CN106925626A - Full-automatic rope feeding measuring system - Google Patents
Full-automatic rope feeding measuring system Download PDFInfo
- Publication number
- CN106925626A CN106925626A CN201710219595.3A CN201710219595A CN106925626A CN 106925626 A CN106925626 A CN 106925626A CN 201710219595 A CN201710219595 A CN 201710219595A CN 106925626 A CN106925626 A CN 106925626A
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- Prior art keywords
- rope
- winding
- information
- unit
- winding mechanism
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- 238000004804 winding Methods 0.000 claims abstract description 79
- 230000000052 comparative effect Effects 0.000 claims abstract description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N ferric oxide Chemical compound O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 6
- 238000005259 measurement Methods 0.000 abstract description 15
- 229910000831 Steel Inorganic materials 0.000 description 15
- 239000010959 steel Substances 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241001501536 Alethe Species 0.000 description 1
- 102100024061 Integrator complex subunit 1 Human genes 0.000 description 1
- 101710092857 Integrator complex subunit 1 Proteins 0.000 description 1
- 241001323319 Psen Species 0.000 description 1
- 101100434411 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) ADH1 gene Proteins 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 101150102866 adc1 gene Proteins 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
It is used to obtain the diameter and required length of rope this application discloses a kind of full-automatic rope feeding measuring system, including rope information acquisition unit；Winding mechanism is used to be wound rope；Computing unit is used for according to the rope diameter and the default winding information of required length computation winding mechanism for obtaining；Information acquisition unit is used to gather the actual winding information of winding mechanism；Comparing unit, for actual winding information and default winding information to be compared, control unit is used to be controlled according to the comparative result of comparing unit the start and stop of winding mechanism.According to the technical scheme that the embodiment of the present application is provided, measurement count sensor is used as by choosing high-precision encoder, realizes the accurate measurement to rope, the measuring system perfect in shape and function, adapt to wide, highly versatile, more humane.
Description
Technical field
The disclosure relates generally to elevators field, and in particular to elevator wire rope or cable, more particularly to full-automatic rope takes
Material measuring system.
Background technology
Country's elevator industry is carrying out the measurement feeding of cable, steel wire rope using semi-automatic or full manual mode at present, wave
It is time-consuming, and precision is low.Manual method carries out steel wire rope measurement, cuts, accurate in order to ensure measurement, typically all open area test site
On the ground, steel wire rope is stretched tiling on the ground with manpower, then measures length and cut again.This process needs out place living.
And most domestic elevator manufacturing enterprise factory building is nervous, this work can only be carried out in roadside or field.After raining, workman can only
Worked in muddy water, it is not only dirty but also tired；Summer can only also work under the scorching sun, very arduous！After steel wire rope has cut, one is also wanted
Folding for circle circle comes, convenient transport, manual flake down, it is easy to cause the problem of disorder cable etc., influence construction or cord strength.
Several families have automatic calculating ropy length, so as to reach the purpose of fixed length cutting.But the price of these products is universal
Higher, general enterprises cannot be promoted the use of.
External some enterprises also develop steel wire rope, cable cutter and are devoted to simple function greatly or specifically designed for steel
Cord or specifically designed for cable, but its product have it is expensive, some specific users cannot be met to the country require etc. to lack
Point, it is difficult to promote on a large scale at home.
Domestic some enterprises also develop steel wire rope, cable cutter, but belong to manual and semi-automatic mostly, function letter
It is single.Production technology in current production is detailed-oriented to have become an inexorable trend, really realizes that quick automated production is carried
For supporting and managing.After studying home products, it has been found that have steel wire rope, cable cutter functionally still
In the presence of many defects, such as without positive and negative tally function.
The content of the invention
In view of drawbacks described above of the prior art or deficiency, expect to provide a kind of full-automatic rope feeding measuring system.
On the one hand, there is provided a kind of full-automatic rope feeding measuring system, including rope information acquisition unit, for obtaining rope
The diameter of rope and required length；
Winding mechanism, for being wound to rope；
Computing unit, for the default winding letter of the winding mechanism according to the rope diameter and required length computation that obtain
Breath；
Information acquisition unit, the actual winding information for gathering the winding mechanism；
Comparing unit, for actual winding information and the default winding information to be compared；
Control unit, the working condition for controlling the winding mechanism according to the comparative result of the comparing unit, tool
Body is：If the actual winding value of information is less than the default winding value of information, the winding mechanism is controlled to start or continue
Work；The winding mechanism is otherwise controlled to stop.
According to the technical scheme that the embodiment of the present application is provided, measurement count sensing is used as by choosing high-precision encoder
Device, realizes the accurate measurement to rope, and the measuring system perfect in shape and function, wide adaptation, highly versatile, more humane and price are closed
The accurate feeding measuring system of the Full-automatic steel wire rope of reason, cable, so that the system is used widely in elevator production management,
Improve elevator and produce effective running quality, save human resources.
Brief description of the drawings
By the detailed description made to non-limiting example made with reference to the following drawings of reading, the application other
Feature, objects and advantages will become more apparent upon：
Fig. 1 is full-automatic rope feeding measuring system structural representation in the present invention；
Fig. 2 is full-automatic rope feeding measuring system control principle drawing in the present invention.
Specific embodiment
The application is described in further detail with reference to the accompanying drawings and examples.It is understood that this place is retouched
The specific embodiment stated is used only for explaining related invention, rather than the restriction to the invention.It also should be noted that, in order to
It is easy to description, the part related to invention is illustrate only in accompanying drawing.
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combination.Describe the application in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
Fig. 1 is refer to, the present invention provides a kind of full-automatic rope feeding measuring system, including rope information acquisition unit
10, diameter and required length for obtaining rope；
Winding mechanism 20, for being wound to rope；
Computing unit 30, for the default winding of the winding mechanism according to the rope diameter and required length computation that obtain
Information；
Information acquisition unit 40, the actual winding information for gathering the winding mechanism；
Comparing unit 50, for actual winding information and the default winding information to be compared；
Control unit 60, the working condition for controlling the winding mechanism according to the comparative result of the comparing unit,
Specially：If the actual winding value of information is less than the default winding value of information, control the winding mechanism start or after
Continuous work；The winding mechanism is otherwise controlled to stop.
The present invention provide full-automatic rope feeding measuring system pass through precalculate interception certain length rope or
The winding information that steel wire rope or cable need, and be wound by winding mechanism while carrying out information gathering to winding mechanism
And be compared with default winding information, it is ensured that rope is accurately measured and feeding, the measuring system perfect in shape and function,
Wide, highly versatile, more humane and reasonable price Full-automatic steel wire rope, the accurate feeding measuring system of cable are adapted to, so that should
System is used widely in elevator production management, is improved elevator and is produced effective running quality, saves human resources.
Further, also including display unit, diameter and required length for the rope acquiring unit to be obtained show
Show to come.
The rope diameter and required length obtained in the present invention are shown by display unit so that user is using
When can clearly know the information of rope, in order to can timely be corrected when there is mistake；And show list
Unit and rope information acquisition unit form the operator of hand-held, by the operation together with can not being made with other structures
Device is selected the diameter of rope, limits and show required length, is connected by wire and main control module when in use
Pick up and, and the handheld operation device for being formed may be also used in the function that acquisition of information and display are realized in other system, one
Aspect reduces intrinsic hardware configuration in the system, on the other hand increased the purposes and utilization rate of part of module.
Further, described control unit is additionally operable to reception and stops in emergency instruct and control the winding mechanism to stop, or
Reception releasing of stopping in emergency is instructed and controls the winding mechanism to start.
When winding mechanism carries out the winding of rope or steel wire rope etc., it may appear that winding mistake or needs stop
Come situation about adjusting, therefore when controller receives to stop in emergency instruction, i.e. control winding mechanism stops, and is adjusted；Recover just
After reason condition, controller is received to stop in emergency and releases the work that instruction recovers winding mechanism, and above-mentioned instruction can take by this
Multiple pulse switches are set in material measuring system to realize, when user clicks pulse switch, are sent to one high level of controller
Pulse signal, controller is that control winding mechanism is stopped, and when user clicks pulse switch, is sent to controller one low
Level pulse signal, controller is that control winding mechanism resumes operation.
Further, cutter unit is also equipped with the winding mechanism, the cutter unit is used to cut rope.
When the rope lengths of winding mechanism winding meet to be required, controller control winding mechanism stops, and now needs to lead to
Cross cutter unit to cut rope to realize the operations such as the follow-up transport to rope, cutter unit can be but the company of being not limited to
The blade of motor is connected to, normal winding situation bottom knife is packed up, when cutting is needed, motor belt motor cutting blade moves to needs
The position of cutting carries out the cutting of rope.
Further, the controller is additionally operable to control the cutter unit to cut when receiving the comparing unit signal
Rope simultaneously removes the actual winding information.
Illustrate the rope lengths to be obtained winding, it is necessary under when cutter unit cuts to rope
One winding measure the cycle, therefore also need to remove actual winding information while cutting so that measure next time and detect from zero
Start, it is ensured that the accuracy of the measuring system.
Further, the actual winding information and the default winding information are umber of pulse.
Further, described information collecting unit is encoder.
The full-automatic rope feeding measuring system that the present invention is provided is chosen high-precision encoder and is sensed as measurement count
Device, using 90 degree of characteristic of encoder A, B phase phase difference mutual deviation, completes the identification to winding mechanism rotation direction, and take
Each pulse judges a direction, is accurately counted, and can to greatest extent reduce error；Rope such as steel wire rope or
Person's cable etc., its measurement feeding is harder, the rope lengths and diameter of needs is preset before feeding measurement, in order to protect
Demonstrate,prove the precision of measurement, the rope of different-diameter needs the numerical value of measurement to be also not quite similar, and different length rope encoder
The numerical value of measurement is needed also to differ, the length and diameter according to rope calculate encoder needs the umber of pulse of measurement, works as volume
Rope is wound around mechanism, winding mechanism is detected by encoder and just umber of pulse is sent to information gathering list
Unit, when actual pulse number is identical with default umber of pulse or more than default umber of pulse, control unit control winding mechanism
Out of service, cutter unit cuts to rope.
The ropes such as steel wire rope or cable are wound by winding mechanism in the application, winding mechanism can be set to be circle
Cylindricality, baffle plate is respectively equipped with the top surface and the plane of bottom surface two of cylinder, prevents rope winding from situation about sliding excessively occur.
Control circuit theory diagrams are illustrated in figure 2, are controlled using multiple singlechip chips, singlechip chip passes through it
Interface is connected with peripheral circuit, and for Control peripheral circuit unit, peripheral circuit unit includes watchdog circuit and multiple 20
Needle connector, watchdog circuit is connected to by P24, P25, P26, P27 interface of the first singlechip chip, and X1, X2 interface connect
Oscillating circuit is connected to, using 110592 crystal oscillator, P05, P06, P07, P10, P11, P12, P13, P14 on the first single-chip microcomputer,
The interfaces such as PL5, PL6 of P15, P16, P17, INT1, INT0, RD, WR, RXD, TXD interface and second singlechip are respectively connecting to
The connector of CON20, ALE the and PSEN interfaces of the first singlechip chip are connected to the corresponding interface of second singlechip chip.Should
The circuit diagram of display unit and rope diameter selection is further comprises on control schematic diagram, wherein using singlechip chip, the chip
X1, X2 interface are connected to oscillating circuit, are also adopted by 110592 crystal oscillator, and RXD, TXD interface are connected to the power interface of 4PIN, lead to
Interface is crossed to be connected with display chip, and using 1602LCD chips as display chip；Connected by interfaces such as ADC0, ADC1
On-off circuit is connected to, the on-off circuit includes six on-off circuits of parallel connection, the different-diameter of each different rope of switch correspondence,
The selection to rope is realized by the corresponding switch of closure.
Rope reclaimer system in the application realizes the accurate measurement to rope, the measuring system perfect in shape and function, adapt to it is wide,
Highly versatile, more humane and reasonable price Full-automatic steel wire rope, the accurate feeding measuring system of cable, so that the system exists
It is used widely in elevator production management, improves elevator and produce effective running quality, saves human resources.
Above description is only the preferred embodiment and the explanation to institute's application technology principle of the application.People in the art
Member is it should be appreciated that involved invention scope in the application, however it is not limited to the technology of the particular combination of above-mentioned technical characteristic
Scheme, while should also cover in the case where the inventive concept is not departed from, is carried out by above-mentioned technical characteristic or its equivalent feature
Other technical schemes for being combined and being formed.Such as features described above has similar work(with (but not limited to) disclosed herein
The technical scheme that the technical characteristic of energy is replaced mutually and formed.
Claims (7)
1. a kind of full-automatic rope feeding measuring system, it is characterised in that including rope information acquisition unit, for obtaining rope
Diameter and required length；
Winding mechanism, for being wound to rope；
Computing unit, for the default winding information of the winding mechanism according to the rope diameter and required length computation that obtain；
Information acquisition unit, the actual winding information for gathering the winding mechanism；
Comparing unit, for actual winding information and the default winding information to be compared；
Control unit, the working condition for controlling the winding mechanism according to the comparative result of the comparing unit, specially：
If the actual winding value of information is less than the default winding value of information, the winding mechanism is controlled to start or work on；
The winding mechanism is otherwise controlled to stop.
2. full-automatic rope feeding measuring system according to claim 1, it is characterised in that also including display unit, uses
Shown in the diameter and required length for obtaining the rope acquiring unit.
3. full-automatic rope feeding measuring system according to claim 1, it is characterised in that described control unit is additionally operable to
Reception is stopped in emergency and instructs and control the winding mechanism to stop, or is received releasing of stopping in emergency and instructed and control the up- coiler
Structure starts.
4. full-automatic rope feeding measuring system according to claim 3, it is characterised in that also pacify on the winding mechanism
Equipped with cutter unit, the cutter unit is used to cut rope.
5. full-automatic rope feeding measuring system according to claim 4, it is characterised in that the controller is additionally operable to connect
The cutter unit cutting rope is controlled when receiving the comparing unit signal and the actual winding information is removed.
6. according to any described full-automatic rope feeding measuring systems of claim 1-5, it is characterised in that the actual winding
Information and the default winding information are umber of pulse.
7. according to any described full-automatic rope feeding measuring systems of claim 1-5, it is characterised in that described information is gathered
Unit is encoder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710219595.3A CN106925626A (en) | 2017-04-06 | 2017-04-06 | Full-automatic rope feeding measuring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710219595.3A CN106925626A (en) | 2017-04-06 | 2017-04-06 | Full-automatic rope feeding measuring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106925626A true CN106925626A (en) | 2017-07-07 |
Family
ID=59426542
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710219595.3A Pending CN106925626A (en) | 2017-04-06 | 2017-04-06 | Full-automatic rope feeding measuring system |
Country Status (1)
| Country | Link |
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| CN (1) | CN106925626A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1045286A (en) * | 1996-05-14 | 1998-02-17 | Kampf Gmbh & Co Mas Fab | Winding machine for winding strip divided by longitudinal cutting formed of plastics, paper or analogue thereof |
| CN1449985A (en) * | 2002-04-08 | 2003-10-22 | 华为技术有限公司 | Cable winding method and cable winder |
| CN102339051A (en) * | 2011-07-21 | 2012-02-01 | 西子奥的斯电梯有限公司 | Automatic control system and method for wire rope cutting command |
| CN203843058U (en) * | 2013-12-13 | 2014-09-24 | 无锡新纺欧迪诺电梯有限公司 | Automatic steel wire rope breaking machine |
| CN203992173U (en) * | 2014-06-19 | 2014-12-10 | 淄博振大钢绳有限公司 | A kind of multi-functional cable is cut apart wrapping machine |
| CN206588170U (en) * | 2017-04-06 | 2017-10-27 | 南通通洋机电制造有限公司 | Full-automatic rope feeding measuring system |
-
2017
- 2017-04-06 CN CN201710219595.3A patent/CN106925626A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1045286A (en) * | 1996-05-14 | 1998-02-17 | Kampf Gmbh & Co Mas Fab | Winding machine for winding strip divided by longitudinal cutting formed of plastics, paper or analogue thereof |
| CN1449985A (en) * | 2002-04-08 | 2003-10-22 | 华为技术有限公司 | Cable winding method and cable winder |
| CN102339051A (en) * | 2011-07-21 | 2012-02-01 | 西子奥的斯电梯有限公司 | Automatic control system and method for wire rope cutting command |
| CN203843058U (en) * | 2013-12-13 | 2014-09-24 | 无锡新纺欧迪诺电梯有限公司 | Automatic steel wire rope breaking machine |
| CN203992173U (en) * | 2014-06-19 | 2014-12-10 | 淄博振大钢绳有限公司 | A kind of multi-functional cable is cut apart wrapping machine |
| CN206588170U (en) * | 2017-04-06 | 2017-10-27 | 南通通洋机电制造有限公司 | Full-automatic rope feeding measuring system |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170707 |
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| RJ01 | Rejection of invention patent application after publication |