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CN106967704B - A kind of PA ase for being used to prepare 6 aminopenicillanic acids isolates and purifies and immobilization coupling process - Google Patents

A kind of PA ase for being used to prepare 6 aminopenicillanic acids isolates and purifies and immobilization coupling process Download PDF

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CN106967704B
CN106967704B CN201710236750.2A CN201710236750A CN106967704B CN 106967704 B CN106967704 B CN 106967704B CN 201710236750 A CN201710236750 A CN 201710236750A CN 106967704 B CN106967704 B CN 106967704B
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王旭东
修志龙
董悦生
王启斌
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Abstract

The present invention relates to bioengineering field, and in particular to a kind of PA ase for being used to prepare 6 aminopenicillanic acids isolates and purifies and immobilization coupling process.This method comprises the following steps:(1) the inorganic mixed salt solution containing PA ase crude enzyme liquid and inorganic salts is prepared, which is 0.05 0.35g/mL;(2) inorganic mixed salt solution obtained by step (1) is mixed with the tert-butyl alcohol, then carries out split-phase, obtain upper phase solution, middle phase solid and the three-phase distribution system of the lower phase solution composition rich in salt and PA ase rich in the tert-butyl alcohol;(3) immobilization that carrier carries out PA ase is added into lower phase solution obtained by step (2).Method of the invention is easy to operate, the activity of gained PA ase and yield are higher.

Description

一种用于制备6-氨基青霉烷酸的青霉素酰化酶的分离纯化与 固定化耦合方法A kind of separation and purification of penicillin acylase for preparing 6-aminopenicillanic acid immobilized coupling method

技术领域technical field

本发明涉及生物工程领域,具体涉及一种用于制备6-氨基青霉烷酸的青霉素酰化酶的分离纯化与固定化耦合方法。The invention relates to the field of bioengineering, in particular to a coupling method for separation, purification and immobilization of penicillin acylase for preparing 6-aminopenicillanic acid.

背景技术Background technique

青霉素酰化酶是制备β-内酰胺类抗生素的关键酶,工业生产中已成功将该酶应用于制备6-氨基青霉烷酸,多采用固定化酶形式。为制备出满足生产要求的固定化酶,首先将青霉素酰化酶从发酵液中分离纯化出来,然后进行酶的固定化。青霉素酰化酶的表达载体主要包括大肠杆菌、枯草芽孢杆菌、巨大芽孢杆菌和毕赤酵母等。Penicillin acylase is a key enzyme for the preparation of β-lactam antibiotics. In industrial production, this enzyme has been successfully applied to the preparation of 6-aminopenicillanic acid, mostly in the form of immobilized enzyme. In order to prepare the immobilized enzyme that meets the production requirements, the penicillin acylase is firstly separated and purified from the fermentation broth, and then the enzyme is immobilized. The expression vectors of penicillin acylase mainly include Escherichia coli, Bacillus subtilis, Bacillus megaterium and Pichia pastoris.

尽管表达载体不一样,但从发酵液中分离纯化青霉素酰化酶都面临一些共性问题:(1)去除发酵液中未消耗的培养基成分;(2)青霉素酰化酶内源表达,需要对菌体进行细胞破碎将酶释放出来;(3)去除细胞破碎后料液中的油脂、多糖、色素、氨基酸和细胞碎片等杂质;(4)去除细胞破碎后料液中的杂蛋白,提高青霉素酰化酶的纯度。Although the expression vectors are different, the separation and purification of penicillin acylase from the fermentation broth all face some common problems: (1) removal of unconsumed medium components in the fermentation broth; (2) endogenous expression of penicillin acylase, which requires The cells are crushed to release the enzyme; (3) remove impurities such as grease, polysaccharides, pigments, amino acids and cell fragments in the feed liquid after cell crushing; (4) remove impurities in the feed liquid after cell crushing, and increase the penicillin Acylase purity.

为制备得到高纯度的青霉素酰化酶需要进行固液分离、浓缩、除杂和分离纯化等多步操作。作为工业酶,受成本所限无法采用层析技术等精细的分离技术,通常采用板框过滤、离心、硫酸铵沉淀、等电点沉淀和超滤等分离手段,并在此基础上进行组合形成相应的工艺。将本领域已知的青霉素酰化酶分离纯化与固定化工艺总结如下:(1)发酵液预处理:首先用高压匀浆或珠磨等机械法、有机溶剂或表面活性剂等化学法、溶菌酶等生物法对菌体进行细胞破碎,然后加入絮凝剂、助滤剂等,用离心或板框过滤进行固液分离得到不含菌体的粗酶液;(2)青霉素酰化酶的初分离:首先用酸或碱调至等电点沉淀的方法将部分杂蛋白去除,然后用离心或板框过滤得到青霉素酰化酶粗酶液,最后用膜过滤将青霉素酰化酶粗酶液浓缩到合适浓度;(3)青霉素酰化酶的精分离:首先对青霉素酰化酶粗酶液进行硫酸铵盐析,离心或板框过滤得到沉淀;然后用缓冲盐溶液溶解沉淀,离心或板框过滤去除不溶性固体;最后用膜过滤去除小分子杂蛋白、氨基酸、无机盐等杂质;(4)青霉素酰化酶的固定化:首先向精分离得到的青霉素酰化酶液中补加缓冲盐至合适浓度,离心或板框过滤去除固体杂质,然后加入环氧基载体或活化的氨基载体进行固定化。In order to prepare high-purity penicillin acylase, multi-step operations such as solid-liquid separation, concentration, impurity removal and separation and purification are required. As an industrial enzyme, fine separation techniques such as chromatography cannot be used due to cost constraints. Separation methods such as plate and frame filtration, centrifugation, ammonium sulfate precipitation, isoelectric point precipitation and ultrafiltration are usually used, and combined on this basis to form corresponding process. The penicillin acylase separation, purification and immobilization processes known in the art are summarized as follows: (1) fermentation broth pretreatment: first use mechanical methods such as high-pressure homogenization or bead milling, chemical methods such as organic solvents or surfactants, bacteriolysis Cells are broken by biological methods such as enzymes, and then flocculants, filter aids, etc. are added, and solid-liquid separation is carried out by centrifugation or plate and frame filtration to obtain crude enzyme liquid without bacteria; (2) the initial production of penicillin acylase Separation: First, use acid or alkali to adjust to the isoelectric point precipitation method to remove part of the impurity protein, then use centrifugation or plate frame filtration to obtain the penicillin acylase crude enzyme solution, and finally use membrane filtration to concentrate the penicillin acylase crude enzyme solution (3) fine separation of penicillin acylase: first carry out ammonium sulfate salting out to the crude enzyme solution of penicillin acylase, centrifuge or plate frame filter to obtain precipitate; then dissolve precipitate with buffered salt solution, centrifuge or plate frame Remove insoluble solids by filtration; finally use membrane filtration to remove impurities such as small molecule miscellaneous proteins, amino acids, inorganic salts; (4) immobilization of penicillin acylase: first add buffer salt to the penicillin acylase solution obtained by fine separation Appropriate concentration, centrifugation or plate and frame filtration to remove solid impurities, and then add epoxy-based carrier or activated amino carrier for immobilization.

上述工艺存在的主要问题如下:(1)工艺步骤过于繁琐,操作时间长,导致生产效率低;(2)步骤多加上部分酶会因操作时间长而损失,导致酶的总收率低;(3)主要除杂方法为絮凝沉淀、硫酸铵沉淀、超滤和板框过滤(或离心),分离手段比较传统,除杂效果不显著;(4)未从过程集成角度考虑固液分离、浓缩、除杂等分离纯化以及固定化操作之间的相互联系,导致步骤过多。The main problems in the above-mentioned process are as follows: (1) the process steps are too complicated and the operation time is long, resulting in low production efficiency; (2) more steps and some enzymes will be lost due to the long operation time, resulting in low overall yield of enzyme; ( 3) The main impurity removal methods are flocculation precipitation, ammonium sulfate precipitation, ultrafiltration and plate-and-frame filtration (or centrifugation). The separation means are relatively traditional, and the effect of impurity removal is not significant; (4) Solid-liquid separation and concentration are not considered from the perspective of process integration The interconnection between separation, purification, impurity removal, and immobilization operations leads to too many steps.

因此,提供一种能够有效简化操作步骤、缩短操作时间,并能够有效提高酶分离纯化的总收率的新的青霉素酰化酶的分离纯化方法是十分必要的。Therefore, it is very necessary to provide a new separation and purification method for penicillin acylase that can effectively simplify the operation steps, shorten the operation time, and effectively improve the total yield of enzyme separation and purification.

发明内容Contents of the invention

本发明的目的是为了克服现有技术存在的上述问题,提供一种用于制备6-氨基青霉烷酸的青霉素酰化酶的分离纯化与固定化耦合方法。本发明的方法操作简便、所得青霉素酰化酶的活性和收率较高。The object of the present invention is to overcome the above-mentioned problems in the prior art, and provide a coupling method for separation, purification and immobilization of penicillin acylase for preparing 6-aminopenicillanic acid. The method of the invention is easy to operate, and the activity and yield of the obtained penicillin acylase are relatively high.

本发明的发明人发现,通过采用有机溶剂-无机盐的体系,通过严格控制无机盐的浓度,可以形成三相分配体系,并能够将青霉素酰化酶富集到下相溶液中(如果进入上相溶液中,一方面容易使酶失活,另一方面无法直接进行固定化;如果富集到中相(固体相),无法直接进行固定化,需要额外增加操作步骤);从而,可以在该下相溶液中直接进行青霉素酰化酶的固定化;由此,本发明的方法可以将传统方法的各个步骤在一个单元操作完成,极大地简化了工艺,从而成为一种极具前景的过程集成技术。本发明的发明人还发现,相比现有技术使用的其他种类的醇,叔丁醇能够最大限度地保持青霉素酰化酶的活性。The inventors of the present invention have found that by adopting the system of organic solvent-inorganic salt, by strictly controlling the concentration of inorganic salt, a three-phase distribution system can be formed, and penicillin acylase can be enriched in the lower phase solution (if it enters the upper In the phase solution, on the one hand, it is easy to inactivate the enzyme, and on the other hand, it cannot be directly immobilized; if it is enriched in the middle phase (solid phase), it cannot be directly immobilized, and additional operating steps are required); thus, it can be used in this The immobilization of penicillin acylase is directly carried out in the lower phase solution; thus, the method of the present invention can complete each step of the traditional method in one unit operation, which greatly simplifies the process, thus becoming a very promising process integration technology. The inventors of the present invention also found that tert-butanol can maintain the activity of penicillin acylase to the greatest extent compared with other types of alcohols used in the prior art.

本发明提供了一种用于制备6-氨基青霉烷酸的青霉素酰化酶的分离纯化与固定化耦合方法,其中,该方法包括以下步骤:The present invention provides a coupling method for separation, purification and immobilization of penicillin acylase for preparing 6-aminopenicillanic acid, wherein the method comprises the following steps:

(1)制备含有青霉素酰化酶粗酶液和无机盐的无机盐混合溶液,该含盐混合溶液中所述无机盐的浓度为0.05-0.35g/mL;(1) preparing an inorganic salt mixed solution containing penicillin acylase crude enzyme liquid and inorganic salt, the concentration of the inorganic salt in the salt mixed solution is 0.05-0.35g/mL;

(2)将步骤(1)所得无机盐混合溶液与叔丁醇混合,然后进行分相,得到富含叔丁醇的上相溶液、中相固体以及富含盐和青霉素酰化酶的下相溶液组成的三相分配体系;(2) Mix the inorganic salt mixed solution obtained in step (1) with tert-butanol, and then separate phases to obtain an upper phase solution rich in tert-butanol, a middle phase solid, and a lower phase rich in salt and penicillin acylase A three-phase distribution system composed of solutions;

(3)向步骤(2)所得下相溶液中加入载体进行青霉素酰化酶的固定化。(3) adding a carrier to the lower phase solution obtained in step (2) to immobilize the penicillin acylase.

本发明的方法与现有技术相比所存在的优势至少在于:Compared with the prior art, the method of the present invention has the advantages that at least:

(1)本发明的方法将青霉素酰化酶的分离纯化涉及的固液分离、初分离和精分离中的多个操作单元在一个操作单元中完成,并将酶的分离纯化与固定化耦合,大大简化了操作步骤、缩短了操作时间、提高了酶提取的总收率;(1) The method of the present invention completes multiple operating units in the solid-liquid separation, primary separation and fine separation involved in the separation and purification of penicillin acylase in one operation unit, and couples the separation and purification of the enzyme with immobilization, The operation steps are greatly simplified, the operation time is shortened, and the total yield of enzyme extraction is improved;

(2)本发明的方法省去了多步板框过滤或离心、1-2步膜过滤操作,减少了污水排放,降低了生产成本,提高了生产效率;(2) The method of the present invention saves the operation of multi-step plate and frame filtration or centrifugal, 1-2 step membrane filtration, reduces sewage discharge, reduces production cost, improves production efficiency;

(3)本发明的方法分离纯化青霉素酰化酶的总收率显著高于现有技术;(3) The total yield of the method for separating and purifying penicillin acylase of the present invention is significantly higher than that of the prior art;

(4)本发明的方法制备得到的固定化酶的酶活显著提高;(4) The enzyme activity of the immobilized enzyme prepared by the method of the present invention is significantly improved;

(5)本发明所用的叔丁醇可回收后重复使用,进一步降低了生产成本;(5) the tert-butanol used in the present invention can be recycled and reused, which further reduces the production cost;

(6)本发明的方法的放大效应小,很有工业化应用前景。(6) The amplification effect of the method of the present invention is small, and has great industrial application prospects.

本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.

具体实施方式Detailed ways

在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。Neither the endpoints nor any values of the ranges disclosed herein are limited to such precise ranges or values, and these ranges or values are understood to include values approaching these ranges or values. For numerical ranges, between the endpoints of each range, between the endpoints of each range and individual point values, and between individual point values can be combined with each other to obtain one or more new numerical ranges, these values Ranges should be considered as specifically disclosed herein.

本发明提供了一种用于制备6-氨基青霉烷酸的青霉素酰化酶的分离纯化与固定化耦合方法,其中,该方法包括以下步骤:The present invention provides a coupling method for separation, purification and immobilization of penicillin acylase for preparing 6-aminopenicillanic acid, wherein the method comprises the following steps:

(1)制备含有青霉素酰化酶粗酶液和无机盐的无机盐混合溶液,该含盐混合溶液中所述无机盐的浓度为0.05-0.35g/mL;(1) preparing an inorganic salt mixed solution containing penicillin acylase crude enzyme liquid and inorganic salt, the concentration of the inorganic salt in the salt mixed solution is 0.05-0.35g/mL;

(2)将步骤(1)所得无机盐混合溶液与叔丁醇混合,然后进行分相,得到富含叔丁醇的上相溶液、中相固体以及富含盐和青霉素酰化酶的下相溶液组成的三相分配体系;(2) Mix the inorganic salt mixed solution obtained in step (1) with tert-butanol, and then separate phases to obtain an upper phase solution rich in tert-butanol, a middle phase solid, and a lower phase rich in salt and penicillin acylase A three-phase distribution system composed of solutions;

(3)向步骤(2)所得下相溶液中加入载体进行青霉素酰化酶的固定化。(3) adding a carrier to the lower phase solution obtained in step (2) to immobilize the penicillin acylase.

本发明进行分离纯化与固定化的对象为用于制备6-氨基青霉烷酸的青霉素酰化酶,该酶属于青霉素酰化酶的一种,并且是特定地用于制备6-氨基青霉烷酸的青霉素酰化酶,即术语“用于制备6-氨基青霉烷酸的青霉素酰化酶”在本发明中指的是这种特定的青霉素酰化酶。在本发明中为了描述方便,将“用于制备6-氨基青霉烷酸的青霉素酰化酶”简称为“青霉素酰化酶”,即在本文本中所述“青霉素酰化酶”均指的是“用于制备6-氨基青霉烷酸的青霉素酰化酶”。The object of separation, purification and immobilization in the present invention is penicillin acylase for the preparation of 6-aminopenicillanic acid, which belongs to a type of penicillin acylase and is specifically used for the preparation of 6-aminopenicillin Penicillin acylase of alkanoic acid, ie the term "penicillin acylase for the production of 6-aminopenicillanic acid" refers in the present invention to this specific penicillin acylase. In the present invention, for the convenience of description, "penicillin acylase for the preparation of 6-aminopenicillanic acid" is referred to as "penicillin acylase", that is, "penicillin acylase" described in this text refers to is "penicillin acylase for the production of 6-aminopenicillanic acid".

本发明的发明人发现,在步骤(1)中所得无机盐混合溶液中无机盐的浓度能够显著地影响到是否能够在第(2)步中得到三相分配体系,一般来说,所述无机盐混合溶液中所述无机盐的浓度达到上述的0.05-0.35g/mL即可以使得在步骤(2)中得到三相分配体系,在优选的情况下,所述无机盐混合溶液中所述无机盐的浓度为0.15-0.3g/mL,更优选为0.2-0.25g/mL。The inventors of the present invention have found that the concentration of inorganic salts in the mixed solution of inorganic salts obtained in step (1) can significantly affect whether a three-phase distribution system can be obtained in step (2). Generally speaking, the inorganic salts When the concentration of the inorganic salt in the salt mixed solution reaches the above-mentioned 0.05-0.35g/mL, a three-phase distribution system can be obtained in step (2). The concentration of the salt is 0.15-0.3 g/mL, more preferably 0.2-0.25 g/mL.

在步骤(1)中,所述无机盐混合溶液的pH为5-9,有利于维持青霉素酰化酶的酶活不受损失。为了能够更好地形成三相分配体系并且使青霉素酰化酶尽可能地全部进入下相溶液中,所述无机盐混合溶液的pH优选为5-8,最优选为6-8,进一步优选为7-8。In step (1), the pH of the inorganic salt mixed solution is 5-9, which is beneficial to maintain the enzyme activity of penicillin acylase without loss. In order to better form a three-phase distribution system and make penicillin acylase enter the lower phase solution as much as possible, the pH of the mixed inorganic salt solution is preferably 5-8, most preferably 6-8, and more preferably 7-8.

在步骤(1)中,所述无机盐可以为水溶性磷酸盐、硫酸盐、碳酸盐、柠檬酸盐和卤化物中的一种或多种。其中,所述水溶性磷酸盐例如为磷酸氢二钾、磷酸二氢钾、磷酸钾、磷酸氢二纳、磷酸二氢纳、磷酸纳;所述硫酸盐例如为硫酸铵、硫酸钠、硫酸钾;所述碳酸盐例如为碳酸氢钠、碳酸钠、碳酸氢钾、碳酸钾;所述柠檬酸盐例如为柠檬酸钠、柠檬酸钾;所述卤化物例如为氯化钠、氯化钾,当所述无机盐为卤化物时优选与水溶性磷酸盐配合使用。In step (1), the inorganic salt may be one or more of water-soluble phosphates, sulfates, carbonates, citrates and halides. Wherein, the water-soluble phosphate is, for example, dipotassium hydrogen phosphate, potassium dihydrogen phosphate, potassium phosphate, disodium hydrogen phosphate, sodium dihydrogen phosphate, sodium phosphate; the sulfate is, for example, ammonium sulfate, sodium sulfate, potassium sulfate The carbonate is, for example, sodium bicarbonate, sodium carbonate, potassium bicarbonate, potassium carbonate; the citrate is, for example, sodium citrate, potassium citrate; the halide is, for example, sodium chloride, potassium chloride , when the inorganic salt is a halide, it is preferably used in conjunction with a water-soluble phosphate.

在步骤(1)中,在优选的情况下,所述无机盐为水溶性磷酸盐和/或硫酸盐,即优选选自磷酸氢二钾、磷酸二氢钾、磷酸氢二纳、磷酸二氢纳、硫酸铵、硫酸钠和硫酸钾中的一种或多种;更优选地,所述无机盐为水溶性磷酸盐,即最优选选自磷酸氢二钾、磷酸二氢钾、磷酸氢二钠和磷酸二氢钠中的一种或多种。In step (1), in preferred cases, the inorganic salt is water-soluble phosphate and/or sulfate, that is, preferably selected from dipotassium hydrogen phosphate, potassium dihydrogen phosphate, dibasic hydrogen phosphate, dihydrogen phosphate One or more of sodium, ammonium sulfate, sodium sulfate and potassium sulfate; more preferably, the inorganic salt is a water-soluble phosphate, that is, most preferably selected from dipotassium hydrogen phosphate, potassium dihydrogen phosphate, dihydrogen phosphate One or more of sodium and sodium dihydrogen phosphate.

在步骤(1)中,为了将所述无机盐混合溶液的pH控制在上述范围内,可以通过将所述无机盐进行组合,并根据酸碱性逐步加入到混合溶液中。例如,根据本发明的一种优选情况,当所述无机盐为磷酸氢二钾和磷酸二氢钾的混合物时,为了将pH调节至7.5-8.5,可以先加入磷酸二氢钾调节pH至6-7,再加磷酸氢二钾调节pH至8-9,最后加入磷酸二氢钾调节pH至7.5-8.5。In step (1), in order to control the pH of the inorganic salt mixed solution within the above range, the inorganic salts can be combined and gradually added to the mixed solution according to acidity and alkalinity. For example, according to a preferred aspect of the present invention, when the inorganic salt is a mixture of dipotassium hydrogen phosphate and potassium dihydrogen phosphate, in order to adjust the pH to 7.5-8.5, potassium dihydrogen phosphate can be added first to adjust the pH to 6 -7, add dipotassium hydrogen phosphate to adjust the pH to 8-9, and finally add potassium dihydrogen phosphate to adjust the pH to 7.5-8.5.

在步骤(1)中,术语“青霉素酰化酶粗酶液”符合本领域的常规定义。所述青霉素酰化酶粗酶液可以通过使用表达载体进行发酵培养然后经预处理得到;青霉素酰化酶的表达载体可以是大肠杆菌、枯草芽孢杆菌、巨大芽孢杆菌或毕赤酵母;所述发酵培养的条件可以采用本领域已知的发酵培养条件进行。所述预处理的目的在于将发酵所得含有菌体的粗酶液进行细胞破碎,或者将发酵所得含有菌体的粗酶液进行细胞破碎后去除菌体等固体杂质,以得到释放出青霉素酰化酶的粗酶液。具体的预处理方法为本领域常规的方法,在此不再赘述。在预处理的过程中可能会用到磷酸盐等无机盐,这些无机盐的用量很少,或者会在预处理的过程中发生反应除去,因此并不会对步骤(1)中所述含盐混合物的无机盐浓度产生明显影响。In step (1), the term "penicillin acylase crude enzyme solution" conforms to the conventional definition in the field. The penicillin acylase crude enzyme liquid can be obtained by using an expression vector to carry out fermentation and then pretreatment; the expression vector of the penicillin acylase can be Escherichia coli, Bacillus subtilis, Bacillus megaterium or Pichia pastoris; the fermentation The culture conditions can be carried out using fermentation culture conditions known in the art. The purpose of the pretreatment is to crush the fermented crude enzyme solution containing bacteria, or to remove solid impurities such as bacteria after the fermentation of the crude enzyme solution containing bacteria obtained by fermentation, so as to obtain the release of penicillin acylation Enzyme crude enzyme solution. The specific pretreatment method is a conventional method in the art, and will not be repeated here. In the process of pretreatment, inorganic salts such as phosphate may be used, and the amount of these inorganic salts is seldom, or can be reacted and removed in the process of pretreatment, so it does not affect the salt content described in step (1). The concentration of inorganic salts in the mixture had a significant effect.

在步骤(1)中,所述青霉素酰化酶粗酶液可以为经细胞破碎后未处理的青霉素酰化酶粗酶液,也可以为经细胞破碎后去除菌体等固体杂质后的青霉素酰化酶粗酶液;所述去除菌体等固体杂质的方法可以为板框过滤或离心。In step (1), the penicillin acylase crude enzyme solution can be the untreated penicillin acylase crude enzyme solution after the cells are broken, or the penicillin acylase after the cells are broken and solid impurities such as bacteria are removed. Crude enzyme liquid; the method for removing solid impurities such as bacteria can be plate-and-frame filtration or centrifugation.

在步骤(1)中,所述制备含有青霉素酰化酶粗酶液和无机盐的无机盐混合溶液的方法可以包括:将无机盐溶解于所述青霉素酰化酶粗酶液中。In step (1), the method for preparing an inorganic salt mixed solution containing a crude penicillin acylase enzyme solution and an inorganic salt may include: dissolving an inorganic salt in the crude penicillin acylase enzyme solution.

在步骤(1)中,所述青霉素酰化酶粗酶液中青霉素酰化酶的酶活为50-300IU/mL,优选为70-300IU/mL。优选地,所述粗酶液为经细胞破碎后去除菌体等固体杂质后的青霉素酰化酶粗酶液,当使用这种粗酶液时,所述青霉素酰化酶粗酶液中青霉素酰化酶的酶活优选为150-300IU/mL。In step (1), the penicillin acylase enzyme activity in the penicillin acylase crude enzyme liquid is 50-300IU/mL, preferably 70-300IU/mL. Preferably, the crude enzyme solution is the crude enzyme solution of penicillin acylase after the cells are broken and solid impurities such as bacteria are removed. When using this crude enzyme solution, the penicillin acylase in the crude enzyme solution of penicillin The enzyme activity of Liase is preferably 150-300IU/mL.

在步骤(2)中,所述无机盐混合溶液与叔丁醇的体积比可以为1:0.1-2,优选为1:0.2-1.5,更优选为1:0.25-0.6。In step (2), the volume ratio of the inorganic salt mixed solution to tert-butanol may be 1:0.1-2, preferably 1:0.2-1.5, more preferably 1:0.25-0.6.

在步骤(2)中,所述叔丁醇可以为商购得到的叔丁醇液体,也可以以叔丁醇与水的混合液的形式与所述无机盐混合溶液相混合。为了使本发明的方法更具有经济性,优选地,该步骤(2)的过程还包括:从所述上相溶液中回收叔丁醇并循环用于与无机盐混合溶液相混合的过程中。所述回收的方法例如为蒸馏法,所得的叔丁醇通常为叔丁醇与水的混合液,该所述叔丁醇和水的混合液中叔丁醇的含量可以为70-100重量%,优选为80-100重量%,更优选为85-95重量%。In step (2), the tert-butanol may be a commercially available tert-butanol liquid, or may be mixed with the inorganic salt mixed solution in the form of a mixture of tert-butanol and water. In order to make the method of the present invention more economical, preferably, the process of step (2) also includes: recovering tert-butanol from the upper phase solution and recycling it for mixing with the inorganic salt mixed solution. The recovery method is, for example, distillation, and the obtained tert-butanol is usually a mixed solution of tert-butanol and water, and the content of tert-butanol in the mixed solution of tert-butanol and water can be 70-100% by weight, It is preferably 80-100% by weight, more preferably 85-95% by weight.

在步骤(2)中,所述混合的方式没有特别的限定,例如为振荡或搅拌。In step (2), the mixing method is not particularly limited, such as shaking or stirring.

在步骤(2)中,所述分相的方式没有特别的限定,例如为离心或静置。In step (2), the phase separation method is not particularly limited, such as centrifugation or standing.

在步骤(2)中,当所述分相的方式为离心分相时,该分相温度可以为0-40℃,优选为4-37℃,更优选为15-30℃;离心力可以为500-5000g,优选为1000-4000g,更优选为2000-3500g;时间可以为2-60min,优先为2-40min,更优选为5-20min。In step (2), when the phase separation method is centrifugal phase separation, the phase separation temperature can be 0-40°C, preferably 4-37°C, more preferably 15-30°C; the centrifugal force can be 500 -5000g, preferably 1000-4000g, more preferably 2000-3500g; time can be 2-60min, preferably 2-40min, more preferably 5-20min.

在步骤(2)中,当所述分相的方式为静置分相时,该分相温度可以为4-30℃,优选为10-25℃,更优选为12-17℃;时间为0.1-4h,优选为0.3-3h,更优选为0.5-2h。In step (2), when the phase separation method is static phase separation, the phase separation temperature can be 4-30°C, preferably 10-25°C, more preferably 12-17°C; the time is 0.1 -4h, preferably 0.3-3h, more preferably 0.5-2h.

通过本发明的方法能够得到富含叔丁醇的上相溶液、中相固体以及富含盐和青霉素酰化酶的下相溶液组成的三相分配体系,在该三相分配体系中,青霉素酰化酶被富集进入下相的无机盐溶液中,酶的活性可以得到很好的保持,并且可以直接将下相溶液用于青霉素酰化酶的固定化,实现了集成化的操作,有效简化了操作步骤、缩短了操作时间,从而降低了工业成本。所述上相溶液主要含有叔丁醇和水。在所述上相溶液和下相溶液之间会紧密地夹有一层固体层,即为所述中相固体,该中相固体中的固体主要包括杂质蛋白、多糖以及可能存在的菌体碎片等。Can obtain the three-phase distribution system that is rich in the upper phase solution of tert-butanol, middle phase solid and the lower phase solution that is rich in salt and penicillin acylase composition by the method of the present invention, in this three-phase distribution system, penicillin acylase The enzyme is enriched into the inorganic salt solution of the lower phase, the activity of the enzyme can be well maintained, and the lower phase solution can be directly used for the immobilization of penicillin acylase, which realizes integrated operation and effectively simplifies It simplifies the operation steps and shortens the operation time, thereby reducing the industrial cost. The upper phase solution mainly contains tert-butanol and water. There will be a solid layer tightly sandwiched between the upper phase solution and the lower phase solution, which is the middle phase solid, and the solids in the middle phase solid mainly include impurity proteins, polysaccharides, and possible bacterial fragments, etc. .

在步骤(3)中,向步骤(2)所得下相溶液中加入载体进行酶的固定化,该过程可以包括:所述下相溶液的酶活为50-150IU/mL,优选为100-150IU/mL,若酶活高于150IU/mL时用水稀释至上述范围,然后补加磷酸盐至无机盐占总体系的浓度为0.2-0.45g/mL(优选为0.3-0.4g/mL),再加入载体进行酶的固定化;所述补加磷酸盐的过程可以参照步骤(1)进行,在补加的过程中优选控制pH值在步骤(1)所要求的pH值的范围内。所述载体的加入量可以按照本领域常规的加入量,例如为总酶活与载体重量之比可以为500-1000IU/g,优选为700-900IU/g。In step (3), adding a carrier to the lower phase solution obtained in step (2) to immobilize the enzyme, this process may include: the enzyme activity of the lower phase solution is 50-150IU/mL, preferably 100-150IU /mL, if the enzyme activity is higher than 150IU/mL, dilute with water to the above range, then add phosphate until the concentration of inorganic salts in the total system is 0.2-0.45g/mL (preferably 0.3-0.4g/mL), and then Add the carrier to immobilize the enzyme; the process of adding phosphate can be carried out with reference to step (1), and during the adding process, the pH value is preferably controlled within the pH range required by step (1). The amount of the carrier can be added according to the conventional amount in the art, for example, the ratio of the total enzyme activity to the weight of the carrier can be 500-1000 IU/g, preferably 700-900 IU/g.

在步骤(3)中,所述载体可以为本领域已知的各种商业化载体,如氨基载体、环氧基载体等。当所述载体为环氧基载体时可以不进行活化直接使用。当所述载体为氨基载体时优选先进行活化,氨基载体的活化方法按照本领域常规的方式进行即可,在此不再赘述。In step (3), the carrier may be various commercial carriers known in the art, such as amino carrier, epoxy carrier and the like. When the carrier is an epoxy carrier, it can be used directly without activation. When the carrier is an amino carrier, it is preferable to activate it first, and the activation method of the amino carrier can be carried out according to a conventional method in the art, and will not be repeated here.

在步骤(3)中,所述酶的固定化的条件可以为本领域常规的操作条件,例如可以包括:温度为10-40℃,优选为20-30℃;pH为5-9,优选为7-9;转速为50-300rpm,优选为100-200rpm;时间为4-48h,优选为16-40h。In step (3), the conditions for the immobilization of the enzyme can be conventional operating conditions in the art, for example, it can include: a temperature of 10-40°C, preferably 20-30°C; a pH of 5-9, preferably 7-9; the rotation speed is 50-300rpm, preferably 100-200rpm; the time is 4-48h, preferably 16-40h.

本发明步骤(3)的酶的固定化的方法还可以包括固定化酶后处理的过程,经后处理可以得到可直接用于工业制备6-氨基青霉烷酸的固定化青霉素酰化酶成品,所述后处理的方法可以为本领域常规的后处理方法,例如包括:酶的固定化操作结束后,抽干溶液,然后按照固定化酶重量加入2-6倍体积(mL/g)纯化水清洗2-4次,抽干溶液,收集固定化酶放置2-6℃库房中保存。The immobilized method of the enzyme of step (3) of the present invention can also comprise the process of post-treatment of immobilized enzyme, can obtain the finished product of immobilized penicillin acylase that can be directly used in industry to prepare 6-aminopenicillanic acid through post-treatment , the post-treatment method can be a conventional post-treatment method in the art, such as comprising: after the enzyme immobilization operation is finished, the solution is drained, and then 2-6 times the volume (mL/g) of purification is added according to the weight of the immobilized enzyme Wash with water 2-4 times, drain the solution, collect the immobilized enzyme and store it in a warehouse at 2-6°C.

本发明的方法制备得到的固定化青霉素酰化酶应用于制备6-氨基青霉烷酸中的具体方法按照本领域常规的方法进行即可,在此不再赘述。The specific method of applying the immobilized penicillin acylase prepared by the method of the present invention to the preparation of 6-aminopenicillanic acid can be carried out according to the conventional method in the art, and will not be repeated here.

以下将通过实施例对本发明进行详细描述。首先,对以下实施例和对比例中所使用的物质、试验方法和计算方法进行如下介绍:The present invention will be described in detail below by way of examples. At first, the material, test method and calculation method used in the following examples and comparative examples are introduced as follows:

1、固定化所使用的载体1. The carrier used for immobilization

固定化所使用的载体为沧州远成化工有限公司提供的环氧基载体(L-11)。The carrier used for immobilization is the epoxy-based carrier (L-11) provided by Cangzhou Yuancheng Chemical Co., Ltd.

2、酶活的测定2. Determination of enzyme activity

酶活测定采用碱滴定方法。酶活的定义为:在28℃、pH 8.0条件下,单位的青霉素酰化酶1min消耗1μmol青霉素G钾盐的酶活为一个单位(IU)。原理为:在28℃、pH 8.0条件下,青霉素酰化酶水解青霉素G钾盐生成等摩尔的6-APA和苯乙酸,用0.1mol/L的NaOH标定液精确滴定苯乙酸即可计算青霉素G钾盐的消耗量。The enzyme activity was determined by alkali titration. Enzyme activity is defined as: under the conditions of 28°C and pH 8.0, the enzyme activity of a unit of penicillin acylase consuming 1 μmol of penicillin G potassium salt in 1 minute is one unit (IU). The principle is: at 28°C and pH 8.0, penicillin acylase hydrolyzes penicillin G potassium salt to generate equimolar 6-APA and phenylacetic acid, and penicillin G can be calculated by accurately titrating phenylacetic acid with 0.1mol/L NaOH calibration solution Potassium consumption.

具体步骤如下:1)缓冲液的配制:称取4.76g磷酸氢二钾和0.55g磷酸二氢钾溶解于900mL蒸馏水中,用磷酸二氢钾调pH至7.8,然后定容到1L。2)0.1mol/L NaOH溶液配制:先配制饱和NaOH溶液,待澄清后取上清液5mL加入到1000mL无二氧化碳的水中,摇匀。再使用邻苯二甲酸氢钾为基准物质标定,计算其浓度。3)3mol/L NaOH溶液配制:快速用干净的小烧杯称取30g NaOH后,用纯化水溶解后倒入250mL的容量瓶中,用纯化水冲洗烧杯3次并倒入容量瓶中,定容摇匀后即为3mol/L NaOH溶液。4)底物的配制:称取2g青霉素G钾盐,溶于40mL酶活缓冲液中,用3mol/L NaOH将pH调至8.0,现配现用。5)酶活测定:精确量取一定体积的液体酶或称取一定质量的固定化酶至提前预热到28℃的40mL底物溶液中,保持温度并快速搅拌,用0.1或3mol/L NaOH溶液调pH至8.0开始计时,间断滴加0.1mol/L的NaOH标定液维持pH为8.0,反应5min左右,记录加NaOH滴定液量和反应时间。6)液体酶活计算:酶活力=v1*c*1000/t*v2。其中,酶活力单位为IU/mL;v1表示测定时间内消耗的NaOH滴定液体积(mL);c表示NaOH滴定液(0.1mol/L)浓度(mol/L);1000表示毫摩尔和微摩尔的换算比例;t表示反应时间(min);v2表示液体酶体积(mL)。7)固定化酶活计算:酶活力=v1*c*1000/t*w。其中,酶活力单位为IU/g;v1表示测定时间内消耗的NaOH滴定液体积(mL);c表示NaOH滴定液(0.1mol/L)浓度(mol/L);1000表示毫摩尔和微摩尔的换算比例;t表示反应时间(min);w表示固定化酶重量(g)。The specific steps are as follows: 1) Preparation of buffer solution: Weigh 4.76 g of dipotassium hydrogen phosphate and 0.55 g of potassium dihydrogen phosphate and dissolve them in 900 mL of distilled water, adjust the pH to 7.8 with potassium dihydrogen phosphate, and then adjust the volume to 1 L. 2) Preparation of 0.1mol/L NaOH solution: first prepare a saturated NaOH solution, after clarification, take 5mL of the supernatant and add it to 1000mL of carbon dioxide-free water, and shake well. Then use potassium hydrogen phthalate as the standard substance to calibrate and calculate its concentration. 3) Preparation of 3mol/L NaOH solution: Quickly weigh 30g NaOH with a clean small beaker, dissolve it with purified water and pour it into a 250mL volumetric flask, rinse the beaker with purified water 3 times and pour it into the volumetric flask, and constant volume After shaking well, it becomes 3mol/L NaOH solution. 4) Preparation of the substrate: Weigh 2 g of penicillin G potassium salt, dissolve it in 40 mL of enzyme activity buffer, adjust the pH to 8.0 with 3 mol/L NaOH, and prepare it for immediate use. 5) Determination of enzyme activity: Accurately measure a certain volume of liquid enzyme or weigh a certain mass of immobilized enzyme into the 40mL substrate solution preheated to 28°C in advance, keep the temperature and stir rapidly, use 0.1 or 3mol/L NaOH Adjust the pH of the solution to 8.0 and start timing, intermittently add 0.1mol/L NaOH calibration solution dropwise to maintain the pH at 8.0, react for about 5 minutes, record the amount of NaOH titration solution and the reaction time. 6) Liquid enzyme activity calculation: Enzyme activity=v 1 *c*1000/t*v 2 . Among them, the enzyme activity unit is IU/mL; v 1 represents the NaOH titration solution volume (mL) consumed within the measurement time; c represents the NaOH titration solution (0.1mol/L) concentration (mol/L); 1000 represents millimolar and micromole Mole conversion ratio; t represents the reaction time (min); v 2 represents the liquid enzyme volume (mL). 7) Calculation of immobilized enzyme activity: enzyme activity=v 1 *c*1000/t*w. Among them, the enzyme activity unit is IU/g; v 1 represents the NaOH titration solution volume (mL) consumed within the measurement time; c represents the NaOH titration solution (0.1mol/L) concentration (mol/L); 1000 represents millimolar and micromole Molar conversion ratio; t represents the reaction time (min); w represents the weight of immobilized enzyme (g).

3、固定化青霉素酰化酶用于制备6-氨基青霉烷酸3. Immobilized penicillin acylase for the preparation of 6-aminopenicillanic acid

(1)制备方法(1) Preparation method

称取固定化青霉素酰化酶50g放置到反应器中,将浓缩后的青霉素G钾盐溶液用0.25%硼酸溶液配置成青霉素G钾盐效价为130000U/mL反应溶液,现用现配。反应过程中用3mol氨水将pH值控制在8.0,温度控制为30℃,反应时间为40min。每5分钟记录一次反应时间、温度、pH值和氨水使用量,取样用液相色谱法测定青霉素G钾盐和6-APA的含量,计算青霉素G钾盐的残留效价和6-APA的转化率。Weigh 50 g of immobilized penicillin acylase and place it in a reactor, and prepare the concentrated penicillin G potassium salt solution with 0.25% boric acid solution to form a reaction solution with a potency of penicillin G potassium salt of 130000 U/mL, which is ready-to-use. During the reaction process, 3 mol of ammonia water was used to control the pH value at 8.0, the temperature was controlled at 30° C., and the reaction time was 40 min. Record the reaction time, temperature, pH value and ammonia water consumption every 5 minutes, take samples and measure the content of penicillin G potassium salt and 6-APA by liquid chromatography, and calculate the residual potency of penicillin G potassium salt and the conversion of 6-APA Rate.

(2)青霉素G钾盐的测定(2) Determination of penicillin G potassium salt

青霉素G钾盐用液相色谱法进行检测。具体如下:1)流动相配制:称取磷酸二氢钾14.85g于2000mL烧杯中,加水1400mL,搅拌溶解,用1mol/L KOH溶液调节pH值至4.5,然后与600mL色谱纯乙腈混合,经0.45μm微孔滤膜过滤后,超声脱气20min;2)对照品配置:称取青霉素G钾盐对照品0.0315g于50mL容量瓶中,加水稀释定容,从上述溶液中取5mL至50mL容量瓶中,用水再次定容;3)样品处理:量取2mL反应液用水稀释至50mL;4)液相条件:柱子为C18(150mm*4.6mm),进样量为20μL,流速为1mL/min,检测波长为215nm。Penicillin G potassium salt was detected by liquid chromatography. The details are as follows: 1) Mobile phase preparation: Weigh 14.85 g of potassium dihydrogen phosphate in a 2000 mL beaker, add 1400 mL of water, stir to dissolve, adjust the pH value to 4.5 with 1mol/L KOH solution, then mix it with 600 mL of chromatographically pure acetonitrile, pass through 0.45 After filtering with μm microporous membrane, ultrasonic degassing for 20min; 2) Reference substance configuration: Weigh 0.0315g of penicillin G potassium salt reference substance into a 50mL volumetric flask, add water to dilute to volume, take 5mL from the above solution to a 50mL volumetric flask 3) Sample treatment: measure 2mL of the reaction solution and dilute it to 50mL with water; 4) Liquid phase conditions: the column is C18 (150mm*4.6mm), the injection volume is 20μL, and the flow rate is 1mL/min. The detection wavelength is 215nm.

(3)6-APA的测定(3) Determination of 6-APA

6-APA用液相色谱法进行检测。具体如下:1)流动相配制:称取磷酸氢二钠5.0g和磷酸二氢钾2.7g,溶解于2000mL烧杯中,加水1900mL,搅拌溶解,用1mol/L KOH溶液调pH值至7.0,然后与100mL乙腈混合,经0.45μm滤膜过滤后,超声脱气20min;2)对照品配置:称取6-APA对照品0.1000g,苯乙酸钠0.0750g于同一500mL容量瓶中,加pH 7.0的缓冲液定容至刻度;3)样品处理:样品使用与对照品相同的缓冲液稀释250倍;4)液相条件:柱子为C18(150mm*4.6mm),进样量为20μL,流速为1mL/min,检测波长为220nm。6-APA was detected by liquid chromatography. The details are as follows: 1) Mobile phase preparation: Weigh 5.0 g of disodium hydrogen phosphate and 2.7 g of potassium dihydrogen phosphate, dissolve them in a 2000 mL beaker, add 1900 mL of water, stir and dissolve, adjust the pH value to 7.0 with 1mol/L KOH solution, and then Mix with 100mL of acetonitrile, filter through a 0.45μm filter membrane, and ultrasonically degas for 20min; 2) Reference substance configuration: Weigh 0.1000g of 6-APA reference substance and 0.0750g of sodium phenylacetate into the same 500mL volumetric flask, add pH 7.0 Dilute the buffer to the mark; 3) Sample treatment: Dilute the sample 250 times with the same buffer as the reference substance; 4) Liquid phase conditions: The column is C18 (150mm*4.6mm), the injection volume is 20μL, and the flow rate is 1mL /min, the detection wavelength is 220nm.

4、青霉素酰化酶比活的计算4. Calculation of specific activity of penicillin acylase

青霉素酰化酶比活的计算公式为:比活(IU/mg)=酶活(IU/mL)/蛋白质浓度(mg/mL),其中蛋白质浓度的测定采用考马斯亮蓝法。The formula for calculating the specific activity of penicillin acylase is: specific activity (IU/mg)=enzyme activity (IU/mL)/protein concentration (mg/mL), wherein the determination of protein concentration adopts the Coomassie brilliant blue method.

5、酶收率的计算5. Calculation of enzyme yield

(1)每步处理青霉素酰化酶收率(Y,%)的计算公式为:Y=c*v/(c0*v0)*100%,其中,c表示处理后料液中青霉素酰化酶的浓度(IU/mL);v表示处理后料液体积(mL);c0表示处理前料液中青霉素酰化酶的浓度(IU/mL);v0表示处理前料液体积(mL);(1) The formula for calculating the penicillin acylase yield (Y, %) in each step is: Y=c*v/(c 0 *v 0 )*100%, wherein, c represents the penicillin acylase in the feed liquid after treatment Concentration (IU/mL) of enzyme; v represents the feed liquid volume (mL) after processing; c 0 represents the concentration (IU/mL) of penicillin acylase in the feed liquid before processing; v 0 represents the feed liquid volume before processing ( mL);

(2)酶提取总收率(%)=发酵液预处理步骤收率(%)×酶的分离纯化步骤收率(%)。(2) Enzyme extraction total yield (%)=fermentation broth pretreatment step yield (%)×enzyme separation and purification step yield (%).

制备例Preparation example

(1)青霉素酰化酶的发酵培养(1) Fermentation culture of penicillin acylase

使用重组表达的毕赤酵母菌株,采用现有文献(罗倩,重组毕赤酵母产PGA高密度发酵及其固定化[D],中南林业科技大学硕士学位论文,2013)中所述的方法进行发酵培养,测试所得发酵液中青霉素酰化酶的酶活为83.2IU/mL。Using recombinantly expressed Pichia strains, adopt the method described in the existing literature (Luo Qian, high-density fermentation and immobilization of PGA produced by recombinant Pichia [D], master's degree thesis of Central South University of Forestry and Technology, 2013) Fermentation culture, test the enzyme activity of penicillin acylase in the obtained fermentation liquid is 83.2IU/mL.

(2)发酵液预处理:(2) Fermentation broth pretreatment:

(i)发酵结束后,按料液体积加0.01g/mL的硫酸铵,搅拌溶解,然后按料液体积加0.008g/mL的十六烷基三甲基溴化铵,搅拌25min;将料液升温至45℃,同时用2mol/L NaOH溶液调pH至7.6;温度和pH调到位后,维持温度为45℃,间断补加3mol/L NaOH溶液维持pH在7.6±0.1,浸泡80min,间隔取样测定酶活至细胞破碎基本完全,得到青霉素酰化酶粗酶液I,经测定该青霉素酰化酶粗酶液I的酶活为79.8IU/mL,蛋白浓度为11.9mg/mL,比活为6.7IU/mg;(i) After the fermentation is finished, add 0.01g/mL of ammonium sulfate according to the volume of the feed liquid, stir to dissolve, then add 0.008g/mL of cetyltrimethylammonium bromide according to the volume of the feed liquid, and stir for 25min; The temperature of the solution was raised to 45°C, and the pH was adjusted to 7.6 with 2mol/L NaOH solution at the same time; after the temperature and pH were adjusted in place, the temperature was maintained at 45°C, and 3mol/L NaOH solution was added intermittently to maintain the pH at 7.6±0.1, soaking for 80min, intervals Sampling was carried out to measure the enzyme activity until the cells were completely broken, and the penicillin acylase crude enzyme solution I was obtained. The enzyme activity of the penicillin acylase crude enzyme solution I was determined to be 79.8IU/mL, the protein concentration to be 11.9mg/mL, and the specific activity 6.7IU/mg;

(ii)细胞破碎结束后,将温度降至40℃以下,按料液体积加0.06g/mL磷酸盐(根据pH调整磷酸氢二钾和磷酸氢二钾的比例),调节pH至8.0,搅拌使盐完全溶解,然后缓慢加入0.4g/mL氯化钙溶液调节pH至5.1;按料液体积加0.09g/mL硅藻土,搅拌混合混匀后板框过滤,收集滤液。(ii) After the cell disruption is completed, lower the temperature to below 40°C, add 0.06g/mL phosphate according to the volume of the feed solution (adjust the ratio of dipotassium hydrogen phosphate and dipotassium hydrogen phosphate according to the pH), adjust the pH to 8.0, and stir Dissolve the salt completely, then slowly add 0.4g/mL calcium chloride solution to adjust the pH to 5.1; add 0.09g/mL diatomaceous earth according to the volume of the feed solution, stir and mix evenly, then plate and frame filter, and collect the filtrate.

(iii)滤液用2mol/L NaOH溶液调pH至8.0,加少量硅藻土,搅拌混合混匀后板框过滤,收集滤液;然后用中空纤维膜将滤液浓缩,收集浓缩液,即为青霉素酰化酶粗酶液II,经测定该青霉素酰化酶粗酶液II的酶活为210.2IU/mL,蛋白浓度为12.0mg/mL,比活为17.5IU/mg。(iii) Use 2mol/L NaOH solution to adjust the pH of the filtrate to 8.0, add a small amount of diatomaceous earth, stir and mix evenly, filter the plate and frame, and collect the filtrate; then use a hollow fiber membrane to concentrate the filtrate and collect the concentrated solution, which is penicillin The crude enzyme liquid II of penicillin acylase has an enzyme activity of 210.2 IU/mL, a protein concentration of 12.0 mg/mL, and a specific activity of 17.5 IU/mg.

分别按照以下实施例和对比例所述的方法对制备例所得的青霉素酰化酶粗酶液I或II进行青霉素酰化酶的分离纯化与固定化。The penicillin acylase crude enzyme solution I or II obtained in the preparation example was subjected to separation, purification and immobilization of penicillin acylase according to the methods described in the following examples and comparative examples, respectively.

实施例1Example 1

(1)在14℃的条件下,按照浓度为0.2g/mL的用量将磷酸盐(由K2HPO4.3H2O和KH2PO4组成)在90min内溶解于制备例得到的青霉素酰化酶粗酶液II中并在加入的过程中调节溶液的pH值为8.0(先加KH2PO4调节pH至6.5,再加K2HPO4.3H2O调节pH至8.3,最后加入KH2PO4调节pH至8.0),得到无机盐混合溶液;(1) Dissolve phosphate (composed of K 2 HPO 4 .3H 2 O and KH 2 PO 4 ) in the penicillinyl obtained in the preparation example within 90 minutes at a concentration of 0.2 g/mL under the condition of 14°C Add KH 2 PO 4 to adjust the pH to 6.5, then add K 2 HPO 4 .3H 2 O to adjust the pH to 8.3, and finally add KH 2 PO 4 to adjust the pH to 8.0), to obtain a mixed solution of inorganic salts;

(2)将步骤(1)所得无机盐混合溶液与步骤(3)回收所得的叔丁醇和水的混合液按照1:0.6的体积比相混合,漩涡振荡2min至充分混合,然后3500g离心10min,形成富含叔丁醇的上相溶液、中相固体以及富含盐和青霉素酰化酶的下相溶液组成的三相分配体系,将三相溶液进行分离;(2) Mix the inorganic salt mixed solution obtained in step (1) with the mixed solution of tert-butanol and water recovered in step (3) according to the volume ratio of 1:0.6, vortex for 2 minutes until fully mixed, and then centrifuge at 3500g for 10 minutes, Form a three-phase distribution system consisting of an upper phase solution rich in tert-butanol, a middle phase solid, and a lower phase solution rich in salt and penicillin acylase, and separate the three-phase solution;

(3)取步骤(2)所得的上相溶液,蒸馏得到叔丁醇的浓度为85重量%的叔丁醇和水的混合液,并将其循环用于步骤(2)中;(3) get the upper phase solution of step (2) gained, distill to obtain the concentration of tert-butanol and be the mixed solution of the tert-butanol and water of 85% by weight, and it is recycled and used in step (2);

(4)步骤(2)所得的下相溶液用水稀释至酶活为100IU/mL,补加磷酸盐至磷酸盐浓度为0.4g/mL,并在补加的过程中通过调节K2HPO4.3H2O和KH2PO4的配比使pH值调节为8.0,再按总酶活与载体重量之比为900IU/g加入环氧基载体进行固定化,操作条件为:温度为27℃,pH为8,转速为150rpm,时间为30h;(4) The lower phase solution obtained in step (2) was diluted with water until the enzyme activity was 100IU/mL, and phosphate was added until the phosphate concentration was 0.4g/mL, and during the addition process, K 2 HPO 4 . The ratio of 3H 2 O and KH 2 PO 4 adjusted the pH value to 8.0, and then added epoxy-based carrier for immobilization according to the ratio of total enzyme activity to carrier weight of 900IU/g. The operating conditions were: temperature 27°C, The pH is 8, the rotation speed is 150rpm, and the time is 30h;

(5)固定化酶后处理:酶固定化操作结束后,抽干溶液,然后按照固定化酶重量加入4倍体积(mL/g)纯化水清洗三次,抽干溶液,收集固定化酶放置4℃库房中保存。(5) Post-treatment of immobilized enzyme: after the enzyme immobilization operation, drain the solution, then add 4 times the volume (mL/g) of purified water according to the weight of the immobilized enzyme to wash three times, drain the solution, collect the immobilized enzyme and store it for 4 ℃ stored in the warehouse.

计算发酵液预处理收率记于表1中。取样测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表1中。取样测定步骤(5)所得固定化酶的酶活和水含量,将所得结果记于表1中。Calculate the fermentation broth pretreatment yield and record it in Table 1. Sampling was carried out to measure the enzyme activity and protein concentration of the lower phase solution obtained in the above step (2), and the specific activity and yield of the enzyme were calculated, and the results were recorded in Table 1. Sampling was taken to determine the enzyme activity and water content of the immobilized enzyme obtained in step (5), and the obtained results were recorded in Table 1.

实施例2Example 2

(1)在12℃的条件下,按照浓度为0.3g/mL的用量在90min内将磷酸盐(由K2HPO4.3H2O和KH2PO4组成)溶解于制备例得到的青霉素酰化酶粗酶液I中并在加入的过程中调节溶液的pH值为6(先加KH2PO4调节pH至5,再加K2HPO4.3H2O调节pH至7,最后加入KH2PO4调节pH至6),加盐的同时搅拌(搅拌转速为250rpm)使盐充分溶解,得到无机盐混合溶液;(1) Dissolve phosphate (composed of K 2 HPO 4 .3H 2 O and KH 2 PO 4 ) in the penicillinyl obtained in the preparation example within 90 minutes at a concentration of 0.3 g/mL under the condition of 12°C Add enzyme crude enzyme solution I and adjust the pH value of the solution to 6 during the process of adding (add KH 2 PO 4 first to adjust the pH to 5, then add K 2 HPO 4 .3H 2 O to adjust the pH to 7, and finally add KH 2 PO 4 adjust the pH to 6), add salt while stirring (stirring speed is 250rpm) to fully dissolve the salt, and obtain a mixed solution of inorganic salt;

(2)将步骤(1)所得无机盐混合溶液与步骤(3)回收所得的叔丁醇和水的混合液按照1:0.25的体积比相混合,漩涡振荡2min至充分混合,然后2000g离心20min,形成富含叔丁醇的上相溶液、中相固体以及富含盐和青霉素酰化酶的下相溶液组成的三相分配体系,将三相溶液进行分离;(2) Mix the inorganic salt mixed solution obtained in step (1) with the mixed solution of tert-butanol and water recovered in step (3) according to the volume ratio of 1:0.25, vortex for 2 minutes until fully mixed, and then centrifuge at 2000g for 20 minutes, Form a three-phase distribution system consisting of an upper phase solution rich in tert-butanol, a middle phase solid, and a lower phase solution rich in salt and penicillin acylase, and separate the three-phase solution;

(3)取步骤(2)所得的上相溶液,蒸馏得到叔丁醇的浓度为95重量%的叔丁醇和水的混合液,并将其循环用于步骤(2)中;(3) get the upper phase solution of step (2) gained, distill to obtain the concentration of tert-butanol and be the mixed solution of the tert-butanol of 95% by weight and water, and it is recycled in the step (2);

(4)步骤(2)所得的下相溶液用水稀释至酶活为50IU/mL,按总酶活与载体重量之比为700IU/g加入环氧基载体进行固定化,操作条件为:温度为20℃,pH为9,转速为100rpm,时间为40h;(4) The lower phase solution obtained in step (2) is diluted with water until the enzyme activity is 50IU/mL, and the ratio of the total enzyme activity to the weight of the carrier is 700IU/g to add an epoxy-based carrier for immobilization. The operating conditions are: the temperature is 20°C, pH 9, rotation speed 100rpm, time 40h;

(5)固定化酶后处理:酶固定化操作结束后,抽干溶液,然后按照固定化酶重量加入4倍体积(mL/g)纯化水清洗三次,抽干溶液,收集固定化酶放置4℃库房中保存。(5) Post-treatment of immobilized enzyme: after the enzyme immobilization operation, drain the solution, then add 4 times the volume (mL/g) of purified water according to the weight of the immobilized enzyme to wash three times, drain the solution, collect the immobilized enzyme and store it for 4 ℃ stored in the warehouse.

计算发酵液预处理收率记于表1中。取样测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表1中。取样测定步骤(5)所得固定化酶的酶活和水含量,将所得结果记于表1中。Calculate the fermentation broth pretreatment yield and record it in Table 1. Sampling was carried out to measure the enzyme activity and protein concentration of the lower phase solution obtained in the above step (2), and the specific activity and yield of the enzyme were calculated, and the results were recorded in Table 1. Sampling was taken to determine the enzyme activity and water content of the immobilized enzyme obtained in step (5), and the obtained results were recorded in Table 1.

实施例3Example 3

(1)取制备例得到的青霉素酰化酶粗酶液II,加入罐体中,控制罐体温度13℃,搅拌速度270rpm,然后在90min内按照浓度为0.25g/mL的用量加入磷酸盐并在加入过程中控制溶液的pH值约为7.8(先加KH2PO4调节pH至6.5,再加K2HPO4.3H2O调节pH至8.0,最后加入KH2PO4调节pH至7.8),即得到无机盐混合溶液;(1) Take the penicillin acylase crude enzyme solution II obtained in the preparation example, add it to the tank, control the temperature of the tank at 13°C, and stir at a speed of 270rpm, then add phosphate in an amount of 0.25g/mL within 90min and During the addition process, control the pH value of the solution to about 7.8 (add KH 2 PO 4 first to adjust the pH to 6.5, then add K 2 HPO 4 .3H 2 O to adjust the pH to 8.0, and finally add KH 2 PO 4 to adjust the pH to 7.8) , to obtain a mixed solution of inorganic salts;

(2)将步骤(1)所得无机盐混合溶液与步骤(3)回收所得的叔丁醇和水的混合液按照1:0.5的体积比相混合,350rpm搅拌30min充分混合,然后控制罐体温度在15℃,停止搅拌,静置分相1小时,形成富含叔丁醇的上相溶液、中相固体以及富含盐和青霉素酰化酶的下相溶液组成的三相分配体系,将三相溶液进行分离;(2) the mixed solution of inorganic salts obtained in step (1) is mixed with the mixed solution of tert-butanol and water recovered in step (3) according to a volume ratio of 1:0.5, and stirred at 350rpm for 30min to fully mix, then control the temperature of the tank body at 15°C, stop stirring, stand still for phase separation for 1 hour, and form a three-phase distribution system consisting of an upper phase solution rich in tert-butanol, a middle phase solid, and a lower phase solution rich in salt and penicillin acylase. The solution is separated;

(3)取步骤(2)所得的上相溶液,蒸馏得到叔丁醇的浓度为88重量%的叔丁醇和水的混合液,并将其循环用于步骤(2)中;(3) get the upper phase solution of step (2) gained, distill to obtain the concentration of tert-butanol and be the mixed solution of the tert-butanol of 88% by weight and water, and it is recycled and used in step (2);

(4)步骤(2)所得的下相溶液用水稀释至青霉素酰化酶的浓度为100IU/mL,补加磷酸盐至磷酸盐浓度为0.35g/mL,并在补加的过程中通过调节K2HPO4.3H2O和KH2PO4的配比使pH值调节为7.8,按总酶活与载体重量之比为800IU/g加入环氧基载体进行固定化,操作条件为:温度为26.5℃,pH为8,转速为150rpm,时间为32h,最后静置8h;(4) The lower phase solution of step (2) gained is diluted with water to the concentration of penicillin acylase and is 100IU/mL, adds phosphate to phosphate concentration and is 0.35g/mL, and in the process of adding, by adjusting K 2 HPO 4 .3 The ratio of H 2 O and KH 2 PO 4 adjusts the pH value to 7.8, and the epoxy-based carrier is added according to the ratio of the total enzyme activity to the carrier weight of 800IU/g for immobilization. The operating conditions are: the temperature is 26.5°C, pH 8, rotation speed 150rpm, time 32h, and finally stand for 8h;

(5)固定化酶后处理:酶固定化操作结束后,抽干溶液,然后按照固定化酶重量加入4倍体积(mL/g)纯化水清洗三次,抽干溶液,收集固定化酶放置4℃库房中保存。(5) Post-treatment of immobilized enzyme: after the enzyme immobilization operation, drain the solution, then add 4 times the volume (mL/g) of purified water according to the weight of the immobilized enzyme to wash three times, drain the solution, collect the immobilized enzyme and place it for 4 ℃ stored in the warehouse.

计算发酵液预处理收率记于表1中。取样测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表1中。取样测定步骤(5)所得固定化酶的酶活和水含量,将所得结果记于表1中。Calculate the fermentation broth pretreatment yield and record it in Table 1. Sampling was carried out to measure the enzyme activity and protein concentration of the lower phase solution obtained in the above step (2), and the specific activity and yield of the enzyme were calculated, and the results were recorded in Table 1. Sampling was taken to determine the enzyme activity and water content of the immobilized enzyme obtained in step (5), and the obtained results were recorded in Table 1.

表1Table 1

实施例1Example 1 实施例2Example 2 实施例3Example 3 发酵液预处理收率(%)Fermentation broth pretreatment yield (%) 7171 9292 7171 分离纯化收率(%)Separation and purification yield (%) 9393 6868 9595 酶提取总收率(%)Enzyme extraction total yield (%) 6666 6363 6767 分离酶比活(IU/mg)Separate enzyme specific activity (IU/mg) 31.331.3 18.218.2 26.126.1 固定化酶活(IU/g)Immobilized enzyme activity (IU/g) 404404 313313 353353 固化酶水含量(%)Cured enzyme water content (%) 5555 5555 5555

实施例4和对比例1Embodiment 4 and comparative example 1

实施例4(包括实施例4-1~4-4)和对比例1(包括对比例1-1~1-2)用于说明不同的萃取体系对青霉素酰化酶分离纯化的影响。Example 4 (including Examples 4-1 to 4-4) and Comparative Example 1 (including Comparative Examples 1-1 to 1-2) are used to illustrate the influence of different extraction systems on the separation and purification of penicillin acylase.

实施例4按照实施例1的方法进行,所不同的是,将步骤(1)中的磷酸盐替换为相同质量的其他无机盐,具体如表2所示。Example 4 was carried out according to the method of Example 1, except that the phosphate in step (1) was replaced with other inorganic salts of the same quality, as shown in Table 2.

对比例1按照实施例1的方法进行,所不同的是,将步骤(2)中的叔丁醇替换为相同质量的其他有机溶剂,具体如表2所示。Comparative Example 1 was carried out according to the method of Example 1, except that the tert-butanol in step (2) was replaced with other organic solvents of the same quality, as shown in Table 2.

分别取样测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表2中。Sampling and measuring the enzyme activity and protein concentration of the lower phase solution obtained in the above step (2) respectively, calculating the specific activity and yield of the enzyme, and recording the results in Table 2.

表2Table 2

从表2可以看出,通过采用本发明的萃取体系可以使得萃取得到的酶的比活达到22.8IU/mg以上,收率达到78%以上,尤其当采用实施例1的叔丁醇-磷酸盐体系时萃取得到的酶的比活可以达到31.3IU/mg,收率可以达到93%。而当对比例将叔丁醇替换为乙醇或异丙醇时,青霉素酰化酶发生了失活。As can be seen from Table 2, by using the extraction system of the present invention, the specific activity of the extracted enzyme can reach more than 22.8IU/mg, and the yield can reach more than 78%, especially when the tert-butanol-phosphate of Example 1 is used The specific activity of the enzyme extracted during the system can reach 31.3IU/mg, and the yield can reach 93%. However, when tert-butanol was replaced by ethanol or isopropanol in the comparative example, penicillin acylase was inactivated.

实施例5和对比例2Embodiment 5 and comparative example 2

实施例5(包括实施例5-1~5-3)和对比例2(包括对比例2-1~2-2)用于说明步骤(1)中无机盐混合溶液中无机盐浓度对青霉素酰化酶分离纯化的影响。Embodiment 5 (comprising embodiment 5-1~5-3) and comparative example 2 (comprising comparative example 2-1~2-2) are used to illustrate the impact of the concentration of inorganic salt in the inorganic salt mixed solution in step (1) on penicillinyl The impact of enzyme separation and purification.

实施例5按照实施例1的方法进行,所不同的是,改变磷酸盐的重量使得磷酸盐的浓度改变,但是保持溶液的pH值不变,具体如表3所示。Example 5 is carried out according to the method of Example 1, the difference is that the weight of the phosphate is changed so that the concentration of the phosphate is changed, but the pH value of the solution is kept constant, as shown in Table 3.

对比例2按照实施例1的方法进行,所不同的是,改变磷酸盐的重量使得磷酸盐的浓度改变,但是保持溶液的pH值不变,具体如表3所示。Comparative Example 2 was carried out according to the method of Example 1, except that the concentration of phosphate was changed by changing the weight of phosphate, but the pH value of the solution was kept constant, as shown in Table 3.

分别取样测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表3中。Sampling and measuring the enzyme activity and protein concentration of the lower phase solution obtained in the above step (2) respectively, calculating the specific activity and yield of the enzyme, and recording the results in Table 3.

表3table 3

从表3可以看出,当无机盐的浓度在本发明的优选范围内时,萃取得到的酶的比活达到24.6IU/mg以上,收率可以达到81%以上;当无机盐的浓度在本发明的优选范围内时,萃取得到的酶的比活达到28.4IU/mg以上,收率可以达到90%以上。而当无机盐浓度过低(对比例2-1)时无法形成三相分配体系。当无机盐浓度过高过高(对比例2-2)时,大部分青霉素酰化酶分配到中相,下相萃取得到的酶的比活和收率均有显著的下降。As can be seen from Table 3, when the concentration of inorganic salts is within the preferred range of the present invention, the specific activity of the enzyme obtained by extraction reaches more than 24.6IU/mg, and the yield can reach more than 81%; when the concentration of inorganic salts is within the present invention When within the preferred range of the invention, the specific activity of the extracted enzyme can reach more than 28.4 IU/mg, and the yield can reach more than 90%. However, when the concentration of the inorganic salt is too low (Comparative Example 2-1), the three-phase distribution system cannot be formed. When the concentration of the inorganic salt is too high (comparative example 2-2), most of the penicillin acylase is allocated to the middle phase, and the specific activity and yield of the enzyme obtained by the lower phase extraction are significantly decreased.

实施例6Example 6

实施例6(包括实施例6-1~6-5)用于说明步骤(1)中无机盐混合溶液的pH值对青霉素酰化酶分离纯化的影响。Example 6 (including Examples 6-1 to 6-5) is used to illustrate the influence of the pH value of the inorganic salt mixture solution on the separation and purification of penicillin acylase in step (1).

按照实施例1的方法进行,所不同的是,在保持磷酸盐重量不变的基础上,改变磷酸氢二钾和磷酸二氢钾的配比使所得无机盐混合溶液的pH值达到如表4所示,在需要的情况下可以用磷酸或3mol/L的NaOH进行微调。Carry out according to the method for embodiment 1, difference is, on the basis of keeping phosphate weight constant, change the proportioning of dipotassium hydrogen phosphate and potassium dihydrogen phosphate so that the pH value of gained inorganic salt mixed solution reaches as table 4 As shown, it can be fine-tuned with phosphoric acid or 3mol/L NaOH if necessary.

分别取样测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表4中。Sampling and measuring the enzyme activity and protein concentration of the lower phase solution obtained in the above step (2) respectively, calculating the specific activity and yield of the enzyme, and recording the results in Table 4.

表4Table 4

从表4可以看出,当无机盐混合溶液的pH值在本发明的优选范围内时,萃取得到的酶的比活可以达到27.0IU/mg以上,收率可以达到73%以上;在本发明最优选范围内时萃取得到的酶的比活可以达到27.0IU/mg以上,收率显著提高到89%以上。As can be seen from Table 4, when the pH value of the inorganic salt mixed solution is within the preferred range of the present invention, the specific activity of the enzyme obtained by extraction can reach more than 27.0IU/mg, and the yield can reach more than 73%; in the present invention The specific activity of the extracted enzyme can reach more than 27.0 IU/mg when it is in the most preferable range, and the yield is significantly increased to more than 89%.

实施例7Example 7

实施例7(包括实施例7-1~7-5)用于说明步骤(2)中叔丁醇的用量对青霉素酰化酶分离纯化的影响。Example 7 (including Examples 7-1 to 7-5) is used to illustrate the influence of the amount of tert-butanol used in step (2) on the separation and purification of penicillin acylase.

按照实施例1的方法进行,所不同的是,改变步骤(2)中步骤(1)所得无机盐混合溶液与步骤(3)回收所得的叔丁醇和水的混合液的体积比,具体如表5所示。Carry out according to the method for embodiment 1, difference is, change the volume ratio of the mixed solution of inorganic salt mixed solution obtained in step (1) in step (2) and the mixed solution of tert-butanol and water that step (3) reclaims gained, specifically as table 5.

分别取样测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表5中。Sampling and measuring the enzyme activity and protein concentration of the lower phase solution obtained in the above step (2) respectively, calculating the specific activity and yield of the enzyme, and recording the results in Table 5.

表5table 5

从表5可以看出,当步骤(1)所得无机盐混合溶液与步骤(3)回收所得的叔丁醇和水的混合液的体积比在本发明的优选范围内时,萃取得到的酶的比活达到22.4IU/mg以上,收率可以达到83%以上;当在本发明的最优选范围内时萃取得到的酶的比活达到28.8IU/mg以上,收率可以达到93%以上。As can be seen from Table 5, when step (1) gained inorganic salt mixed solution and step (3) reclaim the volume ratio of the mixed solution of tert-butanol and water gained in the preferred range of the present invention, the ratio of the enzyme obtained by extraction The activity reaches more than 22.4IU/mg, and the yield can reach more than 83%; when the specific activity of the extracted enzyme reaches more than 28.8IU/mg, the yield can reach more than 93% when it is within the most preferred range of the present invention.

实施例8Example 8

实施例8(包括实施例8-1~8-2)用于说明步骤(2)中采用静置分相时的静置时间对青霉素酰化酶分离纯化的影响。Example 8 (including Examples 8-1 to 8-2) is used to illustrate the influence of the resting time on the separation and purification of penicillin acylase when static phase separation is adopted in step (2).

按照实施例3的方法进行,所不同的是,在步骤(2)中静置分相的不同时间点进行取样,测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表6中,具体的时间点设置如表6所示。Carry out according to the method for embodiment 3, difference is, in step (2) in static phase separation, different time points are sampled, measure the enzymatic activity and the protein concentration of the lower phase solution that above-mentioned step (2) gains, calculate enzyme The specific activity and yield, the results are recorded in Table 6, and the specific time points are set as shown in Table 6.

分别取样测定上述步骤(2)所得的下相溶液的酶活和蛋白浓度,计算酶的比活和收率,将结果记于表6中。Sampling and measuring the enzyme activity and protein concentration of the lower phase solution obtained in the above step (2) respectively, calculating the specific activity and yield of the enzyme, and recording the results in Table 6.

表6Table 6

从表6可以看出,随着静置时间的增长,萃取得到的酶的比活和收率均有所增长,但当静置时间超过2小时时,萃取得到的酶的比活和收率出现轻微的下降,生产效率有所降低。As can be seen from Table 6, with the growth of standing time, the specific activity and yield of the enzyme obtained by extraction all increased, but when the standing time exceeded 2 hours, the specific activity and yield of the enzyme obtained by extraction There was a slight decline, and the production efficiency was reduced.

实施例9Example 9

实施例9(包括实施例9-1~9-4)用于说明步骤(3)中稀释后的青霉素酰化酶的酶浓度对青霉素酰化酶固定化的影响。Example 9 (including Examples 9-1 to 9-4) is used to illustrate the influence of the enzyme concentration of penicillin acylase diluted in step (3) on the immobilization of penicillin acylase.

按照实施例3的方法进行,所不同的是,在步骤(3)中,分别将步骤(2)所得下相溶液稀释至不同的酶活,具体如表7所示。According to the method of Example 3, the difference is that in step (3), the lower phase solution obtained in step (2) was diluted to different enzyme activities, as shown in Table 7.

分别取样测定最终所得固定化酶的酶活和水含量,将结果记于表7中。Sampling was taken to measure the enzyme activity and water content of the final immobilized enzyme, and the results were recorded in Table 7.

表7Table 7

从表7可以看出,当步骤(3)中稀释后的青霉素酰化酶的酶浓度在本发明的较大范围内时,所得固定化酶的酶活可以达到332IU/g以上,水含量可以在53-56%的范围内;当在本发明的最优选范围内时所得固定化酶的酶活可以达到351U/mg以上,水含量可以在53-55%的范围内。As can be seen from Table 7, when the enzyme concentration of the diluted penicillin acylase in the step (3) is within a larger range of the present invention, the enzyme activity of the gained immobilized enzyme can reach more than 332IU/g, and the water content can be In the range of 53-56%; when in the most preferred range of the present invention, the enzyme activity of the obtained immobilized enzyme can reach more than 351U/mg, and the water content can be in the range of 53-55%.

实施例10Example 10

实施例10(包括实施例10-1~10-4)用于说明步骤(3)中补加无机盐后所得溶液的无机盐浓度对青霉素酰化酶固定化的影响。Example 10 (including Examples 10-1 to 10-4) is used to illustrate the effect of the inorganic salt concentration of the solution obtained after adding the inorganic salt in step (3) on the immobilization of penicillin acylase.

按照实施例3的方法进行,所不同的是,在步骤(3)中,补加磷酸氢二钾和磷酸二氢钾(控制pH值不变)至无机盐占总体系的质量体积比分别如表8所示。Carry out according to the method for embodiment 3, difference is, in step (3), add dipotassium hydrogen phosphate and potassium dihydrogen phosphate (control pH value constant) to the mass volume ratio that inorganic salt accounts for total system respectively as follows Table 8 shows.

分别取样测定最终所得固定化酶的酶活和水含量,将结果记于表8中。Sampling was carried out to measure the enzyme activity and water content of the final immobilized enzyme, and the results were recorded in Table 8.

表8Table 8

从表8可以看出,当步骤(3)中补加无机盐后所得溶液的无机盐浓度在本发明的较大范围内时,所得固定化酶的酶活可以达到302IU/g以上,水含量可以在54-56%的范围内;当在本发明的最优选范围内时所得固定化酶的酶活可以达到332IU/g以上,水含量可以在54-56%的范围内。As can be seen from Table 8, when the inorganic salt concentration of the solution obtained after adding inorganic salt in the step (3) is within a relatively wide range of the present invention, the enzyme activity of the gained immobilized enzyme can reach more than 302IU/g, and the water content It can be in the range of 54-56%; when it is in the most preferred range of the present invention, the enzyme activity of the obtained immobilized enzyme can reach more than 332IU/g, and the water content can be in the range of 54-56%.

实施例11Example 11

实施例11(包括实施例11-1~11-4)用于说明步骤(3)中青霉素酰化酶与载体的用量比对青霉素酰化酶固定化的影响。Example 11 (including Examples 11-1 to 11-4) is used to illustrate the effect of the dosage ratio of penicillin acylase to carrier in step (3) on the immobilization of penicillin acylase.

按照实施例3的方法进行,所不同的是,在步骤(3)中,改变载体的加入量,使得青霉素酰化酶与载体的用量比如表9所示。According to the method of Example 3, the difference is that in step (3), the amount of the carrier is changed so that the amount of penicillin acylase and the carrier is as shown in Table 9.

分别取样测定固定化收率、最终所得固定化酶的酶活和水含量,将结果记于表9中。Samples were taken to measure the immobilization yield, the enzyme activity and water content of the final immobilized enzyme, and the results were recorded in Table 9.

表9Table 9

从表9可以看出,当步骤(3)中青霉素酰化酶与载体的用量比在本发明的较大范围内时,固定化收率可以达到39.3%以上,所得固定化酶的酶活可以达到311IU/g以上,水含量可以在54-56%的范围内;当在本发明的最优选范围内时固定化收率可以达到42.4%以上,所得固定化酶的酶活可以达到352IU/g以上,水含量可以在55-56%的范围内。As can be seen from Table 9, when the consumption ratio of penicillin acylase and carrier in step (3) is within the larger range of the present invention, the immobilization yield can reach more than 39.3%, and the enzymatic activity of the gained immobilized enzyme can be Reach more than 311IU/g, the water content can be in the scope of 54-56%; When in the most preferred range of the present invention, the immobilization yield can reach more than 42.4%, and the enzymatic activity of the obtained immobilized enzyme can reach 352IU/g Above, the water content can be in the range of 55-56%.

实施例12Example 12

该实施例12(包括实施例12-1~12-5)用于说明在步骤(2)中对叔丁醇进行多次循环利用对青霉素酰化酶的分离纯化与固定化的影响。This Example 12 (including Examples 12-1 to 12-5) is used to illustrate the effect of multiple recycling of tert-butanol in step (2) on the separation, purification and immobilization of penicillin acylase.

按照实施例3的方法进行多次试验,所不同的是,在步骤(2)中所使用的叔丁醇和水的混合物为上一次试验回收得到的叔丁醇,也就是说,每进行一次试验所使用的叔丁醇的循环次数增加一次,具体如表10所示。Carry out multiple tests according to the method for embodiment 3, the difference is that the mixture of tert-butanol and water used in step (2) is the tert-butanol that the previous test reclaims, that is to say, every time a test is carried out The number of cycles of tert-butanol used was increased by one, as shown in Table 10.

测定并计算所得的发酵液预处理收率(%)、酶的分离纯化收率(%)、酶提取总收率(%)(即发酵液预处理和酶的分离纯化两步的总收率)、固定化酶活(IU/g)和固定化酶水含量(%)记录于表10中。Measure and calculate the fermented liquid pretreatment yield (%) of gained, the separation and purification yield (%) of enzyme, enzyme extraction total yield (%) (being the total yield of fermented liquid pretreatment and the separation and purification two steps of enzyme ), immobilized enzyme activity (IU/g) and immobilized enzyme water content (%) are recorded in Table 10.

表10Table 10

从表10中可以看出,使用5次回收所得叔丁醇分别进行试验的数据重复性好,发酵液预处理收率、酶的分离纯化收率、酶提取总收率、固定化酶活和固定化酶水含量的数据基本保持在误差范围内;分离纯化步骤平均收率为96±1%,酶提取平均总收率为68±1%,得到的固定化酶成品平均酶活为353±8IU/g,平均水含量为55±1%。As can be seen from Table 10, the data reproducibility of the experiments using 5 times of recovered tert-butanol is good, the yield of fermentation broth pretreatment, the separation and purification yield of enzyme, the total yield of enzyme extraction, the activity of immobilized enzyme and The data of the water content of the immobilized enzyme is basically kept within the error range; the average yield of the separation and purification steps is 96±1%, the average total yield of the enzyme extraction is 68±1%, and the average enzyme activity of the immobilized enzyme product is 353±1%. 8IU/g, the average water content is 55±1%.

另外,分别取实施例12-1、实施例12-2和实施例12-4所得的固定化酶成品制备6-氨基青霉烷酸重复反应15批次,平均青霉素G钾盐残留效价分别为2737、2652和2807U/mL,证明所得固定化酶的催化性能良好。In addition, the immobilized enzyme finished products obtained in Example 12-1, Example 12-2 and Example 12-4 were respectively taken to prepare 6-aminopenicillanic acid and repeated reactions for 15 batches, and the average penicillin G potassium salt residual potency was respectively It is 2737, 2652 and 2807 U/mL, which proves that the catalytic performance of the immobilized enzyme obtained is good.

对比例3Comparative example 3

本对比例用于说明当采用本领域现有技术分离纯化与固定化青霉素酰化酶以及固定化酶制备6-氨基青霉烷酸的情况。This comparative example is used to illustrate the situation of separation, purification and immobilization of penicillin acylase and immobilized enzyme to prepare 6-aminopenicillanic acid using the prior art in the art.

使用制备例所得的青霉素酰化酶粗酶液II,按如下步骤分离纯化与固定化青霉素酰化酶:Use the penicillin acylase crude enzyme solution II obtained in the preparation example to separate, purify and immobilize penicillin acylase according to the following steps:

(1)青霉素酰化酶粗酶液II中缓慢加入36-40%硫酸铵,边加盐边搅拌,加盐结束后再搅拌30min,然后加少量硅藻土板框过滤,收集沉淀;(1) Slowly add 36-40% ammonium sulfate to the penicillin acylase crude enzyme solution II, stir while adding salt, and stir for 30 minutes after adding salt, then add a small amount of diatomaceous earth plate frame to filter, and collect the precipitate;

(2)用跟粗酶液II体积接近的0.05mol/L pH 8.0磷酸盐缓冲液溶解沉淀,然后加少量硅藻土板框过滤,收集滤液;(2) Dissolve the precipitate with a 0.05mol/L pH 8.0 phosphate buffer solution close to the volume of the crude enzyme solution II, then add a small amount of diatomaceous earth to filter, and collect the filtrate;

(3)滤液用中空纤维素膜加纯化水反复冲洗,去除色素、无机盐和小分子蛋白,使电导小于1000μS/mL,最后将酶液浓缩至青霉素酰化酶的酶活为150-250IU/mL,收集浓缩液;(3) The filtrate is repeatedly washed with a hollow cellulose membrane and purified water to remove pigments, inorganic salts and small molecular proteins, so that the conductance is less than 1000μS/mL, and finally the enzyme solution is concentrated until the enzyme activity of penicillin acylase is 150-250IU/mL mL, collect the concentrate;

(4)加0.4-0.45%的苯甲酸,调pH 6.5-6.7,升温到50-52℃,维持10-15min,然后快速降温到30℃以下,加少量硅藻土,板框过滤,收集滤液;(4) Add 0.4-0.45% benzoic acid, adjust the pH to 6.5-6.7, raise the temperature to 50-52°C, keep it for 10-15min, then quickly cool down to below 30°C, add a small amount of diatomaceous earth, filter the plate and frame, and collect the filtrate ;

(5)酶的固定化和后处理:与实施例1的固定化和后处理的操作方式相同,得到固定化酶。(5) Enzyme immobilization and post-treatment: the operation mode of the immobilization and post-treatment in Example 1 is the same to obtain the immobilized enzyme.

测试例test case

将实施例3和对比例3所得的固定化酶产品分别用于制备6-氨基青霉烷酸,重复反应15批次,将结果取平均值,如表11所示。The immobilized enzyme products obtained in Example 3 and Comparative Example 3 were used to prepare 6-aminopenicillanic acid respectively, and the reaction was repeated for 15 batches, and the results were averaged, as shown in Table 11.

表11Table 11

编号Numbering 实施例3Example 3 对比例3Comparative example 3 发酵液预处理收率(%)Fermentation broth pretreatment yield (%) 7171 7171 酶的分离纯化收率(%)Enzyme separation and purification yield (%) 9595 7070 酶提取总收率(%)Enzyme extraction total yield (%) 6767 5050 固定化酶活(IU/g)Immobilized enzyme activity (IU/g) 353353 305305 固定化酶水含量(%)Immobilized enzyme water content (%) 5555 5555 反应时间(min)Response time (min) 3535 3939 青霉素G钾盐残留效价(U/mL)Residual potency of penicillin G potassium salt (U/mL) 28052805 30253025

从表11可以看出,本发明的方法与对比例的方法相比,酶的分离纯化的收率有显著的增加,从而酶提取总收率有显著增加。并且本发明所得的固定化酶的酶活明显高于对比例,从而使合成6-氨基青霉烷酸的反应时间比对比例有所缩短。此外,本发明的青霉素G钾盐残留效价比对比例明显较少,这说明本发明所得的固定化酶比对比例催化性能更好。As can be seen from Table 11, compared with the method of the comparative example, the method of the present invention has a significant increase in the yield of separation and purification of the enzyme, thereby significantly increasing the total yield of the enzyme extraction. And the enzyme activity of the immobilized enzyme obtained in the present invention is obviously higher than that of the comparative example, so that the reaction time for synthesizing 6-aminopenicillanic acid is shortened compared with the comparative example. In addition, the penicillin G potassium salt residual potency of the present invention is significantly less than that of the comparative example, which shows that the immobilized enzyme obtained by the present invention has better catalytic performance than the comparative example.

以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including the combination of various technical features in any other suitable manner, and these simple modifications and combinations should also be regarded as the disclosed content of the present invention. All belong to the protection scope of the present invention.

Claims (13)

1. isolate and purify and the immobilization coupling process of a kind of PA ase for being used to prepare 6-amino-penicillanic acid, it is special Sign is that this method comprises the following steps:
(1) the inorganic mixed salt solution containing PA ase crude enzyme liquid and inorganic salts is prepared, this contains institute in mixed salt solution The concentration for stating inorganic salts is 0.15-0.3g/mL;
Wherein, the pH of the inorganic mixed salt solution is 5-8;
(2) inorganic mixed salt solution obtained by step (1) is mixed with the tert-butyl alcohol, then carries out split-phase, obtained rich in the tert-butyl alcohol The three-phase distribution system of upper phase solution, middle phase solid and the lower phase solution composition rich in salt and PA ase;
Wherein, the volume ratio of the inorganic mixed salt solution and the tert-butyl alcohol is 1:0.2-1.5;
(3) immobilization that carrier carries out PA ase is added into lower phase solution obtained by step (2);
Wherein, the enzyme activity of the lower phase solution is 50-150IU/mL, if being diluted with water to above range higher than 150IU/mL.
2. according to the method described in claim 1, wherein, in step (1), inorganic salts is dense in the inorganic mixed salt solution Spend for 0.2-0.3g/mL.
3. method according to claim 1 or 2, wherein, in step (1), the inorganic salts are water-soluble phosphate, sulphur One or more in hydrochlorate, carbonate, citrate and halide.
4. according to the method described in claim 3, wherein, the inorganic salts are water-soluble phosphate and/or sulfate.
5. according to the method described in claim 4, wherein, the inorganic salts are water-soluble phosphate.
6. method according to claim 1 or 2, wherein, in step (1), the PA ase crude enzyme liquid is warp The untreated PA ase crude enzyme liquid for being used to prepare 6-amino-penicillanic acid after clasmatosis, or for through clasmatosis The PA ase crude enzyme liquid for being used to prepare 6-amino-penicillanic acid after the solid impurities such as thalline is removed afterwards.
7. method according to claim 1 or 2, wherein, the enzyme activity of the PA ase crude enzyme liquid is 50-300IU/ mL。
8. according to the method described in claim 1, wherein, in step (2), the mode of the split-phase is to centrifuge split-phase, this point Phase temperature is 0-40 DEG C, centrifugal force 500-5000g, time 2-60min.
9. according to the method described in claim 1, wherein, in step (2), the mode of the split-phase is to stand split-phase, this point Phase temperature is 4-30 DEG C, time 0.1-4h.
10. according to the method described in claim 1, wherein, the process of the step (2) further includes:From the upper phase solution The recycling tert-butyl alcohol is simultaneously circulated for during being mixed with inorganic mixed salt solution.
11. according to the method described in claim 1, wherein, in step (3), add phosphate to inorganic salts and account for total system Concentration is 0.2-0.45g/mL.
12. the method according to claim 1 or 11, wherein, in step (3), the addition of the carrier is total enzyme activity It is 500-1000IU/g with the ratio between vehicle weight.
13. according to the method for claim 12, wherein, the carrier is epoxy base carrier or the amino carrier of activation.
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