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CN106906641A - Inorganic ultra tiny conductive fiber of enhancing of electromagnetic shielding level and preparation method thereof - Google Patents

Inorganic ultra tiny conductive fiber of enhancing of electromagnetic shielding level and preparation method thereof Download PDF

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Publication number
CN106906641A
CN106906641A CN201710091777.7A CN201710091777A CN106906641A CN 106906641 A CN106906641 A CN 106906641A CN 201710091777 A CN201710091777 A CN 201710091777A CN 106906641 A CN106906641 A CN 106906641A
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powder
inorganic
fiber
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enhancing
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CN106906641B (en
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杜英
杜宏伟
杜守成
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Inorganic Fibers (AREA)
  • Paints Or Removers (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Abstract

The present invention relates to inorganic ultra tiny conductive fiber of enhancing of one kind electromagnetic shielding level and preparation method thereof.From natural high-quality inorganic fibrous nonmetallic ore as matrix, super-micro-fine fibres powder is processed into, mixed with conductive black, ultra micro fine graphite powders, propane, auxiliary chemicals.By pyrolytic, dehydrogenation, cyclisation, carbonization, in fiber powder surface one layer of conducting film of firm carbonized graphiteization, as particle diameter 0.5um~50um, draw ratio 2:1~100:1st, pine compares 0.1g/cm3~1.0g/cm3, the Ω .cm~10 Ω cm of specific insulation 0.3 conductive fiber powder.With the performance that enhancing, wear-resisting, high temperature resistant, anti-aging, resistant to chemical etching, electric conductivity are constant, while have the features such as specific surface area is big, lightweight, fiber overlap joint is intensive, conductance is high, can be combined with the industrial chemicals such as any resin.It is particularly well-suited to the various invisible coatings of production military equipment, the antistatic, product that capability of electromagnetic shielding requirement is high;It is also applied for Aero-Space, high ferro automobile, electronic apparatus, plastic, rubber, chemical building material field.

Description

Inorganic ultra tiny conductive fiber of enhancing of electromagnetic shielding level and preparation method thereof
Technical field
The present invention relates to conductive, antistatic, electromagnetic shielding material field, more particularly to a kind of inorganic enhancing of level of electromagnetic shielding Ultra tiny conductive fiber and preparation method thereof.
Background technology
With the development of modern high technology, the need for military equipment stealth technique, and the electromagnetism that electromagnetic wave causes is done Disturb (EMI) and electromagnetic compatibility (EMC) problem increasingly serious, not only electronic instrument, equipment are interfered with damage, influenceing it just The international competitiveness of often work, serious restriction China's electronic product and equipment, and pollute the environment, human health is endangered, The safety of other electromagnetic-wave leakage also entail dangers to national information safety and military vital strategic secrets.Therefore, environmental protection, Gao Xing are explored Conductive, the anlistatig electromagnetic shielding stealth material of energy, prevents electromagnetic interference and electromagnetic compatibility problem that electromagnetic wave causes, for carrying The security reliability of electronic product high and equipment, lifts international competitiveness, prevents the strike of electromagnetic pulse weapon, it is ensured that information is led to Letter system, network system, Transmission system, weapon platform etc. it is safe and smooth, particularly with R&D and production stealth military equipment tool There is important meaning.
The conduction of domestic conductive, the antistatic, electromagnetic shielding material for being used, and existing civilian electricity heating product at present Material, is used mostly price chopped carbon fiber higher, or use the powder such as various metal powders, chopped fine wire and silica Body and Organic Chemicals are composited.Because the powders such as silica are non-conductive in itself, specific surface area is small, than great, makes During easily there is chemical reaction and corrosion and ageing in metal powder, silk and Organic Chemicals, and then cause conductance, anti-quiet Electricity, electromagnetic shielding effect decline.
The content of the invention
To overcome above-mentioned the deficiencies in the prior art, the invention provides the inorganic ultra tiny conduction of enhancing of one kind electromagnetic shielding level Fiber and preparation method thereof.The present invention is with the constant property of enhancing, wear-resisting, high temperature resistant, anti-aging, resistant to chemical etching, conductance Can, while there is the features such as specific surface area is big, lightweight, fiber overlap joint is intensive, conductance is high, can be former with any resin and chemical industry Material is compound, it is adaptable to Aero-Space, high ferro automobile, electronic apparatus, household electrical appliance, environment protection solar civil heating product, modeling The fields such as material rubber, chemical building material, are particularly suited for the various invisible coatings of production military equipment, antistatic, electromagnetic wave shielding Product high can be required.
In order to achieve the above object, the present invention is realized using following technical scheme:
The inorganic ultra tiny conductive fiber of enhancing of one kind electromagnetic shielding level, its component weight percent matches and is:It is natural excellent Super-micro-fine fibres powder 65%~95%, conductive black 4%~45%, the ultra micro microlith of matter inorganic fibrous nonmetallic ore processing Ink powder 1%~1.5%, dehydrogenating agent 0.1%~1.0%, carbon black disperser 0.5%~3%;The conductive fiber particle diameter 0.5um ~50um, draw ratio 2:1~100:1st, Bulk Specific Gravity 0.1g/cm3~1.0g/cm3, Ω cm~10 Ω of specific insulation 0.3 cm。
A kind of preparation method for being electromagnetically shielded the level ultra tiny conductive fiber of inorganic enhancing, it is characterised in that specifically include as Lower step:
(1) superfine fibre powder is prepared, from acicular wollastonite, fibrous sepiolite, ceramic fibre, basalt fibre etc. Natural inorganic fibrous nonmetallic ore of the high-quality fusing point more than 1500 DEG C prepares particle diameter 0.5um~50um, major diameter as matrix Than 2:1~100:1st, the super-micro-fine fibres powder of sedimentation value 30ml~150ml;
(2) conductive black, ultra micro fine graphite powders are mixed with dehydrogenating agent, carbon black disperser heating, and adds ultra tiny fibre Dimension powder, mixed fiber powder is loaded in the storage bin of screw(-type) feeder;
(3) mixed fiber powder is delivered in gas-solid mixer by screw(-type) feeder, and with input propane with Inert gas is mixed with;
(4) by the graphite-pipe of mixture input high temperature furnace revolving burner, propane is with dehydrogenating agent, carbon black disperser in indifferent gas In 200 DEG C~1400 DEG C pyrolytics, dehydrogenation, cyclisation, carbonizations under body protection, and then by conductive black, ultra micro fine graphite powders, Even firm carbonized graphite forms one layer of conducting film on fiber powder surface;
(5) said mixture is cooled down and is purified, be finally prepared into the inorganic ultra tiny conductive fiber of enhancing of electromagnetic shielding level.
It is 65%~95%, conductive black weight that step (2) the super-micro-fine fibres powder weight presses percentage proportioning It is 4%~45% that amount presses percentage proportioning, and it is 1%~1.5%, dehydrogenating agent weight that ultra micro fine graphite powders weight presses percentage proportioning It is 0.5%~3% to be matched by percentage and press percentage proportioning for 0.1%~1.0%, carbon black disperser weight.The step (3) The propane flow is measured in litres, 20 liters~500 liters of flow per minute, and inert gas flow is measured in litres, flow per minute 30 Rise~550 liters.
Compared with prior art, the beneficial effects of the invention are as follows:
The invention provides inorganic ultra tiny conductive fiber of enhancing of one kind electromagnetic shielding level and preparation method thereof.Present invention choosing With the processing of inorganic fibrous nonmetallic ore, particle diameter 0.5um~50um, draw ratio 2:1~100:1st, sedimentation value 30ml~150ml Super-micro-fine fibres powder is matrix;The conductive fiber particle diameter 0.5um~50um, draw ratio 2:1~100:1st, Bulk Specific Gravity 0.1g/ cm3~1.0g/cm3, the Ω cm~10 Ω cm of specific insulation 0.3.500 DEG C of high temperature are resistant to, 1400 DEG C are resistant under anaerobic state High temperature.The present invention has the constant performance of enhancing, wear-resisting, high temperature resistant, anti-aging, resistant to chemical etching, conductance, while having ratio The features such as surface area is big, lightweight, fiber connection is intensive, conductance is high, can be compound with any resin and industrial chemicals, it is adaptable to Aero-Space, high ferro automobile, electronic apparatus, household electrical appliance, environment protection solar civil heating product, plastic, rubber, chemical industry are built The fields such as material, are particularly suited for the various invisible coatings of production military equipment, the antistatic, product that capability of electromagnetic shielding requirement is high Product.
Specific embodiment
Specific embodiment of the invention is described further below:
The inorganic ultra tiny conductive fiber of enhancing of one kind electromagnetic shielding level, its component weight percent matches and is:It is natural excellent Super-micro-fine fibres powder 65%~95%, conductive black 4%~45%, the ultra micro microlith of matter inorganic fibrous nonmetallic ore processing Ink powder 1%~1.5%, dehydrogenating agent weight is 0.1%~1.0% by percentage proportioning, carbon black disperser weight is matched somebody with somebody by percentage Than being 0.5%~3%;The conductive fiber particle diameter 0.5um~50um, draw ratio 2:1~100:1st, Bulk Specific Gravity 0.1g/cm3~ 1.0g/cm3, the Ω cm~10 Ω cm of specific insulation 0.3.
A kind of preparation method for being electromagnetically shielded the inorganic ultra tiny conductive fiber of enhancing of level, specifically includes following steps:
(1) superfine fibre powder is prepared, from acicular wollastonite, fibrous sepiolite, ceramic fibre, basalt fibre etc. Natural inorganic fibrous nonmetallic ore of the high-quality fusing point more than 1500 DEG C prepares particle diameter 0.5um~50um, major diameter as matrix Than 2:1~100:1st, the super-micro-fine fibres powder of sedimentation value 30ml~150ml;
(2) conductive black, ultra micro fine graphite powders are mixed with dehydrogenating agent, carbon black disperser heating, and adds ultra tiny fibre Dimension powder, mixed fiber powder is loaded in the storage bin of screw(-type) feeder;The super-micro-fine fibres powder weight presses hundred Fraction proportioning is 65%~95%, and it is 4%~45% that conductive black weight presses percentage proportioning, and ultra micro fine graphite powders weight presses hundred Fraction proportioning is 1%~1.5%, and dehydrogenating agent weight press that percentage proportioning is 0.1%~1.0%, carbon black disperser weight is by hundred Fraction proportioning is 0.5%~3%.
(3) mixed fiber powder is delivered in gas-solid mixer by screw(-type) feeder, and with input propane with it is lazy Property gas is mixed with;Propane flow is measured in litres, 20 liters~500 liters of flow per minute, and inert gas flow is measured in litres, often 30 liters~550 liters of flow of minute.
Gas-solid mixer profile is oblate type, and inner circle is provided with hybrid chamber, cylindrical to be provided with multiple air admission holes.Air inlet inn with Hybrid chamber communicates collar extension and is connected with air inlet pipe.Gas-solid mixer end face is fixedly connected with screw(-type) feeder discharging end housing, separately End face is tightly connected with high temperature furnace rotation boiler tube feed end.Screw(-type) feeder discharge end axle is provided with agitator arm, paddle Mixing chamber is formed in wheel insertion gas-solid mixer hybrid chamber.
(4) mixed powder, propane, the inert gas entered in mixing chamber, is input into high temperature furnace revolving burner after agitated mixing In graphite-pipe in pipe, special-purpose high temperature stove is electrical heating, and it is adjustable that rotation boiler tube is made rotating speed by exotic material, in rotation boiler tube Stud with high temperature resistant graphite-pipe.Rotation boiler tube feed end is tightly connected with gas-solid mixer discharging opening, and discharge end and special cooling are filled Import is put to be tightly connected.
Propane and dehydrogenating agent, carbon black disperser under inert gas shielding 200 DEG C~1400 DEG C pyrolytics, dehydrogenation, Cyclisation, carbonization, and then by conductive black, ultra micro fine graphite powders, uniform firm carbonized graphite is formed on fiber powder surface One layer of conducting film;
(5) said mixture is cooled down and is purified, be finally prepared into the inorganic ultra tiny conductive fiber of enhancing of electromagnetic shielding level.
Cooling device is vertical rectangular shape, circulating water, lower end water inlet upper end water outlet.Cooling device upper end is provided with sealing Cover plate, side is provided with charging aperture.Rotation boiler tube discharging opening insertion cooling device charging aperture is tightly connected, and charging aperture side is provided with sight Examine window.Lower end is provided with discharging opening, is connected with purifying plant blast pipe.
Embodiment 1:
The inorganic ultra tiny conductive fiber of enhancing of one kind electromagnetic shielding level, its component weight percent matches and is:It is natural excellent Matter inorganic fibrous nonmetallic ore processing super-micro-fine fibres powder 70%, conductive black 30%, ultra micro fine graphite powders 1.5%, Dehydrogenating agent 0.8%, carbon black disperser 2.5%;The conductive fiber particle diameter 10um, draw ratio 2:1~10:1st, Bulk Specific Gravity 0.14g/ cm3, the Ω cm of specific insulation 1.4, be resistant to 480 DEG C of high temperature, 1390 DEG C of high temperature are resistant under anaerobic state.
A kind of preparation method for being electromagnetically shielded the inorganic ultra tiny conductive fiber of enhancing of level, specifically includes following steps:
(1) prepare superfine fibre powder, from inorganic acicular wollastonite of the natural high-quality fusing point more than 1500 DEG C as Matrix, prepares particle diameter 10um, draw ratio 2:1~10:1 super-micro-fine fibres powder.
(2) conductive black, ultra micro fine graphite powders are mixed with dehydrogenating agent, carbon black disperser heating, and adds ultra tiny fibre Dimension powder, mixed fiber powder is loaded in the storage bin of screw(-type) feeder;The super-micro-fine fibres powder weight presses hundred Fraction proportioning is 70%, and it is 30% that conductive black weight presses percentage proportioning, and ultra micro fine graphite powders weight is by percentage proportioning 1.5%, it is that 0.8%, carbon black disperser weight is 2.5% by percentage proportioning that dehydrogenating agent weight presses percentage proportioning.
(3) mixed fiber powder is delivered in gas-solid mixer by screw(-type) feeder, and with input propane with it is lazy Property gas is mixed with;The propane flow is measured in litres, 250 liters of flow per minute, and inert gas flow is measured in litres, every point 300 liters of clock flow.
(4) by the graphite-pipe of mixture input high temperature furnace revolving burner, propane is with dehydrogenating agent, carbon black disperser in indifferent gas In 200 DEG C~1400 DEG C pyrolytics, dehydrogenation, cyclisation, carbonizations under body protection, and then by conductive black, ultra micro fine graphite powders, Even firm carbonized graphite forms one layer of conducting film on fiber powder surface.
(5) said mixture is cooled down and is purified, be finally prepared into the inorganic ultra tiny conductive fiber of enhancing of electromagnetic shielding level.
Embodiment 2:
The inorganic ultra tiny conductive fiber of enhancing of one kind electromagnetic shielding level, its component weight percent matches and is:It is natural excellent Matter inorganic fibrous nonmetallic ore processing super-micro-fine fibres powder 80%, conductive black 20%, ultra micro fine graphite powders 0.5%, Dehydrogenating agent 0.3%, carbon black disperser 1.5%;The conductive fiber draw ratio 30:1st, Bulk Specific Gravity 0.2g/cm3, specific insulation 0.6 Ω cm, are resistant to 490 DEG C of high temperature, and 1400 DEG C of high temperature are resistant under anaerobic state.
A kind of preparation method for being electromagnetically shielded the inorganic ultra tiny conductive fiber of enhancing of level, specifically includes following steps:
(1) superfine fibre powder is prepared, from inorganic fibrous nonmetallic ore of the natural high-quality fusing point more than 1500 DEG C Acicular wollastonite, the draw ratio 30 of processing:1st, the super-micro-fine fibres powder of sedimentation value 90ml.
(2) conductive black, ultra micro fine graphite powders are mixed with dehydrogenating agent, carbon black disperser heating, and adds ultra tiny fibre Dimension powder, mixed fiber powder is loaded in the storage bin of screw(-type) feeder;The super-micro-fine fibres powder weight presses hundred Fraction proportioning is 80%, and it is 20% that conductive black weight presses percentage proportioning, and ultra micro fine graphite powders weight is by percentage proportioning 0.5%, it is that 0.3%, carbon black disperser weight is 1.5% by percentage proportioning that dehydrogenating agent weight presses percentage proportioning.
(3) mixed fiber powder is delivered in gas-solid mixer by screw(-type) feeder, and with input propane with it is lazy Property gas is mixed with;The propane flow is measured in litres, 350 liters of flow per minute, and inert gas flow is measured in litres, every point 390 liters of clock flow.
(4) by the graphite-pipe of mixture input high temperature furnace revolving burner, propane is with dehydrogenating agent, carbon black disperser in indifferent gas In 200 DEG C~1400 DEG C pyrolytics, dehydrogenation, cyclisation, carbonizations under body protection, and then by conductive black, ultra micro fine graphite powders, Even firm carbonized graphite forms one layer of conducting film on fiber powder surface.
(5) said mixture is cooled down and is purified, be finally prepared into the inorganic ultra tiny conductive fiber of enhancing of electromagnetic shielding level.
The present invention is with the constant performance of enhancing, wear-resisting, high temperature resistant, anti-aging, resistant to chemical etching, conductance, while having There is the features such as specific surface area is big, lightweight, fiber overlap joint is intensive, conductance is high, can be compound with any resin and industrial chemicals, fit For Aero-Space, high ferro automobile, electronic apparatus, household electrical appliance, environment protection solar civil heating product, plastic, rubber, change The fields such as work building materials, are particularly suited for producing various invisible coatings, antistatic, electromagnetic wave shielding performance requirement height in military equipment Product.
The above, only lifts two specific embodiment of the invention, but protection scope of the present invention is not limited thereto, and appoints What those familiar with the art the invention discloses technical scope in, technology according to the present invention scheme and its hair Bright design is subject to equivalent or change, should all be included within the scope of the present invention.

Claims (4)

1. a kind of electromagnetic shielding level is inorganic strengthens ultra tiny conductive fiber, it is characterised in that its component weight percent is matched For:The super-micro-fine fibres powder 65%~95% of natural high-quality inorganic fibrous nonmetallic ore processing, conductive black 4%~ 45%th, ultra micro fine graphite powders 1%~1.5%, dehydrogenating agent 0.1%~1.0%, carbon black disperser 0.5%~3.0%;It is described to lead Electric fiber diameter 0.5um~50um, draw ratio 2:1~100:1st, Bulk Specific Gravity 0.1g/cm3~1.0g/cm3, specific insulation 0.3 Ω cm~10 Ω cm.
2. a kind of preparation method for being electromagnetically shielded the level ultra tiny conductive fiber of inorganic enhancing according to claim 1, it is special Levy and be, specifically include following steps:
(1) superfine fibre powder is prepared, it is natural from acicular wollastonite, fibrous sepiolite, ceramic fibre, basalt fibre etc. Inorganic fibrous nonmetallic ore of the high-quality fusing point more than 1500 DEG C prepares particle diameter 0.5um~50um, draw ratio 2 as matrix: 1~100:1st, the super-micro-fine fibres powder of sedimentation value 30ml~150ml;
(2) conductive black, ultra micro fine graphite powders are mixed with dehydrogenating agent, carbon black disperser heating, and adds super-micro-fine fibres powder Body, mixed fiber powder is loaded in the storage bin of screw(-type) feeder;
(3) mixed fiber powder is delivered in gas-solid mixer by screw(-type) feeder, and with input propane, indifferent gas Body mixes;
(4) by the graphite-pipe of mixture input high temperature furnace revolving burner, propane is protected with dehydrogenating agent, carbon black disperser in inert gas In 200 DEG C~1400 DEG C pyrolytics, dehydrogenation, cyclisation, carbonizations under shield, and then by conductive black, ultra micro fine graphite powders, uniform jail Solid carbonized graphite on fiber powder surface, form one layer of conducting film;
(5) said mixture is cooled down and is purified, be finally prepared into the inorganic ultra tiny conductive fiber of enhancing of electromagnetic shielding level.
3. a kind of preparation method for being electromagnetically shielded the level ultra tiny conductive fiber of inorganic enhancing according to claim 1, it is special Levy and be, it is 65%~95%, conductive black weight that step (2) the super-micro-fine fibres powder weight presses percentage proportioning It is 4%~45% by percentage proportioning, it is 1%~1.5% that ultra micro fine graphite powders weight presses percentage proportioning, and dehydrogenating agent weight is pressed Percentage proportioning is 0.1%~1.0%, carbon black disperser weight is pressed percentage and matched as 0.5%~3.0%.
4. a kind of preparation method for being electromagnetically shielded the level ultra tiny conductive fiber of inorganic enhancing according to claim 1, it is special Levy and be, the step (3) propane flow is measured in litres, 20 liters~500 liters of flow per minute, inert gas flow is rising Metering, 30 liters~550 liters of flow per minute.
CN201710091777.7A 2017-02-21 2017-02-21 It is electromagnetically shielded inorganic ultra tiny conductive fiber of enhancing of grade and preparation method thereof Expired - Fee Related CN106906641B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1461364A (en) * 2000-09-21 2003-12-10 美利肯公司 Temp. dependent electrically resistive yarn
CN103554530A (en) * 2013-10-11 2014-02-05 中国航空工业集团公司北京航空材料研究院 Electric conductive continuous fiber-reinforced fabric or prepreg and electric conductive treatment method
CN103966844A (en) * 2014-05-23 2014-08-06 青岛大学 Preparation method of graphene electroconductive composite fiber

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1461364A (en) * 2000-09-21 2003-12-10 美利肯公司 Temp. dependent electrically resistive yarn
CN103554530A (en) * 2013-10-11 2014-02-05 中国航空工业集团公司北京航空材料研究院 Electric conductive continuous fiber-reinforced fabric or prepreg and electric conductive treatment method
CN103966844A (en) * 2014-05-23 2014-08-06 青岛大学 Preparation method of graphene electroconductive composite fiber

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