CN106965113A - A kind of electromagnetic type torque spanner - Google Patents
A kind of electromagnetic type torque spanner Download PDFInfo
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- CN106965113A CN106965113A CN201710254056.3A CN201710254056A CN106965113A CN 106965113 A CN106965113 A CN 106965113A CN 201710254056 A CN201710254056 A CN 201710254056A CN 106965113 A CN106965113 A CN 106965113A
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- air
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- ring housing
- torque wrench
- electromagnetic torque
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/02—Spanners; Wrenches with rigid jaws
- B25B13/04—Spanners; Wrenches with rigid jaws of ring jaw type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/147—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for electrically operated wrenches or screwdrivers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
- Dynamo-Electric Clutches, Dynamo-Electric Brakes (AREA)
Abstract
本发明公开了一种电磁式力矩扳手,包括手柄杆和与手柄杆为一体式结构的外环壳体,所述手柄杆的内部设置有外部套接有线圈的铁芯、压缩室和空气储存室,所述手柄杆的内部设置有连通外界和压缩室的进气通孔结构与连通压缩室和空气储存室的进气通孔结构,所述手柄杆的侧面安装有51单片机,所述压缩室的内部在位于铁芯的一端设置有永磁体,所述永磁体的一端面固定有阀芯板,所述阀芯板和永磁体的中心为通孔结构。本发明能够对拧合的螺栓进行有效的最大力度的控制,此外,本装置利用电磁进行控制,具有可控性,而且,本装置能够根据电流的大小,进而控制对拧合的螺栓进行有效的最大力度的调节,调节范围广。
The invention discloses an electromagnetic torque wrench, which comprises a handle bar and an outer ring shell with an integrated structure with the handle bar. The inside of the handle bar is provided with an iron core with a coil sleeved on the outside, a compression chamber and an air storage chamber, the inside of the handle bar is provided with an air intake through-hole structure communicating with the outside world and the compression chamber and an air intake through-hole structure communicating with the compression chamber and the air storage chamber, 51 single-chip microcomputers are installed on the side of the handle bar, and the compression The interior of the chamber is provided with a permanent magnet at one end of the iron core, a valve core plate is fixed on one end surface of the permanent magnet, and the center of the valve core plate and the permanent magnet is a through-hole structure. The invention can effectively control the maximum strength of the screwed bolts. In addition, the device uses electromagnetic control, which is controllable. Moreover, the device can further control the effective force of the screwed bolts according to the magnitude of the current. The adjustment of the maximum force has a wide range of adjustment.
Description
技术领域technical field
本发明涉及机械技术领域,具体为一种电磁式力矩扳手。The invention relates to the technical field of machinery, in particular to an electromagnetic torque wrench.
背景技术Background technique
目前,机械加工场所,都需要扳手进行对螺栓的拧合作用,而为了控制螺栓拧合的力度,会选用弹簧式的力矩扳手,但是由于弹簧能够调节的力度范围小,而且,不具备较好的可控性。At present, in mechanical processing places, a wrench is required to tighten the bolts. In order to control the strength of the bolts, a spring-type torque wrench is used. controllability.
发明内容Contents of the invention
本发明的目的在于提供一种电磁式力矩扳手,以解决上述背景技术中提出的问题。The object of the present invention is to provide an electromagnetic torque wrench to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种电磁式力矩扳手,包括手柄杆和与手柄杆为一体式结构的外环壳体,所述手柄杆的内部设置有外部套接有线圈的铁芯、压缩室和空气储存室,所述手柄杆的内部设置有连通外界和压缩室的进气通孔结构与连通压缩室和空气储存室的进气通孔结构,所述手柄杆的侧面安装有51单片机,所述压缩室的内部在位于铁芯的一端设置有永磁体,所述永磁体的一端面固定有阀芯板,所述阀芯板和永磁体的中心为通孔结构,且所述通孔结构的内部安装有空气单向阀,所述压缩室内部的另一端和所述阀芯板之间固定有第一弹簧,所述手柄杆在位于所述空气储存室的部位设置有连通空气储存室和外界的排气孔,所述排气孔的内部安装有手动空气阀,所述外环壳体的内侧设置有环形空气预留室,所述环形空气预留室的内侧设置有内环壳体,所述空气预留室和空气储存室之间通过一进气通孔结构连通,所述内环壳体的内部设置有多个触杆孔,每个所述触杆孔的内部均插放一触杆,所述触杆的端部和所述外环壳体的内壁之间固定有第二弹簧,所述内环壳体的中心为内环结构。An electromagnetic torque wrench, comprising a handle rod and an outer ring housing integrated with the handle rod, the inside of the handle rod is provided with an iron core with a coil sleeved on the outside, a compression chamber and an air storage chamber, the The inside of the handle bar is provided with an air intake through-hole structure communicating with the outside world and the compression chamber and an air intake through-hole structure communicating with the compression chamber and the air storage chamber. 51 single-chip microcomputers are installed on the side of the handle bar, and the inside of the compression chamber is A permanent magnet is arranged at one end of the iron core, and a valve core plate is fixed on one end of the permanent magnet. The center of the valve core plate and the permanent magnet is a through-hole structure, and an air unit is installed inside the through-hole structure. To the valve, a first spring is fixed between the other end inside the compression chamber and the valve core plate, and the handle rod is provided with an exhaust hole connecting the air storage chamber and the outside world at the position located in the air storage chamber , a manual air valve is installed inside the exhaust hole, an annular air reserve chamber is provided inside the outer ring housing, an inner ring housing is provided inside the annular air reserve chamber, and the air reserve chamber is provided inside the annular air reserve chamber. The chamber and the air storage chamber are connected through an air intake through-hole structure. A plurality of stem holes are arranged inside the inner ring housing, and a stem is inserted into each of the stem holes. A second spring is fixed between the end of the contact rod and the inner wall of the outer ring housing, and the center of the inner ring housing is an inner ring structure.
作为优选,所述外环壳体和内环壳体为一体式结构。Preferably, the outer ring housing and the inner ring housing are of an integral structure.
作为优选,所述外环壳体和内环壳体之间设置有位于两者内部的环形空气预留室。Preferably, an annular air reserve chamber inside the outer ring housing and the inner ring housing is provided between the outer ring housing and the inner ring housing.
作为优选,位于所述环形空气预留室内部的第二弹簧处于压缩状态。Preferably, the second spring located inside the annular air reserve chamber is in a compressed state.
作为优选,位于所述环形空气预留室内部的触杆为顶部半径大于其底部半径的杆状结构。Preferably, the stem located inside the annular air reserved chamber is a rod-shaped structure with a radius at the top greater than a radius at the bottom.
作为优选,所述触杆所插放的触杆孔的结构外形和尺寸与所述触杆的结构外形和尺寸相同。Preferably, the structural shape and size of the stem hole into which the stem is inserted are the same as the structural shape and size of the stem.
作为优选,所述51单片机的电流输入端通过电流线连电。As a preference, the current input terminals of the 51 single-chip microcomputers are connected to electricity through current wires.
作为优选,所述51单片机的电流输出端通过电流线连接线圈的电流输入端。Preferably, the current output terminal of the 51 single-chip microcomputer is connected to the current input terminal of the coil through a current wire.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明能够对拧合的螺栓进行有效的最大力度的控制,此外,本装置利用电磁进行控制,具有可控性,而且,本装置能够根据电流的大小,进而控制对拧合的螺栓进行有效的最大力度的调节,调节范围广。The invention can effectively control the maximum strength of the screwed bolts. In addition, the device uses electromagnetic control, which is controllable. Moreover, the device can further control the effective force of the screwed bolts according to the magnitude of the current. The adjustment of the maximum force has a wide range of adjustment.
附图说明Description of drawings
图1为本发明一种电磁式力矩扳手的全剖结构示意图;Fig. 1 is the full cut-away structure schematic diagram of a kind of electromagnetic torque wrench of the present invention;
图2为本发明一种电磁式力矩扳手的俯视图;Fig. 2 is the top view of a kind of electromagnetic torque wrench of the present invention;
图3为本发明中压缩室的放大结构示意图。Fig. 3 is a schematic diagram of the enlarged structure of the compression chamber in the present invention.
图中:1,手柄杆、2,外环壳体、3,铁芯、4,线圈、5,压缩室、6,空气储存室、7,进气通孔结构、8,阀芯板、9,永磁体、10,通孔结构、11,空气单向阀、12,第一弹簧、13,排气孔、14,手动空气阀、15,内环壳体、16,环形空气预留室、17,触杆孔、18,触杆、19,第二弹簧、20,内环结构、21,51单片机。In the figure: 1, handle rod, 2, outer ring shell, 3, iron core, 4, coil, 5, compression chamber, 6, air storage chamber, 7, air intake through hole structure, 8, valve core plate, 9 , permanent magnet, 10, through-hole structure, 11, air check valve, 12, first spring, 13, exhaust hole, 14, manual air valve, 15, inner ring shell, 16, annular air reserved chamber, 17, contact rod hole, 18, contact rod, 19, second spring, 20, inner ring structure, 21,51 single-chip microcomputer.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1、图2和图3,本发明提供的一种实施例:一种电磁式力矩扳手,包括手柄杆1和与手柄杆1为一体式结构的外环壳体2,所述手柄杆1的内部设置有外部套接有线圈4的铁芯3、压缩室5和空气储存室6,所述手柄杆1的内部设置有连通外界和压缩室5的进气通孔结构7与连通压缩室5和空气储存室6的进气通孔结构7,所述手柄杆1的侧面安装有51单片机21,所述压缩室5的内部在位于铁芯3的一端设置有永磁体9,所述永磁体9的一端面固定有阀芯板8,所述阀芯板8和永磁体9的中心为通孔结构10,且所述通孔结构10的内部安装有空气单向阀11,所述压缩室5内部的另一端和所述阀芯板8之间固定有第一弹簧12,所述手柄杆1在位于所述空气储存室6的部位设置有连通空气储存室6和外界的排气孔13,所述排气孔13的内部安装有手动空气阀14,所述外环壳体2的内侧设置有环形空气预留室16,所述环形空气预留室16的内侧设置有内环壳体15,所述空气预留室16和空气储存室6之间通过一进气通孔结构7连通,所述内环壳体15的内部设置有多个触杆孔17,每个所述触杆孔17的内部均插放一触杆18,所述触杆18的端部和所述外环壳体2的内壁之间固定有第二弹簧19,所述内环壳体15的中心为内环结构20。Please refer to Fig. 1, Fig. 2 and Fig. 3, an embodiment provided by the present invention: an electromagnetic torque wrench, comprising a handle bar 1 and an outer ring housing 2 integrally structured with the handle bar 1, the handle The inside of the rod 1 is provided with an iron core 3 with a coil 4 sleeved on the outside, a compression chamber 5 and an air storage chamber 6, and the inside of the handle rod 1 is provided with an air intake through hole structure 7 communicating with the outside world and the compression chamber 5. Compression chamber 5 and air intake passage structure 7 of air storage chamber 6, 51 single-chip microcomputers 21 are installed on the side of the handle bar 1, and the inside of the compression chamber 5 is provided with a permanent magnet 9 at one end of the iron core 3, so One end face of the permanent magnet 9 is fixed with a valve core plate 8, the center of the valve core plate 8 and the permanent magnet 9 is a through-hole structure 10, and an air check valve 11 is installed inside the through-hole structure 10, so A first spring 12 is fixed between the other end of the compression chamber 5 and the valve core plate 8, and the handle bar 1 is provided with a drain connecting the air storage chamber 6 and the outside world at a position located in the air storage chamber 6. An air hole 13, a manual air valve 14 is installed inside the exhaust hole 13, an annular air reserved chamber 16 is arranged on the inner side of the outer ring housing 2, and an inner The ring housing 15, the air reserve chamber 16 and the air storage chamber 6 are communicated through an air intake through hole structure 7, and the inner ring housing 15 is provided with a plurality of rod holes 17, each of which A feeler rod 18 is inserted into the inside of the feeler rod hole 17, a second spring 19 is fixed between the end of the feeler rod 18 and the inner wall of the outer ring housing 2, and a second spring 19 is fixed between the inner wall of the inner ring housing 15. In the center is the inner ring structure 20 .
所述外环壳体2和内环壳体15为一体式结构;所述外环壳体2和内环壳体15之间设置有位于两者内部的环形空气预留室16;位于所述环形空气预留室16内部的第二弹簧19处于压缩状态,使得触杆18能够处于触杆孔17的内部;位于所述环形空气预留室16内部的触杆18为顶部半径大于其底部半径的杆状结构;所述触杆18所插放的触杆孔17的结构外形和尺寸与所述触杆18的结构外形和尺寸相同,结构紧凑,工作时,不会泄露空气;所述51单片机21的电流输入端通过电流线连电;所述51单片机21的电流输出端通过电流线连接线圈4的电流输入端,实现电流的输入和有效的控制。The outer ring housing 2 and the inner ring housing 15 have an integral structure; an annular air reserve chamber 16 located inside the two is provided between the outer ring housing 2 and the inner ring housing 15; The second spring 19 inside the annular air reserved chamber 16 is in a compressed state, so that the stem 18 can be inside the stem hole 17; the radius of the top of the stem 18 positioned in the annular air reserved chamber 16 is greater than the radius of the bottom thereof The rod-shaped structure; the structure shape and size of the rod hole 17 where the rod 18 is inserted is the same as the structure shape and size of the rod 18, the structure is compact, and the air will not leak during work; the 51 The current input end of the single-chip microcomputer 21 is connected to electricity through the current line; the current output end of the 51 single-chip microcomputer 21 is connected to the current input end of the coil 4 through the current line, so as to realize the input and effective control of the current.
具体使用方式:本发明工作中,使用时,将51单片机21的电流输入端接入交流电流中,根据电磁转化原理,此时,铁芯3的两端会产生不断改变两极磁极的磁场,再根据同性相斥异性相吸的原理,此时,永磁体9做往复式运动,在阀芯板8和空气单向阀11的共同作用下,将空气不断压入到空气储存室6和环形空气预留室16的内部,在空气压力的作用下,使得各个触杆18产生作用,工作时,将螺栓头的六角头卡在内环结构20中,并且使得每个六角部位对应在一个触杆18的端部,在拧合时,当拧合的力度大于此时内部空气的压力时,触杆18会缩到环形空气预留室16的内部,工作完毕后,打开手动空气阀14,将空气排出,即可。Concrete way of use: in the work of the present invention, when in use, the current input end of 51 single-chip microcomputers 21 is inserted in the alternating current, according to the principle of electromagnetic conversion, at this moment, the two ends of iron core 3 can produce the magnetic field that constantly changes two poles of magnetic poles, and then According to the principle of same-sex repelling and opposite-sex attracting, at this time, the permanent magnet 9 performs a reciprocating movement, and under the joint action of the valve core plate 8 and the air check valve 11, the air is continuously pressed into the air storage chamber 6 and the annular air The interior of the reserved chamber 16, under the action of air pressure, makes each contact rod 18 work. When working, the hexagonal head of the bolt head is clamped in the inner ring structure 20, and each hexagonal position corresponds to a contact rod. 18 end, when screwing, when the force of screwing is greater than the pressure of the internal air at this time, the contact rod 18 will shrink to the inside of the annular air reserved chamber 16, after the work is completed, open the manual air valve 14, and the Air out and that's it.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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Publication number | Priority date | Publication date | Assignee | Title |
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CN108621074A (en) * | 2018-06-14 | 2018-10-09 | 宁波金山行五金有限公司 | A kind of boost bar of Novel hexagonal spanner |
CN108621074B (en) * | 2018-06-14 | 2024-04-26 | 宁波金山行五金有限公司 | Novel power-assisted handle of hexagonal wrench |
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