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CN106938284A - Method and device for manufacturing spiral ribbed steel pipe - Google Patents

Method and device for manufacturing spiral ribbed steel pipe Download PDF

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Publication number
CN106938284A
CN106938284A CN201611014824.XA CN201611014824A CN106938284A CN 106938284 A CN106938284 A CN 106938284A CN 201611014824 A CN201611014824 A CN 201611014824A CN 106938284 A CN106938284 A CN 106938284A
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China
Prior art keywords
rib
forming
seam
roll
spiral
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Granted
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CN201611014824.XA
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Chinese (zh)
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CN106938284B (en
Inventor
郑成万
金兴大
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Fisson E&c Co ltd
FIXON CONSTRUCTION CO LTD
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Fisson E&c Co ltd
FIXON CONSTRUCTION CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/065Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes starting from a specific blank, e.g. tailored blank
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • B21C37/20Making helical or similar guides in or on tubes without removing material, e.g. by drawing same over mandrels, by pushing same through dies ; Making tubes with angled walls, ribbed tubes and tubes with decorated walls
    • B21C37/207Making helical or similar guides in or on tubes without removing material, e.g. by drawing same over mandrels, by pushing same through dies ; Making tubes with angled walls, ribbed tubes and tubes with decorated walls with helical guides

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention relates to a method and a device for manufacturing a spiral ribbed steel pipe. To this end, the present invention provides a method for manufacturing a spiral ribbed steel pipe wound in a spiral form and then cut, the method including: a coated steel plate setting step of setting the coated steel plate with the coating on an uncoiler; a rib initial forming step of forming preliminary formed ribs in a deepened manner by a rib initial forming portion of a forming portion through a coated steel sheet unwound from the uncoiler; a rib intermediate stage forming step of making the edge curvature of the coating type bent steel sheet located between the preliminary formed ribs small by a rib intermediate stage forming section; a rib post-forming step of pressing the edge by a rib post-forming section and forming a coated rib flat steel plate having a complete rib on the coated flat steel plate; a lockseam forming step of pressing both side edges of the coated ribbed flat steel sheet to a lockseam forming portion to form a lockseam; a pipe making step, wherein the coating type rib flat steel plate with the seaming seam is formed into a spiral rib steel pipe through a pipe making part; and a steel pipe cutting step of cutting the spiral ribbed steel pipe to be formed into a pipe by a cutting portion. Thus, the present invention can prevent the reverse friction from being generated on the surface of the coated steel sheet by keeping the rotation speed or rotation amount of the roll provided with the forming part uniform, thereby preventing the coating from being damaged by the reverse friction.

Description

螺旋形肋钢管制造方法及装置Method and device for manufacturing spiral ribbed steel pipe

技术领域technical field

本发明涉及一种螺旋形肋钢管制造方法及装置,特别是,在缠绕于开卷机(uncoiler)的具有涂层的涂层钢板经过成形(Forming)部的过程中,在通过具有空转(idle)轴承的肋初期成形部与肋中期成形部及肋后期成形部来依次使得位于预备成形肋、预备成形肋之间的涂层型弯曲(bending)钢板的边缘曲率变小之后,边缘被加压成直角,同时肋初期成形部与肋中期成形部及肋后期成形部的轧辊(roll)的左右两侧可被分离。The present invention relates to a method and device for manufacturing a spiral ribbed steel pipe, in particular, in the process of passing a coated steel plate wound on an uncoiler (uncoiler) through a forming (Forming) section, passing through an idler The initial rib forming part of the bearing, the rib intermediate forming part and the rib post forming part sequentially make the edge curvature of the coated bending steel plate between the pre-formed rib and the pre-formed rib smaller, and the edge is pressed into At right angles, the left and right sides of the rolls of the initial rib forming part, the rib intermediate forming part and the rib post forming part can be separated at the same time.

背景技术Background technique

通常,在道路、港湾、污水处理厂等主要将混凝土休谟(Hume)管用作引导流体的移动的管,具有的问题在于,混凝土休谟管由于自身的重量及体积的增加,因此在搬运及处理时可能会需要投入重型设备,并且由于在施工时因模具的设置及拆卸而导致的作业性降低与连接部的增加,因此工期变长,并且受到由于对连接部进行连接的初期水泥(cement)的冻结而导致的季节性的制约。Generally, concrete Hume pipes are mainly used as pipes to guide the movement of fluids in roads, harbors, sewage treatment plants, etc., but there is a problem that the concrete Hume pipes are difficult to carry and handle due to the increase in their own weight and volume. It may be necessary to invest in heavy equipment, and due to the decrease in workability and the increase in joints due to the installation and removal of molds during construction, the construction period is longer, and it is affected by the initial cement (cement) that connects the joints. Seasonal constraints due to freezing.

最近,在将卷边接缝(lock seam)设置于与镀锌钢板的长度方向呈直角的两侧部分,并卷成中空的螺旋状的过程中,使用使得卷边接缝得到相互连接的镀锌钢板。Recently, in the process of providing lock seams on both side parts at right angles to the longitudinal direction of a galvanized steel sheet and rolling them into a hollow spiral shape, a plated seam that connects the lock seams to each other is used. Zinc steel.

所述镀锌钢板为除了管体的卷边接缝连接部位之外的其余部分全部是光滑的形态,或者使用除了管体的卷边接缝连接部位之外的其余部分以螺旋状的形式形成褶皱的褶皱形镀锌钢板.The galvanized steel sheet is all smooth except for the seam connection part of the pipe body, or formed in a spiral form using the rest part except the seam connection part of the pipe body Corrugated corrugated galvanized steel sheet.

但是,具有的问题在于,除了卷边接缝连接部位之外的其余管体部分全部是光滑的形态的镀锌钢板由于表面强度较弱,因此越是直径较大的大型的钢管,成形后,变形性越严重,并且在镀锌钢板埋设作业中,由于扭曲而导致卷边接缝连接部位脱离。However, there is a problem in that the surface strength of the galvanized steel sheet in which all parts of the pipe body are smooth except for the seam connection is weak, so the larger the diameter of the large steel pipe, the more it is formed. The deformability is more serious, and in the embedding operation of the galvanized steel sheet, the hemming seam connection part is detached due to twisting.

此外,具有的又另一问题在于,在镀锌钢板的埋设作业中,由于不注意而从外部施加冲击的情况下,管体表面容易被压扁,或者在所述冲击较严重的情况下,被撕裂。In addition, there is still another problem that in the case of inadvertently applying an impact from the outside during the embedding work of the galvanized steel sheet, the surface of the pipe body is easily crushed, or when the impact is severe, torn.

作为用于解决所述问题的方案提出了登记专利公报第10-0780862号(2007.11.23)的平面褶皱形钢管的制造方法,并且所提出的平面褶皱形钢管的制造方法在设置被卷成轧辊形态的平板形的镀锌钢板之后,将其安装于开卷机(uncoiler),若操作开卷机,则镀锌钢板从开卷机被松开的同时,经过位于一侧的轧辊成形(forming)部,同时根据轧辊成形部的成形轧辊结构向长度方向形成平面褶皱,经过轧辊成形部的钢板在通过成形部被卷成螺旋状的同时,其被卷的边缘部分与卷边接缝进行连接的过程中形成平面褶皱的步骤依次进行如下步骤:经过多步骤形成凸部的步骤,对于除了平面褶皱形成部分之外的其余部分,首先其宽度渐渐缩窄至所规定的宽度大小,同时高度渐渐变得更高;经过多步骤弯曲地形成凹部的步骤,平坦地按压所述凸部的同时,其余的部分向其两侧推挤,同时在其两侧部分具有角度,从而其宽度没有较大变化,高度渐渐变得更低。As a solution to the above-mentioned problems, a method of manufacturing a flat corrugated steel pipe registered in Patent Publication No. 10-0780862 (2007.11.23) has been proposed, and the proposed method of manufacturing a flat corrugated steel pipe is rolled into a roll in a set After the flat-shaped galvanized steel sheet is installed in the uncoiler, when the uncoiler is operated, the galvanized steel sheet is released from the uncoiler and passes through the roll forming section on one side, At the same time, according to the forming roll structure of the roll forming part, plane folds are formed in the longitudinal direction, and the steel plate passing through the roll forming part is rolled into a spiral shape through the forming part, and the rolled edge part is connected with the seam. The steps of forming planar wrinkles are carried out sequentially as follows: After the step of forming convex parts in multiple steps, for the rest of the parts except the part where the planar wrinkles are formed, the width is gradually narrowed to the specified width, and the height is gradually increased. High; through the step of forming the concave portion curvedly in multiple steps, while pressing the convex portion flatly, the remaining part is pushed to its sides, and at the same time, the parts on both sides have angles, so that its width does not change greatly, and its height gradually become lower.

但是,具有的问题在于,所述平面褶皱形钢管的制造方法仅仅对于纯粹的镀锌钢板是有效的,在保护表面的薄膜(film)被涂敷的情况下,由于在经过轧辊成形部的过程中较高轧辊与较低轧辊的线速度的差异导致在镀锌钢板的表面产生逆摩擦。However, there is a problem in that the method of manufacturing flat corrugated steel pipes is only effective for pure galvanized steel sheets, in the case where a film to protect the surface is applied, due to the process of passing through the roll forming section The difference in the line speed of the upper and lower rolls in the medium causes reverse friction on the surface of the galvanized steel sheet.

此外,具有的问题在于,由于所述,形成于镀锌钢板的表面的镀锌层与薄膜涂层被损伤。In addition, there is a problem that, due to the above, the galvanized layer and the thin film coating formed on the surface of the galvanized steel sheet are damaged.

此外,具有的又另一问题在于,由于轧辊成形部的较高轧辊与较低轧辊的直径变大,重量会较重,由此在上下部轧辊的制作与检查及替换的过程中,作业人员存在发生事故的危险,并且需要大量的时间及费用.In addition, there is still another problem that since the diameter of the upper roll and the lower roll of the roll forming part becomes larger, the weight will be heavier, so that the operator will not be able to work during the production, inspection and replacement of the upper and lower rolls. There is a risk of accidents and it requires a lot of time and expense.

【先行技术文献】【Prior technical literature】

【专利文献】【Patent Literature】

(专利文献1)登记专利公报第10-0780862号(2007.11.23)(Patent Document 1) Registered Patent Publication No. 10-0780862 (2007.11.23)

发明内容Contents of the invention

本发明通过空转轴承使得成形部的上下部的旋转速度或旋转量全部保持一致,由此,由于线速度保持一致,因此防止在涂层钢板的表面产生逆摩擦,并且可阻止涂层被损伤,同时,成形部的各个轧辊的左右两侧被分离,从而可容易实现制造与检查及替换。In the present invention, the rotation speed or the amount of rotation of the upper and lower parts of the forming part is kept uniform through the idle bearing, thereby, since the linear speed is kept uniform, reverse friction on the surface of the coated steel sheet is prevented, and the coating layer is prevented from being damaged. At the same time, the left and right sides of each roll in the forming section are separated, so that manufacturing, inspection and replacement can be easily realized.

就被缠绕为螺旋形态后被截断并形成的螺旋形肋钢管制造方法而言,本发明的特征在于,所述螺旋形肋钢管制造方法包括:涂层钢板设置步骤S100,具有涂层C的涂层钢板S1设置于开卷机100;肋初期形成步骤S200,从所述开卷机100松开的涂层钢板S1通过成形部200的肋初期成形部230a来使得具有一定间隔的预备成形肋RR以沿着长度方向逐渐加深的形式形成;肋中期形成步骤S300,位于所述预备成形肋RR与预备成形肋RR之间的涂层型弯曲钢板S2通过肋中期成形部230b来使得边缘曲率逐渐变小;肋后期形成步骤S400,所述涂层型弯曲钢板S2的边缘与预备成形肋RR的边缘通过肋后期成形部203c来加压成直角,并且在涂层型平钢板S3形成有具有完整的肋CR的涂层型肋平钢板S4;卷边接缝形成步骤S500,在所述涂层型肋平钢板S4的两侧边沿通过卷边接缝成形部240的较低卷边接缝成形轧辊241-2与较高卷边接缝成形轧辊242-2来得到加压并形成卷边接缝L;制管步骤S600,形成有所述卷边接缝L的涂层型肋平钢板S4通过制管部300形成为螺旋形肋钢管RP;以及钢管截断步骤S700,所述被制成管的螺旋形肋钢管RP通过截断部400来得到截断.Regarding the manufacturing method of the spiral-ribbed steel pipe that is cut and formed after being wound into a spiral shape, the present invention is characterized in that the manufacturing method of the spiral-ribbed steel pipe includes: a coated steel plate setting step S100, a coated steel plate having a coating C The layered steel plate S1 is set in the uncoiler 100; the initial rib forming step S200, the coated steel plate S1 released from the uncoiler 100 passes through the rib initial forming part 230a of the forming part 200 to make the pre-formed rib RR with a certain interval along the Forming in a form that gradually deepens along the length direction; the mid-rib forming step S300, the coating-type curved steel plate S2 located between the pre-formed rib RR and the pre-formed rib RR passes through the mid-rib forming part 230b to make the edge curvature gradually smaller; Rib post-forming step S400, the edge of the coated curved steel plate S2 and the edge of the pre-formed rib RR are pressed into a right angle by the rib post-forming part 203c, and a complete rib CR is formed on the coated flat steel plate S3 The coating-type ribbed flat steel plate S4; seam forming step S500, the lower seam forming roll 241- 2 and the higher seam seam forming roll 242-2 to obtain pressurization and form the seam seam L; the pipe making step S600, the coated rib flat steel plate S4 formed with the seam seam L is passed through the pipe making The part 300 is formed into a spiral-ribbed steel pipe RP; and a steel pipe cutting step S700, the spiral-ribbed steel pipe RP being made into a pipe is cut off by the cutting part 400.

此外,特征在于,所述肋初期形成步骤S200的预备成形肋RR与肋中期形成步骤S300及肋后期形成步骤S400的完整的肋CR通过可变加压轧辊部232的具有空转轴承232-4的较高加压空转轧辊232-3来使得较高加压固定轧辊232-2与支撑固定轧辊部231的较低支撑凹部轧辊231-3的线速度保持一致.In addition, it is characterized in that the pre-formed rib RR in the initial rib forming step S200 and the complete rib CR in the rib intermediate forming step S300 and rib post-forming step S400 pass through the roller bearing 232-4 of the variable pressure roll part 232. The higher pressure idler roll 232-3 is used to keep the linear velocity of the higher pressure fixed roll 232-2 consistent with the lower support concave roll 231-3 supporting the fixed roll portion 231.

另外,就螺旋形肋钢管制造装置A而言,所述螺旋形肋钢管制造装置A包括:开卷机100,其缠绕有具有涂层的涂层钢板S1;成形部200,其以从所述开卷机100松开的涂层钢板S1形成有肋R与卷边接缝L的形式进行按压;截断部400,其设置为,形成有所述肋R与卷边接缝L的涂层型肋平钢板S4通过制管部300来缠绕为螺旋形态,从而形成螺旋形肋钢管RP,并且使得所述螺旋形肋钢管RP被截断,本发明的特征在于,所述成形部200设置为,在具有驱动部210的支撑架220的上部从前方向后方排列有形成有肋R的肋成形部230与形成有卷边接缝L的卷边接缝成形部240,支撑固定轧辊部231设置为,在支撑固定轴231-1沿着轴方向以反复排列的形式固定有较低(lower)支撑凸部轧辊231-2与较低支撑凹部轧辊231-3,可变加压轧辊部232在可变加压轴232-1沿着轴方向以反复排列的形式设置有较高加压固定轧辊232-2与较高加压空转轧辊232-3,所述较高加压固定轧辊232-2固定于加压可变轴232-1,并且所述较高加压空转轧辊232-3以通过空转轴承232-4可进行旋转的形式设置于加压可变轴232-2,所述较低支撑凸部轧辊231-2与较高加压固定轧辊232-2设置为左右两侧被分离。In addition, regarding the spiral-ribbed steel pipe manufacturing apparatus A, the spiral-ribbed steel pipe manufacturing apparatus A includes: an uncoiler 100 on which the coated steel sheet S1 having a coating is wound; a forming section 200 to uncoil from the The coated steel sheet S1 released by the machine 100 is pressed in the form of the rib R and the seam L; The steel plate S4 is wound into a spiral shape by the pipe making part 300, thereby forming a spiral ribbed steel pipe RP, and causing the spiral ribbed steel pipe RP to be cut off. The feature of the present invention is that the forming part 200 is configured to have The upper part of the support frame 220 of the part 210 is arranged with the rib forming part 230 formed with the rib R and the seam forming part 240 formed with the seam L from the front to the rear, and the supporting and fixing roll part 231 is set to be fixed on the support. The shaft 231-1 is fixed with a lower (lower) support convex roll 231-2 and a lower support concave roll 231-3 in the form of repeated arrangement along the axial direction. -1 Along the axial direction, a higher pressure fixed roll 232-2 and a higher pressure idler roll 232-3 are arranged in a repeated arrangement, and the higher pressure fixed roll 232-2 is fixed on a pressure variable shaft 232-1, and the higher pressurized idler roll 232-3 is rotatably provided on the pressurized variable shaft 232-2 through an idler bearing 232-4, and the lower support convex roll 231- 2 and the higher pressure fixed roll 232-2 are arranged so that the left and right sides are separated.

此外,所述较高加压空转轧辊232-3中,空转轴承232-4的外轮以过盈配合的形式结合于向一侧形成有短坎槽232-3b的辊(roller)主体232-3a内周沿部,并且所述空转轴承232-4的内轮以过盈配合的形式结合于可变加压轴232-1,所述空转轴承232-4的外轮通过止动环232-3d得到固定,所述止动环232-3d与形成于短坎槽232-3b的其他侧的环槽232-3c结合,所述辊主体232-3a形成为具有比辊主体232-3a的宽度W窄的宽度W′的肋成形加压环部232-3e凸出于外部沿部,在位于所述辊主体232-3a的两侧的较高加压固定轧辊232-2分别形成有辊主体插入槽232-3f。In addition, in the higher pressurized idler roll 232-3, the outer ring of the idler bearing 232-4 is coupled to a roller main body 232-3a having a short ridge groove 232-3b formed on one side in the form of an interference fit. Inner peripheral portion, and the inner ring of the idle bearing 232-4 is combined with the variable pressurization shaft 232-1 in the form of interference fit, and the outer ring of the idle bearing 232-4 is fixed by the stop ring 232-3d , the stop ring 232-3d is combined with the ring groove 232-3c formed on the other side of the short rib groove 232-3b, and the roller body 232-3a is formed to have a width W narrower than the width W of the roller body 232-3a. The rib forming pressing ring part 232-3e of width W' protrudes from the outer edge part, and the higher pressing fixed rolls 232-2 located on both sides of the roll main body 232-3a are respectively formed with roll main body insertion grooves 232. -3f.

此外,特征在于,所述肋成形部230包括肋初期成形部230a与肋中期成形部230b及肋后期成形部230c,并且所述卷边接缝成形部240在卷边接缝支撑固定轧辊部241的上部设置有卷边接缝加压可变轧辊部242,所述卷边接缝支撑固定轧辊部241在卷边接缝支撑固定轴241-1的两侧端部设置有较低卷边接缝成形轧辊241-2,所述卷边接缝加压可变轧辊部242在卷边接缝可变轴242-1的两侧端部设置有较高卷边接缝成形轧辊242-2.In addition, it is characterized in that the rib forming part 230 includes a rib initial forming part 230a, a rib intermediate forming part 230b, and a rib post forming part 230c, and the seam forming part 240 supports the fixed roll part 241 at the seam. The upper part of the seam seam is provided with a seam pressure variable roller part 242, and the seam seam support fixed roller part 241 is provided with lower seam seam joints at both ends of the seam seam support fixed shaft 241-1. seam forming roll 241-2, the seam seam pressing variable roll part 242 is provided with higher seam seam forming rolls 242-2 at both ends of the seam seam variable shaft 242-1.

本发明具有的效果在于,在缠绕于开卷机的具有涂层的涂层钢板经过成形部的过程中,在通过具有空转轴承的肋初期成形部与肋中期成形部及肋后期成形部来使得各个设置有成形部的轧辊的旋转速度或旋转量保持一致。The present invention has the effect that in the process of passing the coated steel plate with coating wound on the uncoiler through the forming section, the rib initial forming section, the rib intermediate forming section and the rib post forming section with idle bearings are used to make each The rotational speed or amount of rotation of the rolls provided with the forming section is kept constant.

此外,由此可得到的效果在于,使得线速度保持一致,从而可防止在涂层钢板的表面产生逆摩擦。In addition, there is an effect obtained by making the line speed uniform, thereby preventing reverse friction from occurring on the surface of the coated steel sheet.

此外,由此具有的效果在于,防止设置于涂层钢板的表面的涂层由于逆摩擦而被损伤,并且可得到优质的产品.In addition, this has the effect that the coating provided on the surface of the coated steel sheet is prevented from being damaged due to reverse friction, and a high-quality product can be obtained.

同时,可得到的效果在于,各个肋初期成形部与肋中期成形部及肋后期成形部的轧辊的左右两侧被分离,由此,重量减少,并可容易实现制造与检查及替换。At the same time, an effect can be obtained in that the left and right sides of the rolls of the initial rib forming part, the rib intermediate forming part and the rib post forming part are separated, thereby reducing the weight and making it easy to manufacture, inspect and replace.

此外,由此可得到可减少检查及替换所需要的作业人员与时间及费用的效果,同时,可得到可进一步提高生成率的效果。In addition, there can be obtained the effect of reducing the labor, time, and cost required for inspection and replacement, and at the same time, the effect of further improving the production rate can be obtained.

附图说明Description of drawings

图1是示出根据本发明的螺旋形肋钢管制造装置的例示图。FIG. 1 is an illustration showing a spiral-ribbed steel pipe manufacturing apparatus according to the present invention.

图2是示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部的立体图。Fig. 2 is a perspective view showing a rib mid-stage forming part of the forming part in the spiral-ribbed steel pipe manufacturing apparatus according to the present invention.

图3是以分离的形式示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部中可变加压轧辊部的立体图。3 is a perspective view showing a variable pressure roll section in a rib intermediate forming section of a forming section in a spiral ribbed steel pipe manufacturing apparatus according to the present invention in a separated form.

图4是以切开的形式示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部中可变加压轧辊部内、外部的立体图。4 is a cutaway perspective view showing the inside and outside of the variable pressure roll section in the rib intermediate forming section of the forming section in the spiral ribbed steel pipe manufacturing apparatus according to the present invention.

图5是以分离的形式示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部中支撑固定轧辊部的立体图。Fig. 5 is a perspective view showing in a separated form a support fixed roll part in a rib intermediate forming part of a forming part in a spirally ribbed steel pipe manufacturing apparatus according to the present invention.

图6是以切开的形式示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部中支撑固定轧辊部的立体图。Fig. 6 is a perspective view showing, in cutaway form, a support fixed roll portion in a rib intermediate forming section of a forming section in a spiral ribbed steel pipe manufacturing apparatus according to the present invention.

图7是示出根据本发明的螺旋形肋钢管制造方法的顺序图。Fig. 7 is a sequence diagram showing a method of manufacturing a spiral-ribbed steel pipe according to the present invention.

图8a至8n是按顺序示出根据本发明的螺旋形肋钢管制造方法的例示图.8a to 8n are illustrations sequentially showing a method of manufacturing a spiral-ribbed steel pipe according to the present invention.

图9是通过根据本发明的螺旋形肋钢管制造装置来制造的螺旋形肋钢管的凹部放大纵向截面图.9 is an enlarged longitudinal sectional view of a concave portion of a spiral-ribbed steel pipe manufactured by a spiral-ribbed steel pipe manufacturing apparatus according to the present invention.

具体实施方式detailed description

参照附图对本发明的实施例进行如下说明.Embodiments of the present invention are described below with reference to the accompanying drawings.

图1是示出根据本发明的螺旋形肋钢管制造装置的例示图,图2是示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部的立体图,图3是以分离的形式示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部中可变加压轧辊部的立体图,图4是以切开的形式示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部中可变加压轧辊部内、外部的立体图,图5是以分离的形式示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部中支撑固定轧辊部的立体图,图6是以切开的形式示出根据本发明的螺旋形肋钢管制造装置中的成形部的肋中期成形部中支撑固定轧辊部的立体图。Fig. 1 is an illustration showing a spiral-ribbed steel pipe manufacturing device according to the present invention, Fig. 2 is a perspective view showing a rib mid-stage forming part of a forming part in a spiral-ribbed steel pipe manufacturing device according to the present invention, and Fig. 3 is a The separated form shows the perspective view of the variable pressure roll part in the rib intermediate forming part of the forming part of the spiral ribbed steel pipe manufacturing device according to the present invention, and Fig. 4 shows the spiral ribbed steel pipe according to the present invention in cut form Figure 5 is a perspective view of the inside and outside of the variable pressure roll part in the forming section of the rib mid-stage forming section in the ribbed steel pipe manufacturing device, Figure 5 is a separate form showing the ribs of the forming section in the spiral ribbed steel pipe manufacturing device according to the present invention The perspective view of the support and fixed roll part in the intermediate forming part, Fig. 6 is a perspective view of the support and fixed roll part in the rib intermediate forming part of the forming part in the forming part of the spiral ribbed steel pipe manufacturing device according to the present invention in cutaway form.

如图1至图6所示,在对根据本发明的螺旋形肋钢管制造方法进行说明之前,用于制造所述螺旋形肋钢管的制造装置A作为制造螺旋形肋钢管的装置,其包括开卷机100、成形部200、制管部300以及截断部400,具有涂层的涂层钢板S1以缠绕的形式设置于所述开卷机100,从所述开卷机100松开的涂层钢板S1设置为在通过成形部200被按压的过程中,形成肋R与卷边接缝L.As shown in FIGS. 1 to 6 , before describing the manufacturing method of the spiral-ribbed steel pipe according to the present invention, the manufacturing apparatus A for manufacturing the spiral-ribbed steel pipe, as a device for manufacturing the spiral-ribbed steel pipe, includes uncoiling Machine 100, forming part 200, pipe making part 300 and cutting part 400, the coated steel sheet S1 with the coating is set in the uncoiler 100 in the form of winding, and the coated steel sheet S1 unwound from the uncoiler 100 is set In order to form the rib R and the hemming seam L in the process of being pressed by the forming part 200.

形成有所述肋R与卷边接缝L的涂层型肋平钢板S4设置为,通过制管部300缠绕为螺旋形态,由此形成螺旋形肋钢管RP,并且通过所述截断部400来使得螺旋形肋钢管R P被截断为具有一定长度.The coated ribbed flat steel plate S4 formed with the rib R and the seam L is arranged to be wound in a spiral form by the pipe making part 300, thereby forming a spiral ribbed steel pipe RP, and passed through the cutting part 400 The spiral ribbed steel pipe R P is truncated to have a certain length.

在所述过程中,所述成形部200设置为,在形成有具有规定厚度的涂层C的涂层钢板S1被轧辊成形的过程中防止在由镀锌钢板构成的表面产生逆摩擦,从而防止涂层C被破损或损伤,进而可得到优质的产品。In the process, the forming part 200 is provided to prevent reverse friction from occurring on the surface made of galvanized steel sheet during roll forming of the coated steel sheet S1 formed with the coating layer C having a prescribed thickness, thereby preventing The coat C is broken or damaged, and a high-quality product can be obtained.

为此,所述成形部200设置为,在具有驱动部210的支撑架220的上部可从前方向后方同时通过驱动部210来驱动肋成形部230与卷边接缝成形部240。To this end, the forming part 200 is configured such that the rib forming part 230 and the seam forming part 240 can be driven simultaneously from the front to the rear by the driving part 210 on the upper part of the supporting frame 220 having the driving part 210 .

所述肋成形部230用于在具有平板形态的涂层钢板S1以涂层C没有损伤的形式形成四边形态的肋R,并且设置为,依次设置有肋初期成形部230a与肋中期成形部230b及肋后期成形部230c,并可依次得到加压。The rib forming part 230 is used to form a quadrilateral rib R on the coated steel sheet S1 having a flat plate shape without damage to the coating C, and is provided in such a way that a rib initial forming part 230a and a rib intermediate forming part 230b are provided in this order. And the rib post-forming part 230c, and can be pressurized in sequence.

所述肋初期成形部230a与肋中期成形部230b及肋后期成形部230c设置为,分别用链(chain)等连接于下部的驱动部210,并且被直接驱动的支撑固定轧辊部231与上部的可变加压轧辊部232可相互面对面。The rib initial forming part 230a, the rib intermediate forming part 230b and the rib post forming part 230c are arranged to be respectively connected to the driving part 210 of the lower part with a chain (chain) etc., and are directly driven by the supporting fixed roll part 231 and the upper part. The variable pressure roll parts 232 may face each other.

所述支撑固定轧辊部231构成为在以通过轴承(bearing)等来可进行旋转的形式设置于支撑架220的状态下,无法从上部向下部或从下部向上部移动,并且在支撑固定轴231-1向轴方向以反复排列的形式固定有较低(lower)支撑凸部轧辊231-2与较低(lower)支撑凹部轧辊231-3.The supporting and fixing roll part 231 is configured so that it cannot move from the upper part to the lower part or from the lower part to the upper part in the state of being rotatably installed on the supporting frame 220 by bearings (bearings) etc. -1 is fixed with a lower (lower) support convex roll 231-2 and a lower (lower) support concave roll 231-3 in the form of repeated arrangement in the axial direction.

所述可变加压轧辊部232以下部能够与较低支撑凸部轧辊231-2和较低支撑凹部轧辊231-3相互面对面的形式沿着轴方向反复排列于设置于支撑架220的支撑固定轴231-1的直上部,并且设置为在与所述支撑固定轴231-1平行的可变加压轴232-1沿着轴方向反复排列较高(Upper)加压固定轧辊232-2与较高(Upper)加压空转轧辊232-3,并且设置为在被驱动的过程中,线速度可保持一致。The variable pressurizing roll part 232 is repeatedly arranged on the support fixed on the support frame 220 along the axial direction in the form that the lower part can face the lower support convex part roll 231-2 and the lower support concave part roll 231-3. directly above the shaft 231-1, and arranged so that the upper (Upper) pressurized fixed roll 232-2 and the lower pressurized shaft 232-1 parallel to the support fixed shaft 231-1 are repeatedly arranged along the axial direction. High (Upper) pressurizes the idle roll 232-3, and is set so that the line speed can be kept consistent during the process of being driven.

就所述线速度而言,虽然在后述的支撑固定轧辊部231的较低支撑凹部轧辊231-3的直径比较低支撑凸部轧辊231-2的直径小时,支撑固定轴231-1在进行旋转期间产生圆周速度的差异的过程中,产生逆摩擦,但是,此时,通过与较低支撑凹部轧辊231-3面对面的可变加压轧辊部232的较高加压空转轧辊232-3,来弥补圆周速度的差异。换句话说,由于线速度保持一致,因此防止在经过其之间的涂层钢板S1的表面产生逆摩擦,由此,可防止涂层C被损伤或破损。In terms of the linear velocity, although the diameter of the lower support concave roll 231-3 of the support fixed roll portion 231 described later is smaller than the diameter of the lower support convex roll 231-2, the support fixed shaft 231-1 is moving forward. In the process of producing a difference in peripheral speed during rotation, reverse friction occurs, but at this time, by the higher pressure idler roll 232-3 of the variable pressure roll portion 232 facing the lower support concave roll 231-3, to compensate for the difference in peripheral speed. In other words, since the line speed is kept uniform, reverse friction is prevented from being generated on the surface of the coated steel sheet S1 passing therebetween, whereby the coating C can be prevented from being damaged or broken.

为此,所述较高加压固定轧辊232-2固定于加压可变轴232-1,所述较高加压空转轧辊232-3以通过空转轴承232-4可进行旋转的形式设置于加压可变轴232-2.For this purpose, the higher pressure fixed roll 232-2 is fixed to the pressure variable shaft 232-1, and the higher pressure idle roll 232-3 is rotatably installed on the idler bearing 232-4. Pressurized variable shaft 232-2.

就所述较低支撑凸部轧辊231-2与较高加压固定轧辊232-2而言,其左右两侧被分离,由于显著地减少体积与重量,因此在进行制造与保管及检查与替换的过程中,作业人员可容易进行操作。此时,所述较高加压空转轧辊232-3中,空转轴承232-4的外轮以过盈配合的形式结合于向一侧形成有短坎槽232-3b的辊(roller)主体232-3a内周沿部,并且所述空转轴承232-4的内轮以过盈配合的形式结合于可变加压轴232-1。As for the lower support convex roll 231-2 and the higher pressurized fixed roll 232-2, the left and right sides are separated, and since the size and weight are significantly reduced, it is necessary to perform manufacturing, storage, inspection, and replacement. During the process, the operator can easily operate. At this time, in the higher pressurized idler roll 232-3, the outer ring of the idler bearing 232-4 is combined with the roller (roller) main body 232-232- with a short ridge groove 232-3b formed on one side in the form of interference fit. 3a inner peripheral portion, and the inner ring of the idling bearing 232-4 is combined with the variable pressure shaft 232-1 in the form of interference fit.

所述空转轴承232-4的外轮通过止动环232-3d得到固定,从而设置为可防止在空转轴承232-4被驱动的过程中被移动,所述止动环232-3d与形成于短坎槽232-3b的其他侧的环槽232-3c结合。The outer wheel of the idling bearing 232-4 is fixed by a stop ring 232-3d, so as to prevent the idling bearing 232-4 from being moved during the driving process, and the stop ring 232-3d is formed on the short The ring groove 232-3c on the other side of the flange groove 232-3b is combined.

所述辊主体232-3a形成为具有比辊主体232-3a的宽度W窄的宽度W′的肋成形加压环部232-3e凸出于外部沿部,在位于所述辊主体232-3a的两侧的较高加压固定轧辊232-2分别形成有辊主体插入槽232-3f。The roller main body 232-3a is formed to have a rib-forming pressing ring portion 232-3e having a width W' narrower than the width W of the roller main body 232-3a protruding from the outer edge, and the roller main body 232-3a is located at the outer edge. The higher pressurized fixed rolls 232-2 on both sides of the upper side are respectively formed with roll body insertion grooves 232-3f.

如图9所示,所述卷边接缝成形部240在涂层型平钢板S4的两侧形成有卷边接缝L,在通过制管部30来卷起的过程中,使得相互面对面,在卷边接缝支撑固定轧辊部241的上部设置有卷边接缝加压可变轧辊部242。As shown in FIG. 9, the seam forming part 240 forms seams L on both sides of the coated flat steel plate S4 so that they face each other during the rolling process by the pipe making part 30, On the upper portion of the seam supporting fixed roller portion 241, a seam pressing variable roll portion 242 is provided.

在此,所述卷边接缝支撑固定轧辊部241在卷边接缝支撑固定轴241-1的两侧端部设置有较低卷边接缝成形轧辊241-2,所述卷边接缝加压可变轧辊部242在卷边接缝可变轴242-1的两侧端部设置有较高卷边接缝成形轧辊242-2。Here, the seam seam support and fixed roll part 241 is provided with lower seam seam forming rollers 241-2 at both ends of the seam seam support fixed shaft 241-1, and the seam seam The pressure variable roll unit 242 is provided with higher seam forming rolls 242-2 at both end portions of the variable seam shaft 242-1.

图7是示出根据本发明的螺旋形肋钢管制造方法的顺序图,图8a至8n是按顺序示出根据本发明的螺旋形肋钢管制造方法的例示图。FIG. 7 is a sequence diagram showing a method of manufacturing a spirally ribbed steel pipe according to the present invention, and FIGS. 8a to 8n are illustration diagrams sequentially showing a method of manufacturing a spirally ribbed steel pipe according to the present invention.

如图7及图8a至8n所示,就如上所述的螺旋形肋钢管A而言,首先,作为涂层钢板设置步骤S100,在涂敷有具有规定厚度的涂层C的涂层钢板S1设置于开卷机100之后,从所述开卷机100以一定的速度松开涂层钢板S1,并供给于成形部200。As shown in FIGS. 7 and 8a to 8n, with respect to the spiral-rib steel pipe A as described above, first, as a coated steel plate setting step S100, a coated steel plate S1 coated with a coating C having a predetermined thickness is After being installed in the uncoiler 100 , the coated steel sheet S1 is released from the uncoiler 100 at a constant speed and supplied to the forming unit 200 .

接下来,如图8a至8e所示,被松开的涂层钢板S1通过成形部200的肋初期成形部230a来使得具有一定间隔的预备成形肋RR以沿着长度方向逐渐加深的形式形成(肋初期形成步骤S200).Next, as shown in FIGS. 8a to 8e, the loosened coated steel sheet S1 passes through the rib initial forming part 230a of the forming part 200 so that the pre-formed ribs RR with a certain interval are formed in a form that gradually deepens along the length direction ( Initial rib formation step S200).

接下来,如图8f至图8h所示,作为肋中期形成步骤S300,形成有预备成形肋RR的涂层型弯曲钢板S2的作为位于预备成形肋RR与预备成形肋RR之间的部分的涂层型弯曲钢板S2通过肋中期成形部230b来使得边缘曲率逐渐变小之后,如图8i所示,涂层型弯曲钢板S2的边缘与预备成形肋RR的边缘通过肋后期成形部203c来加压成直角,并且在涂层型平钢板S3形成有具有完整的肋CR的涂层型肋平钢板S4(肋后期形成步骤S400)。此时,所述肋初期形成步骤S200的预备成形肋RR与肋中期形成步骤S300及肋后期形成步骤S400中完整的肋CR通过可变加压轧辊部232的具有空转轴承232-4的较高加压空转轧辊232-3来使得较高加压固定轧辊232-2与支撑固定轧辊部231的较低支撑凹部轧辊231-3的线速度保持一致,从而可防止涂敷于涂层钢板S1的表面的涂层C由于逆摩擦而被损伤.Next, as shown in Fig. 8f to Fig. 8h, as the rib mid-stage forming step S300, the coating type curved steel plate S2 with the pre-formed rib RR is formed as the coating of the part between the pre-formed rib RR and the pre-formed rib RR. After the edge curvature of the layer-type curved steel plate S2 is gradually reduced by the rib mid-stage forming part 230b, as shown in FIG. At right angles, and a coated-type ribbed flat steel plate S4 having complete ribs CR is formed on the coated-type flat steel plate S3 (rib post-forming step S400). At this time, the pre-formed rib RR in the initial rib forming step S200 and the complete rib CR in the rib intermediate forming step S300 and rib post-forming step S400 pass through the variable pressure roller part 232 with the idler bearing 232-4. Pressurizing the idle roll 232-3 keeps the line speeds of the higher pressurized fixed roll 232-2 consistent with the lower support recessed roll 231-3 supporting the fixed roll portion 231, thereby preventing the coating on the coated steel sheet S1. The coating C on the surface is damaged due to reverse friction.

接下来,如图8j至图8n所示,作为卷边接缝形成步骤S500,在涂层型肋平钢板S4的两侧边沿通过卷边接缝成形部240的较低卷边接缝成形轧辊241-2与较高卷边接缝成形轧辊242-2来得到加压,从而形成卷边接缝L之后,如图1及图7所示,形成有卷边接缝L的涂层型肋平钢板S4通过制管部300形成为螺旋形肋钢管RP(制管步骤S600).Next, as shown in FIG. 8j to FIG. 8n, as a seam forming step S500, the lower seam forming rollers of the seam forming part 240 pass through the two side edges of the coated ribbed flat steel plate S4 241-2 and the higher seam forming roll 242-2 are pressed to form the seam L, as shown in Figures 1 and 7, the coated ribs of the seam L are formed The flat steel plate S4 is formed into a spiral ribbed steel pipe RP by the pipe making part 300 (pipe making step S600).

接下来,如图9所示,通过被制管的螺旋形肋钢管RP通过截断部400来得到截断的钢管截断步骤S700来制造具有肋R与卷边接缝L的螺旋形肋钢管RP。Next, as shown in FIG. 9 , the spirally ribbed steel pipe RP having the rib R and the seam L is manufactured by the steel pipe cutting step S700 in which the spirally ribbed steel pipe RP to be piped is cut through the cutting part 400 .

标号说明Label description

C:涂层 CR:肋C: Coating CR: Rib

L:卷边接缝 RP:螺旋形肋钢管L: Rolled Seam RP: Spiral Ribbed Steel Tube

RR:预备成形肋 S1:涂层钢板RR: Preformed rib S1: Coated steel plate

S2:涂层型弯曲钢板 S3:涂层型平钢板S2: Coated type curved steel plate S3: Coated type flat steel plate

S4:涂层型肋平钢板 S100:涂层钢板设置步骤S4: Coated ribbed flat steel plate S100: Coated steel plate setting procedure

S200:肋初期形成步骤 S300:肋中期形成步骤S200: Rib formation step S300: Rib formation step

S400:肋后期形成步骤 S500:卷边接缝形成步骤S400: Rib post-forming step S500: Hemming seam forming step

S600:制管步骤 S700:钢管截断步骤S600: Pipe making step S700: Steel pipe cutting step

100:开卷机 200:成形部100: Uncoiler 200: Forming department

200:成形部 210:驱动部200: Forming section 210: Driving section

220:支撑架 230:肋成形部220: Support frame 230: Rib forming part

230a:肋初期成形部 230b:肋中期成形部230a: Rib initial forming part 230b: Rib intermediate forming part

203c:肋后期成形部 231:支撑固定轧辊部203c: Rib post-forming part 231: Supporting and fixing roll part

231-1:支撑固定轴 231-2:较低支撑凸部轧辊231-1: Support fixed shaft 231-2: Lower support convex roll

231-3:较低支撑凹部轧辊 232:可变加压轧辊部231-3: Low support concave roll 232: Variable pressure roll

232-1:可变加压轴 232-2:较高加压固定轧辊232-1: Variable pressure shaft 232-2: Higher pressure fixed roll

232-3:较高加压空转轧辊 232-4:空转轴承232-3: Higher pressure idling roll 232-4: Idling bearing

240:卷边接缝成形部 241-1:较低卷边接缝成形轧辊240: Seam forming section 241-1: Lower seam forming roll

242-2:较高卷边接缝成形轧辊 300:制管部242-2: High Seam Forming Rolls 300: Tube Department

400:截断部400: Truncation Department

Claims (5)

1.一种螺旋形肋钢管制造方法,其是被缠绕为螺旋形态后被截断而形成的螺旋形肋钢管制造方法,其特征在于,所述螺旋形肋钢管制造方法包括:1. A method for manufacturing a spiral-ribbed steel pipe, which is a method for manufacturing a spiral-ribbed steel pipe formed after being wound into a helical form, characterized in that, the method for manufacturing a spiral-ribbed steel pipe comprises: 涂层钢板设置步骤(S100),使得具有涂层(C)的涂层钢板(S1)设置于开卷机(100);The coated steel plate setting step (S100), so that the coated steel plate (S1) with the coating (C) is set on the uncoiler (100); 肋初期形成步骤(S200),从所述开卷机(100)松开的涂层钢板(S1)通过成形部(200)的肋初期成形部(230a)来使得具有一定间隔的预备成形肋(RR)以沿着长度方向逐渐加深的形式形成;In the rib initial forming step (S200), the coated steel sheet (S1) released from the uncoiler (100) passes through the rib initial forming part (230a) of the forming part (200) to make preliminary forming ribs (RR ) is formed in the form of gradually deepening along the length direction; 肋中期形成步骤(S300),位于所述预备成形肋(RR)与预备成形肋(RR)之间的涂层型弯曲钢板(S2)通过肋中期成形部(230b)来使得边缘曲率逐渐变小;The mid-rib forming step (S300), the coated curved steel plate (S2) located between the pre-formed rib (RR) and the pre-formed rib (RR) passes through the rib mid-stage forming part (230b) to gradually reduce the edge curvature ; 肋后期形成步骤(S400),所述涂层型弯曲钢板(S2)的边缘与预备成形肋(RR)的边缘通过肋后期成形部(203c)来加压成直角,并且在涂层型平钢板(S3)形成有具有完整的肋(CR)的涂层型肋平钢板(S4);Rib post-forming step (S400), the edge of the coated type curved steel plate (S2) and the edge of the pre-formed rib (RR) are pressed into a right angle by the rib post-forming part (203c), and the coated type flat steel plate (S3) Formed with a coating-type ribbed flat steel plate (S4) having complete ribs (CR); 卷边接缝形成步骤(S500),在所述涂层型肋平钢板(S4)的两侧边沿通过卷边接缝成形部(240)的较低卷边接缝成形轧辊(241-2)与较高卷边接缝成形轧辊(242-2)来得到加压并形成卷边接缝(L);A seam forming step (S500), passing the lower seam forming rolls (241-2) of the seam forming part (240) on both sides of the coated ribbed flat steel plate (S4) With higher seam forming rolls (242-2) to get pressurized and form seam (L); 制管步骤(S600),形成有所述卷边接缝(L)的涂层型肋平钢板(S4)通过制管部(300)形成为螺旋形肋钢管(RP);以及The pipe making step (S600), the coated ribbed flat steel plate (S4) formed with the seam seam (L) is formed into a spiral ribbed steel pipe (RP) by the pipe making part (300); and 钢管截断步骤(S700),使得所述被制成管的螺旋形肋钢管(RP)通过截断部(400)来得到截断。A steel pipe cutting step (S700) such that the spirally ribbed steel pipe (RP) made into a pipe is cut through a cutting part (400). 2.根据权利要求1所述的螺旋形肋钢管制造方法,其特征在于,2. The manufacturing method of spiral ribbed steel pipe according to claim 1, characterized in that, 所述肋初期形成步骤(S200)的预备成形肋(RR)与肋中期形成步骤(S300)及肋后期形成步骤(S400)的完整的肋(CR)通过可变加压轧辊部(232)的具有空转轴承(232-4)的较高加压空转轧辊(232-3)来使得较高加压固定轧辊(232-2)与支撑固定轧辊部(231)的较低支撑凹部轧辊(231-3)的线速度保持一致。The pre-formed rib (RR) in the initial rib forming step (S200) and the complete rib (CR) in the rib intermediate forming step (S300) and rib post-forming step (S400) pass through the variable pressure roll part (232). The higher pressurized idler roll (232-3) with idler bearing (232-4) makes the higher pressurized fixed roll (232-2) and the lower support recessed roll (231-2) supporting the fixed roll portion (231) 3) The line speed remains the same. 3.一种螺旋形肋钢管制造装置,其为螺旋形肋钢管制造装置(A),所述螺旋形肋钢管制造装置(A)包括:开卷机(100),其缠绕有具有涂层的涂层钢板(S1);成形部(200),其以从所述开卷机(100)松开的涂层钢板(S1)形成有肋(R)与卷边接缝(L)的形式进行按压;截断部(400),其设置为,形成有所述肋(R)与卷边接缝(L)的涂层型肋平钢板(S4)通过制管部(300)来缠绕为螺旋形态,从而形成螺旋形肋钢管(RP),并且使得所述螺旋形肋钢管(RP)被截断,所述螺旋形肋钢管制造装置特征在于,3. A spiral-ribbed steel pipe manufacturing device, which is a spiral-ribbed steel pipe manufacturing device (A), and the spiral-ribbed steel pipe manufacturing device (A) includes: an uncoiler (100), which is wound with a coated a layered steel sheet (S1); a forming section (200) for pressing the coated steel sheet (S1) unwound from said uncoiler (100) in the form of ribs (R) and hemmed seams (L); The cut-off part (400) is arranged such that the coated ribbed flat steel plate (S4) formed with the rib (R) and the seam (L) is wound into a spiral form by the pipe-making part (300), thereby A spiral-ribbed steel pipe (RP) is formed, and the spiral-ribbed steel pipe (RP) is cut off, the spiral-ribbed steel pipe manufacturing apparatus is characterized in that, 所述成形部(200)设置为,在具有驱动部(210)的支撑架(220)的上部从前方向后方排列有形成有肋(R)的肋成形部(230)与形成有卷边接缝(L)的卷边接缝成形部(240),支撑固定轧辊部(231)设置为,在支撑固定轴(231-1)沿着轴方向以反复排列的形式固定有较低支撑凸部轧辊(231-2)与较低支撑凹部轧辊(231-3),可变加压轧辊部(232)在可变加压轴(232-1)沿着轴方向以反复排列的形式设置有较高加压固定轧辊(232-2)与较高加压空转轧辊(232-3),所述较高加压固定轧辊(232-2)固定于加压可变轴(232-1),并且所述较高加压空转轧辊(232-3)以通过空转轴承(232-4)可进行旋转的形式设置于加压可变轴(232-2),所述较低支撑凸部轧辊(231-2)与较高加压固定轧辊(232-2)设置为左右两侧被分离。The forming part (200) is arranged such that the rib forming part (230) formed with the rib (R) and the rib forming part (230) formed with the hemming seam are arranged from the front to the rear on the upper part of the support frame (220) having the driving part (210). (L) seam seam forming part (240), the supporting fixed roll part (231) is arranged as, on the supporting fixed shaft (231-1) along the axial direction, the lower supporting convex part rolls are fixed in the form of repeated arrangement (231-2) and the lower support concave roll (231-3), the variable pressure roll part (232) is provided with higher pressure in the form of repeated arrangement along the axis direction of the variable pressure shaft (232-1). Press the fixed roll (232-2) and the higher pressurized idler roll (232-3), the higher pressurized fixed roll (232-2) is fixed on the pressurized variable shaft (232-1), and the The higher pressurized idler roll (232-3) is rotatably provided on the pressurized variable shaft (232-2) by an idler bearing (232-4), and the lower support convex roll (231-2 ) and higher pressurized fixed rolls (232-2) are set to be separated on the left and right sides. 4.根据权利要求3所述的螺旋形肋钢管制造装置,其特征在于,4. The spiral ribbed steel pipe manufacturing apparatus according to claim 3, characterized in that, 所述较高加压空转轧辊(232-3)中,空转轴承(232-4)的外轮以过盈配合的形式结合于向一侧形成有短坎槽(232-3b)的辊主体(232-3a)内周沿部,并且所述空转轴承(232-4)的内轮以过盈配合的形式结合于可变加压轴(232-1),所述空转轴承(232-4)的外轮通过止动环232-3d得到固定,所述止动环232-3d与形成于短坎槽232-3b的其他侧的环槽232-3c结合,所述辊主体(232-3a)形成为具有比辊主体(232-3a)的宽度(W)窄的宽度(W′)的肋成形加压环部(232-3e)凸出于外部沿部,在位于所述辊主体(232-3a)的两侧的较高加压固定轧辊(232-2)分别形成有辊主体插入槽(232-3f)。In the higher pressurized idler roll (232-3), the outer ring of the idler bearing (232-4) is combined with the roll body (232) with a short ridge groove (232-3b) formed on one side in the form of interference fit. -3a) The inner peripheral portion, and the inner ring of the idle bearing (232-4) is combined with the variable pressurization shaft (232-1) in the form of interference fit, and the outer ring of the idle bearing (232-4) Fixed by a stop ring 232-3d combined with a ring groove 232-3c formed on the other side of the short ridge groove 232-3b, the roller main body (232-3a) is formed to have The rib-forming pressing ring part (232-3e) of width (W') narrower than the width (W) of the roller main body (232-3a) protrudes from the outer edge part, and is positioned at the roller main body (232-3a) The higher pressure fixed rollers (232-2) on both sides of the roller body are respectively formed with roller body insertion grooves (232-3f). 5.根据权利要求3所述的螺旋形肋钢管制造装置,其特征在于,5. The spiral ribbed steel pipe manufacturing apparatus according to claim 3, characterized in that, 所述肋成形部(230)包括肋初期成形部(230a)与肋中期成形部(230b)及肋后期成形部(230c),并且所述卷边接缝成形部(240)在卷边接缝支撑固定轧辊部(241)的上部设置有卷边接缝加压可变轧辊部(242),所述卷边接缝支撑固定轧辊部(241)在卷边接缝支撑固定轴(241-1)的两侧端部设置有较低卷边接缝成形轧辊(241-2),所述卷边接缝加压可变轧辊部(242)在卷边接缝可变轴(242-1)的两侧端部设置有较高卷边接缝成形轧辊(242-2)。The rib forming part (230) includes a rib initial forming part (230a), a rib intermediate forming part (230b) and a rib post forming part (230c), and the hemming seam forming part (240) is formed at the hemming seam The upper part of the supporting fixed roll part (241) is provided with a crimp seam pressurized variable roll part (242), and the crimp seam supporting fixed roll part (241) supports the fixed shaft (241-1) at the crimp seam ) are provided with lower seam forming rolls (241-2), and the seam press variable roll part (242) is on the variable shaft (242-1) of the seam The two side ends of the side are provided with higher crimping seam forming rolls (242-2).
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