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CN106975928B - A bending and welding combination device - Google Patents

A bending and welding combination device Download PDF

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Publication number
CN106975928B
CN106975928B CN201710308603.1A CN201710308603A CN106975928B CN 106975928 B CN106975928 B CN 106975928B CN 201710308603 A CN201710308603 A CN 201710308603A CN 106975928 B CN106975928 B CN 106975928B
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bending
guide
cylinder
welding
positioning
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CN106975928A (en
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何伟芳
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Xinjiang Taijiaxin Mechanical Equipment Manufacturing Co ltd
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Zhejiang Zhenghao Construction Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Wire Processing (AREA)

Abstract

A bending and welding combined device comprises a workbench, wherein a feeding mechanism, a material pushing mechanism, a bending mechanism, a steel wire track, a welding mechanism, a material pulling mechanism, a flattening mechanism and a material cutting mechanism are sequentially arranged on the workbench along the long edge direction; the device is uniformly controlled by a PLC, a material pulling mechanism and a feeding mechanism work cooperatively to drive the middle steel wire to move forward for a certain distance and then reset, the material pushing mechanism pushes the steel wire forward while the material pulling mechanism and the feeding mechanism reset and is matched with a bending mechanism to complete bending, the bent steel wire is conveyed to a welding mechanism through a steel wire track, a welding head welds three steel wires together, and the welded steel wire is flattened through a flattening mechanism and is cut into required length through a material cutting mechanism; this device adopts parts such as a plurality of cylinders, photoelectric switch, by PLC unified control, the coordinated operation, and degree of automation is high, for the manual work welding of bending, work efficiency improves greatly.

Description

一种折弯焊接组合装置A bending and welding combination device

技术领域technical field

本发明涉及保温墙体材料的加工装置,尤其涉及一种折弯焊接组合装置。The invention relates to a processing device for thermal insulation wall materials, in particular to a bending and welding combination device.

背景技术Background technique

酚醛墙体材料在墙体保温领域的应用非常广泛,而在实际的材料制备过程中需要一种W型的钢丝架对酚醛材料进行加固以便于后续工作的进行,由于钢丝架的形状特殊,目前,市场上普遍还是通过人工完成折弯焊接工作的,劳动强度大、工作效率低已经严重制约了建筑行业的发展。Phenolic wall materials are widely used in the field of wall insulation. In the actual material preparation process, a W-shaped wire frame is needed to reinforce the phenolic material for subsequent work. Due to the special shape of the wire frame, currently At present, the bending and welding work is generally completed manually in the market. The high labor intensity and low work efficiency have seriously restricted the development of the construction industry.

本发明提及的一种折弯焊接组合装置由折弯机构完成折弯,再通过焊接机构将折弯后的钢丝焊接到一起,形成W型钢丝架,配合送料机构、推料机构、压平机构、切料机构等的作用,工作非常高效,自动化程度高,解决了建筑行业长期存在的手工折弯焊接制约行业发展的问题。A bending and welding combination device mentioned in the present invention completes the bending by the bending mechanism, and then welds the bent steel wires together through the welding mechanism to form a W-shaped steel wire frame, which cooperates with the feeding mechanism, pushing mechanism, flattening The role of the mechanism, material cutting mechanism, etc., the work is very efficient and the degree of automation is high, which solves the long-standing problem of manual bending and welding in the construction industry that restricts the development of the industry.

发明内容Contents of the invention

针对上述问题中存在的不足之处,本发明提供一种折弯焊接组合装置。In view of the deficiencies in the above problems, the present invention provides a bending and welding combination device.

为实现上述目的,本发明提供一种折弯焊接组合装置,包括:In order to achieve the above purpose, the present invention provides a bending and welding combination device, comprising:

工作台,所述工作台为矩形台面,沿所述矩形台面的长边方向依次设置送料机构、推料机构、折弯机构、钢丝轨道、焊接机构、拉料机构、压平机构及切料机构形成折弯焊接的流水线;Workbench, the workbench is a rectangular tabletop, and a feeding mechanism, a material pushing mechanism, a bending mechanism, a steel wire track, a welding mechanism, a material pulling mechanism, a flattening mechanism and a material cutting mechanism are arranged in sequence along the long side of the rectangular tabletop Form the assembly line for bending and welding;

所述折弯机构包括折弯导向机构、折弯摆动机构、折弯轨迹控制板、折弯头、折弯定位机构、折弯气缸,所述折弯导向机构包括导向底板及导向面板,所述导向底板及所述导向面板之间连有导向定位套,紧定螺钉穿过所述导向定位套将所述导向底板及所述导向面板固定在所述工作台的一侧,所述导向底板及所述导向面板上开有导向槽,滚动轴承安装于所述导向槽内;所述折弯摆动机构包括连接头部,所述连接头部一端与所述滚动轴承的内圆过盈配合安装,所述连接头部的另一端固定连接两片折弯连接板,每片所述折弯连接板通过连接板与折弯铰链连接,每片所述折弯连接板上加工有一道长槽,折弯头安装于所述长槽之间,所述折弯头内竖直安装折弯针,所述折弯头通过万向节C与折弯气缸连接,所述折弯气缸同样固定在所述折弯铰链上;所述折弯轨迹控制板固定在所述工作台上、所述折弯头下方,所述折弯轨迹控制板内加工轨迹槽,所述轨迹槽包括爬升段、最远点、返回段,所述折弯轨迹控制板上还加工有顶针孔,所述顶针孔内为顶针,所述顶针下接有顶升气缸;所述折弯定位机构邻近所述顶针孔安装包括摆动片,所述摆动片由定轴活动连接在所述折弯轨迹控制板的一角,所述摆动片另由摆动连接铰链连接定位气缸的定位气缸轴,所述定位气缸通过铰链固定在所述工作台上。The bending mechanism includes a bending guide mechanism, a bending swing mechanism, a bending track control board, a bending head, a bending positioning mechanism, and a bending cylinder. The bending guiding mechanism includes a guide base plate and a guide panel. A guide positioning sleeve is connected between the guide base plate and the guide panel, and the set screw passes through the guide positioning sleeve to fix the guide base plate and the guide panel on one side of the workbench, the guide base plate and There is a guide groove on the guide panel, and the rolling bearing is installed in the guide groove; the bending and swinging mechanism includes a connecting head, and one end of the connecting head is installed with an interference fit with the inner circle of the rolling bearing. The other end of the connecting head is fixedly connected with two bending connecting plates, each said bending connecting plate is connected with a bending hinge through a connecting plate, each said bending connecting plate is processed with a long groove, and the bending head Installed between the long slots, the bending needle is vertically installed in the bending head, the bending head is connected with the bending cylinder through the universal joint C, and the bending cylinder is also fixed on the bending on the hinge; the bending track control board is fixed on the workbench and below the bending head, and the track groove is processed in the bending track control board, and the track groove includes a climbing section, the farthest point, and a return section, the bending trajectory control board is also processed with a thimble hole, the thimble hole is a thimble, and a jacking cylinder is connected under the thimble; the bending positioning mechanism is installed adjacent to the thimble hole. A swing piece, the swing piece is movably connected to a corner of the bending trajectory control plate by a fixed shaft, and the swing piece is connected to the positioning cylinder shaft of the positioning cylinder by a swing connection hinge, and the positioning cylinder is fixed on the on the workbench.

作为本发明的进一步改进,所述工作台在所述送料机构处开有矩形口,送料底板位于所述矩形口的下方,所述送料底板后端与送料气缸固定连接,夹具固定部固定在所述送料底板上且所述夹具固定部上端伸出所述矩形口,夹具活动部与所述夹具固定部匹配形成夹紧机构,所述夹具活动部外接有夹具气缸。As a further improvement of the present invention, the workbench has a rectangular opening at the feeding mechanism, the feeding bottom plate is located below the rectangular opening, the rear end of the feeding bottom plate is fixedly connected to the feeding cylinder, and the fixture fixing part is fixed on the The upper end of the fixed part of the clamp protrudes from the rectangular opening on the feeding base plate, the movable part of the clamp is matched with the fixed part of the clamp to form a clamping mechanism, and the movable part of the clamp is externally connected with a clamp cylinder.

作为本发明的进一步改进,所述推料机构包括推料底板,所述推料底板通过万向节A与推料气缸的推料杆连接,所述推料底板与导向机构形成相对滑动结构,所述推料底板固定连接推料夹持组件的夹持固定部,推料支架与所述推料底板固定连接,夹持机构固定于所述推料支架上。As a further improvement of the present invention, the pushing mechanism includes a pushing bottom plate, the pushing bottom plate is connected with the pushing rod of the pushing cylinder through a universal joint A, and the pushing bottom plate and the guide mechanism form a relative sliding structure, The pushing bottom plate is fixedly connected to the clamping and fixing part of the pushing and clamping assembly, the pushing bracket is fixedly connected with the pushing bottom plate, and the clamping mechanism is fixed on the pushing bracket.

作为本发明的进一步改进,所述导向机构包括两根导向轴,所述导向轴固定在导向座内,导向位移调节套套在所述导向轴上并配有导向位移调节,导向滑块与所述推料底板固定后套在所述导向轴上,所述导向滑块内置导向铜套,所述推料夹持组件的夹持活动部通过连杆、万向节B与固定在所述推料支架上的夹持气缸连接,所述连杆由铰链轴A、铰链轴B固定,所述推料机构的一侧还装有光电开关A、光电开关B。As a further improvement of the present invention, the guide mechanism includes two guide shafts, the guide shafts are fixed in the guide seat, the guide displacement adjustment sleeve is sleeved on the guide shaft and equipped with guide displacement adjustment, the guide slider and the After the pushing bottom plate is fixed, it is set on the guide shaft. The guide slider has a built-in guide copper sleeve. The clamping cylinder on the bracket is connected, the connecting rod is fixed by the hinge shaft A and the hinge shaft B, and a photoelectric switch A and a photoelectric switch B are also installed on one side of the pushing mechanism.

作为本发明的进一步改进,所述钢丝轨道分为左轨道、右轨道,所述左轨道由螺钉固定左面板、左底板在所述工作台上形成,所述左面板底部加工左内部空槽,所述左底板上表面加工有左钢丝槽,所述左钢丝槽分为左斜线段及左直线段,所述右轨道与所述左轨道结构一致,对称分布。As a further improvement of the present invention, the steel wire track is divided into a left track and a right track, and the left track is formed on the workbench by fixing the left panel and the left bottom plate with screws, and the left internal hollow groove is processed at the bottom of the left panel, The upper surface of the left bottom plate is processed with a left steel wire groove, and the left steel wire groove is divided into a left oblique line segment and a left straight line segment, and the right track has the same structure as the left track and is symmetrically distributed.

作为本发明的进一步改进,所述焊接机构包括左定位机构、右定位机构,所述左定位机构包括左定位气缸及其轴上的左定位板,所述左定位板由左导向块导向,所述左定位板的内侧为左定位头部,所述左定位头部的形状与折弯的钢丝吻合,所述右定位机构与所述左定位机构结构一致,位置关于所述工作台中心对称;支架固定在所述左定位机构、所述右定位机构之间,所述支架上安装焊接气缸,焊接头安装于所述焊接气缸的气缸轴上,所述焊接头由导向筒导向。As a further improvement of the present invention, the welding mechanism includes a left positioning mechanism and a right positioning mechanism. The left positioning mechanism includes a left positioning cylinder and a left positioning plate on its shaft. The left positioning plate is guided by a left guide block, so The inner side of the left positioning plate is the left positioning head, the shape of the left positioning head matches the bent steel wire, the structure of the right positioning mechanism is consistent with that of the left positioning mechanism, and the position is symmetrical about the center of the workbench; The bracket is fixed between the left positioning mechanism and the right positioning mechanism, a welding cylinder is installed on the bracket, a welding head is installed on the cylinder shaft of the welding cylinder, and the welding head is guided by a guide cylinder.

作为本发明的进一步改进,所述拉料机构包括拉料导向杆,所述拉料导向杆共两根由拉料连接板对称连接到所述工作台的长边上,拉料滑动架套在所述拉料导向杆上并配有滑动架内嵌铜套,压紧气缸安装于所述拉料滑动架上,所述拉料滑动架还外接有拉料气缸。As a further improvement of the present invention, the pulling mechanism includes pulling guide rods, two of the pulling guide rods are symmetrically connected to the long side of the workbench by the pulling connecting plate, and the pulling sliding frame is sleeved on the The pulling material guide rod is equipped with a sliding frame embedded copper sleeve, and the pressing cylinder is installed on the pulling material sliding frame, and the pulling material sliding frame is also externally connected with a pulling material cylinder.

作为本发明的进一步改进,所述压平机构包括压平台,滚动体位于所述压平台上,所述滚动体内为滚轴,所述滚轴的端部由铰链轴C固定在右支撑上,所述滚轴的另一端位于左支撑内。As a further improvement of the present invention, the flattening mechanism includes a pressing platform on which the rolling body is located, the rolling body is a roller, and the end of the roller is fixed on the right support by a hinge shaft C, The other end of the roller is located in the left support.

作为本发明的进一步改进,所述切料机构包括固定在所述工作台上的切料支架,切料气缸固定于所述切料支架上,切刀与所述压平台的端部齐平。As a further improvement of the present invention, the material cutting mechanism includes a material cutting support fixed on the workbench, a material cutting cylinder is fixed on the material cutting support, and the cutting knife is flush with the end of the pressing platform.

本发明的有益效果为:The beneficial effects of the present invention are:

1、本装置采用多个气缸、光电开关等部件,由PLC统一控制,协调运作,自动化程度高,相对于人工折弯焊接,工作效率大大提高。1. This device adopts multiple cylinders, photoelectric switches and other components, which are controlled by PLC in a unified manner, with coordinated operation and a high degree of automation. Compared with manual bending and welding, the work efficiency is greatly improved.

2、由折弯机构完成折弯,再通过焊接机构将折弯后的钢丝焊接到一起,形成W型钢丝架,配合送料机构、推料机构、压平机构、切料机构等的作用,工作非常高效,自动化程度高,解决了建筑行业长期存在的手工折弯焊接制约行业发展的问题。2. The bending is completed by the bending mechanism, and then the bent steel wires are welded together by the welding mechanism to form a W-shaped wire frame, which cooperates with the functions of the feeding mechanism, pushing mechanism, flattening mechanism, and cutting mechanism, etc., to work It is very efficient and has a high degree of automation, which solves the long-standing problem of manual bending and welding in the construction industry that restricts the development of the industry.

附图说明Description of drawings

图1为本发明一种折弯焊接组合装置俯视图;Fig. 1 is a top view of a bending and welding combination device of the present invention;

图2为图1中A位置的放大图;Figure 2 is an enlarged view of position A in Figure 1;

图3为推料机构的俯视图;Fig. 3 is the top view of pushing mechanism;

图4为图3的左视图;Fig. 4 is the left view of Fig. 3;

图5为折弯机构的俯视图;Figure 5 is a top view of the bending mechanism;

图6为图5的左视图;Fig. 6 is the left side view of Fig. 5;

图7为折弯轨迹控制板的零件图;Fig. 7 is a part diagram of the bending track control board;

图8为折弯定位机构处的连接图;Fig. 8 is a connection diagram at the bending positioning mechanism;

图9为折弯工作示意图;Fig. 9 is a schematic diagram of bending work;

图10为钢丝轨道的俯视图;Fig. 10 is the top view of wire track;

图11为图10中B-B剖视图;Fig. 11 is B-B sectional view among Fig. 10;

图12为图11中C位置的放大图;Figure 12 is an enlarged view of position C in Figure 11;

图13为焊接机构的俯视图;Figure 13 is a top view of the welding mechanism;

图14为图13的左视图;Fig. 14 is the left view of Fig. 13;

图15为图13中D位置的放大图;Fig. 15 is an enlarged view of position D in Fig. 13;

图16为拉料机构的俯视图;Figure 16 is a top view of the pulling mechanism;

图17为拉料机构的主视图;Figure 17 is a front view of the pulling mechanism;

图18为压平机构的俯视图;Figure 18 is a top view of the flattening mechanism;

图19为切料机构的俯视图;Figure 19 is a top view of the material cutting mechanism;

图20为图19的左视图。Fig. 20 is a left side view of Fig. 19 .

图中:1、工作台;2、推料气缸;3、送料机构;31、送料底板;32、矩形口;33、夹具固定部;34、夹具活动部;35、夹具气缸;36、送料气缸;4、光电开关A;5、关电开关B;6、推料机构;61、导向机构;611、导向座;612、导向位移调节;613、导向轴;614、导向位移调节套;615、滑块内嵌铜套;616、导向滑块;62、推料杆;63、万向节A;64、推料底板;65、推料夹持组件;651、夹持固定部;652、夹持活动部;66、推料支架;67、夹持机构;671、夹持气缸;672、万向节B;673、铰链轴A;674、铰链轴B;675、连杆;7、折弯机构;71、折弯导向机构;711、导向槽;712、导向底板;713、导向定位套;714、导向面板;715、滚动轴承;72、折弯摆动机构;721、折弯连接头;722、折弯摆动板;723、长槽;724、折弯连接板;725、折弯铰链;73、折弯轨迹控制板;731、轨迹槽;7311、爬升段;7312、最远点;7313、返回段;732、顶针孔;74、折弯头;741、折弯针;75、折弯定位机构;751、顶针;752、定轴;753、摆动片;754、摆动连接铰链;755、定位气缸轴;76、万向节C;77、折弯气缸;8、钢丝轨道;81、左轨道;811、左面板;812、左内部空槽;813、左底板;814、左钢丝槽;815、左斜线段;816、左直线段;82、右轨道;821、右面板;822、右内部空槽;823、右底板;824、右钢丝槽;825、右斜线段;826、右直线段;9、定位气缸;10、焊接机构;101、左定位机构;1011、左定位气缸;1012、左导向块;1013、左定位板;1014、左定位头部;102、右定位机构;103、焊接气缸;104、支架;105、导向筒;106、焊接头;11、拉料机构;111、拉料连接板;112、拉料导向杆;113、拉料滑动架;114、拉料气缸;115、压紧气缸;116、滑动架内嵌铜套;12、压平机构;121、压平台;122、滚动体;123、左支撑;124、右支撑;125、铰链轴C;126、滚轴;13、切料机构;131、切料支架;132、切料气缸;133、切刀;14、中部钢丝;141、左侧钢丝;142、右侧钢丝。In the figure: 1. Workbench; 2. Pushing material cylinder; 3. Feeding mechanism; 31. Feeding bottom plate; 32. Rectangular opening; 33. Fixing part of fixture; 34. Moving part of fixture; 35. Cylinder of fixture; 36. Feeding cylinder ; 4, photoelectric switch A; 5, power-off switch B; 6, pushing mechanism; 61, guiding mechanism; 611, guiding seat; 612, guiding displacement adjustment; 613, guiding shaft; Copper sleeve embedded in the slider; 616, guide slider; 62, push rod; 63, universal joint A; 64, push base plate; 65, push clamp assembly; 651, clamping and fixing part; 66. Pushing bracket; 67. Clamping mechanism; 671. Clamping cylinder; 672. Universal joint B; 673. Hinge shaft A; 674. Hinge shaft B; 675. Connecting rod; 7. Bending Mechanism; 71, bending guide mechanism; 711, guide groove; 712, guide base plate; 713, guide positioning sleeve; 714, guide panel; 715, rolling bearing; 72, bending swing mechanism; 721, bending connector; 722, Bending swing plate; 723, long slot; 724, bending connecting plate; 725, bending hinge; 73, bending track control board; 731, track groove; 7311, climbing section; 7312, farthest point; 7313, return Section; 732, thimble hole; 74, bending head; 741, bending needle; 75, bending positioning mechanism; 751, thimble; 752, fixed shaft; 753, swing piece; 754, swing connection hinge; 755, positioning Cylinder shaft; 76, universal joint C; 77, bending cylinder; 8, steel wire track; 81, left track; 811, left panel; 812, left internal empty groove; 813, left bottom plate; 814, left wire groove; 815 , left oblique line section; 816, left straight line section; 82, right track; 821, right panel; 822, right internal empty groove; 823, right bottom plate; 824, right wire groove; 825, right oblique line section; 826, right straight line section 9, positioning cylinder; 10, welding mechanism; 101, left positioning mechanism; 1011, left positioning cylinder; 1012, left guide block; 1013, left positioning plate; Welding cylinder; 104, support; 105, guide cylinder; 106, welding head; 11, pulling mechanism; 111, pulling connecting plate; 112, pulling guide rod; 113, pulling sliding frame; 114, pulling cylinder; 115, compression cylinder; 116, copper sleeve embedded in sliding frame; 12, flattening mechanism; 121, pressing platform; 122, rolling body; 123, left support; 124, right support; 125, hinge shaft C; 126, rolling 13, material cutting mechanism; 131, material cutting support; 132, material cutting cylinder; 133, cutter; 14, steel wire in the middle; 141, left steel wire; 142, right steel wire.

具体实施方式detailed description

如图所示,本发明实施例所述的一种折弯焊接组合装置,包括:如图1所示,工作台1为矩形台面,沿矩形台面的长边方向依次设置送料机构3、推料机构6、折弯机构7、钢丝轨道8、焊接机构10、拉料机构11、压平机构12及切料机构13形成折弯焊接的流水线;如图2所示,工作台1在送料机构3处开有矩形口32,送料底板31位于矩形口32的下方,送料底板31后端与送料气缸36固定连接,夹具固定部33固定在送料底板31上且夹具固定部33上端伸出矩形口32,夹具活动部34与夹具固定部33匹配形成夹紧机构,夹具活动部34外接有夹具气缸35;如图3、图4所示,推料机构6包括推料底板64,推料底板64通过万向节A63与推料气缸2的推料杆62连接,推料底板64与导向机构61形成相对滑动结构,推料底板64固定连接推料夹持组件65的夹持固定部651,推料支架66与推料底板64固定连接,夹持机构67固定于推料支架66上;向机构61包括两根导向轴613,导向轴613固定在导向座611内,导向位移调节套614套在导向轴613上并配有导向位移调节612,导向滑块616与推料底板64固定后套在导向轴613上,导向滑块616内置导向铜套615,推料夹持组件65的夹持活动部652通过连杆675、万向节B672与固定在推料支架66上的夹持气缸671连接,连杆675由铰链轴A673、铰链轴B674固定,如图1所示,推料机构6的一侧还装有光电开关A4、光电开关B5;如图5、图6所示,折弯机构7包括折弯导向机构71、折弯摆动机构72、折弯轨迹控制板73、折弯头74、折弯定位机构75、折弯气缸77,折弯导向机构71包括导向底板712及导向面板714,导向底板712及导向面板714之间连有导向定位套713,紧定螺钉穿过导向定位套713将导向底板712及导向面板714固定在工作台1的一侧,导向底板712及导向面板714上开有导向槽711,滚动轴承715安装于导向槽711内;折弯摆动机构72包括连接头部721,连接头部721一端与滚动轴承715的内圆过盈配合安装,连接头部721的另一端固定连接两片折弯连接板722,每片折弯连接板722通过连接板724与折弯铰链725连接,每片折弯连接板722上加工有一道长槽723,折弯头74安装于长槽723之间,折弯头74内竖直安装折弯针741,折弯头74通过万向节C76与折弯气缸77连接,折弯气缸77同样固定在折弯铰链725上;如图7所示,折弯轨迹控制板73固定在工作台1上、折弯头74下方,折弯轨迹控制板73内加工轨迹槽731,轨迹槽731包括爬升段7311、最远点7312、返回段7313,折弯轨迹控制板73上还加工有顶针孔732,顶针孔732内为顶针751,顶针751下接有顶升气缸;如图8所示,折弯定位机构75邻近顶针孔732安装包括摆动片753,摆动片753由定轴752活动连接在折弯轨迹控制板73的一角,摆动片753另由摆动连接铰链754连接定位气缸9的定位气缸轴755,如图1所示,定位气缸9通过铰链固定在工作台1上;如图10、图11所示,钢丝轨道8分为左轨道81、右轨道82,左轨道81由螺钉固定左面板811、左底板813在工作台1上形成,左面板811底部加工左内部空槽812,左底板813上表面加工有左钢丝槽814,左钢丝槽814分为左斜线段815及左直线段816,右轨道82与左轨道81结构一致,对称分布;如图13、图14、图15所示,焊接机构10包括左定位机构101、右定位机构102,左定位机构101包括左定位气缸1011及其轴上的左定位板1013,左定位板1013由左导向块1012导向,左定位板1013的内侧为左定位头部1014,左定位头部1014的形状与折弯的钢丝吻合,右定位机构102与左定位机构101结构一致,位置关于工作台1中心对称;支架104固定在左定位机构101、右定位机构102之间,支架104上安装焊接气缸103,焊接头106安装于焊接气缸103的气缸轴上,焊接头106由导向筒105导向;如图16、图17所示,拉料机构11包括拉料导向杆112,拉料导向杆112共两根由拉料连接板111对称连接到工作台1的长边上,拉料滑动架113套在拉料导向杆112上并配有滑动架内嵌铜套116,压紧气缸15安装于拉料滑动架113上,拉料滑动架113还外接有拉料气缸114;如图18所示,压平机构12包括压平台121,滚动体122位于压平台121上,滚动体122内为滚轴126,滚轴126的端部由铰链轴C125固定在右支撑124上,滚轴126的另一端位于左支撑123内;如图20所示,切料机构13包括固定在工作台1上的切料支架131,切料气缸132固定于切料支架131上,切刀133与压平台121的端部齐平。As shown in the figure, a bending and welding combination device described in the embodiment of the present invention includes: as shown in Figure 1, the workbench 1 is a rectangular table top, and a feeding mechanism 3, a material pushing mechanism are arranged in sequence along the long side direction of the rectangular table top Mechanism 6, bending mechanism 7, steel wire track 8, welding mechanism 10, pulling mechanism 11, flattening mechanism 12 and material cutting mechanism 13 form a bending and welding assembly line; There is a rectangular opening 32 at the center, the feeding bottom plate 31 is located below the rectangular opening 32, the rear end of the feeding bottom plate 31 is fixedly connected with the feeding cylinder 36, the clamp fixing part 33 is fixed on the feeding bottom plate 31 and the upper end of the clamp fixing part 33 extends out of the rectangular opening 32 , the clamp movable part 34 is matched with the clamp fixed part 33 to form a clamping mechanism, and the clamp movable part 34 is externally connected with a clamp cylinder 35; The universal joint A63 is connected with the pusher rod 62 of the pusher cylinder 2, and the pusher base plate 64 forms a relative sliding structure with the guide mechanism 61, and the pusher base plate 64 is fixedly connected with the clamping and fixing part 651 of the pusher clamp assembly 65, and The support 66 is fixedly connected with the pusher base plate 64, and the clamping mechanism 67 is fixed on the pusher support 66; the direction mechanism 61 includes two guide shafts 613, the guide shafts 613 are fixed in the guide seat 611, and the guide displacement adjustment sleeve 614 is sleeved on the guide The shaft 613 is equipped with a guide displacement adjustment 612, and the guide slider 616 is fixed to the pusher bottom plate 64 and then sleeved on the guide shaft 613. The guide slider 616 has a built-in guide copper sleeve 615, and the clamping movable part of the pusher clamping assembly 65 652 is connected with the clamping cylinder 671 fixed on the pushing bracket 66 through connecting rod 675, universal joint B672, and connecting rod 675 is fixed by hinge shaft A673 and hinge shaft B674. Side is also equipped with photoelectric switch A4, photoelectric switch B5; As shown in Fig. 5, Fig. 6, bending mechanism 7 comprises bending guide mechanism 71, bending swing mechanism 72, bending track control plate 73, bending head 74, The bending positioning mechanism 75, the bending cylinder 77, the bending guiding mechanism 71 include a guide base plate 712 and a guide panel 714, and a guide positioning sleeve 713 is connected between the guide base plate 712 and the guide panel 714, and the set screw passes through the guide positioning sleeve 713 Fix the guide base plate 712 and the guide panel 714 on one side of the workbench 1, the guide base plate 712 and the guide panel 714 have a guide groove 711, and the rolling bearing 715 is installed in the guide groove 711; the bending and swinging mechanism 72 includes a connecting head 721 , one end of the connecting head 721 is installed with an interference fit with the inner circle of the rolling bearing 715, and the other end of the connecting head 721 is fixedly connected with two bending connecting plates 722, and each bending connecting plate 722 passes through the connecting plate 724 and the bending hinge 725 connection, each bending connecting plate 722 is processed with a long groove 723, the bending head 74 is installed between the long grooves 723, the bending needle 741 is vertically installed in the bending head 74, and the bending head 74 passes through the universal joint C76 is connected with bending cylinder 77, and bending cylinder 7 7 is also fixed on the bending hinge 725; as shown in FIG. Including the climbing section 7311, the farthest point 7312, and the return section 7313, the bending track control board 73 is also processed with a thimble hole 732, and the thimble hole 732 is a thimble 751, and the thimble 751 is connected with a jacking cylinder; as shown in Figure 8 As shown, the bending positioning mechanism 75 is installed adjacent to the thimble hole 732 and includes a swing piece 753. The swing piece 753 is movably connected to a corner of the bending track control board 73 by a fixed shaft 752. The swing piece 753 is also connected to the positioning cylinder by a swing connection hinge 754. The positioning cylinder shaft 755 of 9, as shown in Figure 1, the positioning cylinder 9 is fixed on the workbench 1 by a hinge; The left panel 811 and the left bottom plate 813 are fixed on the workbench 1 by screws, the left internal hollow groove 812 is processed on the bottom of the left panel 811, the left steel wire groove 814 is processed on the upper surface of the left bottom plate 813, and the left steel wire groove 814 is divided into left oblique line segments 815 And left straight section 816, right track 82 and left track 81 structure are consistent, symmetrical distribution; As shown in Figure 13, Figure 14, Figure 15, welding mechanism 10 comprises left positioning mechanism 101, right positioning mechanism 102, and left positioning mechanism 101 comprises The left positioning plate 1013 on the left positioning cylinder 1011 and its shaft, the left positioning plate 1013 is guided by the left guide block 1012, the inboard of the left positioning plate 1013 is the left positioning head 1014, the shape of the left positioning head 1014 and the steel wire of bending Matching, the right positioning mechanism 102 is consistent with the left positioning mechanism 101, and the position is symmetrical about the center of the workbench 1; the bracket 104 is fixed between the left positioning mechanism 101 and the right positioning mechanism 102, and the welding cylinder 103 is installed on the bracket 104, and the welding head 106 is installed On the cylinder shaft of the welding cylinder 103, the welding head 106 is guided by the guide cylinder 105; as shown in Figure 16 and Figure 17, the pulling mechanism 11 includes a pulling guide rod 112, and a total of two pulling guide rods 112 are connected by a pulling connecting plate 111 is symmetrically connected to the long side of the workbench 1, the pulling material sliding frame 113 is sleeved on the pulling material guide rod 112 and is equipped with a sliding frame embedded copper sleeve 116, and the compression cylinder 15 is installed on the pulling material sliding frame 113, and the pulling material is pulled The material sliding frame 113 is also externally connected with a material pulling cylinder 114; as shown in Figure 18, the flattening mechanism 12 includes a pressing platform 121, and the rolling body 122 is located on the pressing platform 121, and the rolling body 122 is a roller 126, and the end of the roller 126 part is fixed on the right support 124 by the hinge shaft C125, and the other end of the roller 126 is located in the left support 123; 132 is fixed on the material cutting support 131, and the cutting knife 133 is flush with the end of the pressing platform 121.

本装置采用多个气缸、光电开关等部件,由PLC统一控制,协调运作,自动化程度高,相对于人工折弯焊接,工作效率大大提高;由折弯机构完成折弯,再通过焊接机构将折弯后的钢丝焊接到一起,形成W型钢丝架,配合送料机构、推料机构、压平机构、切料机构等的作用,工作非常高效,自动化程度高,解决了建筑行业长期存在的手工折弯焊接制约行业发展的问题。This device adopts multiple cylinders, photoelectric switches and other components, which are uniformly controlled by PLC, coordinate operation, and have a high degree of automation. Compared with manual bending and welding, the work efficiency is greatly improved; The bent steel wires are welded together to form a W-shaped wire frame, which cooperates with the functions of the feeding mechanism, pushing mechanism, flattening mechanism, and cutting mechanism. The work is very efficient and the degree of automation is high, which solves the long-standing manual folding in the construction industry. Bending welding restricts the development of the industry.

具体使用时,为方便理解本发明,将装置的工作过程分为以下几步分别进行描述;During specific use, for the convenience of understanding the present invention, the working process of the device is divided into the following steps and described respectively;

钢丝的送料:钢丝分为中部钢丝14、左侧钢丝141、右侧钢丝142,中部钢丝的送料通过送料机构来完成,参见图2,中部钢丝未送料时,送料气缸复位,夹具气缸复位,得到指令进行送料时,夹具气缸工作通过夹具活动部与夹具固定部的相互动作将中部钢丝固定,然后通过送料气缸的送料,使中部钢丝往折弯处输送一个折弯的长度。而左侧钢丝与右侧钢丝是通过拉料机构的运动来实现送料的。Feeding of the steel wire: the steel wire is divided into the middle steel wire 14, the left steel wire 141, and the right steel wire 142. The feeding of the middle steel wire is completed by the feeding mechanism, as shown in Figure 2. When the middle steel wire is not fed, the feeding cylinder is reset, and the clamp cylinder is reset to obtain When ordering to feed, the clamp cylinder works to fix the middle steel wire through the interaction between the movable part of the clamp and the fixed part of the clamp, and then sends the middle steel wire to the bending place for a bending length through the feeding of the feeding cylinder. And the steel wire on the left side and the steel wire on the right side realize feeding through the motion of the pulling mechanism.

送料拉料的联合动作:如图1所示,当送料机构往折弯机构处输送中部钢丝时,推料气缸不工作,推料机构处于工作台的最左侧,参见图6,夹持气缸不工作,当送料机构的送料完成,折弯处开始折弯时,夹持气缸工作,夹持活动部与夹持固定部将中部钢丝固定后,通过推料气缸将中部钢丝往折弯机构处输送(推料气缸的行程通过光电开关A与关电开关B之间的距离来控制),此时夹具气缸复位,送料气缸复位,送料机构回到工作台的左边,等待下一次的送料。Combined action of feeding and pulling materials: as shown in Figure 1, when the feeding mechanism transports the middle steel wire to the bending mechanism, the pushing cylinder does not work, and the pushing mechanism is on the far left side of the workbench, see Figure 6, clamping cylinder Not working, when the feeding of the feeding mechanism is completed and the bending begins to bend, the clamping cylinder works, and after the clamping movable part and the clamping fixed part fix the middle steel wire, the middle steel wire is sent to the bending mechanism through the pushing cylinder Conveying (the stroke of the pushing cylinder is controlled by the distance between the photoelectric switch A and the power-off switch B), at this time the clamp cylinder resets, the feeding cylinder resets, the feeding mechanism returns to the left side of the workbench, and waits for the next feeding.

折弯过程:如图3、图4所示,当中部钢丝输送一个折弯的长度到折弯处时(此时拉料机构同时将折弯后焊接好的工件往工作台的右侧输送),参见图9-1,顶针往上,摆动片沿着定轴作逆时针转动,与顶针一起将中部钢丝的右边固定(见图8、9-2),折弯针在折弯气缸的推动下沿着折弯轨迹控制板的轨迹槽内运动,运动的轨迹为爬升段——最远点——返回段——原点(参见图9-3、9-4)当折弯针运动时,推料气缸一起工作,将中部钢丝往折弯机构处推动。Bending process: as shown in Figure 3 and Figure 4, when the middle steel wire transports a bent length to the bending place (at this time, the pulling mechanism simultaneously transports the bent and welded workpiece to the right side of the workbench) , see Figure 9-1, the thimble goes up, the swing piece rotates counterclockwise along the fixed axis, and fixes the right side of the middle steel wire together with the thimble (see Figure 8, 9-2), the bending needle is pushed by the bending cylinder Next, move along the track groove of the bending track control panel, and the track of the movement is the climbing section—the farthest point—the return section—the origin (see Figure 9-3, 9-4). When the bending needle moves, The pushing cylinders work together to push the middle steel wire to the bending mechanism.

为了方便理解本发明,对折弯针的运动轨迹作进一步的描述,折弯气缸通过折弯铰链固定在工作台上,当折弯气缸工作时,折弯头沿着折弯摆动板的长槽运动(参见图5),折弯针处于轨迹槽内,运动时折弯头首先碰到爬升段的外侧面,并沿着爬升段运动,由于爬升段为一个曲线段,通过滚动轴承在导向槽的运动实现折弯气缸及折弯头沿着折弯铰链作摆动,直到折弯针运动到最远点。利用折弯针的运动惯性及轨迹槽的异形设计(返回段的空间大,过渡圆润,见图9-1),当折弯气缸收缩时,折弯头沿着返回段运动,直到原点,等待下一次的折弯。In order to facilitate the understanding of the present invention, the movement track of the bending needle is further described. The bending cylinder is fixed on the workbench through the bending hinge. When the bending cylinder is working, the bending head moves along the long groove of the bending swing plate (See Figure 5), the bending needle is in the track groove. When moving, the bending head first touches the outer surface of the climbing section and moves along the climbing section. Since the climbing section is a curved section, the movement of the rolling bearing in the guide groove Realize that the bending cylinder and the bending head swing along the bending hinge until the bending needle moves to the farthest point. Utilizing the motion inertia of the bending needle and the special-shaped design of the track groove (the space in the return section is large and the transition is round, see Figure 9-1), when the bending cylinder shrinks, the bending head moves along the return section until it reaches the origin, and waits next bend.

为了方便理解本发明,对中部钢丝的运动轨迹作进一步的描述(参见图9-1、9-2、9-3、9-4),中部钢丝的右端被固定,折弯针顶着中部钢丝沿着轨迹槽运动,同时推料机构实现中部钢丝的送料,相当于中部钢丝沿着顶针处实现折弯呈V形的过程,多次折弯使中部钢丝呈W状。In order to facilitate the understanding of the present invention, the trajectory of the middle steel wire is further described (see Figures 9-1, 9-2, 9-3, 9-4), the right end of the middle steel wire is fixed, and the bending needle is against the middle steel wire Moving along the track groove, at the same time, the pushing mechanism realizes the feeding of the middle steel wire, which is equivalent to the process of bending the middle steel wire along the thimble to form a V shape, and multiple bending makes the middle steel wire a W shape.

焊接:在送料机构、拉料机构复位的时间内,钢丝架并不移动,如图13、图14、图15所示,左定位气缸动作,在左导向块的导向作用下,左定位板伸入(右定位机构的情况一致),左定位头部及右定位头部将左侧钢丝、中部钢丝及右侧钢丝的位置唯一限定,同时,焊接气缸动作,在导向筒的导向作用下,焊接头往下移动将中部钢丝、左侧钢丝、右侧钢丝焊接在一起。Welding: During the time when the feeding mechanism and the pulling mechanism are reset, the wire frame does not move, as shown in Figure 13, Figure 14, and Figure 15, the left positioning cylinder moves, and under the guidance of the left guide block, the left positioning plate extends (The situation of the right positioning mechanism is the same), the left positioning head and the right positioning head uniquely limit the positions of the left steel wire, the middle steel wire and the right steel wire. At the same time, the welding cylinder moves, and the welding The head moves down to weld the middle steel wire, the left steel wire and the right steel wire together.

压平:如图18所示,在送料机构、拉料机构工作的时间内,折弯焊接后的钢丝架相对压平机构移动,滚动体绕着滚轴发生自由滚动,由于滚动体具有一定的质量,钢丝架并不发生翘起现象。Flattening: As shown in Figure 18, during the working time of the feeding mechanism and the pulling mechanism, the bent and welded steel wire frame moves relative to the flattening mechanism, and the rolling body rolls freely around the roller shaft. Since the rolling body has a certain Quality, the wire rack does not warp.

切料:如图19、图20所示,在送料机构、拉料机构复位的时间内,钢丝架并不移动,当装置外的钢丝架达到所需长度时,PLC控制切料机构切料,具体如下;切料气缸动作,切刀下移,切刀沿压平台的端面将钢丝架切断。Material cutting: As shown in Figure 19 and Figure 20, the steel wire frame does not move during the reset time of the feeding mechanism and the pulling mechanism. When the steel wire frame outside the device reaches the required length, the PLC controls the material cutting mechanism to cut material. The details are as follows; the material cutting cylinder moves, the cutter moves down, and the cutter cuts off the wire frame along the end face of the pressing platform.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (9)

1.一种折弯焊接组合装置,其特征在于,包括:1. A bending and welding combination device, characterized in that it comprises: 工作台(1),所述工作台(1)为矩形台面,沿所述矩形台面的长边方向依次设置送料机构(3)、推料机构(6)、折弯机构(7)、钢丝轨道(8)、焊接机构(10)、拉料机构(11)、压平机构(12)及切料机构(13)形成折弯焊接的流水线;Workbench (1), the workbench (1) is a rectangular tabletop, and a feeding mechanism (3), a pushing mechanism (6), a bending mechanism (7), and a steel wire track are arranged in sequence along the long side of the rectangular tabletop (8), welding mechanism (10), pulling mechanism (11), flattening mechanism (12) and cutting mechanism (13) form the assembly line of bending welding; 所述折弯机构(7)包括折弯导向机构(71)、折弯摆动机构(72)、折弯轨迹控制板(73)、折弯头(74)、折弯定位机构(75)、折弯气缸(77),所述折弯导向机构(71)包括导向底板(712)及导向面板(714),所述导向底板(712)及所述导向面板(714)之间连有导向定位套(713),紧定螺钉穿过所述导向定位套(713)将所述导向底板(712)及所述导向面板(714)固定在所述工作台(1)的一侧,所述导向底板(712)及所述导向面板(714)上开有导向槽(711),滚动轴承(715)安装于所述导向槽(711)内;所述折弯摆动机构(72)包括连接头部(721),所述连接头部(721)一端与所述滚动轴承(715)的内圆过盈配合安装,所述连接头部(721)的另一端固定连接两片折弯连接板(722),每片所述折弯连接板(722)通过连接板(724)与折弯铰链(725)连接,每片所述折弯连接板(722)上加工有一道长槽(723),折弯头(74)安装于所述长槽(723)之间,所述折弯头(74)内竖直安装折弯针(741),所述折弯头(74)通过万向节C(76)与折弯气缸(77)连接,所述折弯气缸(77)同样固定在所述折弯铰链(725)上;所述折弯轨迹控制板(73)固定在所述工作台(1)上、所述折弯头(74)下方,所述折弯轨迹控制板(73)内加工轨迹槽(731),所述轨迹槽(731)包括爬升段(7311)、最远点(7312)、返回段(7313),所述折弯轨迹控制板(73)上还加工有顶针孔(732),所述顶针孔(732)内为顶针(751),所述顶针(751)下接有顶升气缸;所述折弯定位机构(75)邻近所述顶针孔(732)安装包括摆动片(753),所述摆动片(753)由定轴(752)活动连接在所述折弯轨迹控制板(73)的一角,所述摆动片(753)另由摆动连接铰链(754)连接定位气缸(9)的定位气缸轴(755),所述定位气缸(9)通过铰链固定在所述工作台(1)上。The bending mechanism (7) includes a bending guide mechanism (71), a bending swing mechanism (72), a bending track control board (73), a bending head (74), a bending positioning mechanism (75), a bending Bending cylinder (77), the bending guide mechanism (71) includes a guide base plate (712) and a guide panel (714), and a guide positioning sleeve is connected between the guide base plate (712) and the guide panel (714) (713), the set screw passes through the guide positioning sleeve (713) to fix the guide base plate (712) and the guide panel (714) on one side of the workbench (1), the guide base plate (712) and the guide panel (714) have a guide groove (711), and the rolling bearing (715) is installed in the guide groove (711); the bending and swinging mechanism (72) includes a connecting head (721 ), one end of the connecting head (721) is installed with an interference fit with the inner circle of the rolling bearing (715), and the other end of the connecting head (721) is fixedly connected to two bending connecting plates (722), each The bending connecting plate (722) of each piece is connected with the bending hinge (725) through the connecting plate (724), and a long groove (723) is processed on the bending connecting plate (722) of each piece, and the bending head ( 74) Installed between the long slots (723), the bending needle (741) is vertically installed in the bending head (74), and the bending head (74) is connected with the universal joint C (76) The bending cylinder (77) is connected, and the bending cylinder (77) is also fixed on the bending hinge (725); the bending trajectory control panel (73) is fixed on the workbench (1), Below the bending head (74), a trajectory groove (731) is processed in the bending trajectory control plate (73), and the trajectory groove (731) includes a climbing section (7311), a farthest point (7312), a return segment (7313), the said bending trajectory control plate (73) is also processed with a thimble hole (732), the thimble hole (732) is a thimble (751), and the thimble (751) is connected with Jacking cylinder; the bending positioning mechanism (75) is installed adjacent to the thimble hole (732) and includes a swing piece (753), and the swing piece (753) is movably connected to the bending position by a fixed shaft (752). A corner of the trajectory control plate (73), the swing piece (753) is connected to the positioning cylinder shaft (755) of the positioning cylinder (9) by a swing connecting hinge (754), and the positioning cylinder (9) is fixed on the positioning cylinder (9) by the hinge. above the workbench (1). 2.根据权利要求1所述的一种折弯焊接组合装置,其特征在于:所述工作台(1)在所述送料机构(3)处开有矩形口(32),送料底板(31)位于所述矩形口(32)的下方,所述送料底板(31)后端与送料气缸(36)固定连接,夹具固定部(33)固定在所述送料底板(31)上且所述夹具固定部(33)上端伸出所述矩形口(32),夹具活动部(34)与所述夹具固定部(33)匹配形成夹紧机构,所述夹具活动部(34)外接有夹具气缸(35)。2. A bending and welding combination device according to claim 1, characterized in that: the workbench (1) has a rectangular opening (32) at the feeding mechanism (3), and the feeding bottom plate (31) Located below the rectangular opening (32), the rear end of the feeding base plate (31) is fixedly connected to the feeding cylinder (36), the fixture fixing part (33) is fixed on the feeding base plate (31) and the clamp is fixed The upper end of the part (33) protrudes from the rectangular opening (32), the clamp movable part (34) matches the clamp fixed part (33) to form a clamping mechanism, and the clamp movable part (34) is externally connected with a clamp cylinder (35 ). 3.根据权利要求1所述的一种折弯焊接组合装置,其特征在于:所述推料机构(6)包括推料底板(64),所述推料底板(64)通过万向节A(63)与推料气缸(2)的推料杆(62)连接,所述推料底板(64)与导向机构(61)形成相对滑动结构,所述推料底板(64)固定连接推料夹持组件(65)的夹持固定部(651),推料支架(66)与所述推料底板(64)固定连接,夹持机构(67)固定于所述推料支架(66)上。3. A bending and welding combination device according to claim 1, characterized in that: the pushing mechanism (6) includes a pushing bottom plate (64), and the pushing bottom plate (64) passes through the universal joint A (63) is connected with the pusher rod (62) of the pusher cylinder (2), and the pusher bottom plate (64) forms a relative sliding structure with the guide mechanism (61), and the pusher bottom plate (64) is fixedly connected with the pusher The clamping and fixing part (651) of the clamping assembly (65), the pushing bracket (66) is fixedly connected with the said pushing bottom plate (64), and the clamping mechanism (67) is fixed on the said pushing bracket (66) . 4.根据权利要求3所述的一种折弯焊接组合装置,其特征在于:所述导向机构(61)包括两根导向轴(613),所述导向轴(613)固定在导向座(611)内,导向位移调节套(614)套在所述导向轴(613)上并配有导向位移调节(612),导向滑块(616)与所述推料底板(64)固定后套在所述导向轴(613)上,所述导向滑块(616)内置导向铜套(615),所述推料夹持组件(65)的夹持活动部(652)通过连杆(675)、万向节B(672)与固定在所述推料支架(66)上的夹持气缸(671)连接,所述连杆(675)由铰链轴A(673)、铰链轴B(674)固定,所述推料机构(6)的一侧还装有光电开关A(4)、光电开关B(5)。4. A bending and welding combination device according to claim 3, characterized in that: the guide mechanism (61) includes two guide shafts (613), and the guide shafts (613) are fixed on the guide seat (611 ), the guide displacement adjustment sleeve (614) is set on the guide shaft (613) and is equipped with a guide displacement adjustment (612), and the guide slider (616) is fixed to the pusher bottom plate (64) and then sleeved on the guide shaft (613). On the guide shaft (613), the guide slider (616) has a built-in guide copper sleeve (615), and the clamping movable part (652) of the push material clamping assembly (65) is The knuckle B (672) is connected with the clamping cylinder (671) fixed on the pushing bracket (66), and the connecting rod (675) is fixed by the hinge axis A (673) and the hinge axis B (674), One side of the pushing mechanism (6) is also equipped with a photoelectric switch A (4) and a photoelectric switch B (5). 5.根据权利要求1所述的一种折弯焊接组合装置,其特征在于:所述钢丝轨道(8)分为左轨道(81)、右轨道(82),所述左轨道(81)由螺钉固定左面板(811)、左底板(813)在所述工作台(1)上形成,所述左面板(811)底部加工左内部空槽(812),所述左底板(813)上表面加工有左钢丝槽(814),所述左钢丝槽(814)分为左斜线段(815)及左直线段(816),所述右轨道(82)与所述左轨道(81)结构一致,对称分布。5. A bending and welding combined device according to claim 1, characterized in that: the steel wire track (8) is divided into a left track (81) and a right track (82), and the left track (81) consists of The left panel (811) and the left bottom panel (813) are screwed to form on the workbench (1), the left internal cavity (812) is processed at the bottom of the left panel (811), and the upper surface of the left bottom panel (813) is A left steel wire groove (814) is processed, and the left steel wire groove (814) is divided into a left oblique line segment (815) and a left straight line segment (816), and the structure of the right track (82) is consistent with that of the left track (81) , a symmetrical distribution. 6.根据权利要求1所述的一种折弯焊接组合装置,其特征在于:所述焊接机构(10)包括左定位机构(101)、右定位机构(102),所述左定位机构(101)包括左定位气缸(1011)及其轴上的左定位板(1013),所述左定位板(1013)由左导向块(1012)导向,所述左定位板(1013)的内侧为左定位头部(1014),所述左定位头部(1014)的形状与折弯的钢丝吻合,所述右定位机构(102)与所述左定位机构(101)结构一致,位置关于所述工作台(1)中心对称;支架(104)固定在所述左定位机构(101)、所述右定位机构(102)之间,所述支架(104)上安装焊接气缸(103),焊接头(106)安装于所述焊接气缸(103)的气缸轴上,所述焊接头(106)由导向筒(105)导向。6. A bending and welding combined device according to claim 1, characterized in that: the welding mechanism (10) includes a left positioning mechanism (101) and a right positioning mechanism (102), and the left positioning mechanism (101 ) comprises a left positioning cylinder (1011) and a left positioning plate (1013) on its shaft, the left positioning plate (1013) is guided by a left guide block (1012), and the inner side of the left positioning plate (1013) is a left positioning Head (1014), the shape of the left positioning head (1014) is consistent with the bent steel wire, the structure of the right positioning mechanism (102) is consistent with that of the left positioning mechanism (101), and the position is relative to the workbench (1) center symmetry; support (104) is fixed between described left positioning mechanism (101) and described right positioning mechanism (102), welding cylinder (103) is installed on the described support (104), welding head (106 ) is installed on the cylinder shaft of the welding cylinder (103), and the welding head (106) is guided by the guide cylinder (105). 7.根据权利要求1所述的一种折弯焊接组合装置,其特征在于:所述拉料机构(11)包括拉料导向杆(112),所述拉料导向杆(112)共两根由拉料连接板(111)对称连接到所述工作台(1)的长边上,拉料滑动架(113)套在所述拉料导向杆(112)上并配有滑动架内嵌铜套(116),压紧气缸(15)安装于所述拉料滑动架(113)上,所述拉料滑动架(113)还外接有拉料气缸(114)。7. A bending and welding combined device according to claim 1, characterized in that: the pulling mechanism (11) includes pulling guide rods (112), and the pulling guide rods (112) are composed of two The material-drawing connecting plate (111) is symmetrically connected to the long side of the workbench (1), and the material-drawing sliding frame (113) is sleeved on the material-drawing guide rod (112) and is equipped with a copper sleeve embedded in the sliding frame (116), the pressing cylinder (15) is installed on the said pulling material sliding frame (113), and said pulling material sliding frame (113) is also externally connected with pulling material cylinder (114). 8.根据权利要求1所述的一种折弯焊接组合装置,其特征在于:所述压平机构(12)包括压平台(121),滚动体(122)位于所述压平台(121)上,所述滚动体(122)内为滚轴(126),所述滚轴(126)的端部由铰链轴C(125)固定在右支撑(124)上,所述滚轴(126)的另一端位于左支撑(123)内。8. A bending and welding combination device according to claim 1, characterized in that: the flattening mechanism (12) includes a pressing platform (121), and the rolling body (122) is located on the pressing platform (121) , the rolling body (122) is a roller (126), the end of the roller (126) is fixed on the right support (124) by the hinge shaft C (125), the roller (126) The other end is located in the left support (123). 9.根据权利要求8所述的一种折弯焊接组合装置,其特征在于:所述切料机构(13)包括固定在所述工作台(1)上的切料支架(131),切料气缸(132)固定于所述切料支架(131)上,切刀(133)与所述压平台(121)的端部齐平。9. A bending and welding combined device according to claim 8, characterized in that: the material cutting mechanism (13) includes a material cutting bracket (131) fixed on the workbench (1), and the material cutting The cylinder (132) is fixed on the material cutting support (131), and the cutting knife (133) is flush with the end of the pressing platform (121).
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CN110587243B (en) * 2019-10-19 2023-12-22 无锡锐思智能焊接装备有限公司 Stamping bending welding equipment and method
CN110712038B (en) * 2019-10-23 2025-07-25 深圳市联赢激光股份有限公司 Battery bandage welding machine
CN111975361B (en) * 2020-09-07 2024-10-11 江苏酉立智能装备股份有限公司 Automatic rolling and welding integrated machine
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