CN106903206B - A kind of matched laser-impact molding die of Alternative parameter - Google Patents
A kind of matched laser-impact molding die of Alternative parameter Download PDFInfo
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- CN106903206B CN106903206B CN201710174423.9A CN201710174423A CN106903206B CN 106903206 B CN106903206 B CN 106903206B CN 201710174423 A CN201710174423 A CN 201710174423A CN 106903206 B CN106903206 B CN 106903206B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/06—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure by shock waves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
- B23K26/382—Removing material by boring or cutting by boring
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Abstract
本发明公开了先进制造技术领域的一种多工艺参数匹配的激光冲击成型模具,包括工作台,所述工作台的顶部左侧设置有电脑,所述固定台的内腔设置有激光发射器,所述底座的顶部设置有移动台,所述移动台的右侧壁设置有微调齿轮,所述底板的左侧设置有模具槽,所述模具槽的底部设置有垫板,所述底板和垫之间均匀设置有通气垫,所述模具槽的顶部设置有压板,所述压板的底部设置有约束层所述压板的顶部两端均设置有紧固螺钉,所述底板的外壁开设有通孔,解决了成形腔的空气排出问题,垫板上的通孔与底板上的凸起之间的空隙,使得空气排出非常均匀、畅通,有利于更好地成形,模具安装拆卸较为方便,提高了安装拆卸的效率。
The invention discloses a multi-process parameter matching laser shock molding mold in the field of advanced manufacturing technology, which includes a workbench, a computer is arranged on the left side of the top of the workbench, and a laser emitter is arranged in the inner cavity of the fixed table. The top of the base is provided with a mobile platform, the right side wall of the mobile platform is provided with a fine-tuning gear, the left side of the base plate is provided with a mold groove, the bottom of the mold groove is provided with a backing plate, and the bottom plate and the pad Ventilation pads are evenly arranged between them, a pressing plate is arranged on the top of the mold groove, a constraining layer is arranged on the bottom of the pressing plate, fastening screws are arranged at both ends of the top of the pressing plate, and through holes are opened on the outer wall of the bottom plate. , to solve the air discharge problem of the forming cavity, the gap between the through hole on the backing plate and the protrusion on the bottom plate makes the air discharge very uniform and smooth, which is conducive to better forming, the mold is more convenient to install and disassemble, and improves the The efficiency of installation and disassembly.
Description
技术领域technical field
本发明涉及先进制造技术领域,具体为一种多工艺参数匹配的激光冲击成型模具。The invention relates to the field of advanced manufacturing technology, in particular to a laser shock forming mold with multiple process parameters matching.
背景技术Background technique
先进制造技术是一门综合性、交叉性前沿学科和技术,内容广泛。激光冲击技术作为目前激光技术的热门研究方向,以其高能、高压、高应变率等特点吸引了广泛的关注。激光冲击技术的原理是将高功率密度的脉冲激光束照射到材料表面,形成等离子体爆轰波,利用等离子爆轰波作用于材料从而实现所期望的处理效果。目前,利用激光冲击对材料进行表面处理的相关技术已经日趋成熟,利用激光冲击使材料成形的相关技术逐渐成为近几年的研究热点。但是对模具进行冲击时,由于对激光光斑中心定位不准,在待加工区定位,容易造成加工发生偏差,成形腔密封,气体排出不畅,并且在激光进行冲击时,对成型模具的调整难度大,对各种激光冲击成形工艺通用性差等问题鉴于上述提到的问题,本发明设计一种多工艺参数匹配的激光冲击成型模具,以解决上述提到的问题。Advanced manufacturing technology is a comprehensive and cross-cutting frontier discipline and technology with a wide range of contents. As a hot research direction of laser technology at present, laser shock technology has attracted extensive attention due to its characteristics of high energy, high pressure, and high strain rate. The principle of laser shock technology is to irradiate a high-power-density pulsed laser beam onto the surface of a material to form a plasma detonation wave, and use the plasma detonation wave to act on the material to achieve the desired treatment effect. At present, the technology related to the surface treatment of materials by laser shock has become increasingly mature, and the related technology of using laser shock to shape materials has gradually become a research hotspot in recent years. However, when the mold is impacted, due to the inaccurate positioning of the center of the laser spot and the positioning in the area to be processed, it is easy to cause deviations in processing, the forming cavity is sealed, and the gas discharge is not smooth, and it is difficult to adjust the forming mold when the laser is impacted. In view of the above-mentioned problems, the present invention designs a laser shock forming mold with multiple process parameters to solve the above-mentioned problems.
发明内容Contents of the invention
本发明的目的在于提供一种多工艺参数匹配的激光冲击成型模具,以解决上述背景技术中提出的但是对模具进行冲击时,由于对激光光斑中心定位不准,在待加工区定位,容易造成加工发生偏差,成形腔密封,气体排出不畅,并且在激光进行冲击时,对成型模具的调整难度大的问题。The object of the present invention is to provide a laser impact forming mold with multiple process parameters matching to solve the problem in the background technology mentioned above. Processing deviation occurs, the forming cavity is sealed, the gas is not discharged smoothly, and it is difficult to adjust the forming mold when the laser is impacted.
为实现上述目的,本发明提供如下技术方案:一种多工艺参数匹配的激光冲击成型模具,包括工作台,所述工作台的底部左右两侧均设置有支腿,所述工作台的顶部左侧设置有电脑,所述电脑的右侧设置有固定台,所述固定台的内腔设置有激光发射器,所述固定台的底部设置有第一电动滑块,所述工作台的顶部设置有滑槽,所述第一电动滑块与滑槽滑动连接,所述固定台的右侧设置有底座,所述底座的顶部设置有移动台,所述移动台的右侧壁设置有微调齿轮,所述移动台的左侧壁设置有底板,所述底板的左侧设置有模具槽,所述模具槽的底部设置有垫板,所述底板和垫之间均匀设置有通气垫,所述模具槽的顶部设置有压板,所述压板的底部设置有约束层所述压板的顶部两端均设置有紧固螺钉,所述压板通过紧固螺钉与模具槽连接,所述底板的外壁开设有通孔。In order to achieve the above object, the present invention provides the following technical solution: a laser shock forming mold with multi-process parameters matching, including a workbench, the left and right sides of the bottom of the workbench are provided with outriggers, and the top left and right sides of the workbench A computer is arranged on the side, a fixed table is arranged on the right side of the computer, a laser emitter is arranged in the inner cavity of the fixed table, a first electric slider is arranged at the bottom of the fixed table, and a There is a chute, the first electric slider is slidably connected to the chute, a base is provided on the right side of the fixed table, a mobile table is provided on the top of the base, and a fine-tuning gear is provided on the right side wall of the mobile table , the left side wall of the mobile platform is provided with a base plate, the left side of the base plate is provided with a mold groove, the bottom of the mold groove is provided with a backing plate, and an air cushion is uniformly arranged between the bottom plate and the pad, and the The top of the mold groove is provided with a pressing plate, and the bottom of the pressing plate is provided with a constraining layer. Both ends of the top of the pressing plate are provided with fastening screws, and the pressing plate is connected with the mold groove through fastening screws. The outer wall of the bottom plate is provided with through hole.
优选的,所述固定台的顶部开设有凹槽,所述激光发射器设置在固定台的内腔,所述固定台的左右侧壁均开设有螺孔,所述螺孔的内腔设置有螺杆,左侧所述螺杆的右端和右侧螺杆的左端均设置有固定垫。Preferably, the top of the fixed table is provided with a groove, the laser emitter is arranged in the inner cavity of the fixed table, the left and right side walls of the fixed table are provided with screw holes, and the inner cavity of the screw hole is provided with As for the screw, the right end of the left screw and the left end of the right screw are provided with fixing pads.
优选的,所述底板的外壁设置有卡槽,所述移动台的顶部和底部均设置有滑板,所述滑板的外壁设置有第二电动滑块,顶部所述第二电动滑块的底部和底部第二电动滑块的顶部均设置有卡垫,所述卡垫与卡槽配合连接。Preferably, the outer wall of the bottom plate is provided with a card slot, the top and bottom of the mobile platform are provided with a slide plate, the outer wall of the slide plate is provided with a second electric slider, the bottom of the second electric slide block on the top and The tops of the second electric sliders at the bottom are all provided with clamping pads, and the clamping pads are mated and connected with the clamping grooves.
优选的,所述移动台的外壁底部设置有电机,所述电机的顶部设置有套块,所述套块的内腔设置有轴套,所述电机的动力输出端与轴套的底部连接,所述轴套的外壁底部安装有轴承,所述轴套的顶部开设有固定槽,所述固定槽的顶部设置有螺杆,所述螺杆的顶部设置有齿条,所述齿条外壁的条齿与微调齿轮外壁的轮齿啮合。Preferably, the bottom of the outer wall of the mobile platform is provided with a motor, the top of the motor is provided with a sleeve, the inner cavity of the sleeve is provided with a bushing, and the power output end of the motor is connected to the bottom of the bushing, The bottom of the outer wall of the bushing is equipped with a bearing, and the top of the bushing is provided with a fixing groove. The top of the fixing groove is provided with a screw rod, and the top of the screw rod is provided with a rack. The rack teeth on the outer wall of the rack Mesh with the teeth on the outer wall of the fine adjustment gear.
优选的,所述第一电动滑块的顶部两端均设置有安装螺钉,所述第一电动滑块通过安装螺钉与滑槽连接Preferably, both ends of the top of the first electric slider are provided with mounting screws, and the first electric slider is connected to the chute through the mounting screws
与现有技术相比,本发明的有益效果是:该种多工艺参数匹配的激光冲击成型模具解决了成形腔的空气排出问题,垫板上的通孔与底板上的凸起之间的空隙,使得空气排出非常均匀、畅通,有利于更好地成形,模具安装拆卸较为方便,提高了安装拆卸的效率,对于研究激光冲孔、激光胀形、激光冲击铆接等激光冲击技术均可通用,恰当地选取模具制作材料,可适用于不同材质的约束层下的激光冲击。Compared with the prior art, the beneficial effect of the present invention is that the laser shock forming mold with multi-process parameters matching solves the problem of air discharge in the forming cavity, and the gap between the through hole on the backing plate and the protrusion on the bottom plate , so that the air discharge is very uniform and smooth, which is conducive to better forming. The installation and disassembly of the mold is more convenient, which improves the efficiency of installation and disassembly. Appropriate selection of mold making materials can be applied to laser shock under constrained layers of different materials.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明固定台结构示意图;Fig. 2 is a schematic structural view of the fixed platform of the present invention;
图3为本发明底板和模具槽连接结构示意图;Fig. 3 is a schematic diagram of the connection structure between the base plate and the mold groove of the present invention;
图4为本发明移动台左视图;Fig. 4 is the left side view of the mobile station of the present invention;
图5为本发明移动台右视图。Fig. 5 is a right side view of the mobile station of the present invention.
图中:1工作台、2支腿、3电脑、4固定台、5激光发射器、6第一电动滑块、7滑槽、8底座、9移动台、10微调齿轮、11底板、12模具槽、13凹槽、14螺孔、15螺杆、16固定垫、17垫板、18通气垫、19压板、20约束层、 21紧固螺钉、22通孔、23卡槽、24滑板、25第二电动滑块、26卡垫、27电机、28套块、29轴套、30轴承、31固定槽、32螺杆、33齿条。In the figure: 1 working table, 2 outriggers, 3 computer, 4 fixed table, 5 laser transmitter, 6 first electric slider, 7 chute, 8 base, 9 mobile table, 10 fine-tuning gear, 11 bottom plate, 12 mold Slot, 13 groove, 14 screw hole, 15 screw rod, 16 fixed pad, 17 backing plate, 18 ventilation pad, 19 pressure plate, 20 constraint layer, 21 fastening screw, 22 through hole, 23 card slot, 24 slide plate, 25th Two electric sliders, 26 clamp pads, 27 motors, 28 sets of blocks, 29 axle sleeves, 30 bearings, 31 fixed grooves, 32 screw rods, 33 racks.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-5,本发明提供一种技术方案:一种多工艺参数匹配的激光冲击成型模具,包括工作台1,所述工作台1的底部左右两侧均设置有支腿2,所述工作台1的顶部左侧设置有电脑3,所述电脑3的右侧设置有固定台4,所述固定台4的内腔设置有激光发射器5,所述固定台4的底部设置有第一电动滑块6,所述工作台1的顶部设置有滑槽7,所述第一电动滑块6与滑槽7 滑动连接,所述固定台4的右侧设置有底座8,所述底座8的顶部设置有移动台9,所述移动台9的右侧壁设置有微调齿轮10,所述移动台9的左侧壁设置有底板11,所述底板11的左侧设置有模具槽12,所述模具槽12的底部设置有垫板17,所述底板11和垫17之间均匀设置有通气垫18,所述模具槽12 的顶部设置有压板19,所述压板19的底部设置有约束层20所述压板19的顶部两端均设置有紧固螺钉21,所述压板19通过紧固螺钉21与模具槽12连接,所述底板11的外壁开设有通孔22。Please refer to Figures 1-5, the present invention provides a technical solution: a laser shock forming mold with multiple process parameters matching, including a workbench 1, the left and right sides of the bottom of the workbench 1 are provided with outriggers 2, so A computer 3 is provided on the left side of the top of the workbench 1, a fixed table 4 is provided on the right side of the computer 3, a laser emitter 5 is provided in the inner cavity of the fixed table 4, and a The first electric slider 6, the top of the workbench 1 is provided with a chute 7, the first electric slider 6 is slidably connected with the chute 7, the right side of the fixed table 4 is provided with a base 8, and the The top of the base 8 is provided with a mobile platform 9, the right side wall of the mobile platform 9 is provided with a fine-tuning gear 10, the left side wall of the mobile platform 9 is provided with a base plate 11, and the left side of the base plate 11 is provided with a mold groove 12. The bottom of the mold groove 12 is provided with a backing plate 17, and an air cushion 18 is uniformly arranged between the bottom plate 11 and the pad 17, and a pressure plate 19 is arranged on the top of the mold groove 12, and the bottom of the pressure plate 19 is set Both ends of the top of the pressing plate 19 with the constrained layer 20 are provided with fastening screws 21 , the pressing plate 19 is connected with the mold groove 12 through the fastening screws 21 , and the outer wall of the bottom plate 11 is provided with through holes 22 .
其中,所述固定台4的顶部开设有凹槽13,所述激光发射器5设置在固定台4的内腔,所述固定台4的左右侧壁均开设有螺孔14,所述螺孔14的内腔设置有螺杆15,左侧所述螺杆15的右端和右侧螺杆15的左端均设置有固定垫16,所述底板11的外壁设置有卡槽23,所述移动台9的顶部和底部均设置有滑板24,所述滑板24的外壁设置有第二电动滑块25,顶部所述第二电动滑块25的底部和底部第二电动滑块25的顶部均设置有卡垫26,所述卡垫26与卡槽23配合连接,所述移动台9的外壁底部设置有电机27,所述电机27的顶部设置有套块28,所述套块28的内腔设置有轴套29,所述电机27 的动力输出端与轴套29的底部连接,所述轴套29的外壁底部安装有轴承30,所述轴套29的顶部开设有固定槽31,所述固定槽31的顶部设置有螺杆32,所述螺杆32的顶部设置有齿条33,所述齿条33外壁的条齿与微调齿轮10外壁的轮齿啮合,所述第一电动滑块6的顶部两端均设置有安装螺钉,所述第一电动滑块6通过安装螺钉与滑槽7连接。Wherein, the top of the fixed table 4 is provided with a groove 13, the laser emitter 5 is arranged in the inner cavity of the fixed table 4, and the left and right side walls of the fixed table 4 are provided with screw holes 14, and the screw holes The inner chamber of 14 is provided with screw rod 15, and the right end of left side described screw rod 15 and the left end of right side screw rod 15 are all provided with fixed pad 16, and the outer wall of described bottom plate 11 is provided with draw-in groove 23, and the top of described mobile platform 9 and the bottom are all provided with a slide plate 24, the outer wall of the slide plate 24 is provided with a second electric slide block 25, the bottom of the second electric slide block 25 at the top and the top of the second electric slide block 25 at the bottom are all provided with a pad 26 , the clamping pad 26 is connected with the clamping groove 23, the bottom of the outer wall of the mobile table 9 is provided with a motor 27, the top of the motor 27 is provided with a sleeve block 28, and the inner cavity of the sleeve block 28 is provided with a shaft sleeve 29. The power output end of the motor 27 is connected to the bottom of the shaft sleeve 29, the bottom of the outer wall of the shaft sleeve 29 is equipped with a bearing 30, and the top of the shaft sleeve 29 is provided with a fixing groove 31, and the fixing groove 31 The top is provided with a screw rod 32, the top of the screw rod 32 is provided with a rack 33, the rack teeth on the outer wall of the rack 33 are engaged with the gear teeth on the outer wall of the fine-tuning gear 10, the top two ends of the first electric slider 6 are Mounting screws are provided, and the first electric slider 6 is connected with the sliding slot 7 through the mounting screws.
工作原理:在对模具进行激光 冲击时,通过电脑3控制激光发射器5进行激光冲击,首先将激光发射器5放置在固定台4内,通过两组螺杆15进行调节,可通过固定垫16对激光发射器5进行固定,打开激光发射器5,将电机27接通电源,电机27带动轴套29进行转动,轴套29外壁设置的轴承30 保证轴套29旋转时的平稳性,螺杆32通过固定槽31与轴套29连接,从而带动螺杆32进行旋转,由于螺杆32与齿条33螺接,通过电机27可对齿条 33进行上下调节,齿条33与微调齿轮10啮合,因此电机27通过对微调齿轮 10进行旋转微调,微调齿轮10通过转轴与底板11连接,保证了对模具冲击的灵活性,底板11旋转到适当位置时,启动第二电动滑块25,使得两组第二电动滑块25上的卡垫26向底板11靠近,与底板11外壁上的卡槽23固定匹配,从而固定底板11,方便对模具进行激光冲击,将模具放置在模具槽12内,通过压板19和约束层20对模具压紧,并通过紧固螺钉21进行固定,垫板17 和底板11之间的距离,调节成形腔的高度,通过设置通气垫18使得垫板17 和底板11之间留有间隙,构成气体流出的通路,。Working principle: When performing laser shock on the mold, the laser emitter 5 is controlled by the computer 3 to perform laser shock. First, the laser emitter 5 is placed in the fixed table 4, and adjusted by two sets of screw rods 15, which can be adjusted by 16 pairs of fixed pads. The laser transmitter 5 is fixed, the laser transmitter 5 is turned on, the motor 27 is powered on, the motor 27 drives the shaft sleeve 29 to rotate, the bearing 30 provided on the outer wall of the shaft sleeve 29 ensures the stability of the shaft sleeve 29 rotation, and the screw rod 32 passes through the The fixed groove 31 is connected with the shaft sleeve 29, thereby driving the screw rod 32 to rotate. Since the screw rod 32 is screwed with the rack 33, the rack 33 can be adjusted up and down by the motor 27, and the rack 33 meshes with the fine-tuning gear 10, so the motor 27 By rotating and fine-tuning the fine-tuning gear 10, the fine-tuning gear 10 is connected with the bottom plate 11 through the rotating shaft, which ensures the flexibility of the impact on the mold. The clip pad 26 on the slider 25 approaches the base plate 11, and is fixedly matched with the slot 23 on the outer wall of the base plate 11, thereby fixing the base plate 11 to facilitate laser impact on the mould. Constraint layer 20 is pressed to mould, and is fixed by fastening screw 21, and the distance between backing plate 17 and base plate 11, adjusts the height of forming cavity, makes leaving space between backing plate 17 and base plate 11 by arranging air cushion 18. The gap constitutes a passage for the gas to flow out.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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