CN106976610A - The full-automatic packing apparatus of photovoltaic glass - Google Patents

Abstract

The invention provides a fully automatic packaging device for photovoltaic glass, which belongs to the technical field of machinery. The fully automatic packaging device for photovoltaic glass includes a frame and a ground rail. The ground rail is successively set up as a horizontal packaging station, a vertical packaging station and a film winding station. There is a protective plate positioning mechanism on the first platform that can push the protective plate against the edge of the photovoltaic glass, and a horizontal belting machine is installed on one side of the rotary conveyor platform 1; One side of the belt is equipped with a belt-piercing machine; the film winding station is equipped with a rotary conveyor three, and a support is fixed on the frame and the support is above the rotary conveyor three, and a film covering mechanism is provided on the support and winding mechanism. The invention can perform horizontal and vertical strapping on the stacked photovoltaic glass, and can also coat the strapped photovoltaic glass with a film, and has a high degree of automation.

Description

Fully automatic packaging device for photovoltaic glass

technical field

The invention belongs to the technical field of machinery and relates to a packaging device, in particular to a fully automatic packaging device for photovoltaic glass.

Background technique

After a series of processing processes, the photovoltaic glass has completed its processing, and finally needs to be packaged for transshipment.

In the existing production process, the photovoltaic glass first needs to be stacked on the transfer pallet; then after a certain amount, protective panels are installed around the photovoltaic glass to protect it; secondly, the photovoltaic glass is horizontally packed with plastic steel belts, At the same time, the photovoltaic glass and the transfer tray are packed longitudinally by plastic-steel belts; finally, the surface of the photovoltaic glass is covered with a film for protection, and finally its transfer is realized.

In the prior art, when the photovoltaic glass is packaged horizontally, it is generally done manually, when the photovoltaic glass is packaged vertically, it is also done manually, and when the photovoltaic glass is covered with a film, both Manual coverage is also covered by equipment; moreover, the packaging of each process of photovoltaic glass is separated, which cannot achieve streamlined packaging, the packaging efficiency is low, and the labor force of workers is large.

Therefore, it is very necessary for those skilled in the art to develop a fully automatic packaging equipment for photovoltaic glass, which not only improves the packaging efficiency, but also reduces the labor intensity of workers.

Contents of the invention

The purpose of the present invention is to solve the above-mentioned problems in the existing technology, and propose a fully automatic packaging device for photovoltaic glass. The lamination and winding film.

The purpose of the present invention can be realized through the following technical solutions: the fully automatic packaging device for photovoltaic glass includes a frame, one end of the frame is provided with a loading rack, the other end of the frame is provided with a blanking rack, the loading rack and the lower A number of ground rails arranged in parallel are arranged between the racks, and the ground rails are sequentially set as a horizontal packing station, a longitudinal packing station and a film winding station, and it is characterized in that the horizontal packing station is provided with Rotary conveying table 1, the said rotating conveying table 1 is equipped with a protective plate positioning mechanism capable of pushing the protective plate against the edge of the photovoltaic glass, and one side of the rotary conveying table 1 is equipped with a horizontal belt for the photovoltaic glass and the protective plate The horizontal belting machine; the longitudinal packing station is provided with a second rotary conveyor, and one side of the second rotary conveyor is provided with a belt belter capable of longitudinally belting the photovoltaic glass together with the guard plate; the said The film winding station is provided with a rotary conveyor three, the frame is also fixed with a support and the support is above the rotary conveyor three, and the support is provided with a structure capable of holding the photovoltaic glass together with the protective plate Carry out the film covering mechanism of the top film and the film winding mechanism of the side film.

The working principle of this fully automatic packaging device for photovoltaic glass is as follows:

1. Transfer the photovoltaic glass and the transfer tray that have been chopped by the stacking manipulator on the production line to the loading rack through the forklift, and transfer the photovoltaic glass and the transfer tray to the rotary conveyor table 1 through the feeding rack, and make the rotation Conveyor platform one is at the horizontal packing station;

2. At the horizontal packaging station, manually place the protective panels around the photovoltaic glass in batches, and use the protective panel positioning mechanism to position the protective panels on the edge of the photovoltaic glass. Belt binding, so as to fix the photovoltaic glass and the guard plate, after the horizontal packaging is completed, the photovoltaic glass and the transfer tray are transferred to the second rotary conveyor through the rotary conveyor 1, and the rotary conveyor 2 is placed at the longitudinal packing station;

3. At the vertical packing station, the horizontally packed products pass through the plastic-steel belt through the gap of the transfer tray through the belt-wearing machine, and the photovoltaic glass and the transfer tray are bound and fixed with the plastic-steel belt, and the fixed photovoltaic glass is and the transfer tray are transferred to the third rotary conveyor through the second rotary conveyor, and the third rotary conveyor is at the film winding station;

4. At the film winding station, the top of the photovoltaic glass is covered with a film through the film covering mechanism, and the periphery of the photovoltaic glass is wound around the periphery of the photovoltaic glass through the film winding mechanism, and the sealed photovoltaic glass and the transfer tray are passed through the rotary conveyor 3. Transfer to the unloading rack;

5. The product is unloaded on the unloading rack and waits for it to be transported manually with a forklift to complete the automatic packaging of photovoltaic glass.

The first rotary conveyor, the second rotary conveyor and the third rotary conveyor all have the same platform, and the platform is provided with a driving shaft and a driven shaft by means of circumferential rotation and axial fixation, and the two ends of the driving shaft are fixed There are sprocket 1 and sprocket 2, the two ends of the driven shaft are provided with sprocket 3 and sprocket 4 corresponding to sprocket 1 and sprocket 2, chain 1 is sleeved between sprocket 1 and sprocket 3, A chain two is sleeved between the sprocket two and the sprocket four, and a chain plate is arranged on the chain link of the chain one and the corresponding chain link of the second chain. The output shaft of the motor 1 is connected with the drive shaft 1 through the reducer 1; a pedestal is provided under the pedestal, and a rotating motor is fixed on the pedestal, and the output shaft of the rotating motor is connected with a reducer 2, and the reducer The end of the output shaft of the second is fixedly connected with a cam through a coupling, and the stand is fixed on the cam; the bottom of the base is provided with a rotating shaft in a manner of axially fixing through circumferential rotation, and the rotating A number of gears are fixed on the shaft, and racks that can match the gears are fixed on the above-mentioned ground rails. The gears are engaged in the racks, and the rotating shaft is connected with a driving motor that can drive it to rotate. Described driving motor two is fixed on the base.

The first rotary conveyor, the second rotary conveyor and the third rotary conveyor realize the transportation of photovoltaic glass, the rotation of photovoltaic glass and the transfer of photovoltaic glass. The specific method is as follows: when the driving motor works, its power output can drive the reducer to work, and the reducer to work, so that the output torque increases, the speed decreases, and finally drives the driving shaft to rotate, and the sprocket and Under the comprehensive action of sprocket 2, sprocket 3 and sprocket 4, chain 1 and chain 2, the chain plate can be circularly moved, so as to realize the purpose of conveying the objects on the chain plate; the rotating motor works, through its power output It can drive the reducer 2 to work, and the reducer 2 to work, so that the output torque increases, the speed decreases, and the cam rotates, and finally drives the pedestal fixed on the cam to rotate, thereby realizing the rotation of the object on the chain plate The purpose of driving the second motor is to drive the rotating shaft to rotate through its output shaft. Under the combined action of the gear and the rack, the base can be displaced laterally on the ground rail, so that the objects on the chain plate can be realized. purpose of the transfer.

The guard plate positioning mechanism includes several cylinders and push plates fixed on the ends of the piston rods of the cylinders. The cylinder bodies of the cylinders are all fixed on the rotary conveying platform 1 and are located on both sides of the rotary conveying platform 1. The piston rods of the cylinders are arranged horizontally. And towards the center of the carousel one.

The horizontal tape machine includes a support frame one, a belt box one and a horizontal belt assembly, the support frame one is fixed on the frame, the belt box one is fixed on the support frame one, the horizontal belt assembly and the support A lifting and positioning mechanism one that can drive the horizontal belt assembly up and down and locate it is provided between the frame one; the lifting and positioning mechanism one includes a double-head motor, belt one and belt two, and the body of the double-head motor Fixed on the support frame one, the output shaft one at one end of the double-head motor is fixed with the upper left roller, the output shaft two at the other end of the double-head motor is fixed with the upper right roller, and the support frame one is provided with a The lower left roller and the lower right roller, the lower left roller is parallel to the upper left roller and is directly below the upper left roller, the belt set is set between the lower left roller and the upper left roller, the lower right roller and the upper right roller Parallel to and directly below the upper right roller, the second belt is sleeved between the lower right roller and the upper right roller, and the horizontal belt assembly is fixed between the first belt and the second belt.

Belt box 1 can provide plastic-steel belts for horizontal packaging of photovoltaic glass, and horizontal belt assembly can pack photovoltaic glass in the horizontal direction. With packing position on photovoltaic glass. Specifically, the double-headed motor can drive the upper left roller and the upper right roller to rotate through its output shaft 1 and output shaft 2. Under the combined action of the lower left roller and the lower right roller, belt 1 and belt 2, the Belt one and belt two are made to circulate, and because the horizontal belt assembly is fixed on belt one and belt two, the position of the horizontal belt assembly can be fixed by the opening and closing of the double-head motor.

The belt piercing machine includes support frame two, belt box two and a vertical belt assembly, the support frame two is fixed on the frame, the belt box two is fixed on the support frame two, and the vertical belt Between the component and the support frame two, there is a lifting and positioning mechanism two that can drive the vertical belt assembly up and down and position it; the lifting and positioning mechanism two includes a driving motor three, a rotating shaft and a rotating shaft two, and the rotating shaft The first and second rotating shafts are set on the support frame two by means of axially fixed and circumferentially rotating, and are arranged parallel to each other. The output shaft of the drive motor three is meshed with the first rotating shaft through the transmission gear, and the two ends of the first rotating shaft are respectively fixed with sprockets five. And sprocket six, the two ends of rotating shaft two are respectively fixed with sprocket seven and sprocket eight corresponding with sprocket five and sprocket six, be provided with chain three between sprocket five and sprocket seven, chain six and sprocket seven Chain 4 is sleeved between chain 8, mounting plate 1 and mounting plate 2 are fixed on the described longitudinal belt assembly, mounting plate 1 is fixed on the chain link of chain 3, and mounting plate 2 is fixed on the chain link of chain 4 superior.

Belt box 2 can provide plastic-steel belts for the longitudinal packing of photovoltaic glass, the vertical belt assembly can pack the photovoltaic glass in the vertical direction, and the lifting and positioning mechanism 2 can make the vertical belt assembly move vertically on the support frame 2, Thereby determine the packaging position of the plastic-steel tape on the photovoltaic glass. Specifically, the drive motor 3 can drive the rotating shaft 1 to rotate through the transmission gear, and under the comprehensive action of the sprocket 5 and 6, the 7 and 8 sprocket, the chain 3 and the chain 4, and the rotating shaft 2, it can make the Chain three and chain four take place cyclic motion, because beat longitudinal band assembly and be fixed on chain three and chain four by mounting plate one and mounting plate two, just can fix the position of playing longitudinal band assembly by the opening and closing of drive motor three.

Also be fixed with vertical rail one and vertical rail two on described bracing frame two, above-mentioned installation board one and installation board two are respectively provided with a plurality of roller one and roller two, and roller one slides and is arranged on vertical rail one, and roller two Sliding is arranged on vertical rail two.

The laminating mechanism includes a film winding roller one horizontally arranged on the support, and the film winding roller one is connected with a servo motor one capable of slowly releasing the film, and a horizontally arranged guide rail one and a guide rail are fixed above the support Two, guide rail one and guide rail two are provided with a traction plate that can pull the film on the film roll one to move forward, and the support is also provided with a cutter one that can cut off the film.

Under the action of the servo motor 1, it can drive the film winding roller 1 to rotate; under the action of the traction plate, the film can be moved forward through the guide rail 1 and the guide rail 2, and the film can be flattened in the horizontal direction; finally, through the cutting The knife cuts off the film, so that the film can be spread on the upper surface of the photovoltaic glass, so as to cover the upper surface of the photovoltaic glass.

The film winding mechanism includes the film winding roller 2 vertically arranged on the frame, the film winding roller 2 is connected with a servo motor 2 capable of releasing the film slowly, and the above-mentioned rotary conveying platform 3 is provided with the film winding roller 2 The positioning scissors that the film on the top is fixed, and the cutter 2 that can cut off the film is also provided on the support.

Under the action of the servo motor 2, the film winding roller 2 can be driven to rotate; under the action of the positioning shear, one end of the film on the film winding roller 2 can be clamped and fixed, and during the rotation of the rotary conveyor table 3, Then the film on the film winding roller 2 can be wound on the surface of the photovoltaic glass; finally, the other end of the film is cut off by the cutter 2, and at the same time, the positioning scissors is opened to release one end of the film, so that the film can be wound around the photovoltaic glass to achieve Wrap the film around the photovoltaic glass.

The feeding rack includes a feeding platform, on which a driving shaft for feeding and a passive shaft for feeding are arranged on the loading platform through circumferential rotation and axially fixed, and a feeding chain is fixed at both ends of the driving shaft for feeding Wheel 1 and feeding sprocket 2, the two ends of the feeding driven shaft are provided with feeding sprocket 3 and feeding sprocket 4 corresponding to feeding sprocket 1 and feeding sprocket 2, feeding sprocket 1 A feeding chain 1 is set between the feeding sprocket 3, a feeding chain 2 is set between the feeding sprocket 2 and the feeding sprocket 4, and the chain link of the feeding chain 1 is connected with the corresponding feeding chain. The chain link of the chain two is provided with a feeding chain plate, and the driving motor four is also fixed on the described feeding platform, and the output shaft of the driving motor four is connected with the described feeding driving shaft through the speed reducer three.

The drive motor 4 works, and its power output can drive the reducer 3 to work; the reducer 3 works, so that the output torque increases and the speed decreases; finally, it drives the feeding drive shaft to rotate, and the feeding sprocket 1 and the feeding chain Under the comprehensive action of wheel 2, feeding sprocket 3, feeding sprocket 4, feeding chain 1 and feeding chain 2, the feeding chain plate can be circularly moved, so that the objects on the feeding chain board can be conveyed the goal of.

The blanking frame includes a blanking platform, the blanking platform is provided with a blanking driving shaft and a blanking driven shaft through a circumferential rotation and axial fixing, and a blanking chain is fixed at both ends of the blanking driving shaft. Wheel one and blanking sprocket two, the two ends of the blanking driven shaft are provided with blanking sprocket three and blanking sprocket four corresponding to blanking sprocket one and blanking sprocket two, blanking sprocket one A blanking chain 1 is set between the blanking sprocket 3, a blanking chain 2 is set between the blanking sprocket 2 and the blanking sprocket 4, and the chain link of the blanking chain 1 is connected with the corresponding blanking chain. The chain link of chain two is all provided with blanking chain plate, and drive motor five is also fixed on the described blanking platform, and the output shaft of drive motor five links to each other with described blanking driving shaft through reducer four.

The drive motor five works, and its power output can drive the reducer four to work; the reducer four works, so that the output torque increases and the speed decreases; finally, it drives the driving shaft of the blanking to rotate, and the blanking sprocket one and the blanking sprocket 2. Under the comprehensive action of feeding sprocket 3 and feeding sprocket 4, feeding chain 1 and feeding chain 2, the feeding chain plate can be circulated, so that the objects on the feeding chain board can be conveyed Purpose.

Compared with the prior art, the present invention has the following advantages:

1. The present invention can realize the horizontal belting of photovoltaic glass through the horizontal belting machine. The plastic steel belt is provided by the belt box 1, and the belting is realized by the horizontal belt assembly, which can move up and down.

2. In the present invention, the longitudinal belting of photovoltaic glass can be realized through the sword belting machine, and the plastic steel belt is provided by the belt box 2, and the belting is realized by the vertical belt assembly, and the horizontal belt assembly can move up and down.

3. Under the function of the coating mechanism, the present invention can realize the top coating of the photovoltaic glass; under the action of the film winding mechanism, it can realize the side coating of the photovoltaic glass, thereby realizing the packaging of the photovoltaic glass.

4. Under the action of the first rotary conveyor, the second rotary conveyor and the third rotary conveyor, the present invention can realize the station conversion of photovoltaic glass.

5. The present invention can protect the photovoltaic glass through the positioning mechanism of the protective plate, so as to prevent the photovoltaic glass from being damaged.

Description of drawings

Fig. 1 is a top view structural diagram of the present invention.

Fig. 2 is a schematic view of the front view of the present invention.

Fig. 3 is a schematic side view of the structure of the present invention.

Fig. 4 is a top structural schematic diagram of the rotating platform 1 in the present invention.

Fig. 5 is a schematic diagram of the front view of the rotating platform 1 in the present invention.

Fig. 6 is a top structural schematic diagram of the horizontal strapping machine of the present invention.

Fig. 7 is a structural schematic diagram of the lifting and positioning structure 1 of the present invention.

Fig. 8 is a top view structure schematic diagram of the sword-piercing tape machine of the present invention.

Fig. 9 is a structural schematic diagram of the lifting and positioning structure 2 of the present invention.

Fig. 10 is a schematic structural view of the covering mechanism in the present invention.

In the figure, 1. rack; 2. feeding rack; 3. unloading rack; 4. ground rail; 5. rotating conveyor table 1; 6. push plate; , double-head motor; 10, upper left roller; 11, upper right roller; 12, shaft three; 13, lower left roller; 14, lower right roller; 15, belt one; 16, belt two; 17, horizontal belt assembly ;18, rotary conveyor two; 19, supporting frame two; 20, belt box two; 21, driving motor three; 22, rotating shaft one; 23, rotating shaft two; 24, transmission gear; 25, chain three; 26, chain four ;27, installation plate one; 28, installation plate two; 29, vertical belt assembly; 30, rotary conveyor three; 31, support; 32, film winding roller one; 33, guide rail one; 34, guide rail two; 35 , traction plate; 36, film winding roller two; 37, positioning shears; 38, stand; 39, driving shaft; 40, driven shaft; 41, chain one; 42, chain two; 43, chain plate; 44, drive motor One; 45, reducer one; 46, base; 47, rotating shaft; 48, gear; 49, driving motor two.

detailed description

The following are specific embodiments of the present invention and in conjunction with the accompanying drawings, further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

As shown in Figures 1, 2 and 3, the fully automatic packaging device for photovoltaic glass includes a frame 1, one end of the frame 1 is provided with a loading frame 2, and the other end of the frame 1 is provided with a blanking frame 3, and the loading There are three ground rails 4 arranged parallel to each other between the frame 2 and the blanking frame 3. The three ground rails 4 are fixed on the frame 1 by bolts and nuts. It is set as horizontal packing station, vertical packing station and film wrapping station.

In the present embodiment, the loading rack 2 includes a loading platform, and the loading platform is provided with a feeding driving shaft and a feeding driven shaft by means of circumferential rotation and axial fixing, and the two ends of the feeding driving shaft are fixed There are feeding sprocket 1 and feeding sprocket 2. The two ends of the feeding driven shaft are provided with feeding sprocket 3 and feeding sprocket 4 corresponding to feeding sprocket 1 and feeding sprocket 2. A feeding chain 1 is set between the material sprocket 1 and the feeding sprocket 3, a feeding chain 2 is set between the feeding sprocket 2 and the feeding sprocket 4, and the chain link of the feeding chain 1 is connected with the The chain link of the corresponding feeding chain two is provided with a feeding chain plate, and the driving motor four is also fixed on the feeding platform, and the output shaft of the driving motor four is connected with the feeding driving shaft through the speed reducer three. The drive motor 4 works, and its power output can drive the reducer 3 to work; the reducer 3 works, so that the output torque increases and the speed decreases; finally, it drives the feeding drive shaft to rotate, and the feeding sprocket 1 and the feeding chain Under the comprehensive action of wheel 2, feeding sprocket 3, feeding sprocket 4, feeding chain 1 and feeding chain 2, the feeding chain plate can be circulated, so that the photovoltaic glass on the feeding chain board and the The transfer pallet achieves the purpose of conveying.

As shown in Figures 6 and 7, a rotary conveyor platform-5 is provided at the horizontal packing station, and a protective panel positioning mechanism capable of pushing the guard plate against the edge of the photovoltaic glass is provided on the rotary conveyor platform-5. One side is equipped with a horizontal belting machine capable of horizontally belting the photovoltaic glass together with the guard plate.

The guard plate positioning mechanism includes several cylinders and push plates 6 fixed at the ends of the piston rods of the cylinders. The cylinder bodies of the cylinders are all fixed on the rotary conveyor platform-5 and are located on both sides of the rotary conveyor platform-5. The piston rods of the cylinders are arranged horizontally. And towards the center of the carousel one 5. When manually placing the guard plates around the photovoltaic glass in batches, by extending the piston rod of the cylinder, the push plate 6 on the piston rod can position the guard plate around the photovoltaic glass to protect the photovoltaic glass .

Horizontal banding machine comprises bracing frame one 7, band case one 8 and beating horizontal band assembly 17, and beating horizontal band assembly 17 is prior art, can buy on the market, and bracing frame one 7 is fixed on the frame 1, belt Case one 8 is fixed on the support frame one 7, is provided with and can drive and beats the horizontal belt assembly 17 lifting up and down and its positioning lifting positioning mechanism one between the horizontal belt assembly 17 and the support frame one 7. This lifting positioning mechanism one comprises double-head motor 9, belt one 15 and belt two 16, and the body of described double-head motor 9 is fixed on the support frame one 7, and the output shaft one of double-head motor 9 one ends is fixed with left upper roller cylinder 10, the output shaft two at the other end of the double-head motor 9 is fixed with an upper right roller 11, and the support frame one 7 is provided with a lower left roller 13 and a lower right roller 14 through a rotating shaft three 12, and a lower left roller 13 Parallel to the left upper roller 10 and directly below the left upper roller 10, the belt 15 is sleeved between the left lower roller 13 and the left upper roller 10, and the right lower roller 14 is parallel to the right upper roller 11 and located on the upper right Just below the roller 11, the second belt 16 is sleeved between the lower right roller 14 and the upper right roller 11, and the horizontal belt assembly 17 is fixed between the first belt 15 and the second belt 16.

The belt box-8 can provide plastic steel belts for the horizontal packaging of photovoltaic glass, the horizontal belt assembly 17 can pack the photovoltaic glass in the horizontal direction, and the lifting positioning mechanism can make the horizontal belt assembly 17 move vertically on the support frame-7 , so as to determine the packaging position of the plastic-steel tape on the photovoltaic glass. Specifically, the double-head motor 9 can drive the upper left roller 10 and the upper right roller 11 to rotate through its output shaft one and output shaft two, and the left lower roller 13 and the right lower roller 14, the belt one 15 and the belt two 16 Under the combined action of the belt, the belt 15 and the belt 2 16 can be circulated. Since the horizontal belt assembly 17 is fixed on the belt 15 and the belt 2 16, the horizontal belt assembly can be fixed by the opening and closing of the double-head motor 9. 17 positions.

As shown in Figures 8 and 9, the vertical packing station is provided with a rotary conveyor 2 18, and one side of the rotary conveyor 2 18 is provided with a belt-piercing belt machine capable of longitudinally tying photovoltaic glass and guard plates.

Wearing the sword belt machine comprises support frame two 19, belt case two 20 and beating vertical belt assembly 29, and beating vertical belt assembly 29 is prior art, can buy on the market, and support frame two 19 is fixed on frame 1 On, belt box two 20 are fixed on the support frame two 19, and be provided with can drive and beat vertical belt assembly 29 up and down and its positioning lifting positioning mechanism two between the vertical belt assembly 29 and the support frame two 19. The lifting and positioning mechanism 2 includes a drive motor 3 21, a rotating shaft 22 and a rotating shaft 2 23, and the rotating shaft 1 22 and the rotating shaft 2 23 are arranged on the support frame 2 19 in an axially fixed and circumferentially rotating manner and arranged parallel to each other. The output shaft of drive motor three 21 is meshed with rotating shaft one 22 through transmission gear 24, and the two ends of rotating shaft one 22 are respectively fixed with sprocket five and sprocket six, and the two ends of rotating shaft two 23 are fixed with sprocket five and chain wheel respectively. Chain wheel seven and chain wheel eight corresponding to wheel six, chain three 25 are set between chain wheel five and chain wheel seven, chain four 26 are set between chain six and chain eight, and the described longitudinal belt assembly 29 is fixed with mounting plate one 27 and mounting plate two 28, mounting plate one 27 is fixed on the chain link of chain three 25, and mounting plate two 28 is fixed on the chain link of chain four 26. Also be fixed with vertical rail one and vertical rail two on support frame two 19, be respectively provided with some roller one and roller two on mounting plate one 27 and mounting plate two 28, roller one sliding is arranged on vertical rail one, and roller two sliding setting On vertical track two.

Belt box two 20 can provide plastic-steel belts for the longitudinal packaging of photovoltaic glass, and the vertical belt assembly 29 can pack the photovoltaic glass in the vertical direction. Vertical movement to determine the packaging position of the plastic-steel strip on the photovoltaic glass. Specifically, the driving motor three 21 can drive the rotating shaft one 22 to rotate through the transmission gear 24. In the combination of the fifth sprocket and the sixth sprocket, the seventh sprocket and the eighth sprocket, the third chain 25 and the fourth chain 26, and the second rotating shaft 23 Under the effect, thus chain three 25 and chain four 26 can be circulated, because the longitudinal belt assembly 29 is fixed on chain three 25 and chain four 26 by mounting plate one 27 and mounting plate two 28, it can be driven by drive motor three 21 opening and closing to fix the position of playing longitudinal belt assembly 29.

As shown in Figure 10, the film wrapping station is provided with a rotary conveyor three 30, and a support 31 is also fixed on the frame 1 and the support 31 is above the rotary conveyor three 30, and the support 31 is provided with a Photovoltaic glass, together with the protective plate, performs the film covering mechanism of the top film and the film winding mechanism of the side film.

The laminating mechanism includes a film wrapping roller 32 horizontally arranged on the support 31, the support 31 is respectively fixed with a left mounting seat and a right mounting seat, and a left bearing and a right bearing are fixed in the left mounting seat and the right mounting seat, Film winding roller one 32 is fixed between the left bearing and the right bearing. The support 31 is fixed with a servo motor 1 by bolts and nuts, and the output shaft of the servo motor 1 is connected with the film winding roller 1 32 through a coupling, thereby using the servo motor 1 to control the film winding roller 1 32 to slowly release the winding on the film winding roller 1 32 on the film. The top of bearing 31 passes through bolt and nut guide rail one 33 and guide rail two 34, and guide rail one 33 and guide rail two 34 are horizontally arranged and parallel to each other, and guide rail one 33 and guide rail two 34 are provided with the film direction that can pull on the film roll one 32 The traction plate 35 moving forward, the traction plate 35 can pull the film to move forward, so that the film can be flatly laid on the photovoltaic glass. A cutter 1 capable of cutting the film is fixed on the support 31 , and the cutter 1 can cut the film laid on the top of the photovoltaic glass.

Under the action of the servo motor 1, it can drive the film winding roller 1 32 to rotate; under the action of the traction plate 35, the film can be moved forward through the guide rail 1 33 and the guide rail 2 34, and the film can be flattened in the horizontal direction Finally, the film is cut off by a cutter, so that the film can be flatly spread on the upper surface of the photovoltaic glass, so as to cover the upper surface of the photovoltaic glass.

The film winding mechanism includes a film winding roller 2 36 vertically arranged on the frame 1, an upper mounting seat and a lower mounting seat are respectively fixed on the support 31, an upper bearing and a lower bearing are fixed in the upper mounting seat and the lower mounting seat , The film winding roller two 36 is fixed between the upper bearing and the lower bearing. The second servo motor is fixed on the support 31 through bolts and nuts, and the output shaft of the second servo motor is connected with the second winding roller 36 through a coupling, so that the second winding roller 36 is controlled by the second servo motor to slowly release the winding on the second winding roller. 36 on the film. The rotary conveyor three 30 is fixed with a positioning shear 37 that can fix one end of the film on the film winding roller two 36. When the photovoltaic glass rotates with the rotary conveyor three 30 in the process of rotation, the film can be wound on the around the glass. The second cutter capable of cutting the film is fixed on the support 31, and the second cutter can cut the film wound around the photovoltaic glass.

Under the action of the servo motor 2, it can drive the film winding roller 2 36 to rotate; under the action of the positioning shear 37, one end of the film on the film winding roller 2 36 can be clamped and fixed, and rotated on the rotary conveyor table 3 30 During the process, the film on the film winding roller 2 36 can be wound on the surface of the photovoltaic glass; finally, the other end of the film is cut off by the cutter 2, and the positioning scissors 37 open one end of the release film at the same time, so that the film can be wound on Around the photovoltaic glass, it can wrap the film around the photovoltaic glass.

In this embodiment, the blanking frame 3 includes a blanking platform, and the blanking platform is provided with a blanking driving shaft and a blanking driven shaft by means of circumferential rotation and axial fixing, and the two ends of the blanking driving shaft are fixed. There are feeding sprocket 1 and feeding sprocket 2. The two ends of the driven shaft for feeding are provided with feeding sprocket 3 and feeding sprocket 4 corresponding to feeding sprocket 1 and feeding sprocket 2. A blanking chain one is set between the material sprocket one and the blanking sprocket three, a blanking chain two is set between the blanking sprocket two and the blanking sprocket four, and the chain link of the blanking chain one is connected with the The chain link of the corresponding blanking chain 2 is provided with a blanking chain plate, and the drive motor 5 is also fixed on the described blanking platform, and the output shaft of the drive motor 5 and the blanking drive shaft pass through the reducer 4 connected. The drive motor five works, and its power output can drive the reducer four to work; the reducer four works, so that the output torque increases and the speed decreases; finally, it drives the driving shaft of the blanking to rotate, and the blanking sprocket one and the blanking sprocket 2. Under the combined action of feeding sprocket 3 and feeding sprocket 4, feeding chain 1 and feeding chain 2, the feeding chain plate can be circulated, so that the photovoltaic glass on the feeding chain board and the transfer The pallet achieves the purpose of conveying.

As shown in Figures 4 and 5, the first carousel 5, the second carousel 18 and the third carousel 30 all have the same stand 38, and the carousel 38 is provided with a driving shaft in a manner fixed by circumferential rotation and axial direction. 39 and driven shaft 40, the two ends of driving shaft 39 are fixed with sprocket one and sprocket two, and the two ends of driven shaft 40 are provided with sprocket three and sprocket four corresponding with sprocket one and sprocket two, chain A chain one 41 is set between the wheel one and the sprocket three, a chain two 42 is set between the sprocket two and the sprocket four, and the chain links of the chain one 41 and the chain links of the corresponding chain two 42 are set. Chain plate 43 is arranged, and drive motor one 44 is also fixed on the stand 38, and the output shaft of drive motor one 44 links to each other with described drive shaft 39 through reducer one 45. Drive motor one 44 works, can drive speed reducer one 45 work by its power output, and speed reducer one 45 works, thereby the torque of output is increased, and the rotating speed reduces, finally drives driving shaft 39 to rotate, and in sprocket one and sprocket two , sprocket three and sprocket four, chain one 41 and chain two 42 under the comprehensive action, can make chain plate 43 take place circular movement, thereby realize the purpose of conveying to the photovoltaic glass on the chain plate 43 and transfer tray.

The bottom of stand 38 is provided with pedestal 46, is fixed with rotating motor on the pedestal 46, and the output shaft of rotating motor links to each other with a speed reducer 2, and the output shaft end of speed reducer 2 is fixedly connected with cam by coupling, so Said stand 38 is fixed on the cam. The rotating motor works, and its power output can drive the reducer 2 to work, and the reducer 2 works, so that the output torque is increased, the speed is reduced, and the cam is rotated, and finally the stand 38 fixed on the cam is driven to rotate. Therefore, the photovoltaic glass and the transfer tray on the chain plate 43 can be rotated.

The bottom of the base 46 is provided with a rotating shaft 47 in a manner of circumferentially rotating and axially fixing, and several gears 48 are fixed on the rotating shaft 47, and teeth that can match the gears 48 are fixed on the above-mentioned ground rail 4. The gear 48 is engaged in the rack, and the rotating shaft 47 is connected with a drive motor 2 49 that can drive it to rotate, and the drive motor 2 49 is fixed on the base 46. Drive motor 2 49 works, drives rotating shaft 47 to rotate by its output shaft, under the combined action of gear 48 and tooth bar, just can make base 46 lateral displacement take place on ground rail 4, thereby to chain plate 43 The photovoltaic glass and transfer tray achieve the purpose of transfer.

Rotary conveyor one 5, rotary conveyor two 18 and rotary conveyor three 30 realize the transportation of photovoltaic glass, the rotation of photovoltaic glass and the transfer of photovoltaic glass respectively.

In this embodiment, a PLC programmable controller is also fixed on the frame 1, driving motor one 44, rotating motor, driving motor two 49, double-head motor 9, driving motor three 21, servo motor one, servo motor two, Drive motor four and drive motor five are all connected to the PLC programmable controller through lines, so as to realize the PLC programmable controller sequentially controlling drive motor one 44, rotating motor, drive motor two 49, double-head motor 9, and drive motor three 21 , Servo motor one, servo motor two, drive motor four and drive motor five actions.

The working principle of this fully automatic packaging device for photovoltaic glass is as follows:

1. Transfer the photovoltaic glass and the transfer tray that have been chopped by the stacking manipulator on the production line to the loading rack 2 through the forklift, and transfer the photovoltaic glass and the transfer tray to the rotary conveyor 1 through the loading rack 2. And make the rotary conveyor one 5 at the horizontal packing station;

2. At the horizontal packaging station, manually place the protective panels around the photovoltaic glass in batches, and use the protective panel positioning mechanism to position the protective panels on the edge of the photovoltaic glass. The photovoltaic glass and the protective plate are fixed by strapping. After the horizontal packaging is completed, the photovoltaic glass and the transfer tray are transferred to the second rotary conveyor 18 through the rotary conveyor 15, and the rotary conveyor 2 18 is in the longitudinal packing station. place;

3. At the vertical packing station, the horizontally packed products pass through the plastic-steel belt through the gap of the transfer tray through the belt-wearing machine, and the photovoltaic glass and the transfer tray are bound and fixed with the plastic-steel belt, and the fixed photovoltaic glass is and the transfer tray are transferred to the rotary conveyor three 30 by the rotary conveyor two 18, and the rotary conveyor three 30 is at the winding station;

4. At the film winding station, the top of the photovoltaic glass is covered with a film through the film covering mechanism, and the periphery of the photovoltaic glass is wound around the periphery of the photovoltaic glass through the film winding mechanism, and the sealed photovoltaic glass and the transfer tray are passed through the rotary conveyor Three 30 are sent to the unloading rack 3;

5. The product waits for unloading on the unloading rack 3, and is manually transferred with a forklift to complete the automatic packaging of photovoltaic glass.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.

Although the above terms are frequently used in this paper, the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.

Claims (10)

1. The fully automatic packaging device for photovoltaic glass includes a frame. One end of the frame is equipped with a loading rack, and the other end of the frame is equipped with a lowering rack. Ground rail, described ground rail is successively set as horizontal packing station, vertical packing station and wrapping film station, it is characterized in that, described horizontal packing station is provided with rotary conveyor one, and described rotary conveyor A protective plate positioning mechanism that can push the protective plate against the edge of the photovoltaic glass is provided on the platform one, and a horizontal tape machine that can horizontally tape the photovoltaic glass together with the protective plate is provided on one side of the rotary conveyor platform; The packing station is equipped with a rotary conveying table 2, and one side of the rotating conveying table 2 is provided with a sword-piercing tape machine capable of longitudinally tapering the photovoltaic glass together with the guard plate; the film winding station is provided with a rotating conveyor Platform three, the frame is also fixed with a support and the support is above the rotary conveying platform three, and the support is provided with a coating mechanism and a coating mechanism that can cover the photovoltaic glass together with the guard plate. The film winding mechanism of the side film. 2. The fully automatic packaging device for photovoltaic glass according to claim 1, characterized in that, the first rotary conveyor, the second rotary conveyor, and the third rotary conveyor three all have the same platform, on which the surrounding A driving shaft and a driven shaft are fixed in the direction of the rotation axis. The two ends of the driving shaft are fixed with sprocket 1 and sprocket 2. The two ends of the driven shaft are provided with sprockets corresponding to sprocket 1 and sprocket 2. Three and sprocket four, chain one is set between sprocket one and sprocket three, chain two is set between sprocket two and sprocket four, and the chain link of chain one is connected with the chain link of corresponding chain two There are chain plates on the top, and a driving motor 1 is fixed on the platform, the output shaft of the driving motor 1 is connected with the driving shaft through the reducer 1; a base is provided under the platform, and the base A rotating motor is fixed on the seat, the output shaft of the rotating motor is connected with a reducer 2, and the end of the output shaft of the reducer 2 is fixedly connected with a cam through a coupling, and the stand is fixed on the cam; the base The bottom of the seat is provided with a rotating shaft in a manner of circumferentially rotating and axially fixing, and a number of gears are fixed on the rotating shaft, and racks that can match the gears are fixed on the above-mentioned ground rails, and the gears mesh In the rack, the rotating shaft is connected with a drive motor 2 capable of driving it to rotate, and the drive motor 2 is fixed on the base. 3. The fully automatic packaging device for photovoltaic glass according to claim 2, characterized in that, the guard plate positioning mechanism includes several cylinders and push plates fixed at the ends of the piston rods of the cylinders, and the cylinder bodies of the cylinders are all fixed on On the carousel one and at both sides of the carousel one, the piston rod of the air cylinder is arranged horizontally and faces the center of the carousel one. 4. The fully automatic packaging device for photovoltaic glass according to claim 1, characterized in that, the horizontal strapping machine includes a support frame one, a belt box one and a horizontal strap assembly, and the support frame one is fixed on the machine On the frame, the belt box one is fixed on the support frame one, and the lifting and positioning mechanism one that can drive the horizontal belt assembly to lift up and down and locate it is arranged between the described horizontal belt assembly and the support frame one; the described lifting and positioning Mechanism 1 includes a double-head motor, belt 1 and belt 2, the body of the double-head motor is fixed on the support frame 1, the output shaft 1 at one end of the double-head motor is fixed with an upper left roller, and the output shaft at the other end of the double-head motor The upper right roller is fixed on the shaft two, and the lower left roller and the lower right roller are arranged on the support frame one through the rotating shaft three, the lower left roller is parallel to the upper left roller and is directly below the upper left roller, and the belt one It is set between the lower left roller and the upper left roller, the lower right roller is parallel to the upper right roller and is directly below the upper right roller, and the second belt is set between the lower right roller and the upper right roller. The horizontal belt assembly is fixed between the belt one and the belt two. 5. The fully automatic packaging device for photovoltaic glass according to claim 1, characterized in that, said belt-piercing machine comprises a support frame two, a belt box two and a vertical belt assembly, and said support frame two is fixed On the frame, the belt box two is fixed on the support frame two, and the lifting and positioning mechanism two which can drive the vertical belt assembly to lift up and down and locate it is arranged between the described vertical belt assembly and the support frame two; The lifting positioning mechanism 2 includes a driving motor 3, a rotating shaft 1 and a rotating shaft 2, and the rotating shaft 1 and the rotating shaft 2 are arranged on the support frame 2 in an axially fixed and circumferentially rotating manner and arranged in parallel with each other, and the output of the driving motor 3 The shaft meshes with the first shaft through the transmission gear. The two ends of the first shaft are respectively fixed with sprocket five and six, and the two ends of the second shaft are respectively fixed with sprocket seven and chain Wheel eight, chain wheel five and chain wheel seven are provided with chain three, chain six and chain eight are provided with chain four, and mounting plate one and mounting plate two are fixed on the described vertical belt assembly. Plate one is fixed on the chain link of chain three, and mounting plate two is fixed on the chain link of chain four. 6. The fully automatic packaging device for photovoltaic glass according to claim 5, characterized in that, vertical rail 1 and vertical rail 2 are also fixed on the support frame 2, and the above-mentioned mounting plate 1 and mounting plate 2 are respectively A plurality of roller ones and roller two are provided, the first roller is slidably arranged on the first vertical rail, and the second roller is slidably arranged on the second vertical rail. 7. The fully automatic packaging device for photovoltaic glass according to claim 1, characterized in that the film covering mechanism includes a film winding roller one horizontally arranged on the support, and the film winding roller one and one film winding roller can slowly release the film The servo motor 1 is connected, the top of the support is fixed with guide rail 1 and guide rail 2 arranged horizontally, the guide rail 1 and guide rail 2 are provided with a traction plate that can pull the film on the film winding roller 1 to move forward, on the support A cutter 1 capable of cutting the film is also provided. 8. The fully automatic packaging device for photovoltaic glass according to claim 1, wherein the film winding mechanism includes a film winding roller 2 vertically arranged on the frame, and the film winding roller 2 and a film winding roller can be slowly released The two servo motors of the film are connected, and the above-mentioned rotary conveying platform three is provided with a positioning shear that can fix the film on the film winding roller two, and the support is also provided with a cutter two that can cut off the film. 9. The fully automatic packaging device for photovoltaic glass according to claim 1, characterized in that, the said loading frame comprises a loading platform, and the loading platform is provided with an upper The feeding driving shaft and the feeding passive shaft, the two ends of the feeding driving shaft are fixed with the feeding sprocket 1 and the feeding sprocket 2, and the two ends of the feeding driven shaft are provided with the feeding sprocket 1 and the feeding sprocket Two corresponding feeding sprocket three and feeding sprocket four, feeding chain one is sleeved between feeding sprocket one and feeding sprocket three, between feeding sprocket two and feeding sprocket four The second feeding chain is set, and the chain link of the first feeding chain and the corresponding link of the second feeding chain are provided with a feeding chain plate, and the driving motor 4 is also fixed on the feeding platform. The output shaft of the driving motor four is connected with the said feeding drive shaft through the speed reducer three. 10. The fully automatic packaging device for photovoltaic glass according to claim 1, characterized in that, the unloading rack comprises a unloading stand, and the unloading stand is provided with a lower The material driving shaft and the blanking passive shaft, the two ends of the blanking driving shaft are fixed with the blanking sprocket 1 and the blanking sprocket 2, and the two ends of the blanking driven shaft are provided with the blanking sprocket 1 and the blanking sprocket Two corresponding blanking sprocket three and blanking sprocket four, between blanking sprocket one and blanking sprocket three, be provided with blanking chain one, between blanking sprocket two and blanking sprocket four The second blanking chain is set, the chain link of the first blanking chain and the link of the second corresponding blanking chain are all provided with a blanking chain plate, and the drive motor five is also fixed on the blanking platform. The output shaft of the driving motor five is connected with the described blanking drive shaft through the speed reducer four.