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CN106907647A - A kind of LED motor vehicle headlight heat pipe and its preparation process - Google Patents

A kind of LED motor vehicle headlight heat pipe and its preparation process Download PDF

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Publication number
CN106907647A
CN106907647A CN201710166936.5A CN201710166936A CN106907647A CN 106907647 A CN106907647 A CN 106907647A CN 201710166936 A CN201710166936 A CN 201710166936A CN 106907647 A CN106907647 A CN 106907647A
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section
chamber
condensation
copper pipe
cavity
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Chinese (zh)
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吴富双
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Priority to CN201710166936.5A priority Critical patent/CN106907647A/en
Priority to TW106115806A priority patent/TWI615579B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • F21S45/42Forced cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S45/00Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
    • F21S45/40Cooling of lighting devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/51Cooling arrangements using condensation or evaporation of a fluid, e.g. heat pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2102/00Exterior vehicle lighting devices for illuminating purposes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21WINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
    • F21W2107/00Use or application of lighting devices on or in particular types of vehicles
    • F21W2107/10Use or application of lighting devices on or in particular types of vehicles for land vehicles

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

The invention discloses an LED (light emitting diode) motor vehicle headlamp heat conduction pipe which comprises a pipe shell, wherein the pipe shell is provided with an evaporation section, a heat insulation section and a condensation section, a first channel cavity is arranged in the evaporation section, a second channel cavity is arranged in the heat insulation section, the condensation section is provided with a condensation cavity, the first channel cavity, the second channel cavity and the condensation cavity are all vacuum cavities and are filled with condensate, the cross section area of the first channel cavity is consistent with that of the second channel cavity, and the cross section area of the condensation cavity is larger than that of the first channel cavity or the second channel cavity. On the other hand, the invention also provides a preparation process of the LED motor vehicle headlamp heat conduction pipe. In the invention, the high-heat gas enters the relatively loose condensation cavity from the relatively narrow first channel cavity and the relatively narrow second channel cavity in sequence, and the condensation cavity with larger volume slows down the flow velocity of the high-heat gas, namely more high-heat gas stays in the condensation cavity for heat dissipation, thereby effectively improving the heat dissipation efficiency.

Description

一种LED机动车前大灯导热管及其制备工艺A kind of LED motor vehicle headlight heat pipe and its preparation process

技术领域technical field

本发明涉及导热技术领域,特别涉及一种LED机动车前大灯导热管及其制备工艺。The invention relates to the technical field of heat conduction, in particular to a heat conduction tube of an LED motor vehicle headlight and a preparation process thereof.

背景技术Background technique

自1963年美国LosAlamos国家实验室的G.M.Grver发明“热管”开始,直到近几年LED汽车前大灯才渐渐引进“热管”技术作为散热组件,热管制作技术早已成熟且普遍。目前汽车前大灯的远近灯光型是依据卤素灯内直径2~3mm钨丝发光角度所设计的反光杯作标准,此特殊要求致使所有应用于汽车前大灯的LED灯导热管均为整根厚度为3mm以下的扁长形铜管,而且目前市场上LED汽车前大灯其导热管都是采用扁形或T形制作,由于扁形或T形的冷凝段容积量少,无法有效的释放热量,也因此让汽车前大灯的灯珠经常处于230℃以上,导致散热效率非常低下。Since G.M.Grver of the Los Alamos National Laboratory in the United States invented the "heat pipe" in 1963, it was not until recent years that LED car headlights gradually introduced "heat pipe" technology as a heat dissipation component. The heat pipe manufacturing technology has long been mature and common. At present, the far and near lighting type of automobile headlights is based on the reflector cup designed with the inner diameter of 2-3mm tungsten wire light emitting angle as the standard. This special requirement makes all the heat pipes of LED lamps used in automobile headlights be a whole piece Flat and elongated copper tubes with a thickness of less than 3mm, and the heat transfer tubes of LED car headlights on the market are all made of flat or T-shaped. Due to the small volume of the flat or T-shaped condensation section, it cannot effectively release heat. Therefore, the lamp beads of the car headlights are often above 230°C, resulting in very low heat dissipation efficiency.

发明内容Contents of the invention

为了克服现有技术的不足,本发明的目的在于提供一种LED机动车前大灯导热管及其制备工艺,由于蒸发段内成型有第一通道腔,绝热段内成型有第二通道腔,冷凝段内成型有冷凝腔,而且冷凝腔横截面面积大于第一通道腔或第二通道腔横截面面积,高热气体依次从相对狭窄的第一通道腔和第二通道腔进入相对宽松的冷凝腔,容积更大的冷凝腔使高热气体流速减缓,使得更多高热气体滞留冷凝腔中并进行散热,可以有效地提高散热效率。能解决呈扁形或T形的导热管散热效率非常低下的问题。In order to overcome the deficiencies in the prior art, the object of the present invention is to provide a heat pipe for LED motor vehicle headlights and its preparation process. Since the first channel cavity is formed in the evaporation section and the second channel cavity is formed in the heat insulation section, A condensation cavity is formed in the condensation section, and the cross-sectional area of the condensation cavity is larger than that of the first channel cavity or the second channel cavity, and the high-heat gas enters the relatively loose condensation cavity from the relatively narrow first channel cavity and the second channel cavity in sequence , The larger volume of the condensation chamber slows down the flow rate of the high-heat gas, so that more high-heat gas stays in the condensation chamber and dissipates heat, which can effectively improve the heat dissipation efficiency. The invention can solve the problem that the heat dissipation efficiency of the flat or T-shaped heat pipe is very low.

本发明的目的采用以下技术方案实现:The object of the present invention adopts following technical scheme to realize:

一种LED机动车前大灯导热管,包括管壳,管壳设有蒸发段、绝热段和冷凝段,蒸发段内设有第一通道腔,绝热段内设有第二通道腔,冷凝段内设有冷凝腔,第一通道腔、第二通道腔和冷凝腔依次流体连通,并且第一通道腔、第二通道腔和冷凝腔均为真空腔并填充冷凝液,A heat-conducting tube for an LED motor vehicle headlight, comprising a tube shell, the tube shell is provided with an evaporation section, an adiabatic section and a condensation section, the evaporation section is provided with a first passage cavity, the adiabatic section is provided with a second passage chamber, and the condensation section There is a condensation chamber inside, and the first passage chamber, the second passage chamber and the condensation chamber are fluidly connected in sequence, and the first passage chamber, the second passage chamber and the condensation chamber are all vacuum chambers and filled with condensate,

第一通道腔横截面面积和第二通道腔横截面面积一致,冷凝腔横截面面积大于第一通道腔或第二通道腔横截面面积。The cross-sectional area of the first channel cavity is consistent with the cross-sectional area of the second channel cavity, and the cross-sectional area of the condensation cavity is larger than the cross-sectional area of the first channel cavity or the second channel cavity.

优选的,第一通道腔、第二通道腔和冷凝腔的内腔壁上均设有毛细芯层。Preferably, capillary core layers are all provided on the inner cavity walls of the first channel cavity, the second channel cavity and the condensation cavity.

优选的,第一通道腔、第二通道腔的横截面均呈长方形,冷凝腔横截面呈圆形、椭圆形或多边形。Preferably, the cross-sections of the first channel chamber and the second channel chamber are rectangular, and the cross-section of the condensation chamber is circular, oval or polygonal.

优选的,呈长方形的横截面的宽度为1.4mm,呈圆形的横截面的直径大于4.50mm,或者,呈椭圆形的横截面的短半轴大于2.25mm。Preferably, the width of the rectangular cross-section is 1.4 mm, and the diameter of the circular cross-section is greater than 4.50 mm, or the semi-minor axis of the elliptical cross-section is greater than 2.25 mm.

优选的,管壳壁的厚度为0.3mm-1mm。Preferably, the thickness of the shell wall is 0.3mm-1mm.

优选的,蒸发段、绝热段和冷凝段为一体成型结构,Preferably, the evaporating section, the adiabatic section and the condensing section are integrally formed,

或者,绝热段和冷凝段之间通过焊接的方式固定在一起,Or, the adiabatic section and the condensing section are fixed together by welding,

或者,管壳包括第一片状结构和第二片状结构,第一片状结构和第二片状结构之间通过焊接固定在一起,从而形成蒸发段、绝热段和冷凝段。Alternatively, the tube shell includes a first sheet structure and a second sheet structure, and the first sheet structure and the second sheet structure are fixed together by welding to form the evaporation section, the heat insulation section and the condensation section.

优选的,管壳中蒸发段和绝热段的厚度小于等于3mm,管壳中冷凝段的厚度大于4.5mm。Preferably, the thickness of the evaporating section and the heat insulating section in the shell is less than or equal to 3mm, and the thickness of the condensing section in the shell is greater than 4.5mm.

一种LED机动车前大灯导热管的制备工艺,A kind of preparation technology of LED motor vehicle headlight heat pipe,

1)选取第一铜管,将第一铜管一端进行缩径封口处理,其中第一铜管包含蒸发段、绝热段和冷凝段,1) Select the first copper tube, shrink and seal one end of the first copper tube, wherein the first copper tube includes an evaporation section, an adiabatic section and a condensation section,

2)将不锈钢制成的烧结芯棒插入第一铜管内并进行固定,使得烧结芯棒外表面与第一铜管内壁之间形成间隙,2) inserting a sintered mandrel made of stainless steel into the first copper tube and fixing it so that a gap is formed between the outer surface of the sintered mandrel and the inner wall of the first copper tube,

3)将铜粉和工业盐进行混合得到粉末A,或者,将铜粉和工业盐和氧化铝纤维进行混合得到粉末B,使用振动机械将粉末A或粉末B灌入间隙,3) Mix copper powder and industrial salt to obtain powder A, or mix copper powder and industrial salt and alumina fiber to obtain powder B, and use a vibrating machine to pour powder A or powder B into the gap,

4)加入氮气,在940℃~960℃的温度下反复烧结,使得蒸发段的第一通道腔、绝热段的第二通道腔和冷凝段的冷凝腔的内腔壁上均成型有毛细芯层,4) Add nitrogen, repeat sintering at a temperature of 940°C to 960°C, so that the first channel cavity of the evaporation section, the second channel cavity of the adiabatic section, and the inner cavity wall of the condensation cavity of the condensation section are all formed with a capillary core layer ,

5)在第一铜管另一端加入冷凝液,再对第一通道腔、第二通道腔和冷凝腔进行真空处理,使得第一通道腔、第二通道腔和冷凝腔成为真空腔,然后对第一铜管另一端进行封口处理。5) Add condensate to the other end of the first copper pipe, and then carry out vacuum treatment on the first channel cavity, the second channel cavity and the condensation cavity, so that the first channel cavity, the second channel cavity and the condensation cavity become vacuum chambers, and then the The other end of the first copper pipe is sealed.

一种LED机动车前大灯导热管的制备工艺,A kind of preparation technology of LED motor vehicle headlight heat pipe,

1)选取第二铜管,将第二铜管一端进行缩径封口处理,其中第二铜管包含蒸发段和绝热段,1) Select the second copper tube, shrink and seal one end of the second copper tube, wherein the second copper tube includes an evaporation section and an adiabatic section,

2)选取第三铜管,第三铜管为冷凝段,将第二铜管另一端和第三铜管焊接在一起,2) Select the third copper tube, the third copper tube is the condensation section, weld the other end of the second copper tube and the third copper tube together,

3)将不锈钢制成的烧结芯棒依次插入第三铜管和第二铜管内并进行固定,使得烧结芯棒外表面与第三铜管和第二铜管的内壁之间形成间隙,3) inserting the sintered mandrel made of stainless steel into the third copper tube and the second copper tube in sequence and fixing it so that a gap is formed between the outer surface of the sintered mandrel and the inner wall of the third copper tube and the second copper tube,

4)将铜粉和工业盐进行混合得到粉末C,或者,将铜粉和工业盐和氧化铝纤维进行混合得到粉末D,使用振动机械将粉末C或粉末D灌入间隙,4) Mix copper powder and industrial salt to obtain powder C, or mix copper powder and industrial salt and alumina fiber to obtain powder D, and use a vibration machine to pour powder C or powder D into the gap,

5)加入氮气,在940℃~960℃的温度下反复烧结,使得蒸发段的第一通道腔、绝热段的第二通道腔和冷凝段的冷凝腔的内腔壁上均成型有毛细芯层,5) Add nitrogen, repeat sintering at a temperature of 940°C to 960°C, so that the inner cavity walls of the first channel cavity of the evaporation section, the second channel cavity of the adiabatic section, and the condensation cavity of the condensation section are all formed with a capillary core layer ,

6)在第三铜管另一端加入冷凝液,再对第一通道腔、第二通道腔和冷凝腔进行真空处理,使得第一通道腔、第二通道腔和冷凝腔成为真空腔,然后对在第三铜管另一端进行封口处理。6) Add condensate to the other end of the third copper pipe, and then carry out vacuum treatment on the first channel cavity, the second channel cavity and the condensation cavity, so that the first channel cavity, the second channel cavity and the condensation cavity become vacuum chambers, and then the Carry out sealing treatment at the other end of the third copper pipe.

一种LED机动车前大灯导热管的制备工艺,A kind of preparation technology of LED motor vehicle headlight heat pipe,

1)选取冲压成型得到的第一片状结构和第二片状结构,1) Selecting the first sheet structure and the second sheet structure obtained by stamping,

2)在第一片状结构上表面匹配相应的第一治具并进行固定,使得第一片状结构上表面和第一治具之间形成第一空隙层,在第二片状结构上表面匹配相应的第二治具并进行固定,使得第二片状结构上表面和第二治具之间形成第二空隙层,2) Match the corresponding first jig on the upper surface of the first sheet structure and fix it so that a first gap layer is formed between the upper surface of the first sheet structure and the first jig, and the upper surface of the second sheet structure matching and fixing the corresponding second jig so that a second gap layer is formed between the upper surface of the second sheet structure and the second jig,

3)将铜粉和工业盐进行混合得到粉末E,或者,将铜粉和工业盐和氧化铝纤维进行混合得到粉末F,使用振动机械将粉末E或粉末F灌入第一空隙层和第二空隙层,3) Mix copper powder and industrial salt to obtain powder E, or mix copper powder and industrial salt and alumina fiber to obtain powder F, and use a vibrating machine to pour powder E or powder F into the first void layer and the second void layer,

4)加入氮气,在940℃~960℃的温度下反复烧结,使得第一片状结构上表面和第二片状结构上表面均成型有毛细芯层,4) adding nitrogen, and repeatedly sintering at a temperature of 940 ° C to 960 ° C, so that the upper surface of the first sheet structure and the upper surface of the second sheet structure are formed with a capillary core layer,

5)将第一片状结构两侧和第二片状两侧对应焊接在一起,使得第一片状结构和第二片状构成包含蒸发段、绝热段和冷凝段的第四铜管,5) Welding the two sides of the first sheet structure and the two sides of the second sheet correspondingly, so that the first sheet structure and the second sheet form a fourth copper tube including an evaporation section, an adiabatic section and a condensation section,

6)将冷凝液加入第四铜管内,再对第四铜管进行真空处理,使得第四铜管内成为真空腔,然后对在第四铜管进行封口处理。6) Add the condensate into the fourth copper tube, and then perform vacuum treatment on the fourth copper tube, so that the inside of the fourth copper tube becomes a vacuum cavity, and then perform sealing treatment on the fourth copper tube.

相比现有技术,本发明的有益效果在于:由于蒸发段内成型有第一通道腔,绝热段内成型有第二通道腔,冷凝段内成型有冷凝腔,第一通道腔、第二通道腔和冷凝腔均为真空腔并填充冷凝液,而且冷凝腔横截面面积大于第一通道腔或第二通道腔横截面面积,机动车前大灯在工作过程中,LED灯珠热源使得蒸发段中产生高热气体,高热气体依次从狭窄的第一通道腔和第二通道腔快速进入宽松的冷凝腔中,容积更大的冷凝腔使高热气体流速减缓,即有更多高热气体滞留冷凝腔中,而冷凝段的外部散热系统吸收高热气体的热量,高热气体(水蒸汽)遇冷将气相转换成液相,由于冷凝腔的容积更大,所以高热气体(水蒸汽)在冷凝腔可以更快地由气相转换成液相,即水蒸汽转换液体,然后再附着进入毛细芯层内,然后从冷凝段沿毛细芯层流回蒸发段中,可以有效地提高散热效率。能解决呈扁形或T形的导热管散热效率非常低下的问题。Compared with the prior art, the beneficial effect of the present invention is that: since the first channel cavity is formed in the evaporation section, the second channel cavity is formed in the heat insulation section, and the condensation cavity is formed in the condensation section, the first channel cavity, the second channel cavity The cavity and the condensing cavity are both vacuum cavities and filled with condensate, and the cross-sectional area of the condensing cavity is larger than the cross-sectional area of the first channel cavity or the second channel cavity. The high-heat gas is generated in the middle, and the high-heat gas quickly enters the loose condensation chamber from the narrow first channel chamber and the second passage chamber in turn. The larger volume condensation chamber slows down the flow rate of the high-heat gas, that is, more high-heat gas stays in the condensation chamber. , while the external heat dissipation system of the condensation section absorbs the heat of the high-heat gas, and the high-heat gas (water vapor) converts the gas phase into a liquid phase when it is cooled. Due to the larger volume of the condensation chamber, the high-heat gas (water vapor) can be faster in the condensation chamber The ground is converted from the gas phase to the liquid phase, that is, the water vapor is converted into a liquid, and then attached to the capillary core layer, and then flows from the condensation section along the capillary core layer back to the evaporation section, which can effectively improve the heat dissipation efficiency. The invention can solve the problem that the heat dissipation efficiency of the flat or T-shaped heat pipe is very low.

附图说明Description of drawings

图1为本发明LED机动车前大灯导热管的一种实施方式的结构示意图;Fig. 1 is the structural representation of an embodiment of the LED motor vehicle headlight heat pipe of the present invention;

图2为本发明LED机动车前大灯导热管的另一种实施方式的结构示意图;Fig. 2 is the structural representation of another embodiment of the LED motor vehicle headlight heat pipe of the present invention;

图3为图2所示LED机动车前大灯导热管中蒸发段和绝热段的结构示意图;Fig. 3 is the schematic structural view of the evaporation section and the heat insulation section in the heat pipe of the LED motor vehicle headlight shown in Fig. 2;

图4为图2所示LED机动车前大灯导热管中冷凝段的结构示意图;Fig. 4 is a structural schematic diagram of the condensation section in the heat pipe of the LED motor vehicle headlight shown in Fig. 2;

图5为图2所示LED机动车前大灯导热管的剖视结构示意图。FIG. 5 is a schematic cross-sectional structure diagram of the heat pipe of the LED motor vehicle headlight shown in FIG. 2 .

图中:11、蒸发段;12、绝热段;13、冷凝段。In the figure: 11, evaporation section; 12, adiabatic section; 13, condensation section.

具体实施方式detailed description

下面,结合附图以及具体实施方式,对本发明做进一步描述:Below, in conjunction with accompanying drawing and specific embodiment, the present invention is described further:

请参见图1-图5,本发明涉及一种LED机动车前大灯导热管,包括管壳,管壳设有蒸发段11、绝热段12和冷凝段13。Please refer to FIG. 1-FIG. 5 , the present invention relates to a heat pipe for LED motor vehicle headlights, which includes a tube shell, and the tube shell is provided with an evaporation section 11 , an adiabatic section 12 and a condensation section 13 .

蒸发段11为扁平状的管状结构,其中管壳中蒸发段11的厚度为3mm(即管壳中蒸发段11壳体外表面相对应两侧之间的距离为3mm),而管壳中蒸发段11的壳体壁厚度为0.3mm。The evaporating section 11 is a flat tubular structure, wherein the thickness of the evaporating section 11 in the shell is 3 mm (that is, the distance between the two sides corresponding to the outer surface of the shell of the evaporating section 11 in the shell is 3 mm), and the evaporating section in the shell 11 has a housing wall thickness of 0.3 mm.

本实施例中,管壳中蒸发段11的厚度为3mm。在其他实施例中,管壳中蒸发段11的厚度可以根据实际情况进行变更,例如管壳中蒸发段11的厚度可以为2.4mm、2.5mm或2.8mm,只要保证管壳中蒸发段11的厚度小于等于3mm即可。In this embodiment, the thickness of the evaporation section 11 in the shell is 3mm. In other embodiments, the thickness of the evaporating section 11 in the shell can be changed according to actual conditions, for example, the thickness of the evaporating section 11 in the shell can be 2.4mm, 2.5mm or 2.8mm, as long as the thickness of the evaporating section 11 in the shell is guaranteed. The thickness is less than or equal to 3mm.

本实施例中,管壳中蒸发段11的壳体壁厚度为0.3mm。在其他实施例中,管壳中蒸发段11的壳体壁厚度可以根据实际情况进行变更,例如管壳中蒸发段11的壳体壁厚度可以为0.4mm、0.5mm或1mm,只要保证管壳中蒸发段11的壳体壁厚度为0.3mm-1mm即可。In this embodiment, the shell wall thickness of the evaporation section 11 in the shell is 0.3 mm. In other embodiments, the shell wall thickness of the evaporating section 11 in the tube shell can be changed according to actual conditions, for example, the shell wall thickness of the evaporating section 11 in the tube shell can be 0.4mm, 0.5mm or 1mm, as long as the shell The shell wall thickness of the middle evaporation section 11 may be 0.3mm-1mm.

绝热段12为扁平状的管状结构,其中管壳中绝热段12的厚度为3mm,即管壳中绝热段12壳体外表面相对应两侧之间的距离为3mm,而管壳中绝热段12的壳体壁厚度为0.3mm。The heat insulation section 12 is a flat tubular structure, wherein the thickness of the heat insulation section 12 in the shell is 3mm, that is, the distance between the two sides of the outer surface of the heat insulation section 12 in the shell is 3mm, and the heat insulation section 12 in the shell The shell wall thickness is 0.3mm.

本实施例中,管壳中绝热段12的厚度为3mm。在其他实施例中,管壳中绝热段12的厚度可以根据实际情况进行变更,例如管壳中绝热段12的厚度可以为2.4mm、2.5mm或2.8mm,只要保证管壳中绝热段12的厚度小于等于3mm即可。In this embodiment, the thickness of the heat insulating section 12 in the shell is 3mm. In other embodiments, the thickness of the heat insulating section 12 in the shell can be changed according to actual conditions, for example, the thickness of the heat insulating section 12 in the shell can be 2.4mm, 2.5mm or 2.8mm, as long as the thickness of the heat insulating section 12 in the shell is guaranteed The thickness is less than or equal to 3mm.

本实施例中,管壳中绝热段12的壳体壁厚度为0.3mm。在其他实施例中,管壳中绝热段12的壳体壁厚度可以根据实际情况进行变更,例如管壳中绝热段12的壳体壁厚度可以为0.4mm、0.5mm或1mm,只要保证管壳中绝热段12的壳体壁厚度为0.3mm-1mm即可。In this embodiment, the shell wall thickness of the heat insulating section 12 in the tube shell is 0.3 mm. In other embodiments, the shell wall thickness of the heat insulating section 12 in the shell can be changed according to the actual situation, for example, the shell wall thickness of the heat insulating section 12 in the shell can be 0.4mm, 0.5mm or 1mm, as long as the shell is guaranteed The shell wall thickness of the middle insulation section 12 may be 0.3mm-1mm.

冷凝段13为圆管状结构,其中管壳中冷凝段13的厚度为8mm,即管壳中冷凝段13壳体外表面相对应两侧之间的距离为8mm,而管壳中冷凝段13的壳体壁厚度为0.3mm。The condensing section 13 is a circular tubular structure, wherein the thickness of the condensing section 13 in the shell is 8 mm, that is, the distance between the corresponding two sides of the outer surface of the condensing section 13 in the shell is 8 mm, and the shell of the condensing section 13 in the shell The body wall thickness is 0.3 mm.

本实施例中,管壳中冷凝段13的厚度为8mm。在其他实施例中,管壳中冷凝段13的厚度可以根据实际情况进行变更,例如管壳中冷凝段13的厚度可以为8.8mm或10mm。In this embodiment, the thickness of the condensation section 13 in the shell is 8 mm. In other embodiments, the thickness of the condensation section 13 in the shell can be changed according to actual conditions, for example, the thickness of the condensation section 13 in the shell can be 8.8mm or 10mm.

本实施例中,管壳中冷凝段13的壳体壁厚度为0.3mm。在其他实施例中,管壳中冷凝段13的壳体壁厚度可以根据实际情况进行变更,例如管壳中冷凝段13的壳体壁厚度可以为0.4mm、0.5mm或1mm,只要保证管壳中冷凝段13的厚度为0.3mm-1mm即可。In this embodiment, the shell wall thickness of the condensation section 13 in the tube shell is 0.3mm. In other embodiments, the shell wall thickness of the condensing section 13 in the tube shell can be changed according to actual conditions, for example, the shell wall thickness of the condensing section 13 in the tube shell can be 0.4mm, 0.5mm or 1mm, as long as the tube shell The thickness of the middle condensation section 13 is 0.3mm-1mm.

蒸发段11内成型有第一通道腔,绝热段12内成型有第二通道腔,冷凝段13内成型有冷凝腔,其中第一通道腔、第二通道腔和冷凝腔依次流体连通。第一通道腔、第二通道腔的横截面均呈长方形(第一通道腔横截面是指蒸发段11内壁横截面,第二通道腔的横截面是指绝热段12内壁横截面),冷凝腔横截面呈圆形或者呈椭圆形(冷凝腔横截面是指冷凝段13内壁横截面),第一通道腔横截面面积和第二通道腔横截面面积一致,冷凝腔横截面面积大于第一通道腔或第二通道腔横截面面积。其中第一通道腔和第二通道腔中呈长方形的横截面的宽度为1.4mm,冷凝腔中呈圆形的横截面的直径大于4.50mm,或者,冷凝腔中呈椭圆形的横截面的短半轴大于2.25mm。A first channel cavity is formed in the evaporating section 11, a second channel cavity is formed in the adiabatic section 12, and a condensation cavity is formed in the condensation section 13, wherein the first channel cavity, the second channel cavity and the condensation cavity are fluidly connected in sequence. The cross-sections of the first channel cavity and the second channel cavity are all rectangular (the cross-section of the first channel cavity refers to the cross-section of the inner wall of the evaporation section 11, and the cross-section of the second channel cavity refers to the cross-section of the inner wall of the adiabatic section 12), the condensation chamber The cross-section is circular or oval (the cross-section of the condensation cavity refers to the cross-section of the inner wall of the condensation section 13), the cross-sectional area of the first channel cavity is consistent with the cross-sectional area of the second channel cavity, and the cross-sectional area of the condensation cavity is larger than that of the first channel Cavity or second channel cavity cross-sectional area. Wherein the width of the rectangular cross-section in the first channel cavity and the second channel cavity is 1.4 mm, the diameter of the circular cross-section in the condensation cavity is greater than 4.50 mm, or the short diameter of the oval cross-section in the condensation cavity The semi-axis is greater than 2.25mm.

本实施例中,冷凝腔横截面呈圆形。在其他实施例中,冷凝腔横截面可以呈多边形。In this embodiment, the cross section of the condensation cavity is circular. In other embodiments, the cross section of the condensation cavity may be polygonal.

本实施例中,第一通道腔和第二通道腔中呈长方形的横截面的宽度为1.4mm。在其他实施例中,呈长方形的横截面的宽度可以根据实际情况进行变更,例如呈长方形的横截面的宽度可以为1.5mm或1.6mm。In this embodiment, the width of the rectangular cross-sections in the first channel cavity and the second channel cavity is 1.4 mm. In other embodiments, the width of the rectangular cross section can be changed according to actual conditions, for example, the width of the rectangular cross section can be 1.5mm or 1.6mm.

蒸发段11、绝热段12和冷凝段13为一体成型结构;或者,蒸发段11和绝热段12是一体成型结构的,而绝热段12和冷凝段13之间通过焊接的方式固定在一起;又或者,管壳包括第一片状结构和第二片状结构,其中第一片状结构和第二片状结构均为冲压成型所得到,而第一片状结构和第二片状结构之间通过焊接固定在一起,从而形成所述蒸发段11、绝热段12和冷凝段13(即第一片状结构和第二片状结构之间形成所述蒸发段11的第一通道腔、绝热段12的第二通道腔和冷凝段13的冷凝腔)。蒸发段11、绝热段12和冷凝段13所构成的管壳的长度可以按照实际情况进行设计。The evaporating section 11, the adiabatic section 12 and the condensing section 13 are integrally formed; or, the evaporating section 11 and the adiabatic section 12 are integrally formed, and the adiabatic section 12 and the condensing section 13 are fixed together by welding; Alternatively, the tube shell includes a first sheet structure and a second sheet structure, wherein both the first sheet structure and the second sheet structure are obtained by stamping, and the gap between the first sheet structure and the second sheet structure is Fix together by welding, thereby forming described evaporating section 11, adiabatic section 12 and condensing section 13 (that is, the first channel chamber and adiabatic section of evaporating section 11 are formed between the first sheet-like structure and the second sheet-like structure 12 of the second channel chamber and the condensation chamber of the condensation section 13). The length of the shell formed by the evaporating section 11, the heat insulating section 12 and the condensing section 13 can be designed according to the actual situation.

并且第一通道腔、第二通道腔和冷凝腔均为真空腔,并第一通道腔、第二通道腔和冷凝腔内填充着冷凝液(冷凝液为离子水),第一通道腔、第二通道腔和冷凝腔的内腔壁上均成型有毛细芯层。机动车前大灯在工作过程中,LED灯珠热源使得蒸发段11中的离子水蒸发,从而产生形成高热气体(水蒸汽),高热气体(水蒸汽)依次从狭窄的第一通道腔和第二通道腔快速进入宽松的冷凝腔中,容积更大的冷凝腔使高热气体流速减缓,即有更多高热气体滞留冷凝腔中,而冷凝段13的外部散热系统吸收高热气体的热量,高热气体(水蒸汽)遇冷将气相转换成液相,由于冷凝腔的容积更大,所以高热气体(水蒸汽)在冷凝腔可以更快地由气相转换成液相,即水蒸汽转换液体,然后再附着冷凝腔的腔壁进入毛细芯层内,从冷凝段13沿毛细芯层流回蒸发段11中,即水蒸汽转换液体后,在毛细芯层的毛细力作用下附着进入毛细芯层内,然后从冷凝段13沿毛细芯层流回蒸发段11中,可以有效地提高散热效率。And the first passage chamber, the second passage chamber and the condensation chamber are all vacuum chambers, and the first passage chamber, the second passage chamber and the condensation chamber are filled with condensate (condensate is ionized water), the first passage chamber, the second passage chamber Capillary core layers are formed on the inner wall of the two-channel cavity and the condensation cavity. During the working process of the motor vehicle headlights, the heat source of the LED lamp bead causes the ionized water in the evaporation section 11 to evaporate, thus forming a high-heat gas (water vapor), and the high-heat gas (water vapor) sequentially flows from the narrow first channel cavity and the second narrow passage cavity. The two-channel chamber quickly enters the loose condensation chamber, and the larger volume of the condensation chamber slows down the flow rate of the high-heat gas, that is, more high-heat gas stays in the condensation chamber, while the external heat dissipation system of the condensation section 13 absorbs the heat of the high-heat gas, and the high-heat gas (Water vapor) converts the gas phase into a liquid phase when it is cold. Because the volume of the condensation chamber is larger, the high-heat gas (water vapor) can be converted from the gas phase to the liquid phase faster in the condensation chamber, that is, the water vapor is converted into a liquid, and then The cavity wall of the attached condensation chamber enters the capillary core layer, and flows from the condensation section 13 along the capillary core layer to the evaporation section 11, that is, after the water vapor is converted into a liquid, it adheres into the capillary core layer under the action of the capillary force of the capillary core layer, Then, it flows from the condensing section 13 back to the evaporating section 11 along the capillary layer, which can effectively improve the heat dissipation efficiency.

本发明中的另一方面,还提供了该一种LED机动车前大灯导热管的一种制备工艺:Another aspect in the present invention also provides a kind of preparation technology of this kind of LED motor vehicle headlight heat pipe:

1)选取第一铜管,将第一铜管一端进行缩径封口处理,其中第一铜管包含蒸发段11、绝热段12和冷凝段13,1) Select the first copper tube, shrink and seal one end of the first copper tube, wherein the first copper tube includes an evaporation section 11, an adiabatic section 12 and a condensation section 13,

2)将不锈钢制成的烧结芯棒插入第一铜管内并进行固定,使得烧结芯棒外表面与第一铜管内壁之间形成间隙,2) inserting a sintered mandrel made of stainless steel into the first copper tube and fixing it so that a gap is formed between the outer surface of the sintered mandrel and the inner wall of the first copper tube,

3)将铜粉和工业盐进行混合得到粉末A,或者,将铜粉和工业盐和氧化铝纤维进行混合得到粉末B,使用振动机械将粉末A或粉末B灌入所述间隙,3) Mixing copper powder and industrial salt to obtain powder A, or mixing copper powder and industrial salt and alumina fiber to obtain powder B, using a vibrating machine to pour powder A or powder B into the gap,

4)加入氮气,在940℃~960℃的温度下反复烧结,使得所述蒸发段11的第一通道腔、绝热段12的第二通道腔和冷凝段13的冷凝腔的内腔壁上均成型有毛细芯层,4) Adding nitrogen gas, repeated sintering at a temperature of 940° C. to 960° C., so that the first channel cavity of the evaporation section 11, the second channel cavity of the adiabatic section 12, and the inner cavity wall of the condensation cavity of the condensation section 13 were uniform. Formed with a capillary core,

5)在第一铜管另一端加入冷凝液,再对第一通道腔、第二通道腔和冷凝腔进行真空处理,使得所述第一通道腔、第二通道腔和冷凝腔成为真空腔(为进一步提高第一通道腔、第二通道腔和冷凝腔的真空度,须将第一铜管内残余空气进行二次除气,即加热蒸发段11使得水蒸汽将残余空气从第一铜管内一端挤压至另一端,进而排至管外),然后对第一铜管另一端进行封口处理,完成导热管的制作。5) Add condensate at the other end of the first copper tube, and then carry out vacuum treatment on the first channel cavity, the second channel cavity and the condensation cavity, so that the first channel cavity, the second channel cavity and the condensation cavity become vacuum chambers ( In order to further increase the vacuum degree of the first channel cavity, the second channel cavity and the condensation cavity, the residual air in the first copper tube must be degassed for the second time, that is, the evaporation section 11 is heated so that the water vapor will remove the residual air from the first copper tube One end of the first copper tube is squeezed to the other end, and then discharged to the outside of the tube), and then the other end of the first copper tube is sealed to complete the production of the heat pipe.

本发明中的另一方面,还提供了该一种LED机动车前大灯导热管的另一种制备工艺:On the other hand in the present invention, also provide another kind of preparation technology of this a kind of LED motor vehicle headlight heat pipe:

1)选取第二铜管,将第二铜管一端进行缩径封口处理,其中第二铜管包含蒸发段11和绝热段12,1) Select the second copper tube, and shrink and seal one end of the second copper tube, wherein the second copper tube includes an evaporation section 11 and an adiabatic section 12,

2)选取第三铜管,第三铜管为冷凝段13,将第二铜管另一端和第三铜管焊接在一起,2) select the third copper pipe, the third copper pipe is the condensation section 13, weld the other end of the second copper pipe and the third copper pipe together,

3)将不锈钢制成的烧结芯棒依次插入第三铜管和第二铜管内并进行固定,使得烧结芯棒外表面与第三铜管和第二铜管的内壁之间形成间隙,3) inserting the sintered mandrel made of stainless steel into the third copper tube and the second copper tube in sequence and fixing it so that a gap is formed between the outer surface of the sintered mandrel and the inner wall of the third copper tube and the second copper tube,

4)将铜粉和工业盐进行混合得到粉末C,或者,将铜粉和工业盐和氧化铝纤维进行混合得到粉末D,使用振动机械将粉末C或粉末D灌入所述间隙,4) Mix copper powder and industrial salt to obtain powder C, or mix copper powder and industrial salt and alumina fiber to obtain powder D, and use a vibrating machine to pour powder C or powder D into the gap,

5)加入氮气,在940℃~960℃的温度下反复烧结,使得所述蒸发段11的第一通道腔、绝热段12的第二通道腔和冷凝段13的冷凝腔的内腔壁上均成型有毛细芯层,5) Nitrogen is added, and the sintering is repeated at a temperature of 940° C. to 960° C., so that the first channel cavity of the evaporation section 11, the second channel cavity of the adiabatic section 12, and the inner cavity wall of the condensation cavity of the condensation section 13 are uniform. Formed with a capillary core,

6)在第三铜管另一端加入冷凝液,再对第一通道腔、第二通道腔和冷凝腔进行真空处理,使得所述第一通道腔、第二通道腔和冷凝腔成为真空腔(为进一步提高第一通道腔、第二通道腔和冷凝腔的真空度,须将第二铜管和第三铜管内残余空气进行二次除气,即加热蒸发段11使得水蒸汽将残余空气从第二铜管内一端挤压至第三铜管另一端,进而排至管外),然后对在第三铜管另一端进行封口处理,完成导热管的制作。6) Add condensate at the other end of the third copper pipe, and then carry out vacuum treatment to the first channel cavity, the second channel cavity and the condensation cavity, so that the first channel cavity, the second channel cavity and the condensation cavity become vacuum chambers ( In order to further increase the vacuum degree of the first channel cavity, the second channel cavity and the condensation cavity, the residual air in the second copper tube and the third copper tube must be degassed twice, that is, the evaporation section 11 is heated so that the water vapor will remove the residual air Squeeze from one end of the second copper tube to the other end of the third copper tube, and then discharge to the outside of the tube), and then seal the other end of the third copper tube to complete the production of the heat pipe.

本发明中的另一方面,还提供了该一种LED机动车前大灯导热管的第三种制备工艺:On the other hand in the present invention, also provide the 3rd kind of preparation technology of this a kind of LED motor vehicle headlight heat pipe:

1)选取冲压成型得到的第一片状结构和第二片状结构,1) Selecting the first sheet structure and the second sheet structure obtained by stamping,

2)在所述第一片状结构上表面匹配相应的第一治具并进行固定,使得第一片状结构上表面和第一治具之间形成第一空隙层,在所述第二片状结构上表面匹配相应的第二治具并进行固定,使得第二片状结构上表面和第二治具之间形成第二空隙层,2) matching the corresponding first jig on the upper surface of the first sheet structure and fixing it so that a first gap layer is formed between the upper surface of the first sheet structure and the first jig; The upper surface of the sheet-like structure is matched with the corresponding second jig and fixed, so that a second gap layer is formed between the upper surface of the second sheet-like structure and the second jig,

3)将铜粉和工业盐进行混合得到粉末E,或者,将铜粉和工业盐和氧化铝纤维进行混合得到粉末F,使用振动机械将粉末E或粉末F灌入所述第一空隙层和第二空隙层,3) Copper powder and industrial salt are mixed to obtain powder E, or copper powder is mixed with industrial salt and alumina fibers to obtain powder F, and powder E or powder F is poured into the first void layer and second interstitial layer,

4)加入氮气,在940℃~960℃的温度下反复烧结,使得第一片状结构上表面和第二片状结构上表面均成型有毛细芯层,4) adding nitrogen, and repeatedly sintering at a temperature of 940 ° C to 960 ° C, so that the upper surface of the first sheet structure and the upper surface of the second sheet structure are formed with a capillary core layer,

5)将第一片状结构两侧和第二片状两侧对应焊接在一起,使得第一片状结构和第二片状构成包含蒸发段11、绝热段12和冷凝段13的第四铜管,5) The two sides of the first sheet structure and the two sides of the second sheet are correspondingly welded together, so that the first sheet structure and the second sheet constitute the fourth copper that includes the evaporation section 11, the heat insulation section 12 and the condensation section 13 Tube,

6)将冷凝液加入第四铜管内,再对第四铜管进行真空处理,使得第四铜管内成为真空腔(为进一步提高第一通道腔、第二通道腔和冷凝腔的真空度,须将四铜管内残余空气进行二次除气,即加热蒸发段11使得水蒸汽将残余空气从四铜管内一端挤压至另一端,进而排至管外),然后对在第四铜管进行封口处理,完成导热管的制作。6) Add condensate into the fourth copper tube, and then carry out vacuum treatment on the fourth copper tube, so that the inside of the fourth copper tube becomes a vacuum cavity (in order to further improve the vacuum degree of the first channel cavity, the second channel cavity and the condensation cavity , the residual air in the four copper tubes must be degassed for the second time, that is, heating the evaporation section 11 so that the water vapor squeezes the residual air from one end of the four copper tubes to the other end, and then discharged to the outside of the tube), and then in the fourth The copper tube is sealed to complete the production of the heat pipe.

使用本发明时,由于蒸发段11内成型有第一通道腔,绝热段12内成型有第二通道腔,冷凝段13内成型有冷凝腔,其中第一通道腔、第二通道腔和冷凝腔依次流体连通,并且第一通道腔、第二通道腔和冷凝腔均为真空腔,并第一通道腔、第二通道腔和冷凝腔内填充着冷凝液(冷凝液为离子水),第一通道腔、第二通道腔和冷凝腔的内腔壁上均成型有毛细芯层,而且冷凝腔横截面面积大于第一通道腔或第二通道腔横截面面积,机动车前大灯在工作过程中,LED灯珠热源使得蒸发段11中的离子水蒸发,从而产生形成高热气体(水蒸汽),高热气体(水蒸汽)依次从狭窄的第一通道腔和第二通道腔快速进入宽松的冷凝腔中,容积更大的冷凝腔使高热气体流速减缓,即有更多高热气体滞留冷凝腔中,而冷凝段13的外部散热系统吸收高热气体的热量,高热气体(水蒸汽)遇冷将气相转换成液相,由于冷凝腔的容积更大,所以高热气体(水蒸汽)在冷凝腔可以更快地由气相转换成液相,即水蒸汽转换液体,然后再附着进入毛细芯层内,然后从冷凝段13沿毛细芯层流回蒸发段11中,即水蒸汽转换液体后,在毛细芯层的毛细力作用下附着进入毛细芯层内,然后从冷凝段13沿毛细芯层流回蒸发段11中再次利用,可以有效地提高散热效率。能解决呈扁形或T形的导热管散热效率非常低下的问题。本发明中的另一方面,还提供了该一种LED机动车前大灯导热管的制备工艺。When using the present invention, since the first channel cavity is formed in the evaporation section 11, the second channel cavity is formed in the heat insulation section 12, and the condensation cavity is formed in the condensation section 13, wherein the first channel cavity, the second channel cavity and the condensation cavity The fluid is connected in turn, and the first channel cavity, the second channel cavity and the condensation cavity are all vacuum chambers, and the first channel cavity, the second channel cavity and the condensation cavity are filled with condensate (the condensate is ionized water), the first A capillary core layer is formed on the inner cavity wall of the channel cavity, the second channel cavity and the condensation cavity, and the cross-sectional area of the condensation cavity is greater than the cross-sectional area of the first channel cavity or the second channel cavity. In the process, the LED lamp bead heat source evaporates the ionized water in the evaporation section 11, thereby generating high-heat gas (water vapor), and the high-heat gas (water vapor) rapidly enters the loose condensation chamber from the narrow first channel cavity and the second channel cavity sequentially. In the cavity, the condensation chamber with a larger volume slows down the flow rate of the high-heat gas, that is, more high-heat gas stays in the condensation chamber, and the external heat dissipation system of the condensation section 13 absorbs the heat of the high-heat gas, and the high-heat gas (water vapor) is cooled. Converted to liquid phase, due to the larger volume of the condensation chamber, the high-heat gas (water vapor) can be converted from gas phase to liquid phase faster in the condensation chamber, that is, water vapor is converted into liquid, and then attached to the capillary core layer, and then From the condensation section 13, it flows back to the evaporation section 11 along the capillary layer, that is, after the water vapor is converted into a liquid, it adheres to the capillary layer under the action of the capillary force of the capillary layer, and then flows back to the evaporation section from the condensation section 13 along the capillary layer. The reuse in section 11 can effectively improve the heat dissipation efficiency. The invention can solve the problem that the heat dissipation efficiency of the flat or T-shaped heat pipe is very low. Another aspect of the present invention also provides a preparation process of the LED motor vehicle headlight heat pipe.

对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本发明权利要求的保护范围之内。Those skilled in the art can make various other corresponding changes and deformations according to the above-described technical solutions and concepts, and all these changes and deformations should fall within the protection scope of the claims of the present invention.

Claims (10)

1. a kind of LED front headlight of motor vehicle heat conducting pipe, it is characterised in that including shell, the shell is provided with evaporator section, adiabatic section And condensation segment, first passage chamber is provided with the evaporator section, second channel chamber is provided with the adiabatic section, set in the condensation segment There is condensation chamber, the first passage chamber, second channel chamber and condensation chamber are in fluid communication successively, and the first passage chamber, Two channel lumens and condensation chamber are vacuum chamber and fill condensate liquid,
First passage chamber cross-sectional area is consistent with second channel chamber cross-sectional area, condensation chamber cross section face Product is more than the first passage chamber or second channel chamber cross-sectional area.
2. LED front headlight of motor vehicle heat conducting pipe according to claim 1, it is characterised in that the first passage chamber, second Wick layer is equipped with the internal chamber wall of channel lumens and condensation chamber.
3. LED front headlight of motor vehicle heat conducting pipe according to claim 1, it is characterised in that the first passage chamber, second The cross section of channel lumens is rectangle, the condensation chamber circular in cross-section, oval or polygon.
4. LED front headlight of motor vehicle heat conducting pipe according to claim 3, it is characterised in that it is described be rectangle it is transversal The width in face be 1.4mm, the rounded cross section with diameter greater than 4.50mm, or, the cross section of the ovalize Semi-minor axis be more than 2.25mm.
5. LED front headlight of motor vehicle heat conducting pipe according to claim 1, it is characterised in that the thickness of the shell wall is 0.3mm-1mm。
6. LED front headlight of motor vehicle heat conducting pipe according to claim 1, it is characterised in that the evaporator section, adiabatic section and Condensation segment is formed in one structure,
Or, it is fixed together by way of welding between the adiabatic section and condensation segment,
Or, the shell includes the first laminated structure and the second laminated structure, first laminated structure and the second sheet knot It is fixed together by welding between structure, so as to form the evaporator section, adiabatic section and condensation segment.
7. LED front headlight of motor vehicle heat conducting pipes according to any one of claim 1-6, it is characterised in that the shell The thickness of middle evaporator section and adiabatic section is less than or equal to 3mm, and the thickness of condensation segment is more than 4.5mm in the shell.
8. a kind of preparation technology of LED front headlight of motor vehicle heat conducting pipe, it is characterised in that
1) the first copper pipe is chosen, first copper pipe one end is carried out into undergauge sealing treatment, wherein the first copper pipe includes evaporator section, thermal insulation Section and condensation segment,
2) the sintering plug being made stainless steel is inserted in the first copper pipe and is fixed so that sintering plug outer surface and first Gap is formed between copper pipe inwall,
3) copper powder and Nacl are carried out being mixed to get powders A, or, copper powder and Nacl and alumina fibre are mixed Powder B is obtained, powders A or powder B is poured into the gap using vibrating machine,
4) nitrogen is added, is sintered repeatedly at a temperature of 940 DEG C~960 DEG C so that the first passage chamber of the evaporator section, thermal insulation Wick layer is formed on the internal chamber wall of the second channel chamber of section and the condensation chamber of condensation segment,
5) condensate liquid is added in the first copper pipe other end, then first passage chamber, second channel chamber and condensation chamber is carried out at vacuum Reason so that the first passage chamber, second channel chamber and condensation chamber turn into vacuum chamber, are then sealed to the first copper pipe other end Mouth treatment.
9. a kind of preparation technology of LED front headlight of motor vehicle heat conducting pipe, it is characterised in that
1) the second copper pipe is chosen, second copper pipe one end is carried out into undergauge sealing treatment, wherein the second copper pipe is comprising evaporator section and absolutely Hot arc,
2) the 3rd copper pipe is chosen, the 3rd copper pipe is condensation segment, and the second copper pipe other end and the 3rd copper pipe are welded together,
3) the sintering plug being made stainless steel is sequentially inserted into the 3rd copper pipe and the second copper pipe and is fixed so that sintering core Gap is formed between rod outer surface and the 3rd copper pipe and the inwall of the second copper pipe,
4) copper powder and Nacl are carried out being mixed to get powder C, or, copper powder and Nacl and alumina fibre are mixed Powder D is obtained, powder C or powder D is poured into the gap using vibrating machine,
5) nitrogen is added, is sintered repeatedly at a temperature of 940 DEG C~960 DEG C so that the first passage chamber of the evaporator section, thermal insulation Wick layer is formed on the internal chamber wall of the second channel chamber of section and the condensation chamber of condensation segment,
6) condensate liquid is added in the 3rd copper pipe other end, then first passage chamber, second channel chamber and condensation chamber is carried out at vacuum Reason so that the first passage chamber, second channel chamber and condensation chamber turn into vacuum chamber, then to being carried out in the 3rd copper pipe other end Sealing treatment.
10. a kind of preparation technology of LED front headlight of motor vehicle heat conducting pipe, it is characterised in that
1) the first laminated structure and the second laminated structure that punch forming is obtained are chosen,
2) match corresponding first tool in the first laminated structure upper surface and be fixed so that in the first laminated structure The first void layer is formed between surface and the first tool, corresponding second tool is matched simultaneously in the second laminated structure upper surface It is fixed so that Second gap layer is formed between the second laminated structure upper surface and the second tool,
3) copper powder and Nacl are carried out being mixed to get powder E, or, copper powder and Nacl and alumina fibre are mixed Powder F is obtained, powder E or powder F is poured into first void layer and Second gap layer using vibrating machine,
4) nitrogen is added, is sintered repeatedly at a temperature of 940 DEG C~960 DEG C so that the first laminated structure upper surface and second Shape structure upper surface forms wick layer,
5) weld together the first laminated structure both sides are corresponding with the second sheet both sides so that the first laminated structure and second Shape constitutes the 4th copper pipe comprising evaporator section, adiabatic section and condensation segment,
6) condensate liquid is added in the 4th copper pipe, then application of vacuum is carried out to the 4th copper pipe so that turn into vacuum in the 4th copper pipe Chamber, then to carrying out sealing treatment in the 4th copper pipe.
CN201710166936.5A 2017-03-20 2017-03-20 A kind of LED motor vehicle headlight heat pipe and its preparation process Pending CN106907647A (en)

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CN107388154A (en) * 2017-07-17 2017-11-24 海蓝星光学科技(东莞)有限公司 A kind of special heat conducting pipe of LED front headlight of motor vehicle and its preparation technology
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CN108317481A (en) * 2018-03-03 2018-07-24 洛阳文森科技有限公司 A kind of the automobile LED headlight and technique of pulsating heat pipe cooling
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