CN106949174B - Clutch master cylinder - Google Patents
Clutch master cylinder Download PDFInfo
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- CN106949174B CN106949174B CN201710249159.0A CN201710249159A CN106949174B CN 106949174 B CN106949174 B CN 106949174B CN 201710249159 A CN201710249159 A CN 201710249159A CN 106949174 B CN106949174 B CN 106949174B
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- 238000011084 recovery Methods 0.000 claims description 8
- 230000009916 joint effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D48/00—External control of clutches
- F16D48/02—Control by fluid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D48/00—External control of clutches
- F16D48/02—Control by fluid pressure
- F16D2048/0221—Valves for clutch control systems; Details thereof
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种离合器主缸,属于汽车零部件技术领域。The invention relates to a clutch master cylinder, which belongs to the technical field of auto parts.
背景技术Background technique
目前,离合器主缸也称为离合器总泵,它的主要作用是建立离合管路中液体的压力,并传输至各个离合器分泵之中。离合器分泵产生推力,推动分离拨叉分离离合器主盘与从盘。离合器接合时,随着踏板回退,离合器主缸压力降低,分离拨叉上力减小,离合器逐渐接合,但是在接合的瞬间,离合器接触速度过快,容易产生冲击,并且起步阶段造成发动机熄火。At present, the clutch master cylinder is also called the clutch master cylinder. Its main function is to establish the pressure of the liquid in the clutch pipeline and transmit it to each clutch slave cylinder. The clutch slave cylinder generates thrust and pushes the separation fork to separate the master disc and the slave disc of the clutch. When the clutch is engaged, as the pedal retreats, the pressure of the clutch master cylinder decreases, the upper force of the release fork decreases, and the clutch is gradually engaged. However, at the moment of engagement, the clutch contact speed is too fast, which is prone to impact, and the engine stalls at the start stage .
发明内容Contents of the invention
本发明所要解决的技术问题是克服现有技术的缺陷,提供一种离合器主缸,它在离合器接合时,可以分段调整输出的压力,从而使离合器主从盘接合瞬间速度慢,其他阶段离合器接合不变。The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a clutch master cylinder, which can adjust the output pressure in sections when the clutch is engaged, so that the momentary speed of the clutch master-slave disc engagement is slow, and the clutch in other stages Engagement is unchanged.
为了解决上述技术问题,本发明的技术方案是:一种离合器主缸,它包括:In order to solve the above technical problems, the technical solution of the present invention is: a clutch master cylinder, which includes:
缸体,所述缸体内设置有主缸腔、上腔、下腔和介质输送口,所述上腔与介质输送口相连通,所述下腔与所述主缸腔相连通;A cylinder body, the cylinder body is provided with a main cylinder chamber, an upper chamber, a lower chamber and a medium delivery port, the upper chamber communicates with the medium delivery port, and the lower chamber communicates with the master cylinder chamber;
阀芯组件,所述阀芯组件滑配在缸体内,所述阀芯组件和所述缸体之间设置有弹性回复组件,所述上腔和所述下腔作用于所述阀芯组件,所述阀芯组件上设置有进介质通道、回介质通道以及位于进介质通道和回介质通道之间并在阀芯组件的移动过程中用于断开所述主缸腔和介质输送口之间的通路的隔离部分;当主缸腔的压力大于所述介质输送口的压力,并且所述阀芯组件在上腔的压力、下腔的压力和弹性回复组件的共同作用下在缸体内向上腔侧移动时,所述主缸腔通过进介质通道的至少一部分与介质输送口连通;当主缸腔的压力小于所述介质输送口的压力并且所述阀芯组件在上腔的压力、下腔的压力和弹性回复组件的共同作用下在缸体内向下腔侧移动时,所述主缸腔通过回介质通道的至少一部分与介质输送口连通。A valve core assembly, the valve core assembly is slidingly fitted in the cylinder body, an elastic return assembly is arranged between the valve core assembly and the cylinder body, the upper chamber and the lower chamber act on the valve core assembly , the spool assembly is provided with an inlet medium passage, a return medium passage, and a media inlet channel located between the inlet medium passage and the return medium passage, which is used to disconnect the master cylinder chamber and the medium delivery port during the movement of the spool assembly. The isolation part of the passage between; when the pressure of the main cylinder chamber is greater than the pressure of the medium delivery port, and the valve core assembly is upward in the cylinder under the joint action of the pressure of the upper chamber, the pressure of the lower chamber and the elastic recovery assembly When the side of the chamber moves, the main cylinder chamber communicates with the medium delivery port through at least a part of the medium passage; when the pressure in the main cylinder chamber is lower than the pressure of the medium delivery port and the pressure of the valve core assembly is in the upper chamber, the lower chamber When the cylinder body moves to the lower chamber side under the joint action of the pressure of the pressure and the elastic recovery component, the master cylinder chamber communicates with the medium delivery port through at least a part of the return medium passage.
进一步提供了一种阀芯组件的具体结构,所述阀芯组件具有阀芯、连接在阀芯上端的上推动件和连接在阀芯下端的下推动件,所述上推动件和上腔内的介质相互作用,所述下推动件和下腔内的介质相互作用,所述进介质通道、所述回介质通道和所述隔离部分均设置在阀芯上。Further provide a specific structure of the valve core assembly, the valve core assembly has a valve core, an upper pusher connected to the upper end of the valve core and a lower pusher connected to the lower end of the valve core, the upper pusher and the upper cavity The medium in the lower pusher interacts with the medium in the lower cavity, and the medium inlet passage, the medium return passage and the isolation part are all arranged on the valve core.
进一步提供了一种弹性回复组件的具体结构,所述弹性回复组件包括套在所述阀芯上的上弹簧,所述上弹簧的一端与上推动件相抵,所述上弹簧的另一端与缸体相抵。A specific structure of the elastic return assembly is further provided, the elastic return assembly includes an upper spring sleeved on the valve core, one end of the upper spring is against the upper pusher, and the other end of the upper spring is in contact with the cylinder Body offset.
进一步,所述弹性回复组件还包括套在所述阀芯上的下弹簧,所述下弹簧的一端与下推动件相抵,所述下弹簧的另一端与缸体相抵。Further, the elastic return assembly further includes a lower spring sleeved on the valve core, one end of the lower spring is in contact with the lower pusher, and the other end of the lower spring is in contact with the cylinder body.
进一步提供了一种介质输送口与所述上腔相连通的结构,所述缸体上设置有上腔通道,所述介质输送口通过所述上腔通道与所述上腔相连通。Further provided is a structure in which the medium delivery port communicates with the upper chamber, the cylinder body is provided with an upper chamber passage, and the medium delivery port communicates with the upper chamber through the upper chamber passage.
进一步提供了一种主缸腔与下腔相连通的结构,所述缸体上设置有下腔通道,所述主缸腔通过所述下腔通道与所述下腔相连通。Further provided is a structure in which the main cylinder chamber communicates with the lower chamber, the cylinder body is provided with a lower chamber passage, and the master cylinder chamber communicates with the lower chamber through the lower chamber passage.
进一步,离合器主缸还包括活塞与主缸推杆组件,所述主缸推杆组件与所述活塞相连,所述活塞伸入所述主缸腔内,并且所述活塞与所述主缸腔内的介质相互作用在一起。Further, the clutch master cylinder also includes a piston and a master cylinder push rod assembly, the master cylinder push rod assembly is connected to the piston, the piston extends into the master cylinder cavity, and the piston and the master cylinder cavity The media inside interact together.
进一步,所述缸体还设置有进介质口,所述进介质口通过活塞与所述主缸腔相连通或相隔开。Further, the cylinder body is also provided with a medium inlet port, and the medium inlet port is connected to or separated from the master cylinder chamber through a piston.
进一步,所述缸体上安装有主缸盖,所述主缸推杆组件穿过所述主缸盖后与所述活塞相连。Further, a master cylinder head is installed on the cylinder body, and the push rod assembly of the master cylinder passes through the master cylinder head and is connected with the piston.
采用了上述技术方案后,主缸推杆组件推动活塞在主缸腔内产生高压,压力通过下腔通道传输到下腔,由于上腔与介质输送口相连通,所以此时,因上腔的压力小于下腔的压力,阀芯克服弹性力的作用上移,进介质通道缓慢打开,压力从进介质通道输入介质输送口,再传输到离合器分泵产生推力,当管路压力平衡时,上腔和下腔的压力相等,阀芯回位,此时进介质通道关闭,回介质通道打开极小部分或不打开,当离合器接合时,离合踏板力减小,主缸推杆力也减小,主缸压力迅速降低,管路中压力无法通过阀芯随主缸压力降低,因此,上腔的压力大于下腔的压力,阀芯开始下移,回介质通道逐渐打开,离合器回路压力逐渐与主缸腔内压力相等,这样就可以在离合器刚开始接合时降低接合速度,减小离合器接合时产生的冲击,提高离合器稳定性。After adopting the above technical solution, the master cylinder push rod assembly pushes the piston to generate high pressure in the master cylinder cavity, and the pressure is transmitted to the lower cavity through the lower cavity channel. Since the upper cavity is connected with the medium delivery port, at this time, due to the upper cavity When the pressure is lower than the pressure in the lower cavity, the valve core moves upwards against the elastic force, and the medium inlet channel slowly opens, and the pressure enters the medium delivery port from the medium inlet channel, and then transmits to the clutch slave pump to generate thrust. When the pipeline pressure is balanced, the upper The pressure in the cavity and the lower cavity is equal, the valve core returns, at this time the inlet medium channel is closed, and the return medium channel is opened to a small part or not opened. When the clutch is engaged, the force of the clutch pedal is reduced, and the force of the push rod of the master cylinder is also reduced. The pressure of the master cylinder drops rapidly, and the pressure in the pipeline cannot pass through the spool to decrease with the pressure of the master cylinder. Therefore, the pressure in the upper chamber is greater than the pressure in the lower chamber, the spool starts to move down, the return medium channel is gradually opened, and the pressure of the clutch circuit gradually matches that of the main cylinder. The pressure in the cylinder chamber is equal, so that the engagement speed can be reduced when the clutch first engages, the impact generated when the clutch is engaged is reduced, and the clutch stability is improved.
附图说明Description of drawings
图1为本发明的离合器主缸处于平衡状态的结构示意图;Fig. 1 is the structure schematic diagram that the clutch master cylinder of the present invention is in a balanced state;
图2为本发明的离合器主缸处于进介质状态的结构示意图;Fig. 2 is a structural schematic diagram of the clutch master cylinder of the present invention in a state of entering medium;
图3为本发明的离合器主缸处于回介质状态的结构示意图。Fig. 3 is a structural schematic diagram of the clutch master cylinder in the medium return state according to the present invention.
具体实施方式Detailed ways
为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明。In order to make the content of the present invention more clearly understood, the present invention will be further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
如图1~3所示,一种离合器主缸,它包括:As shown in Figures 1 to 3, a clutch master cylinder includes:
缸体3,所述缸体3内设置有主缸腔31、上腔32、下腔33和介质输送口34,所述上腔32与介质输送口34相连通,所述下腔33与所述主缸腔31相连通;
阀芯组件,所述阀芯组件滑配在缸体3内,所述阀芯组件和所述缸体3之间设置有弹性回复组件,所述上腔32和所述下腔33作用于所述阀芯组件,所述阀芯组件上设置有进介质通道51、回介质通道52以及位于进介质通道51和回介质通道52之间并在阀芯组件的移动过程中用于断开所述主缸腔31和介质输送口34之间的通路的隔离部分;当主缸腔31的压力大于所述介质输送口34的压力,并且所述阀芯组件在上腔32的压力、下腔33的压力和弹性回复组件的共同作用下在缸体3内向上腔32侧移动时,所述主缸腔31通过进介质通道51的至少一部分与介质输送口34连通;当主缸腔31的压力小于所述介质输送口34的压力并且所述阀芯组件在上腔32的压力、下腔33的压力和弹性回复组件的共同作用下在缸体3内向下腔33侧移动时,所述主缸腔31通过回介质通道52的至少一部分与介质输送口34连通。A spool assembly, the spool assembly is slidingly fitted in the
如图1~3所示,所述阀芯组件具有阀芯5、连接在阀芯5上端的上推动件和连接在阀芯5下端的下推动件,所述上推动件和上腔32内的介质相互作用,所述下推动件和下腔33内的介质相互作用,所述进介质通道51、所述回介质通道52和所述隔离部分均设置在阀芯5上。As shown in Figures 1 to 3, the spool assembly has a
如图1~3所示,所述弹性回复组件包括套在所述阀芯5上的上弹簧61,所述上弹簧61的一端与上推动件相抵,所述上弹簧61的另一端与缸体3相抵。As shown in Figures 1 to 3, the elastic return assembly includes an
如图1~3所示,所述弹性回复组件还包括套在所述阀芯5上的下弹簧62,所述下弹簧62的一端与下推动件相抵,所述下弹簧62的另一端与缸体3相抵。As shown in Figures 1-3, the elastic return assembly also includes a
如图1~3所示,所述缸体3上设置有上腔通道35,所述介质输送口34通过所述上腔通道35与所述上腔32相连通。As shown in FIGS. 1-3 , an
如图1~3所示,所述缸体3上设置有下腔通道36,所述主缸腔31通过所述下腔通道36与所述下腔33相连通。As shown in FIGS. 1-3 , the
如图1~3所示,离合器主缸还包括活塞4与主缸推杆组件1,所述主缸推杆组件1与所述活塞4相连,所述活塞4伸入所述主缸腔31内,并且所述活塞4与所述主缸腔31内的介质相互作用在一起。As shown in Figures 1-3, the clutch master cylinder also includes a
如图1~3所示,所述缸体3还设置有进介质口37,所述进介质口37通过活塞4与所述主缸腔31相连通或相隔开。As shown in FIGS. 1-3 , the
如图1~3所示,所述缸体3上安装有主缸盖2,所述主缸推杆组件1穿过所述主缸盖2后与所述活塞4相连。As shown in FIGS. 1-3 , a
本发明的工作原理如下:The working principle of the present invention is as follows:
离合器踏板踩动,主缸推杆组件1前进,当进介质口37关闭后,主缸腔31开始建压,压力通过回介质通道52和下腔通道36输出,因腔通道36的直径大于回介质通道52的有效通道,且输出对象容积不同,所以下腔压力比上腔压力高,阀芯5克服弹簧力上移,回介质通道52彻底关闭,主进介质通道51打开,主缸腔31的压力输出到离合器分泵中,完成离合器的分离,如图2;The clutch pedal is stepped on, and the master cylinder
当离合器踏板达到最大行程时,主缸腔31压力达到最大,此时阀芯5左右侧压力相等,上腔32与下腔33的压力相等,阀芯5回到平衡位置,如图1所示。When the clutch pedal reaches the maximum stroke, the pressure in the
离合器接合时,踏板力逐渐减小,主主缸推杆组件1力减小后移,介质输送口34压力不变,主主缸31压力降低,上腔32压力与介质输送口34压力相等,下腔33与主主缸31压力相等,上腔32压力大于下腔33压力,当上腔32压力与下腔33压力之间的压力差值足以克服弹簧力时,阀芯5开始下移,回介质通道52缓慢打开,如图3所示,当阀芯5下移到一定程度,回介质通道52完全打开,阀芯5左右侧压力相等,阀芯5复位,此时离合器主从盘以完全接触,离合器压盘迅速压牢。When the clutch is engaged, the pedal force gradually decreases, the
以上所述的具体实施例,对本发明解决的技术问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the technical problems, technical solutions and beneficial effects solved by the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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