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CN106946493A - A kind of special water reducer of subway segment and preparation method thereof - Google Patents

A kind of special water reducer of subway segment and preparation method thereof Download PDF

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Publication number
CN106946493A
CN106946493A CN201710120406.7A CN201710120406A CN106946493A CN 106946493 A CN106946493 A CN 106946493A CN 201710120406 A CN201710120406 A CN 201710120406A CN 106946493 A CN106946493 A CN 106946493A
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CN
China
Prior art keywords
water reducer
subway segment
water
agent
special water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710120406.7A
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Chinese (zh)
Inventor
宋宝
马丽涛
崔岩
杨道顺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ward Xiao County Chemical Industry Science Co Ltd
Original Assignee
Ward Xiao County Chemical Industry Science Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ward Xiao County Chemical Industry Science Co Ltd filed Critical Ward Xiao County Chemical Industry Science Co Ltd
Priority to CN201710120406.7A priority Critical patent/CN106946493A/en
Publication of CN106946493A publication Critical patent/CN106946493A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0046Premixtures of ingredients characterised by their processing, e.g. sequence of mixing the ingredients when preparing the premixtures
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Mining & Mineral Resources (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention proposes special water reducer of a kind of subway segment and preparation method thereof, is made up of following percentage composition component:Water reducing type polycarboxylic acids mother liquor 20% 30%, collapse protective poly-carboxylic acid mother liquor 5% 9%, viscosity reduction auxiliary agent 1.5% 2.8%, workability conditioning agent 2% 4%, foam control agent 0.07% 0.12%, surplus are water, the present invention passes through rational raw material proportioning, it is mixed using substep, the air pocket of concrete viscosity and inside concrete is greatly reduced using water reducer of the present invention, obtained subway segment presentation quality tool increases significantly.

Description

A kind of special water reducer of subway segment and preparation method thereof
Technical field
The present invention relates to building material technical field, and in particular to a kind of special water reducer of subway segment and its preparation side Method.
Background technology
Recently as the quickening of Development of China's Urbanization, the introduction and popularization of Shield Construction Technique, each metropolitan ground ironworker Journey is also started building successively, and the prefabricated of subway segment also enters peak period.Subway segment belongs to the work of fine work in concrete product, Have compared with general cement products:1) profile camber, is generally assembled into a ring by six;2) high intensity and high permeability resistant energy; 3) dimension precision requirement is high.But since section of jurisdiction is produced, because its strength grade is high, gel material content is high, water-cement ratio is low, steel The problem of a series of reasons such as molding jig, construction technology cause that concrete viscosity is big, air pocket is difficult to exclude in concrete, from And had a strong impact on the presentation quality of section of jurisdiction.Development of new water reducer is accomplished by this case, targetedly solves to ask Topic.
The content of the invention
For above-mentioned problem, the present invention proposes special water reducer of a kind of subway segment and preparation method thereof, leads to Rational raw material proportioning is crossed, is mixed using substep, concrete viscosity is greatly reduced and mixed using water reducer of the present invention Air pocket inside solidifying soil, obtained subway segment presentation quality tool increases significantly.
In order to realize above-mentioned purpose, the present invention uses following technical scheme:
A kind of special water reducer of subway segment, is made up of following percentage composition component:Water reducing type polycarboxylic acids mother liquor 20%- 30%th, collapse protective poly-carboxylic acid mother liquor 5%-9%, viscosity reduction auxiliary agent 1.5%-2.8%, workability conditioning agent 2%-4%, foam control agent 0.07%-0.12%, surplus are water.
It is preferred that, the special water reducer of subway segment is made up of following percentage composition component:Water reducing type polycarboxylic acids mother liquor 27%-30%, collapse protective poly-carboxylic acid mother liquor 6%-9%, viscosity reduction auxiliary agent 2%-2.8%, workability conditioning agent 2.8%-4%, control Infusion 0.09%-0.12%, surplus are water.
It is preferred that, the water reducing type polycarboxylic acids mother liquor is synthesized by polymeric monomer of isoamyl alcohol polyoxyethylene ether.
It is preferred that, the collapse protective poly-carboxylic acid mother liquor is synthesized with isobutene alcohol APEO polymeric monomer.
It is preferred that, the viscosity reduction auxiliary agent be polyethylene glycol, nitro humus acid sodium, sodium methyl silicate in it is any or press Two kinds and its combination of the above thing of arbitrary proportion mixing.
It is preferred that, the workability conditioning agent is the mixture of potassium sulfate, sodium sulphate and sodium acid carbonate, and three is according to 4.5- 5.2:0.8-1.5:3.5-4.2 mass ratio mixing.
It is preferred that, the foam control agent is higher alcohols polyethers esters.
It is preferred that, the preparation method of the special water reducer of subway segment, step is as follows:Two kinds of water reducer mother liquors are added four mouthfuls In flask, foam control agent is added after stirring 5-10min, 10-20min is stirred for, appropriate water is then added, stir 5min, then add Enter workability conditioning agent, stir 10-20min, add viscosity reduction auxiliary agent stirring 10-15min, be eventually adding remaining water, stir 10-15min is that can obtain finished product.
It is preferred that, the application of the special water reducer finished product of subway segment is the 0.8%- according to gel material content in match ratio 1.5% incorporation, is well mixed.
Due to using above-mentioned technical scheme, the beneficial effects of the invention are as follows:The present invention is adopted by rational raw material proportioning It is mixed with substep, the air pocket of concrete viscosity and inside concrete is greatly reduced using water reducer of the present invention, is made The subway segment presentation quality tool obtained increases significantly.The present invention is with isoamyl alcohol polyoxyethylene ether, isobutene alcohol polyoxy second The monomer that alkene ether is synthesized as mother liquor, the air content and air content for greatly reducing product is stable, in addition, collapse protection type workability Tool is significantly improved;Higher alcohols polyethers esters foam control agent can effectively eliminate the gross blow hole in concrete and retain resistance to concrete The beneficial closed minute bubbles of long property, substantially increase the performance of product.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention, Technical scheme in the embodiment of the present invention is clearly and completely described.Based on embodiments of the invention, the common skill in this area The every other embodiment that art personnel are obtained under the premise of creative work is not made, belongs to the model that the present invention is protected Enclose.
Embodiment 1:
A kind of special water reducer of subway segment, it is characterised in that be made up of following percentage composition component:Water reducing type polycarboxylic acids Mother liquor 27%, collapse protective poly-carboxylic acid mother liquor 6%, viscosity reduction auxiliary agent 2%, workability conditioning agent 2.8%, foam control agent 0.09%, water 62.11%.
The preparation method of subway segment:Two kinds of water reducer mother liquors are added in four-hole boiling flask, high-carbon is added after stirring 5min Alcohol polyethers esters foam control agent, is stirred for 15min, then adds the water stirring 5min of total water quality 55%, then at the uniform velocity adds and easy Property conditioning agent, stir 15min, then at the uniform velocity add viscosity reduction auxiliary agent stirring 10min, be eventually adding remaining water, stir 10min Obtain finished product.
Wherein, workability conditioning agent is that mass ratio is 5:1:3.8 potassium sulfate, sodium sulphate, the mixture of sodium acid carbonate, drop Viscous auxiliary agent is that mass ratio is 3:1 polyethylene glycol, the mixture of nitro humus acid sodium.
Embodiment 2:
A kind of special water reducer of subway segment, it is characterised in that be made up of following percentage composition component:Water reducing type polycarboxylic acids Mother liquor 30%, collapse protective poly-carboxylic acid mother liquor 5%, viscosity reduction auxiliary agent 1.5%, workability conditioning agent 3%, foam control agent 0.07%, water 60.43%.
The preparation method of subway segment:Two kinds of water reducer mother liquors are added in four-hole boiling flask, high-carbon is added after stirring 10min Alcohol polyethers esters foam control agent, is stirred for 20min, then adds the water stirring 5min of total water quality 55%, then at the uniform velocity adds and easy Property conditioning agent, stir 15min, then at the uniform velocity add viscosity reduction auxiliary agent stirring 15min, be eventually adding remaining water, stir 10min Obtain finished product.
Wherein, workability conditioning agent is that mass ratio is 4.5:1.5:4 potassium sulfate, sodium sulphate, the mixture of sodium acid carbonate, Viscosity reduction auxiliary agent is that mass ratio is 1:1 polyethylene glycol, the mixture of nitro humus acid sodium.
Embodiment 3:
A kind of special water reducer of subway segment, it is characterised in that be made up of following percentage composition component:Water reducing type polycarboxylic acids Mother liquor 28%, collapse protective poly-carboxylic acid mother liquor 9%, viscosity reduction auxiliary agent 2.5%, workability conditioning agent 2%, foam control agent 0.1%, water 58.4%.
The preparation method of subway segment:Two kinds of water reducer mother liquors are added in four-hole boiling flask, high-carbon is added after stirring 10min Alcohol polyethers esters foam control agent, is stirred for 20min, then adds the water stirring 5min of total water quality 55%, then at the uniform velocity adds and easy Property conditioning agent, stir 20min, then at the uniform velocity add viscosity reduction auxiliary agent stirring 10min, be eventually adding remaining water, stir 10min Obtain finished product.
Wherein, workability conditioning agent is that mass ratio is 5.2:0.9:3.5 potassium sulfate, sodium sulphate, the mixing of sodium acid carbonate Thing, viscosity reduction auxiliary agent is that mass ratio is 3:1 polyethylene glycol, the mixture of sodium methyl silicate.
Embodiment 4:
A kind of special water reducer of subway segment, it is characterised in that be made up of following percentage composition component:Water reducing type polycarboxylic acids Mother liquor 25%, collapse protective poly-carboxylic acid mother liquor 7%, viscosity reduction auxiliary agent 2.8%, workability conditioning agent 4%, foam control agent 0.12%, water 61.08%.
The preparation method of subway segment:Two kinds of water reducer mother liquors are added in four-hole boiling flask, high-carbon is added after stirring 5min Alcohol polyethers esters foam control agent, is stirred for 10min, then adds the water stirring 5min of total water quality 55%, then at the uniform velocity adds and easy Property conditioning agent, stir 20min, then at the uniform velocity add viscosity reduction auxiliary agent stirring 15min, be eventually adding remaining water, stir 15min Obtain finished product.
Wherein, workability conditioning agent is that mass ratio is 4.7:1.2:4.2 potassium sulfate, sodium sulphate, the mixing of sodium acid carbonate Thing, viscosity reduction auxiliary agent is that mass ratio is 1:1:1 polyethylene glycol, nitro humus acid sodium, the mixture of sodium methyl silicate.
Embodiment 5:
A kind of special water reducer of subway segment, it is characterised in that be made up of following percentage composition component:Water reducing type polycarboxylic acids Mother liquor 20%, collapse protective poly-carboxylic acid mother liquor 6.5%, viscosity reduction auxiliary agent 1.8%, workability conditioning agent 3.5%, foam control agent 0.08%, Water 68.12%.
The preparation method of subway segment:Two kinds of water reducer mother liquors are added in four-hole boiling flask, high-carbon is added after stirring 10min Alcohol polyethers esters foam control agent, is stirred for 10min, then adds the water stirring 5min of total water quality 55%, then at the uniform velocity adds and easy Property conditioning agent, stir 10min, then at the uniform velocity add viscosity reduction auxiliary agent stirring 15min, be eventually adding remaining water, stir 15min Obtain finished product.
Wherein, workability conditioning agent is that mass ratio is 4.8:0.8:4 potassium sulfate, sodium sulphate, the mixture of sodium acid carbonate, Viscosity reduction auxiliary agent is that mass ratio is 3:1 sodium methyl silicate, the mixture of nitro humus acid sodium.
Water reducer made from the embodiment of the present invention 1 and commercially available common section of jurisdiction water reducer are done into contrast test, using same Material mixture ratio only change the use of water reducer:
Concrete mix is as follows:
Test result is as follows:
The concrete bucket of falling the slump delivery time for understanding the addition implementation water reducer of row 1 by above table data significantly drops Low, bubble is also easily excluded in concrete, and concrete 's air-containing reduces 48%.And with the reduction of air content, concrete Intensity also have about 7% raising.In addition, the clean and tidy bubble-free of shiny appearance of the water reducer section of jurisdiction of row 1 is implemented in addition, and use general The section of jurisdiction shiny appearance degree of logical water reducer production is low, and there is diameter >=3mm bubble.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments The present invention is described in detail, it will be understood by those within the art that:It still can be to foregoing each implementation Technical scheme described in example is modified, or carries out equivalent to which part technical characteristic;And these modification or Replace, the essence of appropriate technical solution is departed from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (9)

1. a kind of special water reducer of subway segment, it is characterised in that be made up of following percentage composition component:Water reducing type polycarboxylic acids is female Liquid 20%-30%, collapse protective poly-carboxylic acid mother liquor 5%-9%, viscosity reduction auxiliary agent 1.5%-2.8%, workability conditioning agent 2%-4%, Foam control agent 0.07%-0.12%, surplus are water.
2. the special water reducer of subway segment according to claim 1, it is characterised in that by following percentage composition component system Into:Water reducing type polycarboxylic acids mother liquor 27%-30%, collapse protective poly-carboxylic acid mother liquor 6%-9%, viscosity reduction auxiliary agent 2%-2.8%, workability Conditioning agent 2.8%-4%, foam control agent 0.09%-0.12%, surplus are water.
3. the special water reducer of subway segment according to claim 1 or 2, it is characterised in that:The water reducing type polycarboxylic acids is female Liquid is synthesized by polymeric monomer of isoamyl alcohol polyoxyethylene ether.
4. the special water reducer of subway segment according to claim 1 or 2, it is characterised in that:The collapse protective poly-carboxylic acid is female Liquid is synthesized with isobutene alcohol APEO polymeric monomer.
5. the special water reducer of subway segment according to claim 1 or 2, it is characterised in that:The viscosity reduction auxiliary agent is poly- second Any in glycol, nitro humus acid sodium, sodium methyl silicate or two kinds and its combination of the above thing mixed in any proportion.
6. the special water reducer of subway segment according to claim 1 or 2, it is characterised in that:The workability conditioning agent is The mixture of potassium sulfate, sodium sulphate and sodium acid carbonate, three is according to 4.5-5.2:0.8-1.5:3.5-4.2 mass ratio is mixed Close.
7. the special water reducer of subway segment according to claim 1 or 2, it is characterised in that:The foam control agent is higher alcohols Polyethers esters.
8. the preparation method of the special water reducer of subway segment according to claim 1 or 2, it is characterised in that step is as follows: Two kinds of water reducer mother liquors are added in four-hole boiling flask, foam control agent is added after stirring 5-10min, is stirred for 10-20min, Ran Houjia Enter appropriate water, stir 5min, add workability conditioning agent, stir 10-20min, add viscosity reduction auxiliary agent stirring 10- 15min, is eventually adding remaining water, stirring 10-15min is that can obtain finished product.
9. the application of the special water reducer finished product of subway segment according to claim 8, it is characterised in that:According in match ratio The 0.8%-1.5% incorporations of gel material content, are well mixed.
CN201710120406.7A 2017-03-02 2017-03-02 A kind of special water reducer of subway segment and preparation method thereof Pending CN106946493A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107417156A (en) * 2017-09-07 2017-12-01 江苏百瑞吉新材料有限公司 A kind of subway segment Early-strength polycarboxylate superplasticizer
CN109534755A (en) * 2019-01-23 2019-03-29 济南大学 A kind of prefabricated components special low temperature steam-curing concrete and preparation method thereof
CN116003822A (en) * 2023-01-07 2023-04-25 河北萌帮生物科技有限公司 Porous micro-particle soil conditioner and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101475338A (en) * 2009-01-22 2009-07-08 中国建筑材料科学研究总院 High-early strength type polycarboxylate compositional water reducing agent for unballasted track plate
CN105296028A (en) * 2015-11-20 2016-02-03 中国海洋石油总公司 Composite coal slurry dispersant used in coal chemical engineering field
CN105924592A (en) * 2016-06-04 2016-09-07 石家庄市长安育才建材有限公司 Viscosity-reduction type polycarboxylate water reducer and preparation method thereof
CN106431060A (en) * 2016-09-13 2017-02-22 科之杰新材料集团有限公司 Viscosity reduction type polycarboxylate superplasticizer used for high-strength concrete

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101475338A (en) * 2009-01-22 2009-07-08 中国建筑材料科学研究总院 High-early strength type polycarboxylate compositional water reducing agent for unballasted track plate
CN105296028A (en) * 2015-11-20 2016-02-03 中国海洋石油总公司 Composite coal slurry dispersant used in coal chemical engineering field
CN105924592A (en) * 2016-06-04 2016-09-07 石家庄市长安育才建材有限公司 Viscosity-reduction type polycarboxylate water reducer and preparation method thereof
CN106431060A (en) * 2016-09-13 2017-02-22 科之杰新材料集团有限公司 Viscosity reduction type polycarboxylate superplasticizer used for high-strength concrete

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107417156A (en) * 2017-09-07 2017-12-01 江苏百瑞吉新材料有限公司 A kind of subway segment Early-strength polycarboxylate superplasticizer
CN109534755A (en) * 2019-01-23 2019-03-29 济南大学 A kind of prefabricated components special low temperature steam-curing concrete and preparation method thereof
CN116003822A (en) * 2023-01-07 2023-04-25 河北萌帮生物科技有限公司 Porous micro-particle soil conditioner and preparation method thereof
CN116003822B (en) * 2023-01-07 2024-03-01 河北萌帮生物科技有限公司 Porous micro-particle soil conditioner and preparation method thereof

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Application publication date: 20170714