CN106965062B - A contact type wire belt grinding device - Google Patents
A contact type wire belt grinding device Download PDFInfo
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- CN106965062B CN106965062B CN201710251145.2A CN201710251145A CN106965062B CN 106965062 B CN106965062 B CN 106965062B CN 201710251145 A CN201710251145 A CN 201710251145A CN 106965062 B CN106965062 B CN 106965062B
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- 229910003460 diamond Inorganic materials 0.000 claims abstract description 80
- 239000010432 diamond Substances 0.000 claims abstract description 80
- 238000011084 recovery Methods 0.000 claims abstract description 23
- 239000000110 cooling liquid Substances 0.000 claims abstract description 20
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 239000002826 coolant Substances 0.000 claims description 22
- 239000007788 liquid Substances 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 10
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- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 239000006061 abrasive grain Substances 0.000 description 2
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- 239000004744 fabric Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 239000003779 heat-resistant material Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- 239000002356 single layer Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
- B24B55/03—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant designed as a complete equipment for feeding or clarifying coolant
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
一种接触式线带磨削加工装置,有设置在床身前侧的用于支撑和移动被磨削工件的支撑单元,有位于支撑单元上面且固定在床身前侧面上的倒三角形支架,用于对被磨削工件进行磨削的磨削机构,设置在床身前侧面上的用于对磨削机构进行降温的冷却机构,支撑单元包括有设置在冷却机构的冷却液回收槽上的用于带动被磨削工件垂直移动的垂直移动机构,设置在垂直移动机构上的用于带动被磨削工件水平移动的水平移动机构,磨削机构包括有由数根独立的金刚石线空间排布构成的金刚石线带和设置在倒三角形支架上用于支撑并驱动金刚石线带对被磨削工件进行磨削的收放线机构。本发明大大降低了加工时产生的磨削热,减少了磨削热引起的残余应力,提高了加工面的表面质量。
A contact-type wire-belt grinding processing device has a support unit arranged on the front side of the bed for supporting and moving a workpiece to be ground, and an inverted triangular support located on the support unit and fixed on the front side of the bed, The grinding mechanism used for grinding the workpiece to be ground, the cooling mechanism arranged on the front side of the bed for cooling the grinding mechanism, the support unit includes a cooling mechanism arranged on the cooling liquid recovery tank The vertical movement mechanism used to drive the workpiece to be ground to move vertically, and the horizontal movement mechanism set on the vertical movement mechanism to drive the workpiece to be ground to move horizontally. The grinding mechanism includes several independent diamond wires arranged in space The formed diamond wire belt and the take-up and release mechanism arranged on the inverted triangle support for supporting and driving the diamond wire belt to grind the workpiece to be ground. The invention greatly reduces the grinding heat generated during processing, reduces the residual stress caused by the grinding heat, and improves the surface quality of the processed surface.
Description
技术领域technical field
本发明涉及一种磨削加工装置。特别是涉及一种适用于加工脆性材料以及不耐热材料的接触式线带磨削加工装置。The invention relates to a grinding processing device. In particular, it relates to a contact-type wire belt grinding device suitable for processing brittle materials and non-heat-resistant materials.
背景技术Background technique
随着航空、航天、汽车,摩托车以及轻工业的不断进步和发展,诸如铝合金、钛合金、不锈钢和结构钢等金属材料以及工程陶瓷等非金属材料的应用及其加工技术已越来越引起国内外制造商和材料专家学者们的普遍关注和高度重视。众所周知,金属材料具有优良的性能,然而其机械加工时,由于其具有的某些机械物理性能特点使其加工工艺性差、加工成本高。由于磨削加工往往是机械加工产品的最后一道加工工序,其加工效果的好坏直接影响到产品的最终质量和性能,因此面对现代工业发展对金属材料表面加工质量、精度、完整性和成本等提出的更高要求,传统的磨削方式主要是砂带磨削。With the continuous progress and development of aviation, aerospace, automobile, motorcycle and light industry, the application and processing technology of metal materials such as aluminum alloy, titanium alloy, stainless steel and structural steel and non-metallic materials such as engineering ceramics have attracted more and more attention. Manufacturers and material experts and scholars at home and abroad are generally concerned and highly valued. As we all know, metal materials have excellent properties, but when they are machined, they have poor processing technology and high processing costs due to certain mechanical and physical properties. Since grinding is often the last processing procedure of mechanically processed products, the quality of its processing effect directly affects the final quality and performance of the product. Therefore, facing the development of modern industry, the quality, accuracy, integrity and cost of metal material surface processing The traditional grinding method is mainly abrasive belt grinding.
砂带磨削几乎能用于加工所有的工程材料,作为在先进制造技术领域有着“万能磨削”和“冷态磨削”之称的新型工艺,砂带磨削已成为与砂轮磨削同等重要的不可缺少的加工方法。现阶段砂带磨削金属材料工艺主要是指将环形的砂带放置到张紧轮以及接触轮的外圆上面,一定状态下,使旋转中的砂带与待加工工件的加工表面进行紧密接触,在压力作用下,利用这种摩擦力对金属材料进行磨削。砂带为单层磨粒涂复磨具,当磨削开始时,只有处于磨屑空间的少数磨粒参加切削,从而引起少量磨粒过载,在切削刃顶端崩刃、破裂或脱落。Abrasive belt grinding can be used to process almost all engineering materials. As a new technology known as "universal grinding" and "cold grinding" in the field of advanced manufacturing technology, abrasive belt grinding has become the same as grinding wheel grinding. Important and indispensable processing method. At present, the process of abrasive belt grinding metal materials mainly refers to placing the ring-shaped abrasive belt on the outer circle of the tension wheel and the contact wheel. Under a certain state, the rotating abrasive belt is in close contact with the processing surface of the workpiece to be processed. , Under pressure, use this friction to grind metal materials. The abrasive belt is a single-layer abrasive coated abrasive tool. When the grinding starts, only a few abrasive grains in the grinding debris space participate in cutting, which causes a small amount of abrasive grains to overload, chipping, cracking or falling off at the top of the cutting edge.
此外,砂带磨削在实际应用中还存在诸多不足:由于砂带采用织物或纸为基带,强度较低,无法进行高速磨削、强力磨削。砂带是闭环运行,长度受到限制,需要频繁换带。同时为避免加工时砂带跑带,砂带磨削中的压磨轮往往做成纺锤状,对加工精度造成一定的影响。In addition, abrasive belt grinding still has many deficiencies in practical applications: because the abrasive belt uses fabric or paper as the base belt, the strength is low, and high-speed grinding and strong grinding cannot be performed. The abrasive belt is a closed-loop operation, the length is limited, and the belt needs to be changed frequently. At the same time, in order to avoid abrasive belt running during processing, the pressure grinding wheel in abrasive belt grinding is often made into a spindle shape, which affects the processing accuracy to a certain extent.
发明内容Contents of the invention
本发明所要解决的技术问题是,提供一种可以实现高速重载超宽加工的接触式线带磨削加工装置。The technical problem to be solved by the present invention is to provide a contact type wire belt grinding device that can realize high-speed, heavy-load and ultra-wide processing.
本发明所采用的技术方案是:一种接触式线带磨削加工装置,包括有设置在床身前侧的用于支撑和移动被磨削工件的支撑单元,还设置有位于支撑单元上面且固定在床身前侧面上的倒三角形支架,用于对被磨削工件进行磨削的磨削机构,以及设置在床身前侧面上的用于对磨削机构进行降温的冷却机构,所述的支撑单元包括有设置在所述冷却机构的冷却液回收槽上的用于带动被磨削工件垂直移动的垂直移动机构,以及设置在所述垂直移动机构上的用于带动被磨削工件水平移动的水平移动机构,所述的磨削机构包括有由数根独立的金刚石线空间排布构成的金刚石线带和设置在倒三角形支架上用于支撑并驱动金刚石线带对被磨削工件进行磨削的收放线机构。The technical solution adopted by the present invention is: a contact-type wire belt grinding device, including a support unit arranged on the front side of the bed for supporting and moving the workpiece to be ground, and a support unit located on the support unit and An inverted triangular bracket fixed on the front side of the bed, a grinding mechanism for grinding workpieces to be ground, and a cooling mechanism arranged on the front side of the bed for cooling the grinding mechanism, the The supporting unit includes a vertical movement mechanism for driving the workpiece to be ground to move vertically on the cooling liquid recovery tank of the cooling mechanism, and a vertical movement mechanism for driving the workpiece to be ground horizontally on the vertical movement mechanism. The moving horizontal movement mechanism, the grinding mechanism includes a diamond wire belt composed of several independent diamond wires arranged in space and arranged on an inverted triangular support for supporting and driving the diamond wire belt to grind the workpiece Grinding take-up and pay-off mechanism.
所述的垂直移动机构包括有工作台和呈对角线状的分别设置所述冷却液回收槽前后两个侧边上的两个垂直电机,所述两个垂直电机的输出轴上分别连接一个垂直丝杠,所述工作台上对应两个所述的垂直丝杠形成有内螺纹,并通过所述的内螺纹与两个所述的垂直丝杠螺纹连接,所述冷却液回收槽前后两个侧边上还呈对角线状的分别设置有一个贯穿工作台的导柱,每一个所述的导柱与位于冷却液回收槽同一侧边上的垂直丝杠为并排且平行设置。The vertical movement mechanism includes a workbench and two vertical motors arranged diagonally on the front and rear sides of the coolant recovery tank, and the output shafts of the two vertical motors are respectively connected to a Vertical lead screw, the two vertical lead screws on the workbench are formed with internal threads, and are threadedly connected with the two vertical lead screws through the internal threads, and the front and rear of the cooling liquid recovery tank Each side is also diagonally provided with a guide post that runs through the workbench, and each guide post is arranged side by side and parallel to the vertical lead screw located on the same side of the cooling liquid recovery tank.
所述的水平移动机构包括有沿前后方向平行设置在垂直移动机构中的工作台上的两条导轨,安装在所述两条导轨上并能够沿所述两条导轨前后移动的用于安置被磨削工件的滑块,所述滑块通过形成在中部的前后贯通的内螺纹连接有水平丝杠,所述水平丝杠的前端连接设置在所述工作台前侧边上的水平电机,所述水平丝杠的后端通过轴承设置在所述工作台的后侧边上。The horizontal movement mechanism includes two guide rails arranged in parallel on the workbench in the vertical movement mechanism along the front and rear directions, and the two guide rails are installed on the two guide rails and can move forward and backward along the two guide rails for placing the A slide block for grinding workpieces, the slide block is connected with a horizontal lead screw through an internal thread formed in the middle part, and the front end of the horizontal lead screw is connected with a horizontal motor arranged on the front side of the workbench. The rear end of the horizontal lead screw is arranged on the rear side of the workbench through a bearing.
所述的倒三角形支架包括有:倒三角形侧架,分别一体连接在所述倒三角形侧架的三个角上的三个结构相同用于支撑收放线机构的轴承环,以及一端连接倒三角形侧架,另一端连接所述床身前侧面上的三个固定架,所述的三个固定架结构相同,均为L形结构,其中,三个L形结构的长边垂直连接在倒三角形侧架的三个边的中部,三个L形结构的短边分别通过螺栓固定在所述床身的前侧面上。The inverted triangular support includes: an inverted triangular side frame, three bearing rings with the same structure that are integrally connected to the three corners of the inverted triangular side frame for supporting the take-up and release mechanism, and one end connected to the inverted triangular The side frame, the other end of which is connected to the three fixed frames on the front side of the bed, the three fixed frames have the same structure and are all L-shaped structures, wherein the long sides of the three L-shaped structures are vertically connected in an inverted triangle The middle part of the three sides of the side frame and the short sides of the three L-shaped structures are respectively fixed on the front side of the bed by bolts.
所述的收放线机构包括有左集线轮、右集线轮和压磨轮,所述左集线轮、右集线轮和压磨轮的一端分别对应连接在形成于倒三角形侧架水平边的左端和右端的轴承环内,所述左集线轮、右集线轮和压磨轮的另一端分别通过轴承连接在床身前侧面上,所述床身后侧面上对应所述的左集线轮、右集线轮和压磨轮分别设置有一个左集线轮电机、右集线轮电机和压磨轮电机,所述左集线轮电机、右集线轮电机和压磨轮电机的输出轴分别贯穿所述床身与设置在所述床身前侧面上的左集线轮、右集线轮和压磨轮相连接,所述金刚石线一端缠绕在左集线轮上,另一端经过压磨轮缠绕到右集线轮上,压磨轮压在由所述金刚石线形成的金刚石线带上,使金刚石线带与工件表面接触并摩擦。The take-up and pay-off mechanism includes a left wire collection wheel, a right wire collection wheel, and a grinding wheel, and one end of the left wire collection wheel, the right wire collection wheel, and a grinding wheel is respectively connected to the horizontal side formed on the inverted triangle side frame. In the bearing rings at the left and right ends of the bed, the other ends of the left wire gathering wheel, the right wire gathering wheel and the pressure grinding wheel are respectively connected to the front side of the bed through bearings, and the rear side of the bed corresponds to the left wire gathering The wheel, the right wire gathering wheel and the pressure grinding wheel are respectively provided with a left wire gathering wheel motor, a right wire gathering wheel motor and a pressure grinding wheel motor, and the output shafts of the left wire gathering wheel motor, the right wire gathering wheel motor and the pressure grinding wheel motor are respectively Through the bed, it is connected with the left wire collection wheel, the right wire collection wheel and the grinding wheel arranged on the front side of the bed, one end of the diamond wire is wound on the left wire collection wheel, and the other end is wound through the pressure grinding wheel On the right wire collection wheel, the pressure grinding wheel is pressed on the diamond wire belt formed by the diamond wire, so that the diamond wire belt is in contact with the surface of the workpiece and rubbed.
所述的左集线轮、右集线轮和压磨轮的外表面上分别形成有用于对所述的金刚石线进行导向的沟槽,形成在所述左集线轮、右集线轮和压磨轮外表面上的沟槽数量相等且是相互平行等间距设置。Grooves for guiding the diamond wire are respectively formed on the outer surfaces of the left wire collection wheel, the right wire collection wheel and the pressure grinding wheel, and grooves are formed on the left wire collection wheel, the right wire collection wheel and the pressure grinding wheel. The number of grooves on the outer surface of the grinding wheel is equal and arranged parallel to and equidistant from each other.
形成在所述左集线轮和右集线轮外表面上的沟槽是相互平行且等间距形成的用于缠绕一定量的金刚石线的U型凹槽。The grooves formed on the outer surfaces of the left and right wire pulleys are U-shaped grooves formed parallel to each other and equally spaced for winding a certain amount of diamond wire.
形成在所述压磨轮外表面上的沟槽是相互平行且等间距形成的V型凹槽,所述的金刚石线半嵌入在所述的V型凹槽内。The grooves formed on the outer surface of the pressure grinding wheel are V-shaped grooves parallel to each other and formed at equal intervals, and the diamond wires are half-embedded in the V-shaped grooves.
所述的左集线轮和右集线轮的外表面上分别形成有相互平行且等间距的用于缠绕一定量的金刚石线的U型凹槽,所述压磨轮的外表面为光滑结构,所述的形成在所述左集线轮和右集线轮外表面上的U型凹槽数量相等且是相互平行等间距设置,所述的金刚石线完全嵌入在所述的U型凹槽内。U-shaped grooves parallel to each other and equally spaced for winding a certain amount of diamond wire are formed on the outer surfaces of the left and right wire gathering wheels, and the outer surface of the pressure grinding wheel is a smooth structure. The number of U-shaped grooves formed on the outer surfaces of the left and right wire collectors is equal and arranged in parallel with each other at equal intervals, and the diamond wires are completely embedded in the U-shaped grooves .
所述的冷却机构包括有后侧面固定在所述的床身前侧的冷却液回收槽和两个L型冷却液导路,两个所述L型冷却液导路垂直部分的底端构成进液口与所述冷却液回收槽的出液口相连接,所述冷却液回收槽的出液口处设置有出液泵,两个所述L型冷却液导路的水平部分分别位于倒三角形支架中的压磨轮的两侧,且与压磨轮为平行设置,所述L型冷却液导路水平部分的端头构成向由金刚石线构成的金刚石线带上喷洒冷却液的喷嘴。The cooling mechanism includes a coolant recovery tank whose rear side is fixed on the front side of the bed and two L-shaped coolant guides, the bottom ends of the vertical parts of the two L-shaped coolant guides form a The liquid port is connected to the liquid outlet of the cooling liquid recovery tank, the liquid outlet of the cooling liquid recovery tank is provided with a liquid outlet pump, and the horizontal parts of the two L-shaped cooling liquid guides are respectively located in the inverted triangle The two sides of the grinding wheel in the bracket are arranged parallel to the grinding wheel, and the end of the horizontal part of the L-shaped cooling liquid guideway constitutes a nozzle for spraying cooling liquid on the diamond wire belt made of diamond wires.
本发明的一种接触式线带磨削加工装置,由于金刚石线与周围环境接触面积大,同时金属的导热性强于砂带的基材(纸、布、复合基带等),加工时产生的磨削热大大降低,减少了磨削热引起的残余应力,提高了加工面的表面质量。同时,接触式线带磨削加工时金刚石线之间有间隙,线带高速运动时可将产生的磨屑带出并自然抖落,刀具不易堵塞,可以实现高速重载超宽加工。线带失效后更换方便,免去了修整砂轮的工序,节约了成本。金刚石线强度高、寿命长,加工效率高。适用于磨削平面、曲面、外圆、异形轴等,尤其适用于钛合金、工程陶瓷、超高合金钢、蓝宝石等难加工材料的磨削加工。A kind of contact type wire belt grinding processing device of the present invention, because the diamond wire has a large contact area with the surrounding environment, and the thermal conductivity of the metal is stronger than the base material (paper, cloth, composite base belt, etc.) The grinding heat is greatly reduced, which reduces the residual stress caused by the grinding heat and improves the surface quality of the processed surface. At the same time, there is a gap between the diamond wires during the contact wire belt grinding process. When the wire belt moves at high speed, the generated grinding debris can be taken out and shaken off naturally. The tool is not easy to be blocked, and high-speed heavy-duty ultra-wide machining can be realized. It is convenient to replace the wire belt after it fails, eliminating the process of dressing the grinding wheel and saving costs. Diamond wire has high strength, long life and high processing efficiency. It is suitable for grinding flat, curved surfaces, outer circles, special-shaped shafts, etc., especially for grinding difficult-to-machine materials such as titanium alloys, engineering ceramics, ultra-high alloy steel, and sapphire.
附图说明Description of drawings
图1是本发明接触式线带磨削加工装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the contact type wire belt grinding processing device of the present invention;
图2是本发明接触式线带磨削加工装置的正面结构示意图;Fig. 2 is a schematic view of the front structure of the contact type wire belt grinding device of the present invention;
图3是本发明接触式线带磨削加工装置的侧面结构示意图;Fig. 3 is a schematic view of the side structure of the contact type wire belt grinding device of the present invention;
图4是本发明中三角形支架的整体结构示意图;Fig. 4 is the overall structural representation of triangular support in the present invention;
图5是本发明中左集线轮和右集线轮上形成的U型凹槽结构示意图;Fig. 5 is a schematic diagram of the structure of U-shaped grooves formed on the left wire collection wheel and the right wire collection wheel in the present invention;
图6是本发明中压磨轮上形成的V型凹槽结构示意图。Fig. 6 is a schematic diagram of the structure of the V-shaped groove formed on the intermediate pressure grinding wheel of the present invention.
图中in the picture
1:床身 2:左集线轮1: Bed 2: Left hub
3:喷嘴 4:L型冷却液导路3: Nozzle 4: L-shaped coolant guide
5:冷却液回收槽 6:导轨5: Coolant recovery tank 6: Guide rail
7:导柱 8:垂直丝杠7: Guide post 8: Vertical lead screw
9:垂直电机 10:工作台9: Vertical motor 10: Workbench
11:滑块 12:金刚石线11: slider 12: diamond wire
13:压磨轮 14:右集线轮13: Grinding wheel 14: Right hub wheel
15:水平丝杠 16:水平电机15: Horizontal lead screw 16: Horizontal motor
17:左集线轮电机 18:右集线轮电机17: Left hub motor 18: Right hub motor
19:压磨轮电机 20:U型凹槽19: Grinding wheel motor 20: U-shaped groove
21:V型凹槽 22:金刚石线带21: V-groove 22: Diamond wire belt
23:倒三角形支架 231:倒三角形侧架23: Inverted triangle bracket 231: Inverted triangle side frame
232:轴承环 233:固定架232: Bearing ring 233: Fixing frame
具体实施方式detailed description
下面结合实施例和附图对本发明的一种接触式线带磨削加工装置做出详细说明。A contact type wire belt grinding device of the present invention will be described in detail below with reference to the embodiments and the accompanying drawings.
本发明的一种接触式线带磨削加工装置,是综合传统砂带磨削以及新近发展的金刚石线的一种新型加工装置。金刚石线基底是钢丝,表面均匀固结有一层人造金刚石磨粒。两个集线轮和压磨轮轴向长度相同,平行排布,空间具体排布方位可以根据实际工况改变。轮上开有密集排布的沟槽用以约束金刚石线,相邻沟槽之间距离相等互相平行,但并不相通。金刚石线从左集线轮绕出,经过压磨轮回到右集线轮,在空间排布形成金刚石线带。金刚石线带在集线轮和压磨轮旋转带动下高速旋转。压磨轮在金刚石线带上施加一定的压力,使之与工作表面相接触,并产生相对摩擦,从而进行磨削。集线轮和压磨轮正向运动一定距离,就会减速、停止、反向运行一段距离。反向运行时金刚石线从右集线轮绕出经过压磨轮回到左集线轮。集线轮和压磨轮空间排布方式可根据实际需要进行设计。金刚石线带下方是用以固定工件实现进给的工作台。本发明采用了金刚石线带这一特殊的磨削加工刀具,相比传统的砂轮磨削以及砂带磨削,加工表面热低,磨屑不易堵塞刀具,可以实现高速重载超宽加工,适用于磨削平面、外圆、阶梯轴等,具有广阔的应用前景。A contact type wire belt grinding processing device of the present invention is a new type of processing device integrating traditional abrasive belt grinding and a newly developed diamond wire. The base of the diamond wire is steel wire, and a layer of artificial diamond abrasive particles is evenly consolidated on the surface. The two wire collecting wheels and the pressure grinding wheel have the same axial length and are arranged in parallel, and the specific arrangement orientation in space can be changed according to the actual working conditions. There are densely arranged grooves on the wheel to constrain the diamond wires. The distance between adjacent grooves is equal and parallel to each other, but they are not connected. The diamond wire is wound out from the left wire collection wheel, and returns to the right wire collection wheel through the grinding wheel, and is arranged in space to form a diamond wire belt. The diamond wire belt rotates at high speed driven by the rotation of the collection wheel and the pressure grinding wheel. The pressure grinding wheel exerts a certain pressure on the diamond wire belt to make it contact with the working surface and generate relative friction for grinding. When the wire gathering wheel and the pressure grinding wheel move forward for a certain distance, they will decelerate, stop, and run reversely for a certain distance. When running in the reverse direction, the diamond wire is wound out from the right wire collecting wheel, passes through the grinding wheel and returns to the left wire collecting wheel. The spatial arrangement of the wire gathering wheel and the pressure grinding wheel can be designed according to actual needs. Below the diamond wire belt is a workbench for fixing the workpiece to realize feeding. The invention adopts the special grinding tool of diamond wire belt. Compared with the traditional grinding wheel grinding and abrasive belt grinding, the heat of the processing surface is low, and the grinding debris is not easy to block the tool. It can realize high-speed, heavy-duty and ultra-wide processing. It has broad application prospects for grinding planes, outer circles, stepped shafts, etc.
如图1、图2、图3所示,本发明的一种接触式线带磨削加工装置,包括有设置在床身1前侧的用于支撑和移动被磨削工件的支撑单元,还设置有位于支撑单元上面且固定在床身1前侧面上的倒三角形支架23,用于对被磨削工件进行磨削的磨削机构,以及设置在床身1前侧面上的用于对磨削机构进行降温的冷却机构,所述的支撑单元包括有设置在所述冷却机构的冷却液回收槽5上的用于带动被磨削工件垂直移动的垂直移动机构,以及设置在所述垂直移动机构上的用于带动被磨削工件水平移动的水平移动机构,所述的磨削机构包括有由数根独立的金刚石线12空间排布构成的金刚石线带22和设置在倒三角形支架23上用于支撑并驱动金刚石线带22对被磨削工件进行磨削的收放线机构。As shown in Fig. 1, Fig. 2 and Fig. 3, a kind of contact type wire belt grinding processing device of the present invention includes a support unit arranged on the front side of the bed 1 for supporting and moving the workpiece to be ground, and An inverted
所述的垂直移动机构包括有工作台10和呈对角线状的分别设置所述冷却液回收槽5前后两个侧边上的两个垂直电机9,所述两个垂直电机9的输出轴上分别连接一个垂直丝杠8,所述工作台10上对应两个所述的垂直丝杠8形成有内螺纹,并通过所述的内螺纹与两个所述的垂直丝杠8螺纹连接,所述冷却液回收槽5前后两个侧边上还呈对角线状的分别设置有一个贯穿工作台10的导柱7,每一个所述的导柱7与位于冷却液回收槽5同一侧边上的垂直丝杠8为并排且平行设置。The vertical movement mechanism includes a
所述的水平移动机构包括有沿前后方向平行设置在垂直移动机构中的工作台10上的两条导轨6,安装在所述两条导轨6上并能够沿所述两条导轨6前后移动的滑块11,所述滑块11通过形成在中部的前后贯通的内螺纹连接有水平丝杠15,所述水平丝杠15的前端连接设置在所述工作台10前侧边上的水平电机16,所述水平丝杠15的后端通过轴承设置在所述工作台10的后侧边上。Described horizontal moving mechanism comprises two
如图4所示,所述的倒三角形支架23包括有:倒三角形侧架231,分别一体连接在所述倒三角形侧架231的三个角上的三个结构相同用于支撑收放线机构的轴承环232,以及一端连接倒三角形侧架231,另一端连接所述床身1前侧面上的三个固定架233,所述的三个固定架233结构相同,均为L形结构,其中,三个L形结构的长边垂直连接在倒三角形侧架231的三个边的中部,三个L形结构的短边分别通过螺栓固定在所述床身1的前侧面上。As shown in Figure 4, the inverted
如图1、图2、图3、图4所示,所述的收放线机构包括有左集线轮2、右集线轮14和压磨轮13,所述左集线轮2、右集线轮14和压磨轮13的一端分别对应连接在形成于倒三角形侧架231水平边的左端和右端的轴承环232内,所述左集线轮2、右集线轮14和压磨轮13的另一端分别通过轴承连接在床身1前侧面上,所述床身1后侧面上对应所述的左集线轮2、右集线轮14和压磨轮13分别设置有一个左集线轮电机17、右集线轮电机18和压磨轮电机19,所述左集线轮电机17、右集线轮电机18和压磨轮电机19的输出轴分别贯穿所述床身1与设置在所述床身1前侧面上的左集线轮2、右集线轮14和压磨轮13相连接,所述金刚石线12一端缠绕在左集线轮2上,另一端经过压磨轮13缠绕到右集线轮14上,即金刚石线12从左集线轮2绕出经由压磨轮13回到右集线轮14。压磨轮13压在由所述金刚石线12形成的金刚石线带22上,使金刚石线带22与工件表面接触并摩擦。As shown in Fig. 1, Fig. 2, Fig. 3, and Fig. 4, the described take-up and pay-off mechanism includes a left
近百根金刚石线12在左集线轮2、右集线轮14和压磨轮13的张紧下平行排布,在空间形成线带。线带的宽度从20mm到100mm不等。金刚石线之间留有一定间距,间距优选金刚石线直径的二分之一。集线轮上每圈沟槽中的金刚石线都是独立的,互不相连。集线轮上的金刚石线互相叠加,通过线之间摩擦力和线末端固定在集线轮表面提供拉力,保证金刚石线在加工时能够张紧。Nearly a hundred
磨削加工时,金刚石线每正向旋转距离l1,左集线轮2、右集线轮14和压磨轮13就会减速,停车,反向旋转距离l2,且两者关系需满足l1>l2,两者之差即为一次加工小循环线带前进的距离。l1和l2的具体数值根据实际加工工况确定,原则是在金刚石线被充分使用失效后再退出加工。During the grinding process, for every forward rotation distance l 1 of the diamond wire, the left
所述的左集线轮2、右集线轮14和压磨轮13的外表面上分别形成有用于对所述的金刚石线12进行导向的沟槽,形成在所述左集线轮2、右集线轮14和压磨轮13外表面上的沟槽数量相等且是相互平行等间距设置,每个沟槽内均有一根单独的金刚石线12。Grooves for guiding the
如图5所示,形成在所述左集线轮2和右集线轮14外表面上的沟槽是相互平行且等间距形成的用于缠绕一定量的金刚石线的U型凹槽20,所述的金刚石线12整体嵌入在所述的U型凹槽20内。As shown in Figure 5, the grooves formed on the outer surfaces of the
如图6所示,形成在所述压磨轮13外表面上的沟槽是相互平行等间距形成的V型凹槽21,所述的金刚石线12半嵌入在所述的V型凹槽21内。As shown in Figure 6, the grooves formed on the outer surface of the
在实际使用中,若所述压磨轮13的沟槽的槽深过浅,会导致沟槽开口较小,金刚石线布线难度增加,同时,也会造成金刚石线嵌入深度不够,在所述压磨轮高速运转的过程中,金刚石线容易产生跳线,对磨削效果造成不良产生。而当沟槽的槽深过深,对压磨轮开槽加工精度的要求会提高,开槽所需时间加长;另外,槽深过深会使得线槽的槽壁强度减弱,其在使用过程中金刚石线对其的磨损更快使用寿命缩短;槽深过深,还会使得所述压磨轮允许的开槽次数减少,导致压磨轮使用成本上升。因此,V型凹槽21的槽深对所述压磨轮的开槽加工精度、布线难易、钢线的固定精度等均有重要影响,需根据实际情况选择合适槽深。In actual use, if the groove depth of the groove of the
本发明的左集线轮2、右集线轮14和压磨轮13外表面上的沟槽形状还可以是,所述的左集线轮2和右集线轮14的外表面上分别形成有相互平行且等间距的用于缠绕一定量的金刚石线的U型凹槽20,所述压磨轮13的外表面为光滑结构,所述的形成在所述左集线轮2和右集线轮14外表面上的U型凹槽20数量相等且是相互平行等间距设置,所述的金刚石线12完全嵌入在所述的U型凹槽20内。The shape of the grooves on the outer surfaces of the left
所述的冷却机构就为了降低磨削热对加工表面烧伤的影响,具体包括有后侧面固定在所述的床身1前侧的冷却液回收槽5和两个L型冷却液导路4,两个所述L型冷却液导路4垂直部分的底端构成进液口与所述冷却液回收槽5的出液口相连接,所述冷却液回收槽5的出液口处设置有出液泵,两个所述L型冷却液导路4的水平部分分别位于倒三角形支架23中的压磨轮13的两侧,且与压磨轮13为平行设置,所述L型冷却液导路4水平部分的端头构成向由金刚石线12构成的金刚石线带22上喷洒冷却液的喷嘴3。通过将冷却液喷洒至金刚石线带22上与金刚石线发生热交换,降低金刚石线及工件表面温度。喷嘴的长度应和压磨轮长度一致,靠近金刚石线的一侧开有一系列小孔,使冷却液流出。冷却液主要有3个作用:一是冷却作用;二是润滑作用;三是冲洗作用。In order to reduce the impact of grinding heat on the burnt surface of the machined surface, the cooling mechanism specifically includes a
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