CN106968633A - A kind of mash gas pumping drilling hole sealing device and method for sealing - Google Patents
A kind of mash gas pumping drilling hole sealing device and method for sealing Download PDFInfo
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- CN106968633A CN106968633A CN201710205746.XA CN201710205746A CN106968633A CN 106968633 A CN106968633 A CN 106968633A CN 201710205746 A CN201710205746 A CN 201710205746A CN 106968633 A CN106968633 A CN 106968633A
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- 238000007789 sealing Methods 0.000 title claims abstract description 64
- 238000005553 drilling Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000005086 pumping Methods 0.000 title claims abstract 17
- 239000004744 fabric Substances 0.000 claims abstract description 30
- 239000003566 sealing material Substances 0.000 claims abstract description 19
- 238000000605 extraction Methods 0.000 claims description 27
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 12
- 239000003245 coal Substances 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical class [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 6
- 239000011398 Portland cement Substances 0.000 claims description 6
- 239000000292 calcium oxide Substances 0.000 claims description 6
- 235000012255 calcium oxide Nutrition 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 239000004115 Sodium Silicate Substances 0.000 claims description 5
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 241001074085 Scophthalmus aquosus Species 0.000 claims 1
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- ORVGYTXFUWTWDM-UHFFFAOYSA-N silicic acid;sodium Chemical compound [Na].O[Si](O)(O)O ORVGYTXFUWTWDM-UHFFFAOYSA-N 0.000 claims 1
- 238000007569 slipcasting Methods 0.000 claims 1
- 235000019795 sodium metasilicate Nutrition 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 30
- 239000002002 slurry Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000012229 microporous material Substances 0.000 description 3
- 239000011083 cement mortar Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/12—Packers; Plugs
- E21B33/1204—Packers; Plugs permanent; drillable
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/10—Sealing or packing boreholes or wells in the borehole
- E21B33/13—Methods or devices for cementing, for plugging holes, crevices or the like
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Earth Drilling (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种封孔装置及封孔方法,特别是涉及一种煤矿瓦斯抽采钻孔封孔装置及封孔方法,属于煤矿瓦斯治理技术领域。The invention relates to a hole sealing device and a hole sealing method, in particular to a coal mine gas drainage drilling hole sealing device and a hole sealing method, belonging to the technical field of coal mine gas control.
背景技术Background technique
瓦斯灾害严重威胁矿井安全生产。目前,防治煤矿井下瓦斯灾害最有效的措施是瓦斯抽采,而我国95%以上高瓦斯和突出矿井属于低透气性煤层,其透气性系数只有10-3~10-4mD,煤层透气性差,加之目前瓦斯抽采钻孔封孔不严造成抽采过程中漏气严重,钻孔的瓦斯抽采浓度衰减较快,瓦斯抽采困难、瓦斯抽采效率低是国内突出矿井普遍存在的技术难题。Gas disasters seriously threaten the safe production of mines. At present, the most effective measure to prevent underground gas disasters in coal mines is gas drainage. However, more than 95% of high-gas and outburst mines in China belong to low-permeability coal seams, and their permeability coefficients are only 10 -3 ~ 10 -4 mD. The coal seams have poor permeability. In addition, the current gas drainage drilling is not strictly sealed, resulting in serious gas leakage during the drainage process, and the concentration of gas drainage in the drilling decays rapidly. Difficulty in gas drainage and low efficiency of gas drainage are common technical problems in domestic outburst mines. .
目前我国煤矿瓦斯抽采钻孔的封孔技术主要有:水泥砂浆封孔、聚氨酯封孔、矿用封孔器封孔等,这些技术一定时期内都得到推广应用但都存在着一定的不足,如水泥砂浆封水平或近水平孔时,由于重力作用砂浆沉淀与钻孔之间形成间隙,密封效果不佳;聚氨酯封孔材料反应时间较快,操作过程中易造成材料浪费、环境污染,且价格昂贵;封孔器的封孔深度有限,等等。At present, the sealing technologies of my country's coal mine gas drainage drilling mainly include: cement mortar sealing, polyurethane sealing, mine sealing device sealing, etc. These technologies have been popularized and applied in a certain period of time, but there are certain deficiencies. For example, when cement mortar seals horizontal or near-horizontal holes, due to gravity, a gap is formed between the mortar sedimentation and the drilled hole, and the sealing effect is not good; the polyurethane sealing material has a fast reaction time, and it is easy to cause material waste and environmental pollution during operation. Expensive; hole sealers have limited sealing depth, etc.
发明内容Contents of the invention
为了解决上述问题,本发明提供一种瓦斯抽采钻孔封孔装置及封孔方法,能够对各倾斜角度的钻孔进行有效地永久性封孔。本发明使得钻孔有效抽采时间长,且操作简单、经济环保、安全性好。In order to solve the above problems, the present invention provides a gas drainage borehole sealing device and a hole sealing method, which can effectively and permanently seal boreholes with various inclination angles. The invention makes the effective drilling time of the borehole long, and has the advantages of simple operation, economy, environmental protection and good safety.
为了达到上述目的,本发明采用以下技术方案:一种瓦斯抽采钻孔封孔装置,包括布袋、前卡盘、后卡盘和抽采管,所述的布袋主体由目数为30~40的弹性薄壁微孔材料制成,布袋前端固定在前卡盘上、后端固定在后卡盘上;所述的抽采管前端穿过前卡盘、后端穿过后卡盘,前卡盘与抽采管固定连接,后卡盘与抽采管密封滑动连接,抽采管两端为快速管接头结构;后卡盘上设有轴向的注浆管插口;In order to achieve the above purpose, the present invention adopts the following technical solutions: a gas drainage drilling and sealing device, including a cloth bag, a front chuck, a rear chuck and a drainage pipe, the main body of the cloth bag has a mesh number of 30-40 Made of elastic thin-walled microporous material, the front end of the cloth bag is fixed on the front chuck, and the rear end is fixed on the rear chuck; the front end of the extraction pipe passes through the front chuck, and the rear end passes through the rear chuck, and the front chuck and The extraction pipe is fixedly connected, the rear chuck is sealed and slidingly connected with the extraction pipe, and the two ends of the extraction pipe are fast pipe joint structures; the rear chuck is equipped with an axial grouting pipe socket;
进一步的,所述的抽采管为两端设螺纹接口的特制抽采短管;Further, the extraction pipe is a special extraction short pipe with threaded joints at both ends;
进一步的,所述的前卡盘和后卡盘由橡胶制成,前卡盘通过孔壁上设置的两条环状突起结构固定在抽采管上;Further, the front chuck and the rear chuck are made of rubber, and the front chuck is fixed on the extraction pipe through two ring-shaped protrusions arranged on the hole wall;
进一步的,所述的前卡盘和后卡盘外圆上设有环形固定槽,布袋两端通过环形卡带固定在前卡盘和后卡盘的固定槽内;Further, the outer circles of the front chuck and the rear chuck are provided with annular fixing grooves, and the two ends of the cloth bag are fixed in the fixing grooves of the front chuck and the rear chuck through annular cassettes;
进一步的,所述的后卡盘的注浆管插口上设置逆止阀,逆止阀与后卡盘一体成型。Further, the grouting pipe socket of the rear chuck is provided with a check valve, and the check valve is integrally formed with the rear chuck.
一种瓦斯抽采钻孔封孔方法,包括如下步骤:A gas drainage borehole sealing method, comprising the steps of:
(a)按照煤层的数据参数,施工形成钻孔;(a) According to the data parameters of the coal seam, the construction forms the borehole;
(b)将抽采装置通过抽采管前端的快速管接头与作业现场钻孔内的瓦斯抽采管连接,采用同样的方式在抽采装置的后端连接新一节瓦斯抽采管;(b) Connect the drainage device to the gas drainage pipe in the drill hole on the job site through the quick pipe joint at the front end of the drainage pipe, and connect a new section of gas drainage pipe at the rear end of the drainage device in the same way;
(c)向后滑动后卡盘至新接入的瓦斯抽采管上,将所有已经接好的瓦斯抽采管向钻孔内推动;继续接入新一节的瓦斯抽采管,继续向后滑动卡盘;如此反复操作,直至布袋被拉直;(c) Slide the rear chuck to the newly connected gas drainage pipe, and push all the connected gas drainage pipes into the borehole; continue to connect a new section of gas drainage pipe, and continue to Slide the chuck back; repeat the operation until the bag is straightened;
(d)将注浆管插入到后卡盘上的注浆管插口后,将整个封孔装置送入计划的封孔段,再将注浆管接入注浆系统;(d) After inserting the grouting pipe into the grouting pipe socket on the rear chuck, send the entire sealing device into the planned sealing section, and then connect the grouting pipe to the grouting system;
(e)准备封孔材料并开始注浆,达到设定的注浆压力时,将注浆管与封孔装置及注浆设备脱离;(e) Prepare the sealing material and start grouting. When the set grouting pressure is reached, separate the grouting pipe from the sealing device and the grouting equipment;
(f)整理注浆管、注浆泵并进行清洗,以备下次使用。(f) Organize and clean the grouting pipes and grouting pumps for the next use.
进一步的,所述的封孔材料为由封孔粉料和水按照1:1.5~1:2混合而成的稠浆,封孔粉料由90~100份的硅酸盐水泥、0.5~1份的生石灰、0.15~0.3份的铁粉和氧化物混合物、0.3~0.6份的镁粉、8~15份的硅酸钠组成,硅酸盐水泥为封孔粉料的主要成分,生石灰、铁粉和氧化物混合物、镁粉作为膨胀剂,硅酸钠作为速凝剂;Further, the hole-sealing material is a thick slurry formed by mixing hole-sealing powder and water at a ratio of 1:1.5 to 1:2, and the hole-sealing powder consists of 90-100 parts of Portland cement, 0.5-1 part of quicklime, 0.15-0.3 part of iron powder and oxide mixture, 0.3-0.6 part of magnesium powder, 8-15 parts of sodium silicate, Portland cement is the main component of the sealing powder, quicklime, iron Powder and oxide mixture, magnesium powder as expansion agent, sodium silicate as accelerator;
进一步的,所述的封孔材料凝固后,膨胀倍数为1.2~2倍,抗压强度为35MPa;Further, after the sealing material is solidified, the expansion ratio is 1.2 to 2 times, and the compressive strength is 35MPa;
进一步的,封孔段与孔口的距离为8米~15米。Further, the distance between the sealing section and the orifice is 8 meters to 15 meters.
与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:
(1)本封孔装置通过将前卡盘固定在抽采管上、后卡盘与抽采管滑动连接,使得布袋能够折叠套在抽采管上,使得本装置自成一套完整装置,便于存放及运输;现场只需要通过快速管接头与其他瓦斯抽采管连接,然后注浆即可,无需其他操作,过程简单快速,易于掌握推广且价格低廉(每套装置成本仅50元)。(1) The sealing device fixes the front chuck on the extraction pipe and slides the rear chuck to the extraction pipe, so that the cloth bag can be folded and placed on the extraction pipe, making the device a complete set by itself. It is convenient for storage and transportation; the site only needs to connect with other gas extraction pipes through quick pipe joints, and then grouting can be done without other operations.
(2)布袋由弹性薄壁微孔材料制成,封孔材料注入到布袋里后期会发生膨胀挤压,布袋腔内形成一定的压力使腔内的封孔材料能够向外渗透到钻孔周围岩石的裂隙中进行封堵,从而使注浆腔与周围岩石紧密结合,既能够对钻孔形成密封支护,还可以有效地防止钻孔周围漏气。(2) The cloth bag is made of elastic thin-walled microporous material. When the sealing material is injected into the cloth bag, it will expand and squeeze in the later stage. A certain pressure is formed in the bag cavity so that the sealing material in the cavity can penetrate outward into the rock around the drilling hole. Sealing is carried out in the cracks, so that the grouting cavity is closely combined with the surrounding rocks, which can not only form a sealed support for the borehole, but also effectively prevent air leakage around the borehole.
(3)本发明使用无机膨胀材料作为封孔材料,制作简单、环保且价格低廉,经济性好。(3) The present invention uses an inorganic expansion material as the sealing material, which is simple to manufacture, environmentally friendly, low in price, and good in economy.
(4)本发明无需高压注浆即可实现封孔,安全性好。(4) The present invention can realize hole sealing without high-pressure grouting, and has good safety.
附图说明Description of drawings
图1是本发明的装置结构示意图。Fig. 1 is a schematic diagram of the device structure of the present invention.
图2是前卡盘结构示意图。Fig. 2 is a schematic diagram of the structure of the front chuck.
图3是后卡盘结构示意图。Fig. 3 is a schematic diagram of the structure of the rear chuck.
图4是本发明实施方案图。Fig. 4 is a diagram of an embodiment of the present invention.
图中:2、前卡盘,3、布袋,4、后卡盘,6、抽采管,7、环形卡带,8、注浆管,10、固定槽,11、突起结构,12、注浆管插口,13、钻孔,14、裂隙。In the figure: 2. Front chuck, 3. Cloth bag, 4. Rear chuck, 6. Extraction pipe, 7. Ring cassette, 8. Grouting pipe, 10. Fixing groove, 11. Protruding structure, 12. Grouting Pipe socket, 13, drilling, 14, crack.
具体实施方式detailed description
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1至图4所示,一种瓦斯抽采钻孔封孔装置,包括布袋3、前卡盘2、后卡盘4和抽采管6,所述的布袋3主体由目数为30~40的弹性薄壁微孔材料制成,两端由袖筒布制成,布袋3前端固定在前卡盘2上、后端固定在后卡盘4上;所述的抽采管6前端穿过前卡盘2、后端穿过后卡盘4,前卡盘2与抽采管6固定连接,后卡盘4与抽采管6密封滑动连接,抽采管6两端为快速管接头结构;后卡盘4上设有轴向的注浆管插口12,以备与注浆管8连接。所述的布袋3的微孔尺寸大于封孔材料的粒径,将封孔材料注入到布袋3中后,膨胀后的封孔材料会在布袋3内部压力作用下向布袋3外渗透,从而对钻孔13周围的裂隙14进行封堵,实现钻孔13的永久性稳定的密封。As shown in Figures 1 to 4, a gas drainage drilling and sealing device includes a cloth bag 3, a front chuck 2, a rear chuck 4 and a drainage pipe 6, and the main body of the cloth bag 3 has a mesh number of 30 ~40 elastic thin-walled microporous material, both ends are made of sleeve cloth, the front end of the cloth bag 3 is fixed on the front chuck 2, and the rear end is fixed on the rear chuck 4; the front end of the extraction pipe 6 passes through the front Chuck 2, the rear end passes through the rear chuck 4, the front chuck 2 is fixedly connected with the extraction pipe 6, the rear chuck 4 is connected with the extraction pipe 6 in a sealed and sliding manner, and the two ends of the extraction pipe 6 are fast pipe joint structures; The chuck 4 is provided with an axial grouting pipe socket 12 for being connected with the grouting pipe 8 . The micropore size of the cloth bag 3 is larger than the particle size of the sealing material, and after the sealing material is injected into the cloth bag 3, the expanded sealing material will penetrate to the outside of the cloth bag 3 under the internal pressure of the cloth bag 3, thereby The fissures 14 around the borehole 13 are sealed to achieve a permanent and stable seal of the borehole 13 .
所述的抽采管6为两端设螺纹接口的特制抽采短管,长度为0.4米;布袋3整体折叠在抽采管6上,布袋3折叠收缩好后的长度为0.11米,伸展开的长度为5米~10米,便于与现场其他抽采管快速无缝连接,且方便运输存放。The extraction pipe 6 is a special extraction short pipe with threaded joints at both ends, and the length is 0.4 meters; the cloth bag 3 is folded on the extraction pipe 6 as a whole, and the length of the cloth bag 3 is 0.11 meters after being folded and shrunk. The length is 5-10 meters, which is convenient for fast and seamless connection with other extraction pipes on site, and convenient for transportation and storage.
所述的前卡盘2和后卡盘4由橡胶制成,前卡盘2通过孔壁上设置的两条环状突起结构11固定在抽采管6上;橡胶是可逆形变的高弹性聚合物材料,具有很好的弹性,固定及密封效果较好,能保证抽采管6与注浆管8在能轻松穿过卡盘同时也能与其实现无缝结合,拔掉注浆管8后浆液不会回流。The front chuck 2 and the rear chuck 4 are made of rubber, and the front chuck 2 is fixed on the extraction pipe 6 through two annular protrusion structures 11 provided on the hole wall; rubber is a highly elastic polymer with reversible deformation material, has good elasticity, and has good fixing and sealing effects, which can ensure that the extraction pipe 6 and the grouting pipe 8 can easily pass through the chuck and can also be seamlessly combined with it. After pulling out the grouting pipe 8 The slurry will not flow back.
所述的前卡盘2和后卡盘4外圆上设有环形固定槽10,布袋3两端通过环形卡带7固定在前卡盘2和后卡盘4的固定槽10内;此种结构连接可靠,可避免布袋3内压力较高时,布袋3脱离前卡盘2和后卡盘4。The outer circle of the front chuck 2 and the rear chuck 4 is provided with an annular fixing groove 10, and the two ends of the cloth bag 3 are fixed in the fixing groove 10 of the front chuck 2 and the rear chuck 4 through the annular cassette 7; this structure The connection is reliable, which can prevent the bag 3 from breaking away from the front chuck 2 and the rear chuck 4 when the pressure inside the bag 3 is high.
所述的后卡盘4的注浆管插口12上设置逆止阀(图中未画出),逆止阀与后卡盘4一体成型,无需特意连接,能够更有效地防止拔掉注浆管8后,封孔浆液回流。The grouting pipe socket 12 of the rear chuck 4 is provided with a check valve (not shown in the figure), and the check valve and the rear chuck 4 are integrally formed without special connection, which can more effectively prevent the grouting from being pulled out. After pipe 8, the sealing slurry is refluxed.
一种瓦斯抽采钻孔封孔方法,包括如下步骤:A gas drainage borehole sealing method, comprising the steps of:
(a)按照煤层的数据参数,施工形成钻孔13;(a) according to the data parameter of coal seam, construction forms borehole 13;
(b)将抽采装置通过抽采管6前端的快速管接头与作业现场钻孔13内的瓦斯抽采管连接,采用同样的方式在抽采装置的后端连接新一节瓦斯抽采管;(b) Connect the drainage device to the gas drainage pipe in the drill hole 13 on the job site through the quick pipe joint at the front end of the drainage pipe 6, and connect a new section of the gas drainage pipe at the rear end of the drainage device in the same way ;
(c)向后滑动后卡盘4至新接入的瓦斯抽采管上,将所有已经接好的瓦斯抽采管向钻孔13内推动;继续接入新一节的瓦斯抽采管,继续向后滑动卡盘4;如此反复操作,直至布袋3被拉直;(c) slide back the rear chuck 4 onto the newly connected gas drainage pipe, and push all the connected gas drainage pipes into the borehole 13; continue to connect a new section of the gas drainage pipe, Continue to slide the chuck 4 backwards; repeat the operation until the cloth bag 3 is straightened;
(d)将注浆管8插入到后卡盘4上的注浆管插口12后,将整个封孔装置送入计划的封孔段,再将注浆管8接入注浆系统;(d) After the grouting pipe 8 is inserted into the grouting pipe socket 12 on the rear chuck 4, the entire sealing device is sent into the planned sealing section, and then the grouting pipe 8 is connected to the grouting system;
(e)准备封孔材料并开始注浆,达到设定的注浆压力时,将注浆管8与封孔装置及注浆设备脱离;(e) Prepare the sealing material and start grouting. When the set grouting pressure is reached, separate the grouting pipe 8 from the sealing device and the grouting equipment;
(f)整理注浆管8、注浆泵并进行清洗,以备下次使用。(f) Finish and clean the grouting pipe 8 and the grouting pump for next use.
所述的封孔材料为由封孔粉料和水按照1:1.5~1:2混合而成的稠浆,封孔粉料由90~100份的硅酸盐水泥、0.5~1份的生石灰、0.15~0.3份的铁粉和氧化物混合物、0.3~0.6份的镁粉、8~15份的硅酸钠组成,硅酸盐水泥为封孔粉料的主要成分,生石灰、铁粉和氧化物混合物、镁粉作为膨胀剂,在反应过程中生成氢气和膨胀性晶体氢氧化镁,有效补偿了水泥水化后产生的体积收缩,并且使材料具有良好的膨胀性,在反应过程中消耗水,缩短了材料的凝固时间;硅酸钠作为速凝剂,进一步地缩短了浆液的凝固时间。所述的封孔材料失水率低,半个小时后开始反应膨胀,能够封实钻孔(尤其对于水平几近水平钻孔封实可靠),初凝时间为2小时,注浆24小时后即可开始瓦斯抽采。采用所述的封孔浆液封孔时,注浆压力小于0.5MPa,杜绝了高压作业的风险,工艺效率也比采用其他的封孔浆液封孔的工艺效率高。The hole-sealing material is a thick slurry made of hole-sealing powder and water mixed at a ratio of 1:1.5 to 1:2, and the hole-sealing powder consists of 90-100 parts of Portland cement and 0.5-1 part of quicklime , 0.15-0.3 parts of iron powder and oxide mixture, 0.3-0.6 parts of magnesium powder, 8-15 parts of sodium silicate, Portland cement is the main component of the sealing powder, quicklime, iron powder and oxide The compound mixture and magnesium powder are used as expansion agent, and hydrogen gas and expandable crystal magnesium hydroxide are generated during the reaction process, which effectively compensates the volume shrinkage after hydration of cement, and makes the material have good expansibility, and consumes water during the reaction process. , to shorten the solidification time of the material; sodium silicate, as an accelerator, further shortens the solidification time of the slurry. The water loss rate of the sealing material is low, and it starts to react and expand after half an hour, and can seal the borehole (especially for horizontal and almost horizontal boreholes). The initial setting time is 2 hours, and after 24 hours of grouting Gas extraction can begin. When the holes are sealed with the hole-sealing slurry, the grouting pressure is less than 0.5 MPa, which eliminates the risk of high-pressure operation, and the process efficiency is higher than that of other hole-sealing slurry.
所述的封孔材料凝固后,膨胀倍数为1.2~2倍,抗压强度为35MPa;能够保证有效地封堵瓦斯预抽钻孔及周围裂隙,并保证封孔的永久性及稳定性。After the sealing material is solidified, the expansion ratio is 1.2 to 2 times, and the compressive strength is 35 MPa; it can effectively seal the gas pre-extraction drilling hole and surrounding fissures, and ensure the permanence and stability of the sealing hole.
封孔段与孔口的距离为8米~15米,应用本发明的封孔装置及方法在此位置封孔,能够满足地应力、煤层强度等工况条件。The distance between the hole sealing section and the orifice is 8 meters to 15 meters. Applying the hole sealing device and method of the present invention to seal holes at this position can meet working conditions such as ground stress and coal seam strength.
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