CN106976390A - A kind of planet series parallel type bimodulus drive system of hybrid power vehicle - Google Patents
A kind of planet series parallel type bimodulus drive system of hybrid power vehicle Download PDFInfo
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- CN106976390A CN106976390A CN201710337471.5A CN201710337471A CN106976390A CN 106976390 A CN106976390 A CN 106976390A CN 201710337471 A CN201710337471 A CN 201710337471A CN 106976390 A CN106976390 A CN 106976390A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/22—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
- B60K6/36—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
- B60K6/365—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings with the gears having orbital motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/44—Series-parallel type
- B60K6/445—Differential gearing distribution type
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/62—Hybrid vehicles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/92—Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Hybrid Electric Vehicles (AREA)
Abstract
Description
技术领域technical field
本发明涉及汽车技术领域,特别涉及一种行星混联式双模混合动力车辆驱动系统。The invention relates to the technical field of automobiles, in particular to a drive system for a planetary hybrid dual-mode hybrid vehicle.
背景技术Background technique
随着能源危机的不断加剧和生态环境的日益恶化,节能与环保已成为当前国际社会重点关注的两大主题。各国政府纷纷出台相关政策,鼓励和推动新能源汽车的研发。这其中,燃料电池汽车和纯电动汽车由于技术原因,短期内难以普及。因此作为过渡产品的混合动力车辆越来越受到重视。作为目前最有效的节能汽车方案,混合动力车辆的驱动系统有串联、并联和混联三种形式。串联能实现发动机的最优控制,但是全部能量都会经过二次转换,损失较大;并联能实现较好的传动效率,但是发动机与输出轴机械连接,不能保证发动机始终处于较优的工作区域内;混联能结合串联和并联的优点,规避二者的缺点,是三者中最为优化的构型方案。With the continuous aggravation of the energy crisis and the deterioration of the ecological environment, energy conservation and environmental protection have become two major themes that the international community has focused on. Governments of various countries have introduced relevant policies to encourage and promote the research and development of new energy vehicles. Among them, fuel cell vehicles and pure electric vehicles are difficult to popularize in the short term due to technical reasons. Therefore, as a transitional product, hybrid vehicles are getting more and more attention. As the most effective energy-saving vehicle solution at present, the driving system of hybrid electric vehicles has three forms: series connection, parallel connection and hybrid connection. Series connection can realize the optimal control of the engine, but all the energy will be converted twice, and the loss is relatively large; parallel connection can achieve better transmission efficiency, but the mechanical connection between the engine and the output shaft cannot ensure that the engine is always in a better working area ; Hybrid connection can combine the advantages of series connection and parallel connection, and avoid the disadvantages of both. It is the most optimized configuration scheme among the three.
当前混联式混合动力汽车主要采用行星机构作为功率分流装置,典型的结构形式包括丰田的THS系统和通用的AHS系统。其中,丰田的THS系统只能实现输入功率分流模式,驱动电机直接连接到输出件齿圈,对其性能要求较高,为了满足良好得动力性,需选用功率等级较高的电机,这在很大程度上增大了整车成本和安装的困难程度。另外,THS系统由于只能实现输入功率分流模式,其在高速区传动效率较小。通用公司的AHS系统虽然可以实现双模控制,但多数采用三排行星齿轮机构进行功率分流,同时需要控制多个离合器、锁止器以进行模式切换,导致其结构复杂、控制难度大。The current hybrid hybrid vehicles mainly use planetary mechanisms as power splitting devices. Typical structures include Toyota's THS system and general-purpose AHS system. Among them, Toyota's THS system can only realize the input power split mode, and the drive motor is directly connected to the output ring gear, which requires high performance. In order to meet good power performance, it is necessary to select a motor with a higher power level, which is very common. To a large extent, the cost of the whole vehicle and the difficulty of installation are increased. In addition, because the THS system can only realize the input power split mode, its transmission efficiency in the high-speed area is relatively small. Although GM's AHS system can realize dual-mode control, most of them use a three-row planetary gear mechanism for power splitting, and at the same time need to control multiple clutches and locks for mode switching, resulting in complex structure and difficult control.
目前,已有的行星混联式双模混合动力车辆驱动系统的专利大多只能实现传统的功率分流模式,混合动力系统的高效率区间较小;同时,该类专利混合动力系统的输出扭矩小,纯电动模式较少,为了满足爬坡性能等动力性需求,需选用功率等级较高和尺寸较大的电机。如中国专利公布号CN104960407A,公布日2015-10-07,公开了集成式行星齿轮油电混联双模混合动力系统,该系统可以实现输入功率分流和复合功率分流两种模式,但系统高速区传动效率较小,纯电动模式下会产生较大的弱磁损失;并且该系统输出扭矩较小,为了满足爬坡性能需求,需要匹配较高功率等级的电机。一种行星混联式双模混合动力车辆驱动系统结合了五种纯电动子模式、两种输入功率分流子模式、复合功率分流模式和五种再生制动子模式。在纯电动模式下,本发明有效地降低电机的功率等级,减小电机尺寸;并且提高纯电动模式下整车的爬坡度性能,改善整车纯电动模式下的低速性能。在功率分流模式下,本发明一方面增大了混合动力系统的高效率区间,有效地避免寄生功率的产生,改善车辆的经济性;另一方面有效地降低系统对驱动电机的功率需求,提高车辆在平直路面的加速性能和爬坡性能。在再生制动模式下,本发明有效地改善了整车制动能量回收比例。At present, most of the existing patents of the planetary hybrid dual-mode hybrid vehicle drive system can only realize the traditional power split mode, and the high efficiency range of the hybrid system is small; at the same time, the output torque of this type of patented hybrid system is small , there are fewer pure electric modes. In order to meet the power requirements such as climbing performance, it is necessary to select a motor with a higher power level and a larger size. For example, Chinese Patent Publication No. CN104960407A, published on 2015-10-07, discloses an integrated planetary gear oil-electric hybrid dual-mode hybrid power system. The transmission efficiency is small, and a large magnetic field weakening loss will be generated in the pure electric mode; and the output torque of the system is small, in order to meet the requirements of climbing performance, it is necessary to match a motor with a higher power level. A planetary series dual-mode hybrid vehicle drive system combines five pure motor sub-modes, two input power-split sub-modes, a composite power-split mode, and five regenerative braking sub-modes. In the pure electric mode, the present invention effectively reduces the power level of the motor, reduces the size of the motor; and improves the gradeability performance of the complete vehicle in the pure electric mode, and improves the low-speed performance of the complete vehicle in the pure electric mode. In the power split mode, on the one hand, the present invention increases the high-efficiency range of the hybrid power system, effectively avoids the generation of parasitic power, and improves the economy of the vehicle; The acceleration performance and climbing performance of the vehicle on a straight road. In the regenerative braking mode, the present invention effectively improves the braking energy recovery ratio of the whole vehicle.
发明内容Contents of the invention
本发明是为克服车辆在纯电动模式下爬坡能力有限和低速性能差的问题,以及克服车辆在高速区产生寄生功率和整车综合效率降低的问题,提供了一种行星混联式双模混合动力车辆驱动系统。The present invention provides a planetary hybrid dual-mode vehicle to overcome the problems of limited climbing ability and poor low-speed performance of the vehicle in the pure electric mode, as well as the problem of parasitic power generated by the vehicle in the high-speed area and the reduction of the overall efficiency of the vehicle. Hybrid vehicle drive system.
为解决上述技术问题,本发明是采用如下技术方案实现的,结合附图:所述的一种行星混联式双模混合动力车辆驱动系统,包括发动机1、前行星排与后行星排,该系统还包括一号电机4、一号离合器8、二号离合器10、超越离合器11、二号电机12、制动器17与逆止器21;所述的一号离合器8的主动部分与前行星排行星架7为一体结构,一号离合器8的从动部分固连在后行星排齿圈16的左端,与后行星排齿圈16共同旋转;二号离合器10的主动部分与前行星排齿圈9为一体结构,二号离合器10的从动部分固连在后行星排行星架15的左端,与后行星排行星架15共同旋转;超越离合器11的外座圈与二号离合器10的主动部分固连在一起,内座圈与后行星排太阳轮13固定连接;逆止器21的外座圈固定在车架或承载式车身上,内座圈与动力输入轴3固定连接;制动器17的主动部分与后行星排齿圈16为一体结构,制动器17的从动部分固定在车架上;前行星排套装在动力输入轴3上为转动连接,前行星排行星架7与动力输入轴3为花键副连接;后行星排套装在二号电机12的输出轴上为转动连接,后行星排太阳轮13与二号电机12的输出轴为花键副连接;一号电机4的壳体固定在车架或承载式车身上,一号电机4的转子套装在动力输入轴3的右端,与前行星排太阳轮5为花键副连接;二号电机12的壳体固定在车架或承载式车身上,二号电机12的输出轴与后行星排太阳轮13为花键副连接。In order to solve the above-mentioned technical problems, the present invention is realized by adopting the following technical solutions, in conjunction with the accompanying drawings: The drive system of a planetary hybrid dual-mode hybrid vehicle includes an engine 1, a front planetary row and a rear planetary row, the The system also includes No. 1 motor 4, No. 1 clutch 8, No. 2 clutch 10, overrunning clutch 11, No. 2 motor 12, brake 17 and backstop 21; The frame 7 is an integral structure, the driven part of the No. 1 clutch 8 is fixedly connected to the left end of the rear planetary ring gear 16, and rotates together with the rear planetary ring gear 16; the active part of the No. 2 clutch 10 is connected with the front planetary ring gear 9 As an integral structure, the driven part of the No. 2 clutch 10 is fixedly connected to the left end of the rear planetary carrier 15 and rotates together with the rear planetary carrier 15; Connected together, the inner race is fixedly connected with the rear planetary sun gear 13; the outer race of the backstop 21 is fixed on the vehicle frame or load-bearing body, and the inner race is fixedly connected with the power input shaft 3; the active part of the brake 17 Part of the structure is integrated with the rear planetary gear ring gear 16, and the driven part of the brake 17 is fixed on the vehicle frame; the front planetary row is sleeved on the power input shaft 3 for rotational connection, and the front planetary row carrier 7 is connected to the power input shaft 3. Spline connection; the rear planetary row set on the output shaft of No. 2 motor 12 is a rotational connection, and the rear planetary row sun gear 13 and the output shaft of No. 2 motor 12 are connected by spline pair; the shell of No. 1 motor 4 is fixed On the frame or load-bearing body, the rotor of the No. 1 motor 4 is set on the right end of the power input shaft 3, and is connected with the front planetary sun gear 5 as a spline pair; the casing of the No. 2 motor 12 is fixed on the frame or load-bearing. On the type vehicle body, the output shaft of No. 2 motor 12 is connected with the rear planetary sun gear 13 by a spline pair.
根据本发明提供的一种行星混联式双模混合动力车辆驱动系统,其中,动力输入轴3、前行星排、后行星排、一号离合器8、二号离合器10、超越离合器11、制动器17、逆止器21、一号电机4与二号电机12的回转轴线共线。According to a planetary series dual-mode hybrid vehicle drive system provided by the present invention, the power input shaft 3, the front planetary row, the rear planetary row, the first clutch 8, the second clutch 10, the overrunning clutch 11, and the brake 17 , the backstop 21, the axis of rotation of the No. 1 motor 4 and the No. 2 motor 12 are collinear.
根据本发明提供的一种行星混联式双模混合动力车辆驱动系统,其中,一号离合器8的主动部分与前行星排行星架7为一体结构,从动部分固连在后行星排齿圈16的左端;二号离合器10的主动部分与前行星排齿圈9为一体结构,二号离合器10的从动部分固连在后行星排行星架15的左端;超越离合器11为单向离合器,超越离合器11的外座圈与二号离合器10的主动部分固连在一起,内座圈与后行星排太阳轮13固定连接;逆止器21为单向离合器,逆止器21的外座圈固定在车架或承载式车身上,内座圈与动力输入轴3固定连接;通过控制一号离合器8和二号离合器10的接合或分离,并通过超越离合器11的自动接合或超越,实现多种功率分流模式之间的转换;根据功率分流的方式不同,功率分流模式划分为输入功率分流模式与复合功率分流模式,其中输入功率分流模式还包括输入功率分流模式Ⅰ与输入功率分流模式Ⅱ两种子模式;通过逆止器21的自动逆止功能,防止发动机1反转。According to a planetary series dual-mode hybrid vehicle drive system provided by the present invention, the active part of the No. 1 clutch 8 is integrated with the front planetary carrier 7, and the driven part is fixedly connected to the rear planetary ring gear the left end of 16; the active part of the No. 2 clutch 10 is integrated with the front planetary ring gear 9, and the driven part of the No. 2 clutch 10 is fixedly connected to the left end of the rear planetary carrier 15; the overrunning clutch 11 is a one-way clutch, The outer race of the overrunning clutch 11 is fixedly connected with the active part of the second clutch 10, and the inner race is fixedly connected with the rear planetary sun gear 13; the backstop 21 is a one-way clutch, and the outer race of the backstop 21 Fixed on the frame or load-bearing body, the inner race is fixedly connected with the power input shaft 3; by controlling the engagement or separation of the first clutch 8 and the second clutch 10, and through the automatic engagement or overrunning of the overrunning clutch 11, multiple According to the different ways of power splitting, the power splitting mode is divided into input power splitting mode and composite power splitting mode, and the input power splitting mode also includes input power splitting mode I and input power splitting mode II. Seed mode: through the automatic backstop function of the backstop 21, the reverse rotation of the engine 1 is prevented.
根据本发明提供的一种行星混联式双模混合动力车辆驱动系统,其中,制动器17包括有主动部分和从动部分,主动部分与后行星排齿圈16为一体结构,从动部分固定在车架或承载式车身上;通过接合制动器17的主动部分与从动部分,实现纯电动模式和再生制动模式。According to a planetary series dual-mode hybrid vehicle drive system provided by the present invention, the brake 17 includes an active part and a driven part, the active part and the rear planetary ring gear 16 are integrally structured, and the driven part is fixed on On the frame or load-bearing body; by engaging the active part and the driven part of the brake 17, the pure electric mode and the regenerative braking mode are realized.
根据本发明提供的一种行星混联式双模混合动力车辆驱动系统,其中,一号电机4为永磁同步电机,一号电机4的壳体固定在汽车车架或承载式车身上,电机输出轴为空心轴,通过轴承支撑在动力输入轴3的光轴部分,电机转子与前行星排太阳轮5通过花键连接;所述的一号电机4用于在不同工况下解耦发动机1和车轮之间的转速,使发动机1的转速独立于车轮的转速,配合二号电机12对发动机1和车轮之间的转矩解耦;所述的二号电机12为永磁同步电机,二号电机12的壳体固定在汽车车架或承载式车身上,电机输出轴通过轴承支撑在后行星排太阳轮13的凹槽部分,电机转子与后行星排太阳轮13通过花键连接;所述的二号电机12具有高转矩输出特性可以增加或补充整车驱动桥上来自于发动机1的转矩以满足路面转矩需求。According to a planetary hybrid dual-mode hybrid vehicle drive system provided by the present invention, the No. 1 motor 4 is a permanent magnet synchronous motor, and the housing of the No. 1 motor 4 is fixed on the vehicle frame or load-bearing body. The output shaft is a hollow shaft, supported on the optical axis of the power input shaft 3 through bearings, and the motor rotor is splined to the front planetary sun gear 5; the No. 1 motor 4 is used to decouple the engine under different working conditions 1 and the rotation speed between the wheels, so that the rotation speed of the engine 1 is independent of the rotation speed of the wheels, and cooperate with the second motor 12 to decouple the torque between the engine 1 and the wheels; the second motor 12 is a permanent magnet synchronous motor, The housing of No. 2 motor 12 is fixed on the automobile frame or the load-bearing body, the motor output shaft is supported on the groove part of the rear planetary sun gear 13 through bearings, and the motor rotor is connected with the rear planetary sun gear 13 by splines; The No. 2 motor 12 has a high torque output characteristic, which can increase or supplement the torque from the engine 1 on the drive axle of the whole vehicle to meet the road torque requirement.
根据本发明提供的一种行星混联式双模混合动力车辆驱动系统,其中,前行星排包括前行星排太阳轮5、前行星排行星轮6、前行星排行星架7、前行星排齿圈9;所述的前行星排太阳轮5、前行星排行星轮6、前行星排齿圈9依次啮合,前行星排行星架7与前行星排行星轮6为转动连接;所述的前行星排行星架7与一号离合器8的主动部分为一体结构,前行星排齿圈9与二号离合器10的主动部分为一体结构。According to a planetary series dual-mode hybrid vehicle drive system provided by the present invention, the front planetary row includes a front planetary row sun gear 5, a front planetary row planetary wheel 6, a front planetary row carrier 7, and a front planetary row gear ring 9; the front planetary row sun gear 5, the front planetary row planetary gear 6, and the front planetary row ring gear 9 are meshed in turn, and the front planetary row carrier 7 is rotationally connected with the front planetary row planetary gear 6; The planetary carrier 7 is integrated with the active part of the No. 1 clutch 8, and the front planetary ring gear 9 is integrated with the active part of the No. 2 clutch 10.
根据本发明提供的一种行星混联式双模混合动力车辆驱动系统,其中,后行星排包括后行星排太阳轮13、后行星排行星轮14、后行星排行星架15、后行星排齿圈16;所述的后行星排太阳轮13、后行星排行星轮14、后行星排齿圈16依次啮合,后行星排行星架15与后行星排行星轮14为转动连接;所述的后行星排太阳轮13与超越离合器11的内座圈固定连接,后行星排行星架15与二号离合器10的从动部分为一体结构,后行星排齿圈16与一号离合器8的从动部分和制动器17的主动部分为一体结构。According to a planetary series dual-mode hybrid vehicle drive system provided by the present invention, the rear planetary row includes a rear planetary row sun gear 13, a rear planetary row planetary wheel 14, a rear planetary row carrier 15, a rear planetary row gear ring 16; the rear planetary row sun gear 13, the rear planetary row planetary gear 14, and the rear planetary row ring gear 16 are meshed sequentially, and the rear planetary row carrier 15 is rotationally connected with the rear planetary row planetary gear 14; The planetary sun gear 13 is fixedly connected to the inner race of the overrunning clutch 11, the rear planetary planet carrier 15 and the driven part of the No. It has an integral structure with the active part of the brake 17.
所述的一种行星混联式双模混合动力车辆驱动系统划分为纯电动模式、输入功率分流模式、复合功率分流模式和再生制动模式。其中,纯电动模式根据动力源和输入方式不同划分为纯电动模式Ⅰ、纯电动模式Ⅱ、纯电动模式Ⅲ、纯电动模式Ⅳ和纯电动模式Ⅴ等五种子模式;输入功率分流模式根据动力的传递途径不同划分为输入功率分流模式Ⅰ和输入功率分流模式Ⅱ等两种子模式;相同的,再生制动模式划分为与纯电动模式一一对应的五种再生制动子模式。The drive system of a planetary series dual-mode hybrid vehicle is divided into a pure electric mode, an input power split mode, a compound power split mode and a regenerative braking mode. Among them, the pure electric mode is divided into five sub-modes according to the power source and input mode: pure electric mode I, pure electric mode II, pure electric mode III, pure electric mode IV and pure electric mode V; Different transmission paths are divided into two sub-modes: input power split mode I and input power split mode II; similarly, the regenerative braking mode is divided into five regenerative braking sub-modes corresponding to the pure electric mode.
本发明与现有技术相比,有益效果如下:Compared with the prior art, the present invention has the beneficial effects as follows:
1.本发明所述的一种行星混联式双模混合动力车辆驱动系统通过离合器和制动器的不同接合状态,可以实现五种纯电动子模式,消除发动机的怠速油耗,提高整车燃油经济性,减少有害气体排放量,减少对环境的污染;同时有效减少电机的功率等级和尺寸,提高整车在纯电动模式下的爬坡度,改善整车的低速性能。1. A planetary series dual-mode hybrid vehicle drive system according to the present invention can realize five pure electric sub modes through different engagement states of clutches and brakes, eliminate the idling fuel consumption of the engine, and improve the fuel economy of the whole vehicle , reduce harmful gas emissions, and reduce environmental pollution; at the same time, effectively reduce the power level and size of the motor, improve the gradeability of the vehicle in pure electric mode, and improve the low-speed performance of the vehicle.
2.本发明所述的一种行星混联式双模混合动力车辆驱动系统通过接合二号离合器和制动器,可以实现输入功率分流模式Ⅰ,在低速区整车综合效率高,并且保证发动机工作在最佳燃油经济区,降低整车油耗。2. The drive system of a planetary hybrid dual-mode hybrid vehicle according to the present invention can realize the input power splitting mode I by engaging the No. 2 clutch and brake. The best fuel economy zone, reducing the fuel consumption of the vehicle.
3.本发明所述的一种行星混联式双模混合动力车辆驱动系统通过接合超越离合器和制动器,可以实现输入功率分流模式Ⅱ,前排动力经过后排减速增扭作用,输出更大的驱动转矩,提供更好的整车动力性。3. The drive system of a planetary hybrid dual-mode hybrid vehicle according to the present invention can realize the input power split mode II by engaging the overrunning clutch and the brake. Driving torque provides better vehicle dynamics.
4.本发明所述的一种行星混联式双模混合动力车辆驱动系统通过接合一号离合器和二号离合器,可以实现复合功率分流模式,在高速区整车综合效率高,并且保证发动机工作在最佳燃油经济区。4. A planetary hybrid dual-mode hybrid vehicle drive system according to the present invention can realize the composite power split mode by engaging the No. 1 clutch and the No. 2 clutch. In the best fuel economy zone.
5.本发明所述的一种行星混联式双模混合动力车辆驱动系统通过离合器和制动器的不同接合状态,可以实现五种再生制动子模式。根据整车不同的制动需求和运行状态,有效回收制动能量,保证制动强度符合制动要求,明显提高整车燃油经济性。5. A planetary series dual-mode hybrid vehicle drive system according to the present invention can realize five regenerative braking sub-modes through different engagement states of clutches and brakes. According to the different braking requirements and operating status of the vehicle, the braking energy can be effectively recovered to ensure that the braking strength meets the braking requirements, and the fuel economy of the vehicle can be significantly improved.
6.本发明所述的一种行星混联式双模混合动力车辆驱动系统可以减少机械制动器的使用次数和强度,延长其使用寿命,降低其维修、保养费用。6. The drive system of a planetary hybrid dual-mode hybrid vehicle according to the present invention can reduce the frequency and strength of mechanical brakes, prolong their service life, and reduce their repair and maintenance costs.
7.本发明所述的一种行星混联式双模混合动力车辆驱动系统可以选用较小功率的发动机满足车辆的正常行驶要求,减少有害气体排放量,减少对环境的污染。7. The drive system of a planetary series dual-mode hybrid vehicle according to the present invention can use a relatively small power engine to meet the normal driving requirements of the vehicle, reduce harmful gas emissions, and reduce environmental pollution.
8.本发明所述的一种行星混联式双模混合动力车辆驱动系统在输出相同驱动力的条件下,可以选用峰值转矩较小的二号电机,减小了系统对电机的依赖性。8. A planetary series dual-mode hybrid vehicle drive system according to the present invention can select the No. 2 motor with a smaller peak torque under the condition of outputting the same driving force, which reduces the dependence of the system on the motor .
9.本发明所述的一种行星混联式双模混合动力车辆驱动系统应用范围广,不仅适用于乘用车,还可应用于商用车,尤其是对动力性要求较高的城市客车、公交客车和大型载货车。9. The driving system of a planetary hybrid dual-mode hybrid vehicle described in the present invention has a wide range of applications, not only for passenger cars, but also for commercial vehicles, especially city buses, Buses and large trucks.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1为本发明所述的一种行星混联式双模混合动力车辆驱动系统的结构原理图;Fig. 1 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system according to the present invention;
图2为本发明所述的一种行星混联式双模混合动力车辆驱动系统的杆模型图;Fig. 2 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system according to the present invention;
图3为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅰ下的结构原理图;Fig. 3 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode I according to the present invention;
图4为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅰ下的杆模型图;Fig. 4 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode I according to the present invention;
图5为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅱ下的结构原理图;Fig. 5 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode II according to the present invention;
图6为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅱ下的杆模型图;6 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode II according to the present invention;
图7为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅲ下的结构原理图;Fig. 7 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode III according to the present invention;
图8为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅲ下的杆模型图;Fig. 8 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode III according to the present invention;
图9为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅳ下的结构原理图;Fig. 9 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode IV according to the present invention;
图10为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅳ下的杆模型图;Fig. 10 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode IV according to the present invention;
图11为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅴ下的结构原理图;Fig. 11 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode V according to the present invention;
图12为本发明所述的一种行星混联式双模混合动力车辆驱动系统在纯电动模式Ⅴ下的杆模型图;Fig. 12 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system in pure electric mode V according to the present invention;
图13为本发明所述的一种行星混联式双模混合动力车辆驱动系统在输入功率分流模式Ⅰ下的结构原理图;Fig. 13 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system in input power split mode I according to the present invention;
图14为本发明所述的一种行星混联式双模混合动力车辆驱动系统在输入功率分流模式Ⅰ下的杆模型图;Fig. 14 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system in input power split mode I according to the present invention;
图15为本发明所述的一种行星混联式双模混合动力车辆驱动系统在输入功率分流模式Ⅱ下的结构原理图;Fig. 15 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system in input power split mode II according to the present invention;
图16为本发明所述的一种行星混联式双模混合动力车辆驱动系统在输入功率分流模式Ⅱ下的杆模型图;Fig. 16 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system in input power split mode II according to the present invention;
图17为本发明所述的一种行星混联式双模混合动力车辆驱动系统在复合功率分流模式下的结构原理图;Fig. 17 is a structural principle diagram of a planetary hybrid dual-mode hybrid vehicle drive system in the compound power split mode according to the present invention;
图18为本发明所述的一种行星混联式双模混合动力车辆驱动系统在复合功率分流模式下的杆模型图;Fig. 18 is a rod model diagram of a planetary hybrid dual-mode hybrid vehicle drive system in the composite power split mode according to the present invention;
图中:1.发动机,2.扭转减振器,3.动力输入轴,4.一号电机,5.前行星排太阳轮,6.前行星排行星轮,7.前行星排行星架,8.一号离合器,9.前行星排齿圈,10.二号离合器,11.超越离合器,12.二号电机,13.后行星排太阳轮,14.后行星排行星轮,15.后行星排行星架,16.后行星排齿圈,17.制动器,18.输出齿轮,19.动力输出轴,20.驱动桥,21.逆止器。In the figure: 1. engine, 2. torsional shock absorber, 3. power input shaft, 4. No. 1 motor, 5. front planetary row sun gear, 6. front planetary row planetary gear, 7. front planetary row carrier, 8. No. 1 clutch, 9. Front planetary ring gear, 10. No. 2 clutch, 11. Overrunning clutch, 12. No. 2 motor, 13. Rear planetary sun gear, 14. Rear planetary planetary gear, 15. Rear Planetary planet carrier, 16. rear planetary ring gear, 17. brake, 18. output gear, 19. power output shaft, 20. drive axle, 21. backstop.
具体实施方式detailed description
下面结合附图对本发明作详细的描述:The present invention is described in detail below in conjunction with accompanying drawing:
参阅图1、图2,本发明提供了一种行星混联式双模混合动力车辆驱动系统,所述的行星混联式双模混合动力车辆驱动系统主要包括发动机、前行星排、后行星排、一号离合器、二号离合器、超越离合器、逆止器、制动器、一号电机和二号电机。Referring to Fig. 1 and Fig. 2, the present invention provides a planetary series dual-mode hybrid vehicle drive system, the planetary series dual-mode hybrid vehicle drive system mainly includes an engine, a front planetary row, a rear planetary row , No. 1 clutch, No. 2 clutch, overrunning clutch, backstop, brake, No. 1 motor and No. 2 motor.
参阅图1、图2,所述的前行星排包括有动力输入轴3、前行星排太阳轮5、前行星排行星轮6、前行星排行星架7、前行星排齿圈9。Referring to FIG. 1 and FIG. 2 , the front planetary row includes a power input shaft 3 , a front planetary row sun gear 5 , a front planetary row planetary wheel 6 , a front planetary row carrier 7 , and a front planetary row ring gear 9 .
参阅图1、图2,所述的动力输入轴3为阶梯轴结构,左端开有外花键用于传递来自发动机1经过扭转减振器2和逆止器21的动力,右端通过花键或其他形式将动力传递给前行星排行星架7;所述的前行星排太阳轮5为圆柱齿轮结构;所述的前行星排行星轮6为圆柱齿轮结构;所述的前行星排行星架7为圆环结构,与一号离合器8的主动部分为一体结构;所述的前行星排齿圈9为圆柱内齿轮结构,与二号离合器10的主动部分为一体结构,与超越离合器11的外座圈或内座圈固定连接。Referring to Fig. 1 and Fig. 2, the power input shaft 3 is a stepped shaft structure, the left end has an external spline for transmitting power from the engine 1 through the torsional damper 2 and the backstop 21, and the right end is passed through the spline or Other forms transmit power to the front planetary planet carrier 7; the front planetary sun gear 5 is a cylindrical gear structure; the front planetary planetary gear 6 is a cylindrical gear structure; the front planetary planetary carrier 7 It is a ring structure, integrated with the active part of the No. 1 clutch 8; the front planetary gear ring 9 is a cylindrical internal gear structure, integrated with the active part of the No. The race or inner race is fixedly connected.
参阅图1、图2,动力输入轴3左端通过轴承支撑在扭转减振器2的输出端,右端通过轴承支撑在前行星排行星架7凹槽内,中间通过键与逆止器21的内座圈固定连接;前行星排太阳轮5通过轴承支撑在动力输入轴3的光轴部分,与前行星排行星轮6常啮合;前行星排行星轮6分别与前行星排太阳轮5和前行星排齿圈9常啮合;前行星排行星架7通过销轴与前行星排行星轮6连接,并绕前行星排太阳轮5公转。Referring to Fig. 1 and Fig. 2, the left end of the power input shaft 3 is supported on the output end of the torsional shock absorber 2 through a bearing, the right end is supported in the groove of the front planetary carrier 7 through a bearing, and the inner part of the backstop 21 is passed through the key. The seat ring is fixedly connected; the front planetary row sun gear 5 is supported on the optical axis of the power input shaft 3 through bearings, and is in constant mesh with the front planetary row planetary gear 6; the front planetary row planetary gear 6 is respectively connected to the front planetary row sun gear 5 and the front The planetary ring gear 9 is in constant mesh; the front planetary planet carrier 7 is connected with the front planetary planetary gear 6 through a pin shaft, and revolves around the front planetary sun gear 5 .
参阅图1、图2,所述的后行星排包括有后行星排太阳轮13、后行星排行星轮14、后行星排行星架15、后行星排齿圈16。Referring to FIG. 1 and FIG. 2 , the rear planetary row includes a rear planetary row sun gear 13 , a rear planetary row planetary wheel 14 , a rear planetary row carrier 15 , and a rear planetary row ring gear 16 .
参阅图1、图2,所述的后行星排太阳轮13为圆柱齿轮结构,与超越离合器11的内座圈或外座圈固定连接,内部开有内花键用于传递来自二号电机12的动力;所述的后行星排行星轮14为圆柱齿轮结构;所述的后行星排行星架15为圆环结构,与二号离合器10的从动部分为一体结构,后行星排行星架15的右端为圆柱外齿轮结构;所述的后行星排齿圈16为圆柱内齿轮结构,与一号离合器8的从动部分和制动器17的主动部分为一体结构。Referring to Fig. 1 and Fig. 2, the described rear planetary row sun gear 13 is a cylindrical gear structure, which is fixedly connected with the inner race or outer race of the overrunning clutch 11, and an inner spline is arranged inside for transmitting transmission from the second motor 12. The power; the rear planetary planetary gear 14 is a cylindrical gear structure; the rear planetary planetary carrier 15 is a ring structure, and the driven part of the second clutch 10 is an integral structure, and the rear planetary planetary carrier 15 The right end is a cylindrical external gear structure; the rear planetary ring gear 16 is a cylindrical internal gear structure, which is integrated with the driven part of the No. 1 clutch 8 and the active part of the brake 17.
参阅图1、图2,后行星排太阳轮13通过轴承支撑在二号电机12的输出轴光轴部分,与后行星排行星轮14常啮合;后行星排行星轮14分别与后行星排太阳轮13和后行星排齿圈16常啮合;后行星排行星架15通过销轴与后行星排行星轮14连接,并绕后行星排太阳轮13公转,后行星排行星架15的右端外齿轮与输出齿轮18常啮合,将动力通过输出齿轮18传递给驱动桥20。Referring to Fig. 1 and Fig. 2, the rear planetary row sun gear 13 is supported on the optical axis portion of the output shaft of No. 2 motor 12 through bearings, and is in constant mesh with the rear planetary row planetary gear 14; The wheel 13 is in constant mesh with the rear planetary ring gear 16; the rear planetary planet carrier 15 is connected with the rear planetary planetary gear 14 through a pin shaft, and revolves around the rear planetary sun gear 13, and the right end external gear of the rear planetary planetary carrier 15 It is constantly meshed with the output gear 18 and transmits the power to the drive axle 20 through the output gear 18 .
参阅图1、图2,所述的离合器系统包括一号离合器8、二号离合器10、超越离合器11、逆止器21。Referring to FIG. 1 and FIG. 2 , the clutch system includes a No. 1 clutch 8 , a No. 2 clutch 10 , an overrunning clutch 11 , and a backstop 21 .
参阅图1、图2,所述的一号离合器8为多片式摩擦离合器,其主动部分与前行星排行星架7为一体结构,从动部分与后行星排齿圈16固连在一起,通过摩擦作用来接合一号离合器8;二号离合器10为多片式摩擦离合器,其主动部分与前行星排齿圈9为一体结构,从动部分与后行星排行星架15固连在一起,通过摩擦作用来接合二号离合器10;超越离合器11为单项离合器,外座圈和内座圈分别与前行星排齿圈9右端的轴伸部分和后行星排太阳轮13左端的轴伸部分固定连接,通过调节前行星排齿圈9和后行星排太阳轮13的转速大小和转动方向来实现超越离合器11的接合与超越状态;逆止器21为单向离合器,外座圈固定在外箱体或车架上,内座圈通过键连接方式与动力输入轴3固定连接,通过改变动力输入轴3的转动方向来实现逆止器21的逆止与分离状态。Referring to Fig. 1 and Fig. 2, the No. 1 clutch 8 is a multi-plate friction clutch, its active part is integrated with the front planetary carrier 7, and the driven part is fixedly connected with the rear planetary ring gear 16. The No. 1 clutch 8 is engaged by friction; the No. 2 clutch 10 is a multi-plate friction clutch, its active part is integrated with the front planetary ring gear 9, and the driven part is fixedly connected with the rear planetary carrier 15. The No. 2 clutch 10 is engaged by friction; the overrunning clutch 11 is a one-way clutch, and the outer race and the inner race are respectively fixed to the shaft extension at the right end of the front planetary ring gear 9 and the shaft extension at the left end of the rear planetary sun gear 13 Connection, the engagement and overrunning state of the overrunning clutch 11 is realized by adjusting the rotational speed and rotation direction of the front planetary ring gear 9 and the rear planetary sun gear 13; the backstop 21 is a one-way clutch, and the outer race is fixed on the outer box Or on the vehicle frame, the inner race is fixedly connected with the power input shaft 3 through a key connection, and the reverse stop and separation state of the backstop 21 are realized by changing the rotation direction of the power input shaft 3 .
参阅图1、图2,所述的制动器17为多片式摩擦制动器,其主动部分与后行星排齿圈16为一体结构,从动部分固定在汽车车架或承载式车身上,通过摩擦作用来接合制动器17。Referring to Fig. 1 and Fig. 2, the brake 17 is a multi-disc friction brake, its active part is integrated with the rear planetary gear ring 16, and the driven part is fixed on the vehicle frame or load-bearing body, through friction to engage the brake 17.
参阅图1、图9、图11,所述的电机系统包括一号电机4、二号电机12。Referring to FIG. 1 , FIG. 9 , and FIG. 11 , the motor system includes a No. 1 motor 4 and a No. 2 motor 12 .
参阅图1、图9、图11,所述的一号电机4为永磁同步电机,一号电机4的壳体固定在汽车车架或承载式车身上,电机输出轴为空心轴,通过轴承支撑在动力输入轴3的光轴部分,电机转子与前行星排太阳轮5通过花键或其他形式连接;所述的一号电机4用于在不同工况下解耦发动机1和车轮之间的转速,使发动机1的转速独立于车轮的转速,配合二号电机12对发动机1和车轮之间的转矩解耦,可以保证发动机1工作于高效区域,以提高整车燃油经济性。所述的二号电机12为永磁同步电机,二号电机12的壳体固定在汽车车架或承载式车身上,电机输出轴通过轴承支撑在后行星排太阳轮13的凹槽部分,电机转子与后行星排太阳轮13通过花键或其他形式连接;二号电机12具有高转矩输出特性可以增加或补充整车驱动桥上来自于发动机1的转矩以满足路面转矩需求,即把发动机1的转矩输出从路面需求转矩中解耦出来,解除了发动机1与整车的驱动轴之间因为机械连接而引起的路面需求扭矩对发动机1转矩的限制。Referring to Fig. 1, Fig. 9, Fig. 11, described No. 1 motor 4 is a permanent magnet synchronous motor, and the housing of No. 1 motor 4 is fixed on the vehicle frame or the load-bearing body, and the output shaft of the motor is a hollow shaft. Supported on the optical axis of the power input shaft 3, the motor rotor is connected to the front planetary sun gear 5 through splines or other forms; the No. 1 motor 4 is used for decoupling between the engine 1 and the wheels under different working conditions The rotation speed of the engine 1 is independent of the rotation speed of the wheels. Cooperating with the second motor 12 to decouple the torque between the engine 1 and the wheels, the engine 1 can be ensured to work in a high-efficiency area, so as to improve the fuel economy of the vehicle. The No. 2 motor 12 is a permanent magnet synchronous motor. The housing of the No. 2 motor 12 is fixed on the vehicle frame or the load-bearing body, and the output shaft of the motor is supported on the groove part of the rear planetary sun gear 13 through bearings. The rotor is connected to the rear planetary sun gear 13 through splines or other forms; the second motor 12 has high torque output characteristics and can increase or supplement the torque from the engine 1 on the drive axle of the vehicle to meet the road torque demand, that is, Decoupling the torque output of the engine 1 from the road surface demand torque removes the limitation of the engine 1 torque by the road surface demand torque caused by the mechanical connection between the engine 1 and the drive shaft of the vehicle.
工作原理与工作模式划分Working principle and working mode division
参阅图1、图2,所述的一种行星混联式双模混合动力车辆驱动系统有三个动力输入,分别是发动机1、一号电机4和二号电机12;发动机的动力通过动力输入轴3输入,一号电机4的动力通过前行星排太阳轮5输入,二号电机12的动力通过后行星排太阳轮13输入。Referring to Fig. 1, Fig. 2, described a kind of planetary series dual-mode hybrid electric vehicle driving system has three power inputs, is engine 1, No. 1 electric machine 4 and No. 2 electric machine 12 respectively; The power of engine passes power input shaft 3 input, the power of the No. 1 motor 4 is input through the front planetary sun gear 5, and the power of the No. 2 motor 12 is input through the rear planetary sun gear 13.
1、纯电动模式1. Pure electric mode
参阅图1~图12,在纯电动模式下,发动机1处于关机状态,制动器17处于接合状态,一号离合器8处于分离状态,一号电机4和二号电机12处于电动或关机状态;根据二号离合器10、超越离合器11和逆止器21的不同接合状态,以及电机系统的工作状态,从而实现五种纯电动子模式。Referring to Figures 1 to 12, in the pure electric mode, the engine 1 is in the off state, the brake 17 is in the engaged state, the No. 1 clutch 8 is in the disengaged state, and the No. 1 motor 4 and the No. 2 motor 12 are in the electric or off state; The different engagement states of the first clutch 10, the overrunning clutch 11 and the backstop 21, as well as the working state of the motor system, thereby realizing five pure rotor modes.
纯电动模式ⅠPure electric mode Ⅰ
参阅图3、图4,纯电动模式Ⅰ可称作二号电机单独驱动模式,主要用于启动车辆和低速巡航。在纯电动模式Ⅰ下,只有二号电机12处于电动状态,动力由后行星排太阳轮13输入,经后行星排行星架15最终由输出齿轮18输出;由于此时一号离合器8和二号离合器10均处于分离状态,超越离合器11处于超越状态,防止动力输出到前行星排,避免一号电机4产生较大的弱磁损失。Referring to Figure 3 and Figure 4, the pure electric mode I can be called the second motor alone driving mode, which is mainly used for starting the vehicle and cruising at low speed. In the pure electric mode I, only the No. 2 motor 12 is in the electric state, and the power is input by the rear planetary sun gear 13, and finally output by the output gear 18 through the rear planetary planet carrier 15; The clutches 10 are all in the disengaged state, and the overrunning clutch 11 is in the overrunning state, preventing the power from being output to the front planetary row, and avoiding the large magnetic field weakening loss of the No. 1 motor 4 .
纯电动模式ⅡPure electric mode Ⅱ
参阅图5、图6,纯电动模式Ⅱ可称作一号电机低速挡单独驱动模式,主要用于纯电动起步和爬坡工况。在纯电动模式Ⅱ下,一号电机4处于电动状态,一号离合器8和二号离合器10均处于分离状态,超越离合器11处于接合状态,逆止器21处于逆止状态。动力由前行星排太阳轮5输入,经过前行星排和后行星排的两次减速增扭作用后,最终由后行星排行星架15输出动力。Referring to Fig. 5 and Fig. 6, the pure electric mode II can be called the low-speed single-drive mode of the No. 1 motor, which is mainly used for pure electric starting and climbing conditions. In the pure electric mode II, the No. 1 motor 4 is in the electric state, the No. 1 clutch 8 and the No. 2 clutch 10 are both in the disengaged state, the overrunning clutch 11 is in the engaged state, and the backstop 21 is in the backstop state. The power is input by the front planetary row sun gear 5, and after two times of deceleration and torque increase by the front planetary row and the rear planetary row, the power is finally output by the rear planetary row carrier 15.
纯电动模式ⅢPure electric mode Ⅲ
参阅图7、图8,纯电动模式Ⅲ可称作一号电机高速挡单独驱动模式,主要用于纯电动高速巡航工况。在纯电动模式Ⅲ下,一号电机4处于电动状态,一号离合器8处于分离状态,二号离合器10处于接合状态,超越离合器11处于超越状态,逆止器21处于逆止状态。动力由前行星排太阳轮5输入,经过前行星排的减速增扭作用后,直接由后行星排行星架15输出动力。Referring to Fig. 7 and Fig. 8, the pure electric mode III can be called the high-speed single-drive mode of the No. 1 motor, which is mainly used in pure electric high-speed cruising conditions. In pure electric mode III, the No. 1 motor 4 is in the electric state, the No. 1 clutch 8 is in the disengaged state, the No. 2 clutch 10 is in the engaged state, the overrunning clutch 11 is in the overrunning state, and the backstop 21 is in the backstop state. Power is input by the front planetary row sun gear 5, and after the deceleration and torque increase of the front planetary row, the power is directly output by the rear planetary row carrier 15.
纯电动模式ⅣPure electric mode Ⅳ
参阅图9、图10,纯电动模式Ⅳ可称作双电机低速挡联合驱动模式,主要用于大扭矩纯电动起步工况和大爬坡度工况。在纯电动模式Ⅳ下,一号电机4和二号电机12均处于电动状态,一号离合器8和二号离合器10均处于分离状态,超越离合器11处于接合状态,逆止器21处于逆止状态。前排动力由一号电机4提供,由前行星排太阳轮5输入,经过前行星排的减速增扭作用后,输出到后行星排太阳轮13;前行星排输出动力与二号电机12输出动力在后行星排太阳轮13处并联叠加,再经过后行星排的减速增扭作用后,直接由后行星排行星架15输出动力。Referring to Fig. 9 and Fig. 10, the pure electric mode IV can be called the dual-motor low-speed combined drive mode, which is mainly used for high-torque pure electric starting conditions and large gradient conditions. In pure electric mode IV, the No. 1 motor 4 and the No. 2 motor 12 are both in the electric state, the No. 1 clutch 8 and the No. 2 clutch 10 are both in the disengaged state, the overrunning clutch 11 is in the engaged state, and the backstop 21 is in the backstop state . The power of the front row is provided by the No. 1 motor 4, which is input by the front planetary row sun gear 5, and is output to the rear planetary row sun gear 13 after the deceleration and torque increase of the front planetary row; the output power of the front planetary row is output by the No. 2 motor 12 The power is superimposed in parallel at the rear planetary row sun gear 13, and after the deceleration and torque increase of the rear planetary row, the power is directly output from the rear planetary row carrier 15.
纯电动模式ⅤPure electric mode Ⅴ
参阅图11、图12,纯电动模式Ⅴ可称作双电机高速挡联合驱动模式,主要用于纯电动中高速巡航工况。在纯电动模式Ⅴ下,一号电机4和二号电机12均处于电动状态,一号离合器8处于分离状态,二号离合器10处于接合状态,超越离合器11处于超越状态,逆止器21处于逆止状态。前排动力由一号电机4提供,由前行星排太阳轮5输入,经过前行星排的减速增扭作用后,输出到后行星排行星架15;二号电机12输出动力由后行星排太阳轮13输入,经过后行星排的减速增扭作用后,输出到后行星排行星架15,前行星排动力与后行星排动力于后行星排行星架15处并联叠加并输出动力。Referring to Fig. 11 and Fig. 12, the pure electric mode V can be called the dual-motor high-speed combined drive mode, which is mainly used for pure electric mid-to-high speed cruising conditions. In the pure electric mode V, the No. 1 motor 4 and the No. 2 motor 12 are both in the electric state, the No. 1 clutch 8 is in the disengaged state, the No. 2 clutch 10 is in the engaged state, the overrunning clutch 11 is in the overrunning state, and the backstop 21 is in the reverse state. stop state. The power of the front row is provided by the No. 1 motor 4, which is input by the front planetary row sun gear 5, and is output to the rear planetary row carrier 15 after the deceleration and torque increase of the front planetary row; the output power of the No. 2 motor 12 is provided by the rear planetary row sun gear 5. The input of wheel 13 is output to the rear planetary carrier 15 after the deceleration and torque increase of the rear planetary row.
2、输入功率分流模式2. Input power split mode
参阅图1、图2、图13、图15,在输入功率分流模式下,发动机1处于工作状态,一号电机4处于发电状态,二号电机12处于电动状态;一号离合器8处于分离状态,制动器17处于接合状态;输入功率分流子模式可以根据二号离合器10和超越离合器11的接合情况分为输入功率分流模式Ⅰ和输入功率分流模式Ⅱ。Referring to Fig. 1, Fig. 2, Fig. 13 and Fig. 15, in the input power split mode, the engine 1 is in the working state, the No. 1 motor 4 is in the generating state, and the No. 2 motor 12 is in the electric state; The brake 17 is engaged; the input power split sub-mode can be divided into input power split mode I and input power split mode II according to the engagement of the second clutch 10 and the overrunning clutch 11 .
输入功率分流模式ⅠInput Power Split Mode I
参阅图1、图2、图13、图14,输入功率分流模式Ⅰ可称作常规低速模式,一般用在动力性要求不高的常规低速工况。在输入功率分流模式Ⅰ下,二号离合器10和制动器17处于接合状态,一号离合器8处于分离状态,超越离合器11处于超越状态。发动机1的输出动力分为两部分,一部分经过前行星排齿圈9,输出到后行星排行星架15;另一部分经过前行星排太阳轮5,输出到一号电机4。一号电机4处于发电状态,将发动机1传递的动力转换为电能,电能通过电路径传递给二号电机12和电池。二号电机12处于电动状态,将一号电机4和电池传递的动力转换为机械能,通过后行星排太阳轮13,最终输出到后行星排行星架15;发动机1和二号电机12输出的机械能在后行星排行星架15处通过并联方式结合,最终经过输出齿轮18输出到驱动桥20。Referring to Fig. 1, Fig. 2, Fig. 13, and Fig. 14, the input power split mode I can be called the conventional low-speed mode, which is generally used in conventional low-speed working conditions with low power requirements. In the input power splitting mode I, the No. 2 clutch 10 and the brake 17 are in the engaged state, the No. 1 clutch 8 is in the disengaged state, and the overrunning clutch 11 is in the overrunning state. The output power of the engine 1 is divided into two parts, one part is output to the rear planetary carrier 15 through the front planetary ring gear 9; the other part is output to the No. 1 motor 4 through the front planetary sun gear 5. The No. 1 motor 4 is in the power generation state, and converts the power transmitted by the engine 1 into electric energy, and the electric energy is transmitted to the No. 2 motor 12 and the battery through the electric path. No. 2 motor 12 is in the electric state, converts the power transmitted by No. 1 motor 4 and the battery into mechanical energy, passes through the rear planetary row sun gear 13, and finally outputs to the rear planetary row planet carrier 15; the mechanical energy output by engine 1 and No. 2 motor 12 Combined in parallel at the rear planet carrier 15 , and finally output to the drive axle 20 through the output gear 18 .
输入功率分流模式ⅡInput Power Split Mode II
参阅图1、图2、图15、图16,输入功率分流模式Ⅱ可称作增扭低速模式,一般用在动力性要求高,尤其是坡度较大的爬坡或急加速工况。在输入功率分流模式Ⅱ下,超越离合器11和制动器17处于接合状态,一号离合器8和二号离合器10均处于分离状态。发动机1的输出动力分为两部分,一部分经过前行星排齿圈9,输出到后行星排太阳轮11;另一部分经过前行星排太阳轮5,输出到一号电机4。一号电机4处于发电状态,将发动机1传递的动力转换为电能,电能通过电路径传递给二号电机12和电池。二号电机12处于电动状态,将一号电机4和电池传递的动力转换为机械能,输出到后行星排太阳轮13;发动机1和二号电机12输出的机械能在后行星排太阳轮13处通过并联方式结合,经过后行星排的减速增扭作用,由后行星排行星架15输出,最终经过输出齿轮18输出到驱动桥20。Referring to Fig. 1, Fig. 2, Fig. 15, and Fig. 16, the input power split mode II can be called the torque-increasing low-speed mode, which is generally used in high power requirements, especially in climbing or rapid acceleration conditions with a large slope. In the input power split mode II, the overrunning clutch 11 and the brake 17 are in the engaged state, and the first clutch 8 and the second clutch 10 are both in the disengaged state. The output power of the engine 1 is divided into two parts, one part is output to the rear planetary sun gear 11 through the front planetary ring gear 9; the other part is output to the No. 1 motor 4 through the front planetary sun gear 5. The No. 1 motor 4 is in the power generation state, and converts the power transmitted by the engine 1 into electric energy, and the electric energy is transmitted to the No. 2 motor 12 and the battery through the electric path. No. 2 motor 12 is in electric state, converts the power transmitted by No. 1 motor 4 and the battery into mechanical energy, and outputs it to the rear planetary sun gear 13; the mechanical energy output by engine 1 and No. 2 motor 12 passes through the rear planetary sun gear 13 Combined in a parallel manner, after the deceleration and torque increase of the rear planetary row, the output is output from the rear planetary row carrier 15 , and finally output to the drive axle 20 through the output gear 18 .
3、复合功率分流模式3. Composite power split mode
参阅图1、图2、图17、图18,复合功率分流模式可称作高速模式,在高速工况下,接合一号离合器8和二号离合器10,超越离合器11处于超越状态,制动器17处于分离状态,从而实现复合功率分流模式,系统可以得到较高的整车综合效率。在复合功率分流模式下,发动机处于工作状态,一号电机4处于发电或电动状态,二号电机12处于电动或发电状态。发动机1的输出功率和一号电机4的输出功率在前行星排进行耦合作用,通过一号离合器8和二号离合器10传递给后行星排的后行星排齿圈16和后行星排行星架15;二号电机12的输出功率与前行星排传递的功率在后行星排进行耦合作用,最终通过后行星排行星架15的右端外齿轮部分和输出齿轮18的啮合作用,输出到驱动桥20。在复合功率分流模式下,一号电机4和二号电机12的输出功率可以分为正功率和负功率,电机处于电动状态时输出功率为正功率,电机处于发电状态时输出功率为负功率,一号电机4和二号电机12由电机控制器控制。Referring to Fig. 1, Fig. 2, Fig. 17, and Fig. 18, the compound power split mode can be called a high-speed mode. Under high-speed conditions, the No. 1 clutch 8 and the No. 2 clutch 10 are engaged, the overrunning clutch 11 is in the overrunning state, and the brake 17 is in the overrunning state. Separated state, so as to realize the compound power split mode, the system can obtain higher comprehensive efficiency of the whole vehicle. In the composite power split mode, the engine is in the working state, the No. 1 motor 4 is in the power generation or electric power state, and the No. 2 motor 12 is in the electric power generation or power generation state. The output power of the engine 1 and the output power of the No. 1 motor 4 are coupled in the front planetary row, and are transmitted to the rear planetary ring gear 16 and the rear planetary carrier 15 of the rear planetary row through the No. 1 clutch 8 and the No. 2 clutch 10 The output power of the second motor 12 and the power transmitted by the front planetary row are coupled at the rear planetary row, and finally output to the drive axle 20 through the engagement of the right end external gear part of the rear planetary row carrier 15 and the output gear 18. In the composite power splitting mode, the output power of the No. 1 motor 4 and the No. 2 motor 12 can be divided into positive power and negative power. No. 1 motor 4 and No. 2 motor 12 are controlled by a motor controller.
4、再生制动模式4. Regenerative braking mode
参阅图1~图12,在再生制动模式下,发动机1处于关机状态,制动器17处于接合状态,一号离合器8处于分离状态,一号电机4和二号电机12处于发电或关机状态;根据二号离合器10、超越离合器11和逆止器21的不同接合状态,以及电机系统的工作状态,从而实现五种再生制动子模式。Referring to Figures 1 to 12, in the regenerative braking mode, the engine 1 is in the shutdown state, the brake 17 is in the engaged state, the No. 1 clutch 8 is in the disengaged state, and the No. 1 motor 4 and the No. 2 motor 12 are in the power generation or shutdown state; The different engagement states of the second clutch 10, the overrunning clutch 11, and the backstop 21, as well as the working state of the motor system, realize five sub-modes of regenerative braking.
参阅图1~图12,在再生制动工况下,整车控制器对制动强度、荷电状态、车速信息等因素进行计算、判断和仲裁,从而决定整车处于何种再生制动子模式。如果汽车处于非紧急制动的情况、车速高于某一限定值、并且此时的需求转矩小于电机系统所能提供的最大制动转矩时,制动力全部由电机系统提供,将机械能转化成电能,并将其储存在电池中;如果汽车处于非紧急制动的情况、车速高于某一限定值、并且此时的需求转矩大于电机系统所能提供的最大制动转矩时,制动力中的一部分由电机系统提供,将机械能转化成电能,并将其储存在电池中,制动力中的另一部分由传统的机械制动来提供。Referring to Figures 1 to 12, under regenerative braking conditions, the vehicle controller calculates, judges and arbitrates factors such as braking strength, state of charge, and vehicle speed information to determine which regenerative braking mode the vehicle is in. model. If the car is in a non-emergency braking situation, the vehicle speed is higher than a certain limit value, and the required torque at this time is less than the maximum braking torque that the motor system can provide, all the braking force is provided by the motor system, which converts mechanical energy into electrical energy and store it in the battery; if the car is in a non-emergency braking situation, the vehicle speed is higher than a certain limit value, and the required torque at this time is greater than the maximum braking torque that the motor system can provide, Part of the braking force is provided by the electric motor system, which converts mechanical energy into electrical energy and stores it in the battery, and the other part of the braking force is provided by traditional mechanical brakes.
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