CN106917609B - Screw pump ground direct-drive oil production device with anti-reverse function - Google Patents
Screw pump ground direct-drive oil production device with anti-reverse function Download PDFInfo
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- 230000000694 effects Effects 0.000 claims abstract description 4
- 230000001681 protective effect Effects 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims 1
- 238000012423 maintenance Methods 0.000 description 6
- 230000006378 damage Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000010913 used oil Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/12—Methods or apparatus for controlling the flow of the obtained fluid to or in wells
- E21B43/121—Lifting well fluids
- E21B43/126—Adaptations of down-hole pump systems powered by drives outside the borehole, e.g. by a rotary or oscillating drive
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C11/00—Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C5/00—Rotary-piston machines or pumps with the working-chamber walls at least partly resiliently deformable
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/10—Geothermal energy
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- Environmental & Geological Engineering (AREA)
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Abstract
Description
技术领域technical field
本实用新型属于螺杆泵采油设备领域,尤其涉及一种具有防反转功能的螺杆泵地面直驱采油装置。The utility model belongs to the field of screw pump oil production equipment, in particular to a screw pump ground direct drive oil production device with anti-reverse function.
背景技术Background technique
目前,在石油开采技术领域,螺杆泵直驱装置是被广泛采用的一种抽油装置。在该装置中,光杆的上端需要穿过电机的空心轴被引至电机的上侧,此种情况下,一旦光杆因故障发生反转,露出在外的光杆上端会在离心力的作用下弯折,而光杆弯折后旋转将会对维修工人造成直接伤害,造成人员伤亡,存在极大的安全隐患。因此,需要在光杆反转时对其进行制动。At present, in the technical field of oil exploitation, the screw pump direct drive device is a widely used oil pumping device. In this device, the upper end of the polished rod needs to pass through the hollow shaft of the motor to be led to the upper side of the motor. In this case, once the polished rod reverses due to a fault, the exposed upper end of the polished rod will be bent under the action of centrifugal force. The rotation of the polished rod after bending will cause direct injury to the maintenance workers, causing casualties, and there is a great potential safety hazard. Therefore, it is necessary to brake the polished rod when it reverses.
现有技术中,科研人员长期致力于通过研发可靠的防反转制动技术来解决光杆反转伤人的问题,目前普遍采用的防反转制动技术有电磁制动和机械制动两种。电磁制动,是由控制器向电机绕组输出一个产生的磁场方向使电机反转速度减弱的电流,达到限制反转的效果,在断电的情况下,制动便会失效。机械制动,是通过摩擦制动元件进行制动,一旦制动机构发生故障,制动便会失效。可见,两种制动方式均难以保证制动的绝对有效性。In the existing technology, researchers have long been committed to solving the problem of wounding people caused by the reverse rotation of polished rods by developing reliable anti-reverse braking technology. At present, the commonly used anti-reverse braking technologies include electromagnetic braking and mechanical braking. . Electromagnetic braking is a current that is output by the controller to the motor winding in the direction of the magnetic field to weaken the reverse speed of the motor, so as to achieve the effect of limiting the reverse. In the case of power failure, the brake will fail. Mechanical brakes are braked through frictional brake elements. Once the brake mechanism fails, the brake will fail. It can be seen that both braking methods are difficult to guarantee the absolute effectiveness of braking.
发明内容Contents of the invention
本实用新型提供一种具有防反转功能的螺杆泵地面直驱采油装置,在该装置中,光杆的上端不外露,即使制动失效,光杆也只会在装置的内部进行旋转,同时,光杆反转时不会带动暴露在装置外部的其它机构运动,因此不会对维修人员造成伤害。The utility model provides a screw pump surface direct drive oil production device with anti-reversal function. In the device, the upper end of the polished rod is not exposed. Even if the brake fails, the polished rod will only rotate inside the device. At the same time, the polished rod When reversing, it will not drive other mechanisms exposed to the outside of the device to move, so it will not cause injury to maintenance personnel.
本实用新型所解决的技术问题采用以下技术方案来实现:本实用新型提供一种具有防反转功能的螺杆泵地面直驱采油装置,包括电机、方卡和光杆,电机竖立在封井器的上方,电机的空心输出轴直接与光杆的上端连接,从而驱动光杆旋转,所述封井器的上方设置有电机安装架,电机固定安装在电机安装架的顶部,封井器通过法兰连接在电机安装架的底部;The technical problems solved by the utility model are realized by the following technical solutions: the utility model provides a screw pump surface direct-drive oil production device with anti-reversal function, including a motor, a square card and a polished rod, and the motor is erected on the top of the sealing device. Above, the hollow output shaft of the motor is directly connected to the upper end of the polished rod, thereby driving the polished rod to rotate. A motor mounting frame is arranged above the well sealing device, and the motor is fixedly installed on the top of the motor mounting frame. The sealing device is connected to the The bottom of the motor mount;
电机安装架,包括上板、下板和轴承座,所述的电机固定安装在上板的上侧,电机的输出轴朝下,下板和轴承座通过同一组螺栓固定连接在封井器上侧,轴承座位于下板的上侧,光杆和轴承座之间设置有旋转密封件,上板与轴承座之间设置有至少三组滑套和滑杆,通过滑套和滑杆的配合使上板可在外力驱动下沿竖直方向稳定滑动,其中,滑套固定在轴承座的上侧,滑杆固定在上板的下侧,上板和下板之间设置有可在用后移除的手动千斤顶,通过操作可在用后移除的手动千斤顶可将上板连同其上电机一同向上托起;The motor mounting frame includes an upper plate, a lower plate and a bearing seat. The motor is fixedly installed on the upper side of the upper plate, the output shaft of the motor faces downward, and the lower plate and the bearing seat are fixedly connected to the well sealing device through the same set of bolts side, the bearing seat is located on the upper side of the lower plate, a rotary seal is arranged between the polished rod and the bearing seat, at least three sets of sliding sleeves and sliding rods are arranged between the upper plate and the bearing seat, through the cooperation of the sliding sleeve and the sliding rod, the The upper plate can slide stably in the vertical direction under the drive of external force, wherein the sliding sleeve is fixed on the upper side of the bearing seat, the sliding rod is fixed on the lower side of the upper plate, and there is a device between the upper plate and the lower plate that can be moved after use. The manual jack that can be removed after use can lift the upper plate together with the motor on it by operating the manual jack that can be removed after use;
所述的光杆的上端由下板和轴承座中央的孔穿过,用于夹紧光杆的方卡固定安装在光杆的上端部,电机的输出轴通过交错设置的凹凸配合结构连接在方卡的顶部,从而实现联轴器的作用,轴承座和方卡之间设置有推力轴承。The upper end of the polished rod passes through the hole in the center of the lower plate and the bearing seat, the square clamp used to clamp the polished rod is fixedly installed on the upper end of the polished rod, and the output shaft of the motor is connected to the square clamp through a staggered concave and convex matching structure The top, so as to realize the function of the coupling, and a thrust bearing is arranged between the bearing seat and the square card.
优选地,所述的滑套和滑杆之间的滑动配合可通过锁紧螺栓锁紧固定。Preferably, the sliding fit between the sliding sleeve and the sliding rod can be locked and fixed by locking bolts.
优选地,所述的上板的下侧安装有防护罩,防护罩的轴向尺寸等于所述的滑套的长度。Preferably, a protective cover is installed on the lower side of the upper plate, and the axial dimension of the protective cover is equal to the length of the sliding sleeve.
本实用新型的有益效果为:现有技术中,科研人员长期致力于通过研发可靠的防反转制动技术来解决光杆反转伤人的问题,而本实用新型摒弃了这一思路。本实用新型将现有的螺杆泵直驱装置的结构进行了创造性改进,通过对光杆的上端的位置进行限制,并将方卡和推力轴承等结构设置在电机的下侧,不但消除了反转事故发生后光杆与人接触的可能性,彻底避免了伤人事故,也有效避免了光杆上端会在离心力的作用下弯折,降低光杆等设备在反转冲击下损坏的几率。The beneficial effects of the utility model are: in the prior art, scientific researchers have long been committed to solving the problem of wounding people by the reverse rotation of the polished rod by developing reliable anti-reverse braking technology, but the utility model abandons this idea. The utility model creatively improves the structure of the existing screw pump direct drive device, by restricting the position of the upper end of the polished rod, and setting the structure such as the square card and the thrust bearing on the lower side of the motor, it not only eliminates the reverse rotation The possibility of the polished rod coming into contact with people after the accident completely avoids the accident of hurting people, and also effectively prevents the upper end of the polished rod from being bent under the action of centrifugal force, reducing the chance of damage to the polished rod and other equipment under the reverse impact.
另外,现有技术中,对螺杆泵直驱装置进行维修时,需要调用汽车起重机将电机吊起拆除,而本实用新型设置了由手动千斤顶驱动的液压升降机构,通过手动千斤顶可将重达数百公斤的电机举起,使光杆的上端露出,从而实现推力轴承和旋转密封件的更换。因此,维修更简便、成本更低。In addition, in the prior art, when repairing the direct drive device of the screw pump, it is necessary to call the truck crane to lift and dismantle the motor, but the utility model is equipped with a hydraulic lifting mechanism driven by a manual jack, and the manual jack can lift the motor up to several The 100-kilogram motor is lifted to expose the upper end of the polished rod, thereby realizing the replacement of thrust bearings and rotary seals. Therefore, maintenance is easier and less expensive.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1中A处的截面图。Fig. 2 is a cross-sectional view at A in Fig. 1 .
图中:1-封井器,2-下板,3-轴承座,4-可在用后移除的手动千斤顶,5-滑套,6-滑杆,7-上板,8-电机,9-输出轴,10-防护罩,11-方卡,12-推力轴承,13-旋转密封件,14-光杆。In the figure: 1-well sealing device, 2-lower plate, 3-bearing seat, 4-hand jack that can be removed after use, 5-sliding sleeve, 6-sliding rod, 7-upper plate, 8-motor, 9-output shaft, 10-protective cover, 11-square card, 12-thrust bearing, 13-rotary seal, 14-polished rod.
具体实施方式Detailed ways
以下结合附图对本实用新型做进一步描述:Below in conjunction with accompanying drawing, the utility model is further described:
本实施例包括电机8、方卡11和光杆14,电机8竖立在封井器1的上方,电机8的空心输出轴9直接与光杆14的上端连接,从而驱动光杆14旋转。以上为现有技术中的常规结构,在此不再赘述。This embodiment includes a motor 8, a
现有技术中,方卡设置在电机的顶部,光杆14的上端穿过电机8的空心输出轴9伸至电机8的上方,方卡在电机的顶部夹住光杆14。发生反转事故时,光杆14高速旋转,并在离心力的作用下弯折,继而产生人员伤亡的安全隐患。基于上述结构,科研人员长期致力于通过研发可靠的防反转制动技术来解决光杆14反转伤人的问题,而本实用新型摒弃了这一思路。在本实用新型中,封井器1和电机8之间电机安装架,电机8固定安装在电机安装架的顶部,封井器1通过法兰连接在电机安装架的底部。电机安装架是本实用新型中的一个新增结构,用于夹紧光杆14的方卡11、用于对光杆14进行密封的旋转密封件13以及用于承受光杆14的轴向载荷的推力轴承12等连接结构均安装在电机安装架内。通过对光杆14的上端的位置进行限制,并将方卡11和推力轴承12等结构设置在电机8的下侧,不但消除了反转事故发生后光杆14与人接触的可能性,彻底避免了伤人事故,也有效避免了光杆14上端在离心力的作用下弯折,降低光杆14等零部件在反转冲击下损坏的几率。电机安装架的具体结构如下:In the prior art, the square clamp is arranged on the top of the motor, and the upper end of the polished
电机安装架,包括上板7、下板2和轴承座3,所述的电机8固定安装在上板7的上侧,电机8的输出轴9朝下,下板2和轴承座3通过同一组螺栓固定连接在封井器1上侧,轴承座3位于下板2的上侧,光杆14和轴承座3之间设置有旋转密封件13。The motor mounting frame includes an upper plate 7, a lower plate 2 and a bearing seat 3, the motor 8 is fixedly installed on the upper side of the upper plate 7, the
在电机安装架中,上板7与轴承座3之间设置有至少三组滑套5和滑杆6,通过滑套5和滑杆6的配合使上板7可在外力驱动下沿竖直方向稳定滑动,其中,滑套5固定在轴承座3的上侧,滑杆6固定在上板7的下侧,上板7和下板2之间设置有可在用后移除的手动千斤顶4,通过操作手动千斤顶4可将上板7连同其上电机8一同向上托起。所述的光杆14的上端由下板2和轴承座3中央的孔穿过,用于夹紧光杆14的方卡11固定安装在光杆14的上端部,电机8的输出轴9通过交错设置的凹凸配合结构连接在方卡11的顶部,从而实现联轴器的作用,轴承座3和方卡11之间设置有推力轴承12。在螺杆泵直驱装置中,推力轴承12和旋转密封件13均属于易损件,使用时需要不定期更换。现有技术中,对螺杆泵直驱装置进行维修时,需要调用汽车起重机将电机吊起拆除,而本实用新型设置了由手动千斤顶4驱动的液压升降机构,通过手动千斤顶4可将重达数百公斤的电机举起,使光杆14的上端露出,从而实现推力轴承12和旋转密封件13的更换,维修时,维修人员只需将自带的手动千斤顶4安放在预定位置,然后驱动手动千斤顶4即可。因此,维修更简便、成本更低。滑套5和滑杆6起导向和扶持作用,使得电机8的升降过程更加稳定。手动千斤顶4可拆卸,设备安装时不需要单独配备手动千斤顶4,从而降低了设备的成本。In the motor mounting frame, at least three sets of sliding sleeves 5 and sliding rods 6 are arranged between the upper plate 7 and the bearing seat 3. Through the cooperation of the sliding sleeves 5 and the sliding rods 6, the upper plate 7 can be driven vertically by an external force. Steady sliding in one direction, wherein, the sliding sleeve 5 is fixed on the upper side of the bearing seat 3, the sliding rod 6 is fixed on the lower side of the upper plate 7, and a manual jack that can be removed after use is set between the upper plate 7 and the lower plate 2 4. By operating the manual jack 4, the upper plate 7 together with its upper motor 8 can be lifted up together. The upper end of the polished
所述的滑套5和滑杆6之间的滑动配合可通过螺栓锁紧固定,进一步保证了电机8位置的稳定性。The sliding fit between the sliding sleeve 5 and the sliding rod 6 can be locked and fixed by bolts, which further ensures the stability of the position of the motor 8 .
所述的上板7的下侧安装有防护罩10,防护罩10的轴向尺寸等于所述的滑套5的长度。防护罩10的作用有两个:一方面,防护罩10提供了另一层反转防护,可有效避免反转时轴承、方卡等零件因意外损坏而飞出伤人,另一方面,沙尘进入推力轴承12和旋转密封件13后,会显著缩短其二者的使用寿命,而防护罩10的设置可有效防止沙尘对推力轴承12和旋转密封件13的损坏。A
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| CN111577597A (en) * | 2020-05-20 | 2020-08-25 | 大庆油田有限责任公司 | A direct drive device of a screw pump |
| US11592018B2 (en) * | 2020-05-22 | 2023-02-28 | Saudi Arabian Oil Company | Surface driven downhole pump system |
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| CA2300267A1 (en) * | 1998-02-27 | 2001-09-07 | Charles Strickland | Oil lift system |
| CN201474936U (en) * | 2009-08-04 | 2010-05-19 | 辽宁华孚石油高科技股份有限公司 | Switched reluctance motor screw pump drive |
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| CN2086326U (en) * | 1991-03-14 | 1991-10-09 | 上海工程成套总公司 | Screw arbor beam pump gearing |
| CA2311036A1 (en) * | 2000-06-09 | 2001-12-09 | Oil Lift Technology Inc. | Pump drive head with leak-free stuffing box, centrifugal brake and polish rod locking clamp |
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| CN206668231U (en) * | 2017-04-19 | 2017-11-24 | 大庆市晟威机械制造有限公司 | Directly drive extracting device of oil in a kind of screw pump ground with reverse-rotation preventing function |
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| CN106917609A (en) | 2017-07-04 |
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Effective date of registration: 20241017 Address after: 163000 Guangming South Street 23-2, Guangming Industrial Park, Longfeng District, Daqing City, Heilongjiang Province Patentee after: DAQING HUAYU PETROLEUM MACHINERY MANUFACTURING Co.,Ltd. Country or region after: China Address before: 163000 No.4, Beiyi Road, Huoju village, Saertu District, Daqing City, Heilongjiang Province Patentee before: DALIAN SHENGWEI MACHINERY MANUFACTURING Co.,Ltd. Country or region before: China |