CN106917707B - Automobile oil tank change-over valve with time-delay oil return function and operation method - Google Patents
Automobile oil tank change-over valve with time-delay oil return function and operation method Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0011—Constructional details; Manufacturing or assembly of elements of fuel systems; Materials therefor
- F02M37/0023—Valves in the fuel supply and return system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0047—Layout or arrangement of systems for feeding fuel
- F02M37/0052—Details on the fuel return circuit; Arrangement of pressure regulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0047—Layout or arrangement of systems for feeding fuel
- F02M37/007—Layout or arrangement of systems for feeding fuel characterised by its use in vehicles, in stationary plants or in small engines, e.g. hand held tools
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M37/00—Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
- F02M37/0076—Details of the fuel feeding system related to the fuel tank
- F02M37/0088—Multiple separate fuel tanks or tanks being at least partially partitioned
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03118—Multiple tanks, i.e. two or more separate tanks
- B60K2015/03157—Multiple tanks, i.e. two or more separate tanks for supply different types of fuel to the motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03256—Fuel tanks characterised by special valves, the mounting thereof
- B60K2015/03302—Electromagnetic valves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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Abstract
Description
技术领域technical field
本发明属于汽车油箱零部件领域,具体涉及一种带延时回油功能的汽车油箱转换阀及操作方法。The invention belongs to the field of automobile fuel tank parts, and in particular relates to an automobile fuel tank switching valve with a delayed fuel return function and an operation method thereof.
背景技术Background technique
目前,有些柴油车为双油箱结构,而且这两个油箱内部所装柴油的标号不同,通常情况下,当一个油箱的燃油用完之后需要自动切换到另一个油箱进行供油,因此,通常情况下具有两个进油口与两个油箱相连通,而且两个油箱上还分别设置有回油口,其中两个进油口与总进油道相连通,两个回油口与总回油道相连通。由于目前还没有此类油箱自动转换阀,在操作过程中,还需要手动的进行切换,其切换效率低,而且稳定性比较差,耐用性也比较差,因此,需要设计一种转换阀,用于自动的在两个油箱之间进行切换。At present, some diesel vehicles have a double fuel tank structure, and the numbers of the diesel fuels contained in the two fuel tanks are different. Usually, when the fuel in one fuel tank is used up, it needs to be automatically switched to another fuel tank for fuel supply. Therefore, usually There are two oil inlets connected to the two oil tanks at the bottom, and the two oil tanks are also provided with oil return ports respectively. channels are connected. Since there is no such automatic switching valve for the fuel tank at present, it needs to be switched manually during the operation. The switching efficiency is low, the stability is relatively poor, and the durability is relatively poor. Therefore, it is necessary to design a switching valve with to automatically switch between the two fuel tanks.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种带延时回油功能的汽车油箱转换阀及操作方法,此转换阀采用自动控制的方式,能够自动的在柴油车的两个不同标号油箱之间进行切换,进而提高了切换效率,而且此转换阀结构简单,工作过程稳定,提高了其耐用性,延长了其使用寿命。The invention provides an automobile fuel tank switching valve with a delayed fuel return function and an operation method thereof. The switching valve adopts an automatic control method and can automatically switch between two different marked fuel tanks of a diesel vehicle, thereby improving the performance of the vehicle. The switching efficiency is improved, and the switching valve has a simple structure and stable working process, which improves its durability and prolongs its service life.
为了解决上述技术问题,本发明提出以下技术方案:一种带延时回油功能的汽车油箱转换阀,它包括壳体,所述壳体内部安装有驱动第一平面凸轮和第二平面凸轮的齿轮传动机构,所述第一平面凸轮套装在第一油道轴的外部,所述第一油道轴安装在壳体内部,所述第一平面凸轮的端面加工有第一凸轮槽。In order to solve the above-mentioned technical problems, the present invention proposes the following technical scheme: an automobile fuel tank switching valve with a delayed oil return function, which includes a casing, and a driver for driving the first plane cam and the second plane cam is installed inside the casing. In the gear transmission mechanism, the first plane cam is sleeved on the outside of the first oil passage shaft, the first oil passage shaft is installed inside the casing, and the end face of the first plane cam is machined with a first cam groove.
所述第二平面凸轮套装在第二油道轴的外部,所述第二油道轴安装在壳体内部,所述第二平面凸轮的端面加工有第二凸轮槽。The second plane cam is sleeved on the outside of the second oil passage shaft, the second oil passage shaft is installed inside the housing, and the end face of the second plane cam is machined with a second cam groove.
所述壳体上安装有盖板,所述第一油道轴和第二油道轴都穿过盖板,所述盖板外部的第一油道轴上设置有总出油口,第二油道轴上设置有总回油口;所述壳体上设置有一号进油道和二号进油道,而且一号进油道和二号进油道与总出油口相配合进行供油;所述壳体上设置有一号回油道和二号回油道,而且一号回油道和二号回油道与总回油口相配合进行回油。A cover plate is installed on the casing, the first oil passage shaft and the second oil passage shaft pass through the cover plate, the first oil passage shaft outside the cover plate is provided with a general oil outlet, and the second oil passage shaft is provided with a general oil outlet. A total oil return port is arranged on the oil passage shaft; No. 1 oil inlet passage and No. 2 oil inlet passage are arranged on the housing, and the No. 1 oil inlet passage and the No. 2 oil inlet passage cooperate with the general oil outlet for supplying Oil; the casing is provided with a No. 1 oil return channel and a No. 2 oil return channel, and the No. 1 oil return channel and the No. 2 oil return channel cooperate with the general oil return port for oil return.
所述第一平面凸轮与用于在两个进油道进行进油连通切换的第一顶杆切换装置和第二顶杆切换装置相配合;而且第二平面凸轮与用于在两个回油道进行回油连通切换的第三顶杆切换装置和第四顶杆切换装置相配合。The first plane cam is matched with the first ejector rod switching device and the second ejector rod switching device for switching the oil inlet communication in the two oil inlet passages; and the second plane cam is used for the two oil return channels. The third ejector rod switching device for switching the oil return communication is matched with the fourth ejector rod switching device.
所述齿轮传动机构包括电机,所述电机安装在壳体内部的电机腔体内部,所述电机的输出轴上安装有主动齿轮,所述主动齿轮与第一平面凸轮和第二平面凸轮外缘的从动齿轮同时构成齿轮啮合传动。The gear transmission mechanism includes a motor, the motor is installed in the motor cavity inside the housing, and a driving gear is installed on the output shaft of the motor, and the driving gear is connected to the outer edges of the first plane cam and the second plane cam. The driven gear also constitutes a gear meshing transmission.
所述电机采用减速电机,所述减速电机通过变频器与控制器相连,所述控制器通过信号线与伺服控制按钮相连控制电机的自动转动以及其转动的相位角。The motor adopts a deceleration motor, and the deceleration motor is connected with a controller through a frequency converter, and the controller is connected with a servo control button through a signal line to control the automatic rotation of the motor and the phase angle of its rotation.
所述第一顶杆切换装置、第二顶杆切换装置、第三顶杆切换装置和第四顶杆切换装置的结构相同;所述第一顶杆切换装置包括顶杆,所述顶杆的两端分别支撑在第一油道轴和壳体上的定位支撑孔,并构成滑动配合,在顶杆上与第一平面凸轮相配合的一端加工有滚珠安装孔,所述滚珠安装孔内部镶嵌安装有滚珠,所述滚珠与第一凸轮槽构成滚动配合,所述顶杆上通过轴肩定位安装有阀芯,所述阀芯和第一油道板之间的顶杆上套装有复位弹簧,所述阀芯上安装有配合密封圈,所述配合密封圈与第一过油通道的末端倒角相配合并对第一过油通道进行密封,进而对二号进油道密封封堵,所述第一油道板上均布加工有多个第一过油孔。The structures of the first ejector rod switching device, the second ejector rod switching device, the third ejector rod switching device and the fourth ejector rod switching device are the same; The two ends are respectively supported on the first oil passage shaft and the positioning support holes on the housing, and form a sliding fit. The end of the ejector rod that is matched with the first plane cam is machined with a ball mounting hole, and the ball mounting hole is inlaid inside. A ball is installed, the ball and the first cam groove form a rolling fit, a valve core is positioned and installed on the ejector rod through the shaft shoulder, and a return spring is sleeved on the ejector rod between the valve core and the first oil passage plate , a matching sealing ring is installed on the valve core, and the matching sealing ring is matched with the end chamfer of the first oil passage and seals the first oil passage, and then seals the No. 2 oil inlet, so A plurality of first oil passage holes are uniformly processed on the first oil passage plate.
所述第二顶杆切换装置与第二过油通道、第二油道板和第二过油孔相配合对一号进油道的通断进行切换;所述第三顶杆切换装置和第四顶杆切换装置也分别与相应的过油通道、油道板和过油孔相配合对一号回油道和二号回油道的通断进行切换。The second mandrel switching device cooperates with the second oil passage, the second oil passage plate and the second oil passage to switch the on-off of the No. 1 oil inlet; the third mandrel switching device and the No. The four ejector rod switching device also cooperates with the corresponding oil passage, oil passage plate and oil passage respectively to switch the on-off of the No. 1 oil return passage and the No. 2 oil return passage.
所述盖板和第一油道轴之间设置有第一密封圈;所述盖板和壳体相配合的端面之间设置有第二密封圈;所述第一油道轴和壳体相配合的端面之间设置有第三密封圈。A first sealing ring is arranged between the cover plate and the first oil passage shaft; a second sealing ring is arranged between the matched end faces of the cover plate and the casing; A third sealing ring is arranged between the matched end faces.
所述第一顶杆切换装置和第二顶杆切换装置的顶杆与第一油道轴相配合的位置设置有第四密封圈;所述第三顶杆切换装置和第四顶杆切换装置的顶杆与第二油道轴相配合的位置设置有第五密封圈。A fourth sealing ring is provided at the position where the ejector rods of the first ejector rod switching device and the second ejector rod switching device are matched with the first oil passage shaft; the third ejector rod switching device and the fourth ejector rod switching device A fifth sealing ring is arranged at the position where the mandrel of the cylinder is matched with the second oil passage shaft.
所述第一平面凸轮端面的第一凸轮槽相位差为90度,保证第一平面凸轮转动90度时,一号进油道和二号进油道分别处于关闭和开启状态;所述第二平面凸轮端面的第二凸轮槽相位差为90度,保证第二平面凸轮转动90度时,一号回油道和二号回油道分别处于关闭和开启状态。The phase difference of the first cam groove on the end face of the first plane cam is 90 degrees, which ensures that when the first plane cam rotates by 90 degrees, the No. 1 oil inlet and the No. 2 oil inlet are respectively closed and open; the second The phase difference of the second cam groove on the end face of the plane cam is 90 degrees, which ensures that when the second plane cam rotates 90 degrees, the No. 1 oil return channel and the No. 2 oil return channel are respectively closed and open.
所述第一平面凸轮和第二平面凸轮的下端面都通过定位隔板定位并分别安装在第一油道轴和第二油道轴上,所述第一平面凸轮和第二平面凸轮的上端面通过定位环定位,所述定位环通过弹性挡圈定位安装在第一油道轴和第二油道轴上,所述弹性挡圈安装在第一油道轴和第二油道轴的轴环上。The lower end surfaces of the first plane cam and the second plane cam are both positioned by the positioning baffles and installed on the first oil passage shaft and the second oil passage shaft respectively, and the upper surfaces of the first plane cam and the second plane cam The end face is positioned by a positioning ring, the positioning ring is positioned and installed on the first oil passage shaft and the second oil passage shaft by a spring retaining ring, and the elastic retaining ring is installed on the shafts of the first oil passage shaft and the second oil passage shaft on the ring.
采用任意一项所述一种带延时回油功能的汽车油箱转换阀的操作方法,它包括以下步骤:Using any one of the operation methods of the automobile fuel tank switching valve with delayed oil return function, it includes the following steps:
第一步,分别将转换阀的一号进油道和二号进油道通过油管与第一油箱和第二油箱的出油口连通,并将总出油口与供油管道相连通;将一号回油道和二号回油道通过油管与第一油箱和第二油箱的回油口连通,并将总回油口与回油管道相连通;The first step is to connect the No. 1 oil inlet and No. 2 oil inlet of the conversion valve to the oil outlets of the first oil tank and the second oil tank through oil pipes respectively, and connect the total oil outlet to the oil supply pipeline; The No. 1 oil return channel and the No. 2 oil return channel are connected with the oil return ports of the first oil tank and the second oil tank through oil pipes, and the general oil return port is connected with the oil return pipeline;
第二步,初始时第二顶杆切换装置的顶杆位于第一凸轮槽的远休端,此时第二顶杆切换装置的阀芯在复位弹簧作用下被顶起,使第二过油通道开启,进而使一号进油道和总出油口相连通,并给供油管道供油;In the second step, initially, the ejector rod of the second ejector rod switching device is located at the distal end of the first cam groove. At this time, the valve core of the second ejector rod switching device is lifted up under the action of the return spring, so that the second ejector rod is over-oiled. The channel is opened, so that the No. 1 oil inlet and the main oil outlet are connected, and oil is supplied to the oil supply pipeline;
第三步,当第一油箱的燃油用尽之后,按动伺服控制按钮,使电机转动,进而带动第一平面凸轮转动,进而使第一平面凸轮的相位角转动90度,此时第一凸轮槽的相位角也转换90度,使第二顶杆切换装置将第二过油通道关闭,第一顶杆切换装置将第一过油通道开启,进而通过二号进油道和总出油口相连通,并给供油管道供油,完成两个油箱供油的切换;此时,一号回油道和二号回油道的顶杆切换装置阀芯组件维持原状态不变;In the third step, when the fuel in the first fuel tank is exhausted, press the servo control button to make the motor rotate, which in turn drives the first plane cam to rotate, and then rotates the phase angle of the first plane cam by 90 degrees. The phase angle of the groove is also shifted by 90 degrees, so that the second ejector switch device closes the second oil passage, and the first ejector switch opens the first oil passage, and then passes through the No. 2 oil inlet and the total oil outlet. It is connected to each other, and supplies oil to the oil supply pipeline to complete the switching of the oil supply of the two oil tanks; at this time, the valve core components of the ejector switching device of the No. 1 oil return channel and the No. 2 oil return channel remain unchanged;
第四步,电机在控制电路控制下,延时一定的时间后再次转动,进而带动第二平面凸轮转动,进而使第二平面凸轮的相位角转动90度,此时第二凸轮槽的相位角也转换90度,使一号回油道的阀芯组件下行关闭一号回油道,而二号回油道的阀芯组件在复位弹簧作用下上行,进而开启二号回油道,完成一号回油道和二号回油道的转换,此时,一号进油道和二号进油道的顶杆切换装置阀芯组件维持原状态不变,至此完成一次油箱转换;The fourth step, under the control of the control circuit, the motor rotates again after a certain time delay, and then drives the second plane cam to rotate, thereby making the phase angle of the second plane cam rotate 90 degrees, at this time the phase angle of the second cam slot is It is also converted 90 degrees, so that the valve core assembly of the No. 1 oil return channel goes down to close the No. 1 oil return channel, while the valve core assembly of the No. 2 oil return channel moves upward under the action of the return spring, and then opens the No. 2 oil return channel to complete the first oil return channel. The oil return channel No. 2 and the oil return channel No. 2 are converted. At this time, the valve core components of the ejector switching device of the oil inlet channel No. 1 and the oil inlet channel No. 2 remain in the original state, and a fuel tank conversion is completed.
第五步,当第二油箱的燃油用尽之后,按照同样的方法循环上述的操作过程,最终实现两个油箱的油循环供给。In the fifth step, when the fuel in the second fuel tank is exhausted, the above-mentioned operation process is cycled according to the same method, and finally the fuel circulation supply of the two fuel tanks is realized.
本发明有如下有益效果:The present invention has the following beneficial effects:
1、通过上述的六通转换阀能够在两个油箱进行自动的切换,进而保证了,在一个油箱的燃油燃尽之后通过第一平面凸轮自动切换到另一个油箱,最终保证了两个油箱进行自动切换,保证了供油的顺畅,而且两个油箱具有回油功能,既能够实现进油又能够实现回油。1. The above-mentioned six-way switching valve can automatically switch between the two fuel tanks, thereby ensuring that after the fuel in one fuel tank is burnt out, it is automatically switched to the other fuel tank through the first plane cam, and finally ensures that the two fuel tanks are operated. Automatic switching ensures smooth oil supply, and the two oil tanks have oil return function, which can realize both oil intake and oil return.
2、通过电机能够带动主动齿轮,通过主动齿轮能够带动第一平面凸轮,通过第一平面凸轮上的第一凸轮槽带动两个顶杆切换装置,进而在第一过油通道和第二过油通道之间自动切换,使一号进油道和二号进油道交替的和总出油口相连通,依次进行供油作业。2. The driving gear can be driven by the motor, the first plane cam can be driven by the driving gear, and the two ejector switching devices can be driven by the first cam groove on the first plane cam, and then the first oil-passing channel and the second oil-passing device can be driven. The channels are automatically switched, so that the No. 1 oil inlet channel and the No. 2 oil inlet channel are alternately connected to the total oil outlet, and the oil supply operation is performed in sequence.
3、通过电机能够带动主动齿轮,通过主动齿轮能够带动第二平面凸轮,通过第二平面凸轮上的第二凸轮槽带动两个顶杆切换装置,进而在一号回油道和二号回油道之间自动切换,使一号回油道和二号回油道交替的和总出油口相连通,依次进行回油作业。3. The driving gear can be driven by the motor, the second plane cam can be driven by the driving gear, and the two ejector switching devices can be driven by the second cam groove on the second plane cam, and then the No. 1 oil return channel and the No. 2 oil return Automatically switch between the channels, so that the No. 1 oil return channel and the No. 2 oil return channel are alternately connected to the general oil outlet, and the oil return operation is carried out in turn.
4、通过顶杆切换装置,工作过程中,通过顶杆与第一平面凸轮的第一凸轮槽相配合,带动顶杆进行自由伸缩移动,进而带动阀芯上的配合密封圈与第一过油通道和第二过油通道之间循环密封配合,最终实现一号进油道、二号进油道和总出油口之间的自动连通,实现不同油箱之间的自动切换。4. Through the ejector rod switching device, during the working process, the ejector rod is matched with the first cam groove of the first plane cam to drive the ejector rod to move freely, which in turn drives the matching sealing ring on the valve core and the first oil pass. The circulation and sealing cooperation between the channel and the second oil-passing channel finally realizes the automatic communication between the No. 1 oil inlet channel, the No. 2 oil inlet channel and the total oil outlet, and realizes the automatic switching between different oil tanks.
5、通过设置在顶杆末端的滚珠能够减少顶杆与第一凸轮槽之间的摩擦力,进而起到了很好的凸轮顶杆作用。5. The friction force between the ejector bar and the first cam groove can be reduced by the balls arranged at the end of the ejector bar, thereby playing a good role as a cam ejector bar.
6、通过第一平面凸轮的相位角相差90度,能够保证自动的在两个油箱之间进行自动的切换,实现两个油箱燃油的交替供应。6. The phase angle of the first plane cam differs by 90 degrees, which can ensure automatic switching between the two fuel tanks and realize the alternate supply of fuel between the two fuel tanks.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1是本发明的主剖视图。FIG. 1 is a front cross-sectional view of the present invention.
图2是本发明的图1中A-A截面图。Fig. 2 is a cross-sectional view taken along line A-A of Fig. 1 of the present invention.
图3是本发明的图1中B-B截面图。FIG. 3 is a cross-sectional view taken along line B-B of FIG. 1 of the present invention.
图4是本发明的转换阀的第一视角三维图。FIG. 4 is a first perspective three-dimensional view of the switching valve of the present invention.
图5是本发明的转换阀的第二视角三维图。FIG. 5 is a three-dimensional view of the switching valve of the present invention from a second perspective.
图中:壳体1、电机2、电机腔体3、螺纹孔4、盖板5、主动齿轮6、输出轴7、第一平面凸轮8、第一凸轮槽9、总出油口10、第一油道轴11、第一密封圈12、弹性挡圈13、定位环14、定位隔板15、第二密封圈16、第三密封圈17、一号进油道18、二号进油道19、第二顶杆切换装置20、第二过油通道21、第二过油孔22、第二油道板23、第一油道板24、第一过油孔25、第一过油通道26、复位弹簧27、配合密封圈28、阀芯29、顶杆30、第四密封圈31、滚珠安装孔32、滚珠33、总回油口34、第三顶杆切换装置35、第四顶杆切换装置36、一号回油道37、二号回油道38、第二平面凸轮39、第二凸轮槽40、第二油道轴41、第五密封圈42。In the figure: housing 1,
具体实施方式Detailed ways
下面结合附图对本发明的实施方式做进一步的说明。The embodiments of the present invention will be further described below with reference to the accompanying drawings.
实施例1:Example 1:
如图1-5所示,一种带延时回油功能的汽车油箱转换阀,它包括壳体1,所述壳体1内部安装有驱动第一平面凸轮8和第二平面凸轮39的齿轮传动机构,所述第一平面凸轮8套装在第一油道轴11的外部,所述第一油道轴11安装在壳体1内部,所述第一平面凸轮8的端面加工有第一凸轮槽9。所述第二平面凸轮39套装在第二油道轴41的外部,所述第二油道轴41安装在壳体1内部,所述第二平面凸轮39的端面加工有第二凸轮槽40;As shown in Figures 1-5, an automobile fuel tank switching valve with delayed oil return function includes a housing 1, and a gear that drives the
所述壳体1上安装有盖板5,所述第一油道轴11和第二油道轴41都穿过盖板5,所述盖板5外部的第一油道轴11上设置有总出油口10,第二油道轴41上设置有总回油口34;所述壳体1上设置有一号进油道18和二号进油道19,而且一号进油道18和二号进油道19与总出油口10相配合进行供油;所述壳体1上设置有一号回油道37和二号回油道38,而且一号回油道37和二号回油道38与总回油口34相配合进行回油;A
所述第一平面凸轮8与用于在两个进油道进行进油连通切换的第一顶杆切换装置和第二顶杆切换装置20相配合;而且第二平面凸轮39与用于在两个回油道进行回油连通切换的第三顶杆切换装置35和第四顶杆切换装置36相配合。工作过程中,通过上述的结构能够在第一平面凸轮8的作用下,带动两个顶杆切换装置,进而通过两个顶杆切换装置的作用在两个进油道之间进行自动的切换。The
进一步的,所述齿轮传动机构包括电机2,所述电机2安装在壳体1内部的电机腔体3内部,所述电机2的输出轴7上安装有主动齿轮6,所述主动齿轮6与第一平面凸轮8和第二平面凸轮39外缘的从动齿轮同时构成齿轮啮合传动。工作过程中通过,电机2带动输出轴7,通过输出轴7带动主动齿轮6,通过主动齿轮6带动第一平面凸轮8,进而通过第一平面凸轮8带动顶杆切换装置,实现两个油道之间的自动切换。Further, the gear transmission mechanism includes a
进一步的,所述电机2采用减速电机,所述减速电机通过变频器与控制器相连,所述控制器通过信号线与伺服控制按钮相连控制电机2的自动转动以及其转动的相位角。工作过程中,通过控制器和变频器的作用控制减速电机,进而通过减速电机带动主动齿轮6转动一定的圈数,进而使第一平面凸轮8和第二平面凸轮39转动一定的相位角,并与两个顶杆切换装置配合工作。Further, the
进一步的,所述第一顶杆切换装置、第二顶杆切换装置20、第三顶杆切换装置35和第四顶杆切换装置36的结构相同;所述第一顶杆切换装置包括顶杆30,所述顶杆30的两端分别支撑在第一油道轴11和壳体1上的定位支撑孔,并构成滑动配合,在顶杆30上与第一平面凸轮8相配合的一端加工有滚珠安装孔32,所述滚珠安装孔32内部镶嵌安装有滚珠33,所述滚珠33与第一凸轮槽9构成滚动配合,所述顶杆30上通过轴肩定位安装有阀芯29,所述阀芯29和第一油道板24之间的顶杆30上套装有复位弹簧27,所述阀芯29上安装有配合密封圈28,所述配合密封圈28与第一过油通道26的末端倒角相配合并对第一过油通道26进行密封,进而对二号进油道19密封封堵,所述第一油道板24上均布加工有多个第一过油孔25。工作过程中,通过第一平面凸轮8与第一顶杆切换装置和第二顶杆切换装置20的顶杆30相配合,能够通过阀芯与第一过油通道26和第二过油通道21之间的配合,最终实现在两个油箱之间的自动切换。Further, the structures of the first ejector switching device, the second
进一步的,所述第二顶杆切换装置20与第二过油通道21、第二油道板23和第二过油孔22相配合对一号进油道18的通断进行切换;所述第三顶杆切换装置35和第四顶杆切换装置36也分别与相应的过油通道、油道板和过油孔相配合对一号回油道37和二号回油道38的通断进行切换。Further, the second ejector
进一步的,所述盖板5和第一油道轴11之间设置有第一密封圈12;所述盖板5和壳体1相配合的端面之间设置有第二密封圈16;所述第一油道轴11和壳体1相配合的端面之间设置有第三密封圈17。工作过程中,通过上述的多个密封圈能够保证上述各个部件之间的密封。Further, a
进一步的,所述第一顶杆切换装置和第二顶杆切换装置20的顶杆与第一油道轴11相配合的位置设置有第四密封圈31;所述第三顶杆切换装置35和第四顶杆切换装置36的顶杆与第二油道轴41相配合的位置设置有第五密封圈42。Further, a
进一步的,所述第一平面凸轮8端面的第一凸轮槽9相位差为90度,保证第一平面凸轮8转动90度时,一号进油道18和二号进油道19分别处于关闭和开启状态;所述第二平面凸轮39端面的第二凸轮槽40相位差为90度,保证第二平面凸轮39转动90度时,一号回油道37和二号回油道38分别处于关闭和开启状态。Further, the phase difference of the
进一步的,所述第一平面凸轮8和第二平面凸轮39的下端面都通过定位隔板15定位并分别安装在第一油道轴11和第二油道轴41上,所述第一平面凸轮8和第二平面凸轮39的上端面通过定位环14定位,所述定位环14通过弹性挡圈13定位安装在第一油道轴11和第二油道轴41上,所述弹性挡圈13安装在第一油道轴11和第二油道轴41的轴环上。Further, the lower end surfaces of the
实施例2:Example 2:
进一步的,所述第一平面凸轮8端面的第一凸轮槽9相位差为180度,保证第一平面凸轮8转动180度时,一号进油道18和二号进油道19分别处于关闭和开启状态;所述第二平面凸轮39端面的第二凸轮槽40相位差为180度,保证第二平面凸轮39转动180度时,一号回油道37和二号回油道38分别处于关闭和开启状态。Further, the phase difference of the
实施例3:Example 3:
采用任意一项所述一种带延时回油功能的汽车油箱转换阀的操作方法,它包括以下步骤:Using any one of the operation methods of the automobile fuel tank switching valve with delayed oil return function, it includes the following steps:
第一步,分别将转换阀的一号进油道18和二号进油道19通过油管与第一油箱和第二油箱的出油口连通,并将总出油口10与供油管道相连通;将一号回油道37和二号回油道38通过油管与第一油箱和第二油箱的回油口连通,并将总回油口34与回油管道相连通;The first step is to connect the No. 1
第二步,初始时第二顶杆切换装置20的顶杆位于第一凸轮槽9的远休端,此时第二顶杆切换装置20的阀芯在复位弹簧作用下被顶起,使第二过油通道21开启,进而使一号进油道18和总出油口10相连通,并给供油管道供油;In the second step, initially the ejector rod of the second ejector
第三步,当第一油箱的燃油用尽之后,按动伺服控制按钮,使电机2转动,进而带动第一平面凸轮8转动,进而使第一平面凸轮8的相位角转动90度,此时第一凸轮槽9的相位角也转换90度,使第二顶杆切换装置20将第二过油通道21关闭,第一顶杆切换装置将第一过油通道26开启,进而通过二号进油道19和总出油口10相连通,并给供油管道供油,完成两个油箱供油的切换;此时,一号回油道37和二号回油道38的顶杆切换装置阀芯组件维持原状态不变;In the third step, when the fuel in the first fuel tank is exhausted, press the servo control button to make the
第四步,电机2在控制电路控制下,延时一定的时间后再次转动,进而带动第二平面凸轮39转动,进而使第二平面凸轮39的相位角转动90度,此时第二凸轮槽40的相位角也转换90度,使一号回油道37的阀芯组件下行关闭一号回油道37,而二号回油道38的阀芯组件在复位弹簧作用下上行,进而开启二号回油道38,完成一号回油道37和二号回油道38油道的转换,此时,一号进油道18和二号进油道19的顶杆切换装置阀芯组件维持原状态不变,至此完成一次油箱转换;In the fourth step, under the control of the control circuit, the
第五步,当第二油箱的燃油用尽之后,按照同样的方法循环上述的操作过程,最终实现两个油箱的油循环供给。In the fifth step, when the fuel in the second fuel tank is exhausted, the above-mentioned operation process is cycled according to the same method, and finally the fuel circulation supply of the two fuel tanks is realized.
通过上述的说明内容,本领域技术人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改都在本发明的保护范围之内。本发明的未尽事宜,属于本领域技术人员的公知常识。Based on the above description, those skilled in the art can make various changes and modifications without departing from the technical idea of the present invention, all within the protection scope of the present invention. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.
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Denomination of invention: A car fuel tank conversion valve with delayed return function and its operation method Granted publication date: 20220603 Pledgee: Agricultural Bank of China Three Gorges Dongshan Branch Pledgor: YICHANG AUTOMOBILE TECHNOLOGY Co.,Ltd. Registration number: Y2025980003547 |
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