the height of the character ridge; the first color mold cavity 4 of the first upper mold 2 is provided with a first injection nozzle 6, and the first injection nozzle 6 It is connected to the first color storage device through an extruding device and a pipeline, and a second injection nozzle 7 is arranged in the second color mold cavity 5 of the second upper mold 3, and the second injection nozzle 7 passes through an extruding device and a pipeline. Connect to secondary color storage device.
根据本发明一种双色键帽生产模具的一个优选实施例,所述第一色存储装置内的第一色注塑料为透明注塑料,采用透明注塑料来成型第一色键帽,则其上由字符凹槽形成的上凸字符则为透明,可通过在下方安装发光装置使字符透光,可形成字符发光的双色键帽。 According to a preferred embodiment of a production mold for two-color keycaps of the present invention, the first color injection plastic in the first color storage device is a transparent injection plastic, and the transparent injection plastic is used to form the first color keycap. The raised character formed by the character groove is transparent, and the light-emitting device can be installed below to make the character transparent, and a two-color keycap with luminous characters can be formed.
根据图5-图10所示,本发明还示出了该模具的使用方法,包括以下步骤: According to Fig. 5-Fig. 10, the present invention also shows the use method of this mold, comprises the following steps:
步骤一,将下模1和第一上模2通过移动合模装置相互压合; Step 1, pressing the lower mold 1 and the first upper mold 2 to each other by moving the mold clamping device;
步骤二,利用第一色模腔4内设置的第一注塑射嘴6将第一种颜色的注塑料从第一色存储装置内挤压进第一注塑腔,形成带有上凸字符的第一色整版键帽; Step 2, use the first injection nozzle 6 set in the first color mold cavity 4 to extrude the injection material of the first color from the first color storage device into the first injection cavity to form the first color with raised characters One-color full-page keycap;
步骤三,待第一色整版键帽成型并稳定后,分开下模1和第一上模2并移开第一上模2,保留第一色整版键帽在下模1上; Step 3: After the first color full-page keycap is formed and stabilized, separate the lower mold 1 and the first upper mold 2 and remove the first upper mold 2, and keep the first-color full-page keycap on the lower mold 1;
步骤四,将下模1和第二上模3通过移动合模装置相互压合,所述第一色整版键帽的上凸字符和所述第二色模腔5下方顶部; Step 4, the lower mold 1 and the second upper mold 3 are pressed together by the mobile mold clamping device, the upper convex characters of the first color full-page keycap and the top below the second color mold cavity 5;
步骤五,利用第二色模腔5内设置的第二注塑射嘴7将第二种颜色的注塑料从第二色存储装置内挤压进第二注塑腔,形成包裹上凸字符的第二色整版键帽,第一色整版键帽的上凸字符上方和所述第二色整版键帽上方齐平。 Step 5, use the second injection nozzle 7 provided in the second color mold cavity 5 to extrude the injection material of the second color from the second color storage device into the second injection cavity to form a second package of raised characters. A full-color keycap, the top of the raised character on the first-color full-page keycap is flush with the top of the second-color full-page keycap.
根据图8所示,本发明还示出了一种双色键帽:包括第一色键帽8和第二色键帽9,所述第一色键帽8安装在第二色键帽9的下方;所述第一色键帽的顶部一体成型有上凸字符10,第二色键帽的顶部设有与所述上凸字符相适应的字符孔,所述上凸字符10穿过字符孔与所述第二色键帽的顶部齐平。 According to Fig. 8, the present invention also shows a two-color keycap: comprising a first color keycap 8 and a second color keycap 9, the first color keycap 8 is mounted on the second color keycap 9 Below: the top of the first color keycap is integrally formed with raised characters 10, and the top of the second color keycap is provided with a character hole adapted to the raised characters, and the raised characters 10 pass through the character hole flush with the top of the second-color keycap.
根据发明一种双色键帽的一个优选实施例,所述第一色键帽8是透明键帽,所述第一色键帽8的下方设有LED发光灯,形成双色键帽。 According to a preferred embodiment of the invention of a two-color keycap, the first-color keycap 8 is a transparent keycap, and an LED luminescent light is provided below the first-color keycap 8 to form a two-color keycap.
尽管这里参照本发明的多个解释性实施例对本发明进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的原则范围和精神之内。更具体地说,在本申请公开、附图和权利要求的范围内,可以对主题组合布局的组成部件和/或布局进行多种变型和改进。除了对组成部件和/或布局进行的变形和改进外,对于本领域技术人员来说,其他的用途也将是明显的。 Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it is to be understood that numerous other modifications and implementations can be devised by those skilled in the art which will fall within the scope of the disclosure disclosed in this application. within the scope and spirit of the principles. More specifically, within the scope of the disclosure, drawings and claims of the present application, various modifications and improvements can be made to the components and/or layout of the subject combination layout. In addition to variations and modifications to the component parts and/or layout, other uses will be apparent to those skilled in the art.
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CN112776253A (en) * | 2020-12-18 | 2021-05-11 | 杭州联和工具制造有限公司 | Secondary injection molding device and method for tool handle |
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CN107521119A (en) * | 2017-08-28 | 2017-12-29 | 熊恩轩 | A kind of processing method of tridimensional multicolor pattern type hot-water bottle |
CN107825652A (en) * | 2017-09-30 | 2018-03-23 | 深圳雷柏科技股份有限公司 | A kind of double-colored keycap production mould |
CN109203366A (en) * | 2018-08-29 | 2019-01-15 | 出门问问信息科技有限公司 | A kind of double-colored molding method of solid-state silica gel and products thereof, mold and application |
CN109203365A (en) * | 2018-08-29 | 2019-01-15 | 出门问问信息科技有限公司 | A kind of molding method of double-colored solid-state silica gel, mold and products thereof and application |
CN110091474A (en) * | 2019-04-30 | 2019-08-06 | 郭拓 | A kind of automobile tail light injection mold |
CN112776253A (en) * | 2020-12-18 | 2021-05-11 | 杭州联和工具制造有限公司 | Secondary injection molding device and method for tool handle |
CN114161659A (en) * | 2021-11-29 | 2022-03-11 | 武汉轻工大学 | Injection mold of double-colored button |
CN115008799A (en) * | 2022-06-16 | 2022-09-06 | 厦门珈昕偏光科技有限公司 | Method for manufacturing functional lens with pattern |
CN115008799B (en) * | 2022-06-16 | 2024-06-11 | 厦门珈昕偏光科技有限公司 | Manufacturing method of functional lens with patterns |
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