CN106927091A - A kind of novel intelligent Unpacking - Google Patents
A kind of novel intelligent Unpacking Download PDFInfo
- Publication number
- CN106927091A CN106927091A CN201710271653.7A CN201710271653A CN106927091A CN 106927091 A CN106927091 A CN 106927091A CN 201710271653 A CN201710271653 A CN 201710271653A CN 106927091 A CN106927091 A CN 106927091A
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- Prior art keywords
- station
- bag
- unpacking
- briquetting
- novel intelligent
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/905—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/907—Devices for picking-up and depositing articles or materials with at least two picking-up heads
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The invention discloses a kind of novel intelligent Unpacking, including feeding station, briquetting station, station of unpacking, chip sorting station, collection bag station and control system；Feeding station includes two sets of material conveyors, and be placed on material bag on briquetting station by a set of material conveyor, and material bag is quickly sent to another material conveyor unpack station and collection bag station from briquetting station；Briquetting station to material bag in hardened piece carry out it is first broken；Unpack station, material bag bottom is cut, then by shaking thick stick linear reciprocating motion, material bag is dialed, it is ensured that the material in raw material bag is shaken off totally, and second-time breakage is carried out to material in hopper；Then chip sorting station is transported material to by conveying device；Chip sorting station, chip is removed from material；Collection bag station, arrangement is collected by material bag；Control system control feeding station, briquetting station, station of unpacking, chip sorting station, collection bag station.
Description
Technical field
The invention discloses a kind of novel intelligent Unpacking.
Background technology
Current chemical fertilizer production line is different according to factory formula, generally require three to five kinds of input primary raw material (potassium chloride,
Ammonium sulfate etc.), general 50 kilogram/bag of packaging bag of raw material or 40 kilograms/every bag, the material of packaging bag is nylon braided bag, former
Material bag is put into dog-house by material transport to after factory, is then manually held pocket knife and is cut open bag, then material is poured over feeds intake
In mouthful, and some materials caking is, it is necessary to be manually broken into fritter, the production line of general 50,000 tons of production capacity is, it is necessary to 5
At least need each hour to put into 15 tons of materials of (300 bags) to 6 workmans, and need the work of continuous high intensity.
Also a kind of manner of packing of material is the form of ton bag, i.e., one larger woven bag holds one ton of material,
Provoked with fork truck when unpacking, manually untie the mouth of bottom, complete blanking.
Working method of unpacking at present is entirely handwork, it is necessary to artificial more, and labour intensity is big, and human body connects during work
Material is touched, it is big to human health damage.With State Council on printing and distributing《Made in China 2025》Notice be opportunity, change current people
The operating type of work work, researches and develops a kind of novel intelligent Unpacking hereby, while improve production efficiency, realizes work of unpacking
Industry is automated, intellectuality production.
The content of the invention
The present invention unpacks to solve technical problem present in prior art the invention discloses a kind of novel intelligent
System, the system can realize the automatic operation of unpacking of feed product bag, and with crushing function, the material of five flower piles be led to
The charging aperture of fork truck used device is crossed, starts auto-programming, material will automatically engage dog-house, release artificial work,
The artificial contact to material is avoided, while the production efficiency of equipment will be significantly larger than manual work.Equipment can disassemble ton bag simultaneously
Packaging material, the material for being applicable various packaged forms unpacks operation.
The technical solution adopted by the present invention is as follows：
A kind of novel intelligent Unpacking, including feeding station, briquetting station, station of unpacking, chip sorting station, collection
Bag station and control system；
Described feeding station includes two sets of material conveyors, and material bag is placed on briquetting by a set of material conveyor
On station, material bag is quickly sent to another material conveyor unpack station and collection bag station from briquetting station；
Described briquetting station to material bag in hardened piece carry out first broken, material is become more loose；
Described station of unpacking, material bag bottom is cut, and then by shaking thick stick linear reciprocating motion, material bag is carried out
Dial, it is ensured that the material in raw material bag is shaken off totally, second-time breakage is carried out to material in hopper, material is fractured into can be thrown
Enter the size for using；Then chip sorting station is transported material to by conveying device；
Described chip sorting station, chip is removed from material；
Described collection bag station, arrangement is collected by material bag；
Described control system control feeding station, briquetting station, station of unpacking, chip sorting station, collection bag station.
Further, described novel intelligent Unpacking is also unpacked station including a ton bag, and described ton bag is torn open
Job contract position is used to unpack big material bag.
Described ton bag unpacks station including a branch framework, a hopper is provided with described branch framework, in institute
The lower tray for holding ton bag is provided with above the hopper stated, described lower tray is under the driving of lifting drive
Can move up and down, the top tray on framework is provided with above described lower tray, be set in described top tray
Have the top bag mechanism that can be stretched up and down, rotating driving device be provided with the both sides of framework, described rotating driving device it is defeated
Go out end to be fixed in described top tray, after top tray and subiculum chuck clamping ton bag, driven by rotating driving device
Pallet and lower tray rotate together.
The pressurizing unit extruded ton bag is also equipped with described branch framework；Described pressurizing unit includes
Two extruding disks, are connected between two extruding disks by extruding hydraulic cylinder, and two extruding disks are driven extruding when hydraulic cylinder stretches out
Motion, realizes the extruding to ton bag, by the lump crushing in ton bag.
Described top bag mechanism includes top bag hydraulic cylinder, the cylinder body of described top bag hydraulic cylinder it is vertical be fixed on platen
On, piston rod is used in upper platen and after pushing disc spins 180 degree, by ton bag jack-up.
Further, described control system includes controller, signal pickup assembly and a touch-screen display, described
Signal pickup assembly the signal of collection is sent to controller, on the one hand described controller will be sent to tactile after signal transacting
Panel type display is touched to be shown；On the other hand feeding station, briquetting station, station of unpacking, chip sorting station, collection bag work are controlled
Position is acted accordingly.
Further, sensor selftest module, electrical fault detection module, material fortune are provided with described control system
Defeated plant failure detection module.
Further, described control system is communicated with long distance control system.
Further, it is all provided with described feeding station, briquetting station, unpack station and two material conveyors
It is equipped with position detecting device and stopping means.
Further, described briquetting station includes a chassis being horizontally set on main frame, on described chassis
Top it is symmetrical be provided with multiple platens, be connected with chassis positioned at the one end in outside in multiple platens, relative with the end is another
It is free end to hold, and is connected with drive device at the top of each platen, drive platen vertical with respect to chassis by drive device or
Person is parallel with the top surface on chassis, completes the attrition crushing to material.
Described drive device include it is at least a set of, often cover drive device include hydraulic cylinder, connecting rod I and a connecting rod II,
The cylinder part of hydraulic cylinder is fixed on support, and one end of connecting rod II is connected on platen, the piston of other end connection liquid cylinder pressure
Bar, one end of described connecting rod I is connected on framework, and the other end connection of connecting rod I is on the piston rod.
Further, horizontal running mechanism and mobility framework are included in described material conveyor, in the main frame
Outside guide rail is installed, the horizontal running mechanism moved horizontally along guide rail is connected with the top of described mobility framework,
Horizontal running mechanism is moved horizontally together with described mobility framework, and being provided with the inside of mobility framework can up and down transport along it
Installed up and down with mechanical gripping setting stick by scissors mechanism and Timing Belt dynamic hoistable platform, the bottom of described hoistable platform.
Described mechanical gripping setting stick includes a handgrip pallet, and multiple mechanical grippers are provided with described handgrip pallet,
Multiple steam lines are provided with described handgrip pallet, described steam line connection source of the gas, is that described mechanical gripper is supplied
Gas.
Described mechanical gripper includes a base plate, and grapple cylinder and lift cylinder, institute are provided with described base plate
The lift cylinder stated drives described base plate to move up and down；Described one tooth bar of grapple air cylinder driven is moved up and down, described
Tooth bar is engaged with two gears for being located at its both sides, and two gear direction of rotation are conversely, the anglec of rotation is identical；Described two
Gear drives two rotary shaft rotations, and multigroup grapple is provided with the rotary shaft described in two, and multigroup grapple is with described rotation
Rotating shaft rotates, and realizes the folding of pneumatic grapple；The deep-slotted chip breaker coordinated with grapple is provided with described base plate.
Further, described chip sorting station, including a linear vibrating screen, on the top of described linear vibrating screen
Portion is provided with the cyclone channel communicated with inside it, and described cyclone channel is connected with a blower fan, and described blower fan further through
Pipeline is connected with debris collection.
The control method of the specific system is as follows：
The control method of material conveyor I is as follows：
In feeding station, material conveyor I mechanical gripper pallets are moved down, and manipulator is moved down, and capture material bag；Manipulator
Shrink, manipulator lifts, and material conveyor I is moved to briquetting station, and manipulator is moved down, and manipulator opens, and material is put into pressure
Job contract position；Material conveyor I returns to feeding station and carries out next layer of crawl,
If material is harder, briquetting is carried out, if material is without caking, briquetting (optional) can not be carried out.
While material conveyor I programme-control material conveyors I returns to feeding station, material conveyor II is moved
Moving to briquetting station carries out crawl material bag, and manipulator tray is moved down, and manipulator shrinks, and manipulator tray lifts, material transportation
Device II is moved, and material bag is carried out cutting bag, bag, blanking, broken and sorting is shaken；Material after sorting from discharging opening out, thing
Material conveying arrangement II is moved to collection station, and manipulator opens material bag and is put into collecting box；Circulate next time.
10 meters × 4.5 meters × 4 meters of novel intelligent Unpacking length, width and height of the invention, about 60 kilowatts of equipment general power,
About 30 kilowatts of power during operation, set 6 stations, respectively：Feeding station, briquetting station, station of unpacking collects station, point
Select station, ton bag is unpacked station.50 kilograms of each of packaging bag tear 5 bags open, can tear about 18 tons of material open per hour, and ton bag is unpacked
5 minutes/bag, per hour 12 bags；
Material enters sorting mechanism after broken, is removed impurity in material by sorting mechanism, is finally delivered to out
Material mouth.
Because the material bag of ton bag is larger, the responsible material of individually designed ton bag bundling mechanism is unpacked operation, by hydraulic pressure
Device extrudes and fixes material, makes to carry out material rotary dumping by control system controlled motor drive hydraulic means, completes
Ton wraps operation of unpacking.
Beneficial effects of the present invention are as follows：
1. the energy resource consumption of novel intelligent Unpacking is low, general power about 60kW, normal service rating about 30kW, and lump thing
Material uses power about 40kW.Automatic unloading system and automatic feeding system are connected, material is removed into external packing, be transported to production
Line, there is provided the required material of production line.
2. production efficiency is high, equipment can unpack per hour about 18 tons pouch-packaged material, ton bag can tear 10 open per hour
Bag.Can completely instead of the hand labour of people.
3. general frame is welded, and rigidity is reliable, and corrosion resistant is selected with material contact site and outer surface protection position
Corrosion material, integral device is durable, anticorrosive.
4. integral device is sealed using seal closure, prevents airborne dust, it is possible to increase operating environment, reduces pollution.
5. using unpacking machine operation, it is to avoid the directly contact of material and human body, the wound for reducing material to human body can be done
Evil.
6. bale breaker can work continuously, stable production capacity.
7. simple to operate, can according to material characteristic, and supplied materials number, set corresponding operation program and use remote control
Operation, operator only needs monitor in real time, and labour intensity is low.Manual work is instead of, labour is greatly reduced.
8. increase touch display unit, human-computer dialogue can be carried out, can be according to the state of material, species sets ginseng
Number, so can preferably be applicable the operation of unpacking of various materials,
9. the control system of equipment has carried out modularization, and diversified design can be selected according to the actual demand of client
Which function is needed, or which special function increased.
10. the comparing of novel intelligent Unpacking and operation of manually unpacking, such as following table：
Brief description of the drawings
Fig. 1 novel intelligent Unpacking overall structures；
Fig. 2 lifts the structure chart of conveying device；
The overall structure figure being distributed on handgrip disk of Fig. 3 mechanical grippers；
The structure chart of Fig. 4 mechanical grippers；
The structure chart of the pneumatic grapple of Fig. 5, Fig. 6；
The structure chart of Fig. 7 briquetting devices；
The structure chart of Fig. 8 cutter sweeps；
Fig. 9 shakes the structure chart of thick stick device；
The broken structure chart of Figure 10 blankings；
The structure chart of Figure 11 chip sorting units；
Figure 12 collects the structure chart of belting；
Figure 13 tons is wrapped device of unpacking；
In figure：In figure：1. feeding station, 2. briquetting station, station of 3. unpacking, 4. collect bag station, and 5. a ton bag is unpacked station,
6. sorting station, 7. discharging opening；1-1. material conveyors, 1-2 material conveyors, 1-3. lifting conveying devices, 2-1. sides
Position briquetting device, 3-1. cutter sweeps, 3-2. crushing mechanisms, 3-3. Huang Gang mechanisms；8. guide rail, 9. tooth bar, 10. gear, 11. erect
Straight slide rail, 12. wheels, 13. horizontal running mechanisms, 14. synchronous pulleys, 15. vertical shift frameworks, 16. lifting drives,
17. mechanical gripping setting sticks, 18. scissors mechanisms, 19. lifter wheel groups, 20. hoistable platforms, 21. the two-sided racks, 22. horizontal drives dress
Put；23. pipelines, 24. sensors, 25. mechanical grippers, 26. magnetic valves, 27. pressure-reducing valves, 28. handgrip trays, 29. level boards,
30. grapple cylinders, 31. lift cylinders, 32. rack-and-pinion, 33. fairleads, 34. fixed plates, 35. riser I, 36. guide posts,
37. guide rod seats, 38. connecting rods, 39. riser II, 40. bearings, 41. rotary shafts, 42. base plates, 43. riser III, 44. is pneumatic
Grapple, 45 fixed seats, 46 arc hooks；47. frameworks, 48. chassis, 49. connecting rod I, 50. hydraulic cylinders, 51. connecting rod II, 52. platens,
53. hinge seats, 54. pressings；55. bearings, 56. spacers, 57. cutters, 58. axles, 59. motor reducers；60. frameworks, 61. slide
Block, 62. guide rails, 63. connecting rods, 64. eccentric wheels, 65. motor reducers；66 frameworks, 67. gear trains, 68. twin rollers structures, 69. axles
Bearing, 70. drive devices, 71. bucket case bearings, 72. bucket casees, 73. vibrators；74. linear vibrating screens, 75. cyclone channels, 76.
Blower fan, 77. debris collections, 78. collection baskets, 79. sensors, 80. closing devices, 81. frameworks, 82. push away bagging apparatus, 83. things
Pocket buffer area；84. frameworks, 85. lifting hydraulic cylinders, 86. top bag hydraulic cylinders, 87. top trays, 88. rotating driving devices, 89.
Lower tray, 90. breakers, 91. hoppers, 92. guide posts, 93. extruding hydraulic cylinders, 94. levers, 95. extruding disks.
Specific embodiment
It is noted that described further below is all exemplary, it is intended to provide further instruction to the application.Unless another
Indicate, all technologies used herein and scientific terminology are with usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singulative
Be also intended to include plural form, additionally, it should be understood that, when in this manual use term "comprising" and/or " bag
Include " when, it indicates existing characteristics, step, operation, device, component and/or combinations thereof.
The present invention is described in detail below in conjunction with the accompanying drawings, as shown in figure 1, the invention discloses a kind of novel intelligent
Unpacking, including feeding station 1, briquetting station 2, station 3 of unpacking, chip sorting station 6, collection bag station 4, ton bag are unpacked work
Position 5 and control system；
Described feeding station 1 includes two sets of material conveyors, and material bag is placed on pressure by a set of material conveyor
On job contract position, material bag is quickly sent to another material conveyor unpack station and collection bag station from briquetting station；
Described briquetting station 2 to material bag in hardened piece carry out first broken, material is become more loose；
Described station 3 of unpacking, material bag bottom is cut, and then by shaking thick stick linear reciprocating motion, material bag is entered
Row is dialed, it is ensured that the material in raw material bag is shaken off totally, carries out second-time breakage to material in hopper, and material is fractured into can be with
The size for coming into operation；Then chip sorting station is transported material to by conveying device；
Described chip sorting station 6, after chip is removed from material from discharging opening 7 out；
Described collection bag station 4, arrangement is collected by material bag；
Described control system control feeding station, briquetting station, station of unpacking, chip sorting station, collection bag station.
Specific structure and the course of work are as follows：
1. feeding station
Five good flowers pile material (typically piling up 8 layers, 5 bags every layer) of code are put into by feeding station, Ran Houtong by fork truck
Cross multigroup mechanical gripper successively to capture material, mechanical gripper is carried out material by being installed in lifting conveying device
Lifting and whereabouts, moving forward and backward for conveying device is lifted by Serve Motor Control, transports material to the station specified.Machinery
Handgrip is the opening and closing that grapple is controlled by pneumatic means, the lifting of lifting mechanism control handgrip disk.Using two lifting conveying dresses
Put and drive respectively respective lifting decoration and gripper equipment, a lifting conveying device is responsible for the successively crawl of material, placement
Briquetting station, another lifting conveying device captures material bag and is unpacked and put the operation of bag again.Whole flow of unpacking is entered
Row is decomposed, and is used by two dolly alternate cycles, different operations is undertaken respectively, the production efficiency that can be doubled.
Above-mentioned lifting conveying device 1-3 as shown in Fig. 2 including horizontal running mechanism and mobility framework 15, in the master
Guide rail 8 is installed on the outside of framework, the horizontal line moved horizontally along guide rail is connected with the top of described mobility framework 15
Mechanism 13 is walked, horizontal running mechanism 13 is moved horizontally together with the described frame of mobility framework 15, in the inside of mobility framework 15
The hoistable platform 20 that can be moved up and down along it is installed, the bottom of described hoistable platform 20 passes through scissors mechanism 18 and Timing Belt
Installed about 17 with mechanical gripping setting stick.
Further, described horizontal running mechanism 13, including conveying arrangement framework, the bottom of described conveying arrangement framework
Portion is provided with wheel 12, and described wheel 12 can together be moved along described guide rail 8；Install with teeth in the described side of guide rail 8
Bar 9, described tooth bar 9 is engaged with gear 10, and described gear 10 drives it to rotate by horizontal drive apparatus 22, gear 10 and water
Flat drive device is fixed on conveying arrangement framework, drives conveying arrangement framework to move together.
Further, the inboard, upright in described mobility framework is provided with upright slide rail 11, on the described slide rail
Vertical 11 are provided with the two-sided rack 21, and described the two-sided rack 21 is engaged with gear train 19, and described gear train 19 is driven by lifting
Dynamic device 16 drives its rotation, and lifting drive 16 and gear are arranged on hoistable platform 15, and drive hoistable platform is about 15
It is mobile.
Further, synchronous pulley 14 is arranged on hoistable platform, can together be moved with hoistable platform, and described same
Step is fixed on the side wall of main frame with one end, and the other end bypasses the synchronous pulley on hoistable platform top and mechanical gripping setting stick connects
Connect, because the up and down motion of hoistable platform 15 is so as to drive handgrip disk to be moved with 2 times of speed of hoistable platform.
Further, described scissors mechanism 18 is cut bar unit head and the tail and is connected and composed by multistage, cuts bar unit basic structure
It is that a pair of bars are located therein entreating the pivot of position to be coupled to each other by one, two bars only can just give axle side around the axle
To plane motion, its major function ensures stability of the handgrip disk in lifting and walking process.
The horizontal servo Motor drive decelerator rotation of conveying device is lifted, control transport dress is coordinated by gear and tooth bar
Put walking position；Vertical servo Motor drive decelerator is rotated, and hoistable platform is driven in side vertically by the cooperation of gear, tooth bar
Motion upwards, one end of Timing Belt is fixed on the side wall lower ends of hoistable platform, and the other end bypasses hoistable platform top and handgrip disk
Connection；Because the up and down motion of hoistable platform is so as to drive handgrip disk to be moved with 2 times of speed of hoistable platform.
As shown in figure 3, the structure of mechanical gripping setting stick is as shown in figure 3, including a handgrip pallet 28, in described handgrip support
Disk 28 is provided with multiple mechanical grippers 25, and multiple steam lines 23, described air supply pipe are provided with described handgrip pallet 28
Road 23 connects source of the gas, is described mechanical gripper supply, and pressure-reducing valve 27 is provided with steam line；On described handgrip pallet
The sensor 24 of the height for sensing material is installed.
Further, mechanical gripper includes a base plate 42, grapple cylinder 30 is provided with described base plate 42 and is risen
Sending down abnormally ascending cylinder 31, described lift cylinder 31 drives described base plate 42 to move up and down；Described grapple cylinder 30 drives a tooth
Bar is moved up and down, and described tooth bar is engaged with two gears for being located at its both sides, is specifically shown in rack-and-pinion 32；And two gear rotations
Turn in opposite direction, the anglec of rotation is identical；Two described gears drive two rotary shaft rotations, in the rotary shaft 41 described in two
Multigroup pneumatic grapple 44 is provided with, multigroup pneumatic grapple 44 rotates with described rotary shaft, realizes the folding of pneumatic grapple；
Described base plate is provided with the deep-slotted chip breaker coordinated with grapple.
Further, described pneumatic grapple includes four groups, and every group includes two hooks, and one of hook is arranged on rotation
On rotating shaft I, another hook is arranged on rotary shaft II, and two hooks are symmetrical；Wherein two groups hooks are arranged on two
The two ends of rotary shaft, two groups of hooks are installed in the both sides of lift cylinder in addition.
Further, described grapple 44 uses spring steel.
Further, grapple cylinder supports frame is fixed with described base plate 42, for supporting fixed grapple cylinder.
Further, grapple cylinder supports frame is fixed with base plate 42, for supporting fixed grapple cylinder, support frame to be
It is made up of riser III43, riser II39 and a level board 29.
Further, lift cylinder is fixed in fixed plate 34, and guide post 36, institute are provided with described fixed plate 34
The guide post 36 stated is connected on described base plate 42 through fairlead 33, fixed plate 34, handgrip pallet.The piston of lift cylinder
Bar is connected by connecting rod 38 with base plate 20.
Guide rod seat 16 is installed on described base plate 20.
Two rotary shafts sequentially pass through riser III43, riser II39, riser I 35, and are fixed by bearing 40.
As shown in Figure 5, Figure 6, the design of grapple structure aims at the crawl of raw material bag and designs, including fixed seat 45 and circle
Arc hook 46；Because container packing bag is softer, and with certain toughness, but material easily lumps, and hardness is very high, therefore
The institution requests of grapple have certain rigidity, while ensure that grapple prevents material from dropping when crawl, when opening
Material bag can smoothly come off.Therefore the material of grapple uses spring steel, and structure uses arc form, the folding track of grapple and
The circular arc of grapple is concentric circles.
The specific course of work is as follows：
To be applicable the material that material five spends pile stacking mode, mechanical gripper is made up of multigroup module, uses pneumatic control.
Appropriate increase and decrease can be carried out according to the stacking mode of material.Mechanical gripper tray installs multigroup handgrip unit, and each unit has many
The grapple crawl of group arc structure, placement material.Lift cylinder controls the lifting of handgrip unit, and the air pressure of decline is adjustable, makes
Can connecing for each handgrip unit preferably touches material bag, and grapple is connected in rotary shaft by being bonded, and every rotary shaft is consolidated
Fixed four grapples, cylinder is initially located in the state of stretching out, and grapple is in deployed position, by connecting the two-sided rack, tooth bar and two
Gear is engaged, reciprocating motion of the cylinder with carry-over bar, passes to gear, two gear direction of rotation conversely, the anglec of rotation is identical,
Reciprocal rotary motion is synchronized by two axles that rotarily drive of gear, the folding of grapple is realized.
Whole handgrip disk controls to lift by elevating mechanism, and when handgrip disk falls, by photoelectric sensor, control is whole
The drop-off positions of handgrip disk, when sensor sensing to material, handgrip disk stops, and lift cylinder stretches out, and connects each unit baseboard
Contact material.Grapple cylinders retract, makes grapple be rotatably inserted into the middle of material bag, and last lift cylinder resets, and elevating mechanism will
Whole handgrip disk lifting.Grapple can grasp material and the station specified is transported to by travelling bogie.When grapple cylinder is stretched again
When going out, grapple is reversely rotated, material bag Automatic-falling.
2) briquetting station 2
Carried out for hardened more serious material first broken, material is become more loose.Use hydraulic system
Material is crushed with bar linkage structure；Concrete structure is side position briquetting device 2-1, including a chassis 48, described
Chassis 48 top it is symmetrical be provided with multiple platens 52, be connected with chassis positioned at the one end in outside in multiple platens 52, with this
The relative other end in end is free end, and the top of each platen 52 is connected with drive device, and platen is driven by drive device
It is vertical or parallel with the top surface on chassis with respect to chassis, complete the attrition crushing to material.
Motion mode：Hydraulic cylinder is in retracted mode, and platen is in plumbness, when lump material is put on chassis, liquid
Cylinder pressure starts, and with the elongation of hydraulic stem, connecting rod II moves in a circle, and drivening rod I motions, connecting rod I promotes platen with bearing
For rotary shaft moves in a circle, hydraulic cylinder is reached capacity stroke and pressure after platen rotates to 90 degree, and completion is squeezed to material
Crush broken.
Further, the rectangular distribution of multiple platens 52；And the area sum of the working face of multiple platens is just or slightly
The small face area in chassis.The number of platen is four, four rectangular distributions of platen；Four working faces of platen
The area sum just or slightly less than face area on chassis.
It can be designed to 2, or 6 etc., it is designed according to actual requirement of engineering.
Further, each platen drives at least through a set of drive device, and often covering drive device includes a hydraulic cylinder
50th, connecting rod I49 and connecting rod II51, the cylinder part of hydraulic cylinder 50 is fixed on support, and one end of connecting rod II51 is connected to platen
On, the piston rod of other end connection liquid cylinder pressure, one end of described connecting rod I40 is connected on framework, and the other end of connecting rod I40 connects
Connect on the piston rod.
Further, hinge seat 53 is fixed with chassis, pressing 54 is installed on described platen, the pressure equipped with pressing 54
Disk is arranged on hinge seat 53.
Further, one end of the cylinder body of hydraulic cylinder and connecting rod I are connected respectively on framework by rocker bar bearing.
Further, between connecting rod I and piston rod, between connecting rod II and platen and piston rod, connected by straight pin
Connect.Certainly above-mentioned hydraulic cylinder can be replaced as cylinder.
Briquetting station uses four groups of design of platens in the present invention, the area of briquetting is covered whole briquetting station, by
In the limitation in bale breaker space, therefore by the way of the position briquetting of side, while ensureing to have enough pressure and rigidity, it is desirable to tie
Structure is simple, and installing space is small, therefore briquetting device is to use quadric chain, is driven with hydraulic pressure, side position briquetting.
The device adjusts the length and pressure of each connecting rod, to reach briquetting according to the size and caking hardness of material bag
Effect.
The device according to installing space, can adjust the installation site of hinge, the length of hydraulic cylinder, Structure adaptation scope
Extensively, can be used for linear motion and be changed into rotational motion mechanism.
3) unpack station 3
Lifting conveying device crawl material reaches the top for shaking thick stick quickly through cutter, and cutter cuts material bag bottom,
Then linear motion is moved back and forth by shaking thick stick, material bag is dialed, it is ensured that the material in raw material bag is shaken off totally.In material
Second-time breakage is carried out in bucket to material, material is fractured into the size that can be come into operation.Then conveying device is passed through by material
It is transported to chip sorting station.
Wherein cutter sweep 3-1 is as shown in Figure 8:Driven by motor reducer, drive a multigroup cutter at high speeds rotation
Turn, complete the cutting to material bag bottom；Specifically include motor reducer 59, described motor reducer 59 drives a rotation
Rotating shaft 58 is rotated, and cutter 57 is provided with described rotary shaft 58, and cutter 57 is arranged on spacer, and the two ends of rotary shaft pass through
Bearing 55 is supported.
3-3 is as shown in Figure 9 for Huang Gang mechanisms：Eccentric wheel 64 is driven to rotate by motor reducer 65, eccentric wheel 64 drives and connects
Bar 63 moves linearly, the connection framework 60 of connecting rod 63, and is provided with sliding block in the bottom of framework 60, and described sliding block is along described
Guide rail 62 move back and forth；So that straight reciprocating motion is done by whole Huang Gang mechanisms.
Shown in crushing mechanism 3-2 and hopper Figure 10：Crushing mechanism uses oppositely rolling roller crusher structure, and material is broken
It is broken.Hopper：It is poor from prevalence because the characteristic of material has certain viscosity, while limited by installation space,
Vibrator is used on the wall of hopper four, contributes to material quickly to fall；Specifically include framework 66, gear train 67, twin rollers
Structure 68, bearing block 69, drive device 70, bucket case bearing 71, bucket case 72, vibrator 73；Bucket case bearing 71 is installed in bucket case 72 bottom,
And bucket case 72 is arranged on framework 66 by vibrator 73, the bottom of the case that struggles against is provided with twin rollers structure 68, and drive device 70 drives
Twin rollers structure 68.
4) chip sorting station 6
Material understands the nylon chip containing woven bag after unpacking and crushing in material, if chip will into production process
The quality of product can be influenceed, therefore chip is removed from material.
Using linear vibrating screen, selection mesh number screen cloth (size of mesh is more bigger than material particles) higher enters material
Row screening, during screening, the material and chip of bulk stay in screen cloth top, are transported to inlet scoop, because chip is lighter,
The air quantity of centrifugal fan is adjusted, chip can be suctioned out, be pipelined in the collecting box of sealing.Remaining thing
Material is transported to feed opening.Vibratory sieve and induced-draught fan are controlled using variable-frequency motor, can be adjusted according to material of different nature
Shake the screening production capacity and suction air volume of sieve.(such as Figure 11)
Chip sorting unit, including a linear vibrating screen 74, are provided with and it at the top of described linear vibrating screen 74
The cyclone channel 75 that inside communicates, described cyclone channel 75 is connected with a blower fan 76, and described blower fan 76 is further through pipe
Road is connected with debris collection 77.
Further, described vibratory sieve and induced-draught fan are controlled using variable-frequency motor.
Further, described debris collection is welded on the side of described linear vibrating screen, and top is provided with a lid
Body, described lid is provided with a pipeline connector, sets the purpose of lid primarily to dust-proof.
Further, the width of mesh of the screen cloth of described linear vibrating screen is more bigger than the particle of material.
Further, multilayer screen cloth is provided with described linear vibrating screen, cyclone channel is equipped with the top of every layer of screen cloth,
Each cyclone channel connects a blower fan, and multiple blower fans are connected by pipeline with a debris collection；By setting multi-deck screen
Net, multiple air channels come realize different requirements material sort.
Further, described multiple blower fans can also each arrange a debris collection, realize dividing for different chips
Class is collected.
Further, the different material of the specific gravity of separation, can according to the size of production capacity, and material proportion, adjustment shakes sieve
Form (circular screen, swinging screen etc.) and appearance and size.
Further, can be adsorbed using the blower fan of different suction sizes according to the difference of the proportion of sorting material.
5) collection bag station 4
Woven bag is collected arrangement.(such as Figure 12), it is specific include collecting basket 78, sensor 79, closing device 80,
Framework 81, push away bagging apparatus 82, material bag buffer area 83；The top of framework 84 is material bag buffer area 83, and centre is to push away bagging apparatus, when
When the sack that sensor 79 detects buffer area has reached certain quantity, push away bagging apparatus and sack is pushed to from closing device
Collect inframe.
6) ton bag is unpacked station 5
Material for ton bag packaging carries out operation of unpacking.By way of rotation, toppled over material bag, it is not necessary to
(packaging bag recoverable) is destroyed to material bag, while automated job is realized, improve production efficiency.
The upper discharge position of ton bag in the ton job contract position of equipment tail end, wrap after mouth is opened and be put into lower tray, by hydraulic pressure by ton
Device is promoted to ton to be wrapped mouth and touches mounting plate, and persistent pressure makes the vertical columns of top tray withstand a ton bag, then passes through
Motor reducer drives upper and lower supporter dribbling animal material to be rotated, and starts to topple over material, is fixed on when pallet rotates to 180 degree
The hydraulic cylinder of top tray is stretched out, and material strip is ejected upwards, and with the elongation of hydraulic cylinder, material will also topple over completion, then hydraulic pressure
Cylinder is shunk, and pallet is reversely rotated to raw bits, and lower tray declines, and takes out material bag, carries out next circulation.Lower tray and top bag
Device all selects hydraulic power, the effect of material stroke attrition crushing that can be to luming, while increasing thick stick in top tray both sides
Linkage, is also that, by hydraulic-driven, material is patted and extruded, in material is smoothly dropped down onto hopper down, thing
Expect the crushing mechanism by hopper by Belt Conveying to discharging opening.Ton bag is unpacked shown in device (such as Figure 13), including：Framework
84th, lifting hydraulic cylinder 85, top bag hydraulic cylinder 86, top tray 87, rotating driving device 88, lower tray 89, breaker 90, blanking
Bucket 91, guide post 92, extruding hydraulic cylinder 93, lever 94, extruding disk 95；Specific connected mode is as follows：
A hopper 8 is provided with framework 1, the subiculum for holding ton bag is provided with the top of described hopper 8
Disk 6, be additionally provided with the bottom of hopper 8 carries out broken breaker to material；
Further, the pressurizing unit extruded ton bag is also equipped with described framework.
Further, described pressurizing unit includes two extruding disks, by extruding hydraulic cylinder phase between two extruding disks
Even, two extruding disks motions of driving when hydraulic cylinder stretches out are being extruded, the extruding to ton bag is being realized, by the lump pressure in ton bag
It is broken.
Further, two described extruding disks are separately positioned on the both sides of ton bag.
Further, described lifting drive includes two hydraulic cylinders, and the cylinder body of two hydraulic cylinders is fixed on framework
On, the piston rod of hydraulic cylinder is connected in lower tray.
Further, described top bag mechanism includes top bag hydraulic cylinder, and the cylinder body of described top bag hydraulic cylinder is vertical to be consolidated
It is scheduled on platen, piston rod is used in upper platen and after pushing disc spins 180 degree, by ton bag jack-up.
Further, the guide post being fixed on framework is provided with the outside of described upper platen and lower wall, in pressing disc
During up and down motion, pressing disc is oriented to.
Further, be additionally provided with the bottom of described hopper carries out broken breaker to material.
Further, vertical columns are provided with the bottom of described upper platen, for withstanding a ton bag.
Specific method of work is as follows：
Lower tray under the driving of lifting drive under fall extreme lower position, ton bag is put into lower tray, pass through
Lifting drive is promoted to ton bag and touches top tray, and persistent pressure makes the vertical columns of top tray withstand a ton bag, then
Drive upper and lower supporter dribbling animal material to be rotated together by rotating driving device, start to hopper introversion material；
The top bag mechanism that top tray is fixed on when top tray rotates to 180 degree is stretched out, and ton bag is ejected upwards, with
The elongation of bag mechanism is pushed up, material will also topple over completions, then push up bag mechanism contraction, top tray and lower tray are reversely rotated to original
Position, lower tray declines, and takes out empty ton bag, carries out next circulation.
Lower tray and top bagging apparatus all select hydraulic power, can play the role of certain attrition crushing to the material for luming,
Increase leverage and extruding disk in top tray both sides simultaneously, be also, by hydraulic-driven, material to be patted and is extruded, make
Material can be dropped down onto smoothly down in hopper, and material is by the crushing mechanism of hopper by Belt Conveying to discharging opening.
6) servicing unit
In the present invention in addition to including above-mentioned device, also including the device that some are aided in, such as dust arrester, framework,
Bag weaved collecting cart, backplate, Hydraulic Station, air control unit, electrical control cabinet, guidance panel, monitoring system.
7) operating system and electric control system
(1) electrical system brief introduction：
Novel intelligent Unpacking is positioned based on range sensor, encoder collection motor message, via Micro-processor MCV
By autonomous compiling its main operational logic, control autonomous Design mechanical structure completes the set of system unpacked.
(2) system introduction：
A) signal acquisition process brief introduction：Range sensor uses photoelectricity diffusing reflection sensor, electromagnetic proximity switch and limit
Bit switch, the coding motor of routing motion part realizes being precisely controlled for equipment.The all power driven systems of equipment possess electric current
Detection means, is compared by equipment communication via MCU treatment, to the electrical system police instruction of abnormal state.Equipment is installed additional
Photoelectricity opposite type sensor carries out equipment safety protection, if inside possesses the important station of monitoring system monitor in real time, ensures equipment
It is safe and reliable.
Photoelectricity diffusing reflection sensor is installed on mechanical gripping setting stick to detect the distance of material and handgrip disk；
In material conveyor I, II, walking position uses double limitation pattern on guide rail, and in important station, (material is transported
Defeated device I home positions, material conveyor I briquettings stations, the raw bits of material conveyor II, material conveyor II
Briquetting station) on using photoelectricity diffusing reflection as first position signal, electromagnetic proximity switch is used as second place signal；
To prevent two conveying arrangements from colliding, be also equipped with two conveying arrangements the unrestrained hair reflection inductor of one group of photoelectricity and
Limit switch is used as protection control.
Additionally, setting limit switch at the limit of guide rail two ends, as hard spacing, protection left and right is played, prevent two materials
The super stroke-limit of conveying arrangement.
B) system operation logic：
In feeding station, material conveyor I mechanical gripper pallets are moved down, and manipulator is moved down, and capture material bag；Manipulator
Shrink, manipulator lifts, and material conveyor I is moved to briquetting station, and manipulator is moved down, and manipulator opens, and material is put into pressure
Job contract position；Material conveyor I returns to feeding station and carries out next layer of crawl,
If material is harder, briquetting is carried out, if material is without caking, briquetting (optional) can not be carried out.
While material conveyor I programme-control material conveyors I returns to feeding station, material conveyor II is moved
Moving to briquetting station carries out crawl material bag, and manipulator tray is moved down, and manipulator shrinks, and manipulator tray lifts, material transportation
Device II is moved, and to material bag cut bag, is shaken bag, blanking, broken；Material after sorting from discharging opening out, material transportation
Device II is moved to collection station, opens material bag and is put into collecting box；Circulate next time；
Material enters sorting mechanism after broken, is removed impurity in material by sorting mechanism, is finally delivered to out
Material mouth.
Because the material bag of ton bag is larger, the responsible material of individually designed ton turn-up mechanism is unpacked operation, by hydraulic means
Material is extruded and fixed, makes to carry out material rotary dumping by motor belt motor hydrodynamic pressure device, completed ton bag and unpack operation.
(3) software program introduction
A) master control interface：
Brief textual representation, vivid animation simulation shows, makes equipment each station clear, is easily understood, and increases
The visuality of equipment operation is added.Device bottom be provided with general parameter, fault message, raw material set, manually operated window it is fast
Button is driven, flexible carries out the operations such as parameter setting, failure inspection to equipment.Prefabricated one-key start button, during operation only
Material variety need to be selected, the packet capturing number of plies is set, it is possible to carries out one-key start, a key by interface or remote control and stops
Only, the difficulty of equipment manipulation is greatly reduced.
B) general parameter sets interface：
To increase equipment operational reliability, the necessity of various materials is adapted to, spy increases general parameter and sets interface.Can be with
In the case of carrying out being set in guarantee equipment safety to each facility material checkout time by general parameter setting interface, more
Experience hommization.And add keeper to introduce quick botton in bottom, more easily further debugging product.
C) keeper's setting Calibration interface introduction：
Keeper sets the setting of Calibration interface, for the debugging of automated production program provides a new thinking.Pipe
The setting of operator interfaces is managed, the difficulty of program debugging is not only reduced, and also improve the efficiency of program debugging.By general ginseng
Number sets page quick botton, and input is specified administrator's password to enter keeper and sets Calibration interface.In keeper's setting
In Calibration interface, we can be to dolly hoisting mechanism, moving of car mechanism, and sorting, cutting knife, the parameter of shaking bag system enter
Row setting (note：Amateur commissioning staff can not be configured).Bottom introduces self study interface quick botton.
D) self study Calibration interface：
To mitigate the debugging difficulty of automatic operating equipment, adjustment accuracy is improved, improve debugging efficiency, reduction is debugged into
This.We innovate the introducing product self-learning function of formula.Only need to open self study interface, manually pattern operates two respectively
Individual dolly runs one time and clicks on study completion again since raw bits in each station, you can complete the accurate of equipment moving part
Positioning.
E) malfunction coefficient interface：
After equipment fault, the main manipulation page has fault cues.It is that may bring up failure to open bottom fault message shortcut
Display interface, it is very clear for all of fault message.
F) raw material type sets interface：
The prefabricated four groups of raw material parameter settings in interface, user need to only set to every kind of raw material operational factor, by main behaviour
The quick botton for controlling interface is that may be selected.
G) manually operated interface：
Manually operated interface is reserved, can be individually operated to each part of equipment.Meet other demands of product.
(4) fault self-checking function
A) self-inspection of sensor
All running statuses in novel intelligent Unpacking all have state memorization function, and each sensor states all can
Made comparisons with first three next state, calculated, alarm is postbacked out if any pathological system, point out operating personnel's procuratorial work.
B) electrical fault detection
Current of electric is the most important parameters of motoring, and either mechanical breakdown or electric fault can all draw
Play motor curent change.All current of electric in novel intelligent bale breaker system can all have filter record in 720 hours
(such as normal operating current, maximum running current, the isoparametric current value of motor mutation current and time of origin, curent change
Triggering reason) novel intelligent bale breaker can be according to these parameters come comparison operation, so as to judge that motor current operating conditions are
It is no normal.
C) material conveyor I/II fault detects
Conveying arrangement in novel intelligent Unpacking, each walking electric current with handgrip electric current and each component locations system meeting
Can all there is filter record in 720 hours, novel intelligent bale breaker can be according to these parameters come comparison operation, so as to judge respectively
Whether part current operating conditions are normal.
(5) ton bag control system
There is ton bag Unpacking position to detect, current detecting, and other each parts state-detection, novel intelligent tears open
Chartered plane system judges whether each part current operating conditions are normal according to these parameters.
Ton bag is unpacked can simultaneously be operated with parcel material, production capacity can be performed to maximum, so as to better meet
Production requirement.
(6) system self-learning function
Novel intelligent Unpacking has a self-learning function, the convenient key self study interface of system design.By certainly
Learning functionality can be positioned simply and easily to travelling bogie, and handgrip positioning, and each position coordinates the calculating of distance.
(7) teletransmission error correction alarm
System has data remote function, if equipment is detected in field apparatus runtime runs abnormal, teletransmission
Function can transfer database alarm content in device systems, and alert device manufacturer carries out remote assistance maintenance.The function can
Easily to help device vendors and buyer to realize safeguarding the strange land of equipment simultaneously, so as to reduce equipment and technology personnel go on business dimension
The correlative charges of shield equipment.The maintenance cycle for greatly shortening simultaneously.
(8) long-range optimization
Device databases have transporting function, and equipment in process of production, if producer needs to change different material, or increases
New material kind is added.In order to equipment can improve operating efficiency, we can realize setting by remotely modifying data-base content
Function required for standby.
What time client can be reminded according to the service condition of equipment simultaneously, which position need to carry out how
Maintenance and maintenance, can effectively shift to an earlier date trouble saving generation, improve equipment Homes Using TV and service life.
Although above-mentioned be described with reference to accompanying drawing to specific embodiment of the invention, not to present invention protection model
The limitation enclosed, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art are not
Need the various modifications made by paying creative work or deformation still within protection scope of the present invention.
Claims (10)
1. a kind of novel intelligent Unpacking, it is characterised in that including feeding station, briquetting station, station of unpacking, chip point
Select station, collection bag station and control system；
Described feeding station includes two sets of material conveyors, and material bag is placed on briquetting station by a set of material conveyor
On, material bag is quickly sent to another material conveyor unpack station and collection bag station from briquetting station；
Described briquetting station to material bag in hardened piece carry out first broken, material is become more loose；
Described station of unpacking, material bag bottom is cut, and then by shaking thick stick linear reciprocating motion, material bag is dialled
Beat, it is ensured that the material in raw material bag is shaken off totally, and second-time breakage is carried out to material in hopper, and material is fractured into can be put into
The size for using；Then chip sorting station is transported material to by conveying device；
Described chip sorting station, chip is removed from material；
Described collection bag station, arrangement is collected by material bag；
Described control system control feeding station, briquetting station, station of unpacking, chip sorting station, collection bag station.
2. novel intelligent Unpacking as claimed in claim 1, it is characterised in that also unpacked station including a ton bag,
Described ton bag unpacks station for being unpacked to big material bag；Described ton bag unpacks station including a branch framework,
A hopper is provided with described branch framework, the lower tray for holding ton bag is provided with above described hopper,
Described lower tray can move up and down under the driving of lifting drive, be provided with above described lower tray and be arranged on
Top tray on framework, is provided with the top bag mechanism that can be stretched up and down in described top tray, and rotation is provided with the both sides of framework
Rotary driving device, the output end of described rotating driving device is fixed in described top tray, in top tray and subiculum disk folder
After tight ton bag, top tray and lower tray is driven to rotate together by rotating driving device.
3. novel intelligent Unpacking as claimed in claim 1, it is characterised in that described control system includes a control
The signal of collection is sent to controller by device processed, signal pickup assembly and touch-screen display, described signal pickup assembly, institute
On the one hand the controller stated will be sent to touch-screen display and is shown after signal transacting；Another aspect control feeding station,
Briquetting station, station of unpacking, chip sorting station, collection bag station are acted accordingly.
4. novel intelligent Unpacking as claimed in claim 1, it is characterised in that biography is provided with described control system
Sensor selftest module, electrical fault detection module, material conveyor fault detection module.
5. novel intelligent Unpacking as claimed in claim 1, it is characterised in that described control system and remote monitoring
System is communicated.
6. novel intelligent Unpacking as claimed in claim 1, it is characterised in that in described feeding station, briquetting work
Position detecting device and stopping means are provided with position, unpack station and two material conveyors.
7. novel intelligent Unpacking as claimed in claim 1, it is characterised in that described briquetting station includes a water
The flat chassis being arranged on main frame, described chassis top it is symmetrical be provided with multiple platens, be located in multiple platens outer
One end of side is connected with chassis, and the other end relative with the end is to be connected with drive device at the top of free end, and each platen,
Drive platen vertical or parallel with the top surface on chassis with respect to chassis by drive device, complete the attrition crushing to material.
8. novel intelligent Unpacking as claimed in claim 1, it is characterised in that include in described material conveyor
Horizontal running mechanism and mobility framework, guide rail is provided with the outside of the main frame, is consolidated at the top of described mobility framework
The horizontal running mechanism moved horizontally along guide rail is connected to, horizontal running mechanism is moved with described mobility framework together level
It is dynamic, the hoistable platform that can be moved up and down along it is installed in the inside of mobility framework, the bottom of described hoistable platform passes through to cut
Fork mechanism and Timing Belt are installed up and down with mechanical gripping setting stick.
9. novel intelligent Unpacking as claimed in claim 8, it is characterised in that described mechanical gripping setting stick includes
Handgrip pallet, multiple mechanical grippers are provided with described handgrip pallet, and multiple air supply pipes are provided with described handgrip pallet
Road, described steam line connection source of the gas is described mechanical gripper supply；Described mechanical gripper includes a base plate,
Grapple cylinder and lift cylinder are installed, described lift cylinder drives described base plate to move up and down on described base plate；Institute
One tooth bar of the grapple air cylinder driven stated is moved up and down, and described tooth bar is engaged with two gears for being located at its both sides, and two
Gear direction of rotation is conversely, the anglec of rotation is identical；Two described gears drive two rotary shaft rotations, in the rotation described in two
Rotating shaft is provided with multigroup grapple, and multigroup grapple rotates with described rotary shaft, realizes the folding of pneumatic grapple；At described bottom
Plate is provided with the deep-slotted chip breaker coordinated with grapple.
10. novel intelligent Unpacking as claimed in claim 1, it is characterised in that described chip sorting station, including
One linear vibrating screen, is provided with the cyclone channel communicated with inside it, described whirlwind at the top of described linear vibrating screen
Passage is connected with a blower fan, and described blower fan is connected further through pipeline with debris collection.
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| CN107298217A (en) * | 2017-07-28 | 2017-10-27 | 广州创特技术有限公司 | A kind of fully automatic high-speed destacking bale breaker |
| CN107572078A (en) * | 2017-10-26 | 2018-01-12 | 楚天科技股份有限公司 | Intelligence is devaned machine |
| CN107572078B (en) * | 2017-10-26 | 2024-01-30 | 楚天科技股份有限公司 | Intelligent unpacking machine |
| CN108839882A (en) * | 2018-05-14 | 2018-11-20 | 宿迁市金田塑业有限公司 | Full-automatic bale broken charging equipment |
| CN110304319A (en) * | 2019-07-19 | 2019-10-08 | 常州百利锂电智慧工厂有限公司 | The electronic lifting ton packet of double-station opens bag station and its working method |
| CN110304319B (en) * | 2019-07-19 | 2024-04-12 | 常州百利锂电智慧工厂有限公司 | Double-station electric hoisting ton bag opening station and working method thereof |
| CN110683345A (en) * | 2019-09-26 | 2020-01-14 | 深圳市美格包装设备有限公司 | Bag breaking system and unloading method |
| CN110759107B (en) * | 2019-10-22 | 2021-06-25 | 广东博智林机器人有限公司 | Feeding, preparing and feeding system |
| CN110759107A (en) * | 2019-10-22 | 2020-02-07 | 广东博智林机器人有限公司 | Feeding, preparing and feeding system |
| CN111924241A (en) * | 2020-07-16 | 2020-11-13 | 扬州中欧工业机器人有限公司 | Automatic feeding system and automatic feeding method for packaging bags |
| CN111924241B (en) * | 2020-07-16 | 2021-11-30 | 扬州中欧工业机器人有限公司 | Automatic feeding system and automatic feeding method for packaging bags |
| CN111874644A (en) * | 2020-07-25 | 2020-11-03 | 致优无纺布(无锡)有限公司 | Automatic unstacking and unpacking wire for bagged materials |
| CN111874644B (en) * | 2020-07-25 | 2022-04-15 | 俊富非织造材料(无锡)有限公司 | An automatic depalletizing and unpacking line for bag filling |
| CN112009835A (en) * | 2020-10-10 | 2020-12-01 | 北京马赫天诚科技有限公司 | Automatic unpacking device |
| CN113651139A (en) * | 2021-08-24 | 2021-11-16 | 浙江中创科联智能装备技术有限公司 | Large-batching automatic unloading system and using method thereof |
| CN113651139B (en) * | 2021-08-24 | 2022-09-13 | 浙江中创科联智能装备技术有限公司 | Large-batching automatic unloading system and using method thereof |
| CN113813871A (en) * | 2021-11-23 | 2021-12-21 | 天津市金桥焊材科技有限公司 | Automatic powder mixing and conveying system and powder mixing process for flux-cored wire production |
| CN113813871B (en) * | 2021-11-23 | 2022-03-08 | 天津市金桥焊材科技有限公司 | Automatic powder mixing and conveying system and powder mixing process for flux-cored wire production |
| CN114955143A (en) * | 2022-07-29 | 2022-08-30 | 山东奥翰智能设备有限公司 | Automatic bag opening device |
| CN116461948A (en) * | 2023-05-07 | 2023-07-21 | 山东新宝龙工业科技有限公司 | Digital conveyer belt with early warning function |
| CN116461948B (en) * | 2023-05-07 | 2023-09-08 | 山东新宝龙工业科技有限公司 | Digital conveyer belt with early warning function |
| CN116280562A (en) * | 2023-05-17 | 2023-06-23 | 合肥百川自动化科技有限公司 | Mix powder cloth with small-size bale breaker |
| CN116280562B (en) * | 2023-05-17 | 2023-08-22 | 合肥百川自动化科技有限公司 | Mix powder cloth with small-size bale breaker |
| CN116891044A (en) * | 2023-09-05 | 2023-10-17 | 常州市瑞高机械科技有限公司 | Full-automatic unpacking feeder for stacking bagged raw materials |
| CN116891044B (en) * | 2023-09-05 | 2023-11-24 | 常州市瑞高机械科技有限公司 | Full-automatic unpacking feeder for stacking bagged raw materials |
| CN118163270A (en) * | 2024-03-12 | 2024-06-11 | 江苏龙英管道新材料有限公司 | Air cushion heat insulation anti-troposphere production and feeding equipment and application method thereof |
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Application publication date: 20170707 |