CN106981942A - A kind of generator heat-proof device and generator - Google Patents
A kind of generator heat-proof device and generator Download PDFInfo
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- CN106981942A CN106981942A CN201710421773.0A CN201710421773A CN106981942A CN 106981942 A CN106981942 A CN 106981942A CN 201710421773 A CN201710421773 A CN 201710421773A CN 106981942 A CN106981942 A CN 106981942A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/10—Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
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Abstract
本发明涉及发电机技术领域,公开了一种发电机隔热装置,包括设置于发电机后侧的隔热罩组件,所述隔热罩组件包括支撑板和隔热膜,所述隔热膜设置在所述支撑板的外侧,用于隔离和反射所述发电机外部的热量。本发明还公开了一种发电机,包括上述的发电机隔热装置。将隔热罩组件设置在发电机的后侧,隔热膜设置在支撑板的外侧,能够有效的隔离和反射发电机外部的辐射热量,防止发电机外部过高的辐射热量影响发电机的正常工作及使用寿命。导风罩盖的侧部设置有与发电机相通的导风间隙,空气由导风间隙吸入后用于冷却发电机,能够保证发电机的进气温度较低且能够保证发电机散热良好。
The invention relates to the technical field of generators, and discloses a generator heat insulation device, which includes a heat shield assembly arranged on the rear side of the generator, the heat shield assembly includes a support plate and a heat insulation film, and the heat insulation film It is arranged on the outer side of the support plate, and is used for isolating and reflecting the heat outside the generator. The invention also discloses a generator, including the generator heat insulation device mentioned above. The heat shield assembly is arranged on the rear side of the generator, and the heat insulation film is arranged on the outside of the support plate, which can effectively isolate and reflect the radiant heat outside the generator, and prevent the excessively high radiant heat outside the generator from affecting the normal operation of the generator. work and service life. The side of the air guide cover is provided with an air guide gap communicating with the generator, and the air is sucked into the air guide gap and used to cool the generator, which can ensure that the intake temperature of the generator is low and that the heat dissipation of the generator is good.
Description
技术领域technical field
本发明涉及发电机技术领域,尤其涉及一种发电机隔热装置及发电机。The invention relates to the technical field of generators, in particular to a generator heat insulation device and a generator.
背景技术Background technique
在发电机小型化的趋势下,发电机舱布局越来越紧凑,发电机有可能被安装到发动机的热源处,如排气管侧处。当发电机外部的热量辐射过高时,会影响发电机的工作性能,缩短发电机的寿命,甚至于造成发电机直接停机。Under the trend of miniaturization of generators, the layout of the generator cabin is becoming more and more compact, and the generator may be installed at the heat source of the engine, such as at the side of the exhaust pipe. When the heat radiation outside the generator is too high, it will affect the working performance of the generator, shorten the life of the generator, and even cause the generator to stop directly.
现有的发电机一般都不存在单独的隔热组件,或者在是发电机罩盖内侧加隔热,如专利CN205753743,该专利中的设计,通过在隔热罩的内部设置防射层,可以防止发电机热辐射对人以及外部零件的伤害,但是会造成发电机内部散热不良,同时如果外侧热源过于强烈,不能起到隔热作用。Existing generators generally do not have a separate heat insulation component, or heat insulation is added inside the generator cover, such as patent CN205753743, the design in this patent, by setting the anti-radiation layer inside the heat shield, can Prevent the heat radiation of the generator from harming people and external parts, but it will cause poor heat dissipation inside the generator. At the same time, if the external heat source is too strong, it cannot play a role in heat insulation.
因此需要提出一种新型发电机隔热装置,能够隔挡发电机外部过高的热量辐射,从而保证发电机的正常工作并延长使用寿命。Therefore, it is necessary to propose a new generator heat insulation device, which can block the excessive heat radiation outside the generator, thereby ensuring the normal operation of the generator and prolonging the service life.
发明内容Contents of the invention
本发明的目的在于提出一种发电机隔热装置及发电机,解决了当发电机外部的热量辐射过高时影响发电机的工作性能及使用寿命的问题。The object of the present invention is to provide a heat insulation device for a generator and a generator, which solves the problem that the working performance and service life of the generator are affected when the heat radiation outside the generator is too high.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一种发电机隔热装置,包括设置于发电机后侧的隔热罩组件,所述隔热罩组件包括支撑板和隔热膜,所述隔热膜设置在所述支撑板的外侧,用于隔离和反射所述发电机外部的热量。A heat insulation device for a generator, comprising a heat shield assembly arranged on the rear side of the generator, the heat shield assembly includes a support plate and a heat insulation film, and the heat insulation film is arranged on the outside of the support plate for for isolating and reflecting heat external to the generator.
隔热罩组件设置在发电机的后侧,隔热膜设置在所述支撑板的外侧,能够有效的隔离和反射发电机外部的辐射热量,防止发电机外部过高的辐射热量影响发电机的正常工作及使用寿命。The heat shield assembly is arranged on the rear side of the generator, and the heat insulation film is arranged on the outside of the support plate, which can effectively isolate and reflect the radiant heat outside the generator, and prevent the excessively high radiant heat outside the generator from affecting the generator. Normal work and service life.
作为上述发电机隔热装置的一种优选方案,所述隔热罩组件上设置安装孔,通过固定件穿过所述安装孔将隔热罩组件连接在发电机上。As a preferred solution of the above-mentioned generator heat insulation device, the heat shield assembly is provided with installation holes, and the heat shield assembly is connected to the generator through the fixing member passing through the installation holes.
作为上述发电机隔热装置的一种优选方案,所述隔热膜包括由外而内依次设置的铝箔层、纤维层和黏胶层。As a preferred solution of the above generator heat insulation device, the heat insulation film includes an aluminum foil layer, a fiber layer and an adhesive layer arranged in sequence from outside to inside.
作为上述发电机隔热装置的一种优选方案,所述支撑板为平面结构或曲面结构。As a preferred solution of the generator heat insulation device, the support plate has a planar structure or a curved surface structure.
作为上述发电机隔热装置的一种优选方案,所述支撑板上设置加强筋。加强支撑板的强度。As a preferred solution of the above generator heat insulation device, reinforcing ribs are arranged on the support plate. Strengthen the strength of the support plate.
作为上述发电机隔热装置的一种优选方案,所述加强筋设置在所述支撑板的未设置所述隔热膜的区域。As a preferred solution of the above generator heat insulation device, the reinforcing rib is arranged on a region of the support plate where the heat insulation film is not arranged.
作为上述发电机隔热装置的一种优选方案,所述支撑板为镀锌钢板,并对所述镀锌钢板进行电泳漆处理。成本较低,且电泳漆处理能够加强支撑板的耐腐蚀性。As a preferred solution of the generator heat insulation device, the support plate is a galvanized steel plate, and the galvanized steel plate is treated with electrophoretic paint. The cost is low, and the electrophoretic paint treatment can enhance the corrosion resistance of the support plate.
一种发电机,包括上述的发电机隔热装置,所述发电机隔热装置安装在所述发电机的后盖上,所述发电机的导风罩盖的侧部设置有与所述发电机相通的导风间隙,空气由所述导风间隙吸入后用于冷却所述发电机。能够保证发电机的进气温度较低且能够保证发电机散热良好。A generator, comprising the above-mentioned generator heat insulation device, the generator heat insulation device is installed on the rear cover of the generator, and the side part of the wind guide cover of the generator is provided with a The wind guide gap connected with the machine, the air is sucked through the wind guide gap and used to cool the generator. It can ensure that the intake air temperature of the generator is low and that the heat dissipation of the generator is good.
作为上述发电机的一种优选方案,所述后盖的外侧面设置有安装柱,所述发电机隔热罩装置上设置有安装孔,所述安装柱与所述安装孔通过固定件相连接,以将隔热罩组件固定在所述发电机上,并将导风罩盖夹设在所述隔热罩组件和后盖之间。As a preferred solution of the above-mentioned generator, the outer surface of the rear cover is provided with a mounting column, the generator heat shield device is provided with a mounting hole, and the mounting column is connected to the mounting hole through a fixing piece , so as to fix the heat shield assembly on the generator, and interpose the wind deflector cover between the heat shield assembly and the rear cover.
作为上述发电机的一种优选方案,所述后盖上设置有挂角,所述挂角上设置有所述安装柱。As a preferred solution of the above-mentioned generator, the rear cover is provided with a hanging angle, and the mounting column is arranged on the hanging angle.
本发明的有益效果:Beneficial effects of the present invention:
本发明提出的发电机隔热装置,将隔热罩组件设置在发电机的后侧,隔热膜设置在支撑板的外侧,能够有效的隔离和反射发电机外部的辐射热量,防止发电机外部过高的辐射热量影响发电机的正常工作及使用寿命。In the generator heat insulation device proposed by the present invention, the heat shield assembly is arranged on the rear side of the generator, and the heat insulation film is arranged on the outside of the support plate, which can effectively isolate and reflect the radiant heat outside the generator and prevent the generator from Excessive radiant heat affects the normal operation and service life of the generator.
本发明提出的发电机,在发电机的后盖上安装发电机隔热装置,导风罩盖的侧部设置有与发电机相通的导风间隙,在保证隔热罩组件隔离和反射发电机外部的辐射热量的同时,空气由导风间隙吸入后用于冷却发电机,能够保证发电机的进气温度较低且能够保证发电机散热良好。In the generator proposed by the present invention, the generator heat insulation device is installed on the rear cover of the generator, and the side of the wind guide cover is provided with a wind guide gap communicating with the generator, so as to ensure the insulation of the heat shield assembly and reflect the generator While radiating heat from the outside, the air is sucked through the air guide gap and used to cool the generator, which can ensure that the intake temperature of the generator is low and that the generator can dissipate heat well.
附图说明Description of drawings
图1是本发明具体实施方式提供的发电机隔热装置的结构示意图;Fig. 1 is a structural schematic diagram of a generator heat insulation device provided by a specific embodiment of the present invention;
图2是本发明图1中发电机隔热装置安装在发电机后盖上的结构示意图;Fig. 2 is a structural schematic diagram of the generator heat insulation device in Fig. 1 installed on the generator rear cover of the present invention;
图3是本发明具体实施方式提供的发电机隔热装置与导风罩盖、后盖的待装配图;Fig. 3 is a diagram to be assembled of the generator heat insulation device, the wind guide cover and the rear cover provided by the specific embodiment of the present invention;
图4是本发明具体实施方式提供的发电机隔热装置与发电机的装配图。Fig. 4 is an assembly diagram of the generator heat insulation device and the generator provided by the specific embodiment of the present invention.
其中:in:
1、发电机;11、导风罩盖;12、后盖;111、导风间隙;121、安装柱;122、挂角;1. Generator; 11. Air guide cover; 12. Back cover; 111. Air guide gap; 121. Mounting column; 122. Hanging angle;
2、隔热罩组件;21、支撑板;22、隔热膜;211、加强筋;212、安装孔。2. Heat shield assembly; 21. Support plate; 22. Heat insulation film; 211. Reinforcing rib; 212. Mounting hole.
具体实施方式detailed description
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
本发明实施方式保护一种发电机隔热装置,如图1和图2所示,发电机隔热装置包括设置于发电机1后侧的隔热罩组件2,隔热罩组件2包括支撑板21和隔热膜22,隔热膜22设置在支撑板21的外侧,用于隔离和反射发电机1外部的热量。The embodiment of the present invention protects a generator heat insulation device, as shown in Figure 1 and Figure 2, the generator heat insulation device includes a heat shield assembly 2 arranged on the rear side of the generator 1, and the heat shield assembly 2 includes a support plate 21 and a heat insulating film 22 , the heat insulating film 22 is arranged on the outside of the support plate 21 for isolating and reflecting the heat outside the generator 1 .
隔热罩组件2上设置安装孔212,通过固定件穿过安装孔212将隔热罩组件2连接在发电机1上。隔热罩组件2上设置多个安装孔212,多个安装孔212的设置将隔热罩组件2牢固的固定在发电机1上,防止隔热罩组件2脱落。本实施例中在隔热罩组件2设置3个安装孔212,在隔热罩组件2不与导风罩盖11产生干涉的前提下,3个安装孔212周向分布在隔热罩组件2的边缘处,通过固定件将隔热罩组件2固定在发电机1上。优选的,上述固定件可以为螺钉或螺栓。A mounting hole 212 is provided on the heat shield assembly 2 , and the heat shield assembly 2 is connected to the generator 1 through the mounting hole 212 through a fixing piece. The heat shield assembly 2 is provided with a plurality of installation holes 212, and the arrangement of the plurality of installation holes 212 securely fixes the heat shield assembly 2 on the generator 1 to prevent the heat shield assembly 2 from falling off. In this embodiment, three installation holes 212 are provided in the heat shield assembly 2. On the premise that the heat shield assembly 2 does not interfere with the wind guide cover 11, the three installation holes 212 are circumferentially distributed on the heat shield assembly 2. At the edge, the heat shield assembly 2 is fixed on the generator 1 by a fixing piece. Preferably, the above-mentioned fixing member may be a screw or a bolt.
具体的,如图1所示,支撑板21上设置加强筋211,用于加强支撑板21的强度。优选的,加强筋211设置在支撑板21的未设置隔热膜22的区域,防止由于加强筋211的设置,隔热膜22贴附困难或贴附不紧密的情况。支撑板21可以为平面结构,支撑板21也可以为曲面结构,以适应不同的安装需求。本实施例中,根据发电机1组件的需求,支撑板21设置为曲面结构,使得支撑板21内侧具有一定的空间,为进一步安装预留足够的空间,适应范围更广。具体的,支撑板21的形状需根据实际使用情况设置,以适应实际的安装需求。本实施例中,支撑板21为镀锌钢板,成本较低,并对镀锌钢板进行电泳漆处理,能够加强支撑板21的耐腐蚀性。Specifically, as shown in FIG. 1 , reinforcing ribs 211 are provided on the support plate 21 to strengthen the strength of the support plate 21 . Preferably, the reinforcing ribs 211 are arranged on the area of the support plate 21 where the heat insulating film 22 is not provided, so as to prevent the heat insulating film 22 from being difficult or not tightly attached due to the setting of the reinforcing ribs 211 . The support plate 21 can be a plane structure, or the support plate 21 can be a curved structure, so as to meet different installation requirements. In this embodiment, according to the requirements of the components of the generator 1, the support plate 21 is configured as a curved surface structure, so that there is a certain space inside the support plate 21, and sufficient space is reserved for further installation, and the scope of application is wider. Specifically, the shape of the support plate 21 needs to be set according to the actual use situation, so as to meet the actual installation requirements. In this embodiment, the support plate 21 is a galvanized steel plate, which is relatively low in cost, and the electrophoretic paint treatment is performed on the galvanized steel plate to enhance the corrosion resistance of the support plate 21 .
隔热膜22包括由外而内依次设置的铝箔层、纤维层和黏胶层。通过黏胶层将隔热膜22粘到支撑板21上,本实施例中,黏胶层为耐高温高粘度胶,牢固的将隔热膜22粘到支撑板21上,以防止隔热膜22在高温环境下脱落。The heat insulation film 22 includes an aluminum foil layer, a fiber layer and an adhesive layer arranged in sequence from outside to inside. The heat insulation film 22 is adhered to the support plate 21 through the adhesive layer. In this embodiment, the adhesive layer is a high-temperature-resistant high-viscosity glue, and the heat insulation film 22 is firmly adhered to the support plate 21 to prevent the heat insulation film from 22 fall off in high temperature environment.
本发明保护的隔热装置可以应用于汽车上的发电机,还可以应用于其他装置的发电机上。The heat insulation device protected by the invention can be applied to generators on automobiles, and can also be applied to generators of other devices.
本发明中隔热罩组件2设置在发电机1的后侧,隔热膜22设置在支撑板21的外侧,能够有效的隔离和反射发电机1外部的辐射热量,防止发电机1外部过高的辐射热量影响发电机1的正常工作及使用寿命。In the present invention, the heat shield assembly 2 is arranged on the rear side of the generator 1, and the heat insulation film 22 is arranged on the outside of the support plate 21, which can effectively isolate and reflect the radiant heat outside the generator 1 and prevent the outside of the generator 1 from being too high. The radiated heat affects the normal operation and service life of the generator 1.
本发明实施方式还保护一种发电机1,如图3和图4所示,发电机1包括上述的发电机隔热装置,发电机隔热装置安装在发电机1的后盖12上,发电机1的导风罩盖11的侧部设置有与发电机1相通的导风间隙111,空气由导风间隙111吸入后用于冷却发电机1,由于发电机1的后盖12上设置了发电机隔热装置,将导风罩盖11的导风间隙111设置在其侧部,在保证隔热罩组件2隔离和反射发电机1外部的辐射热量的同时,能够保证发电机1的进气温度较低且能够保证发电机1散热良好。The embodiment of the present invention also protects a generator 1. As shown in FIG. 3 and FIG. The side portion of the air guide cover 11 of the machine 1 is provided with an air guide gap 111 communicated with the generator 1, and the air is sucked through the air guide gap 111 to cool the generator 1. Since the rear cover 12 of the generator 1 is provided with a Generator heat insulation device, the wind guide gap 111 of the wind guide cover 11 is arranged on its side, while ensuring that the heat shield assembly 2 isolates and reflects the radiant heat outside the generator 1, it can ensure the progress of the generator 1. The air temperature is low and can ensure good heat dissipation of the generator 1.
具体的,发电机1的后盖12的外侧面上设置有安装柱121,安装柱121向远离发电机1方向凸出设置,安装柱121与设置在发电机1隔热罩装置上的安装孔212通过固定件相连接,并将导风罩盖11夹设在隔热罩组件2和后盖12之间。本实施例中,后盖12上设置三个安装柱121,通过固定件将隔热罩组件2连接在后盖12上,从而将隔热罩组件2安装在发电机1的后盖12上(如图3和图4所示),上述固定件可以为螺钉或螺栓。导风罩盖11还通过整流桥上的螺栓固定在后盖12上,使导风罩盖11的固定更稳固。Specifically, a mounting column 121 is provided on the outer surface of the rear cover 12 of the generator 1, and the mounting column 121 protrudes away from the generator 1. 212 are connected by a fixing piece, and sandwich the air guide cover 11 between the heat shield assembly 2 and the rear cover 12 . In this embodiment, three mounting posts 121 are arranged on the rear cover 12, and the heat shield assembly 2 is connected to the rear cover 12 through a fixing piece, so that the heat shield assembly 2 is installed on the rear cover 12 of the generator 1 ( As shown in Figure 3 and Figure 4), the above-mentioned fixing member can be a screw or a bolt. The wind guide cover 11 is also fixed on the rear cover 12 by bolts on the rectifying bridge, so that the fixing of the wind guide cover 11 is more stable.
当发电机1的后盖12上设置有挂角122时,发电机1的挂角122上设置有安装柱111,安装柱111与安装孔212通过固定件相连接,以将隔热罩组件固定在发电机1上,具体的,如图3所示,在挂角122上设置有一个安装柱121,安装孔212与上述安装柱121的位置相对应,其他两个安装柱121在与导风罩盖11避免干涉的前提下,尽量周向均布在后盖12上,安装孔212的位置与安装柱121的位置相适应。When the rear cover 12 of the generator 1 is provided with a hanging angle 122, the hanging angle 122 of the generator 1 is provided with a mounting column 111, and the mounting column 111 is connected with the mounting hole 212 through a fixing piece to fix the heat shield assembly On the generator 1, specifically, as shown in FIG. 3 , a mounting post 121 is provided on the hanging angle 122, the mounting hole 212 corresponds to the position of the above-mentioned mounting post 121, and the other two mounting posts 121 are connected to the wind guide Under the premise of avoiding interference, the cover 11 is evenly distributed on the rear cover 12 in the circumferential direction as far as possible, and the positions of the mounting holes 212 are adapted to the positions of the mounting posts 121 .
当发电机1上未设置挂角122时,安装柱121在与导风罩盖11避免干涉的前提下,通过计算,选取满足最佳振动条件的位置来设置安装柱121,安装孔212与安装柱121的位置相对应设置。When the hanging angle 122 is not set on the generator 1, on the premise of avoiding interference with the wind guide cover 11, the installation column 121 is selected through calculation to meet the best vibration conditions to install the installation column 121, the installation hole 212 and the installation The positions of the columns 121 are set correspondingly.
本发明的发电机1,包括上述的发电机隔热装置,能够有效的隔离和反射发电机1外部的辐射热量,防止发电机1外部过高的辐射热量影响发电机1的正常工作及使用寿命。导风罩盖11的侧部设置有与发电机1相通的导风间隙111,空气由导风间隙111吸入后用于冷却发电机1,能够保证发电机1的进气温度较低且能够保证发电机1散热良好。在实际应用中,当发电机1安装在了发动机的排气侧时,发电机1的外部热辐射较高,若发电机上不安装隔热装置,发电机1将直接暴露在170℃的环境温度中,发电机1无法正常工作,而安装了隔热装置后,隔热装置隔离和反射发电机1外部的辐射热量,发电机1工作环境温度降至107℃,发电机1能够正常工作。The generator 1 of the present invention includes the above-mentioned generator heat insulation device, which can effectively isolate and reflect the radiant heat outside the generator 1, and prevent the excessively high radiant heat outside the generator 1 from affecting the normal operation and service life of the generator 1 . The side of the air guide cover 11 is provided with an air guide gap 111 communicated with the generator 1, and the air is sucked by the air guide gap 111 to cool the generator 1, which can ensure that the intake temperature of the generator 1 is low and can ensure Generator 1 has good heat dissipation. In practical applications, when the generator 1 is installed on the exhaust side of the engine, the external heat radiation of the generator 1 is relatively high. If no heat insulation device is installed on the generator, the generator 1 will be directly exposed to the ambient temperature of 170°C In the above, generator 1 cannot work normally, but after installing the heat insulation device, the heat insulation device isolates and reflects the radiant heat outside the generator 1, the working environment temperature of generator 1 drops to 107°C, and the generator 1 can work normally.
注意,上述仅为发明的较佳实施例。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the invention. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention. The scope is determined by the scope of the appended claims.
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