CN106894540A - A kind of FRP plate material and the sandwich thermal insulated assembled wall of regeneration concrete - Google Patents
A kind of FRP plate material and the sandwich thermal insulated assembled wall of regeneration concrete Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 20
- 230000008929 regeneration Effects 0.000 title claims abstract 15
- 238000011069 regeneration method Methods 0.000 title claims abstract 15
- 238000009413 insulation Methods 0.000 claims abstract description 30
- 239000004794 expanded polystyrene Substances 0.000 claims abstract description 14
- 239000004570 mortar (masonry) Substances 0.000 claims description 5
- 230000000630 rising effect Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004321 preservation Methods 0.000 abstract description 3
- 238000009435 building construction Methods 0.000 abstract 1
- 239000013585 weight reducing agent Substances 0.000 abstract 1
- 239000002131 composite material Substances 0.000 description 17
- 239000002699 waste material Substances 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 239000011208 reinforced composite material Substances 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003733 fiber-reinforced composite Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
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Abstract
Description
技术领域technical field
本发明属于土木工程领域,特别是涉及一种FRP板材与再生混凝土夹芯保温组合墙体。The invention belongs to the field of civil engineering, and in particular relates to an FRP plate and recycled concrete sandwich insulation composite wall.
背景技术Background technique
目前,我国每年从旧建筑物拆除所造成的建筑垃圾中的废弃混凝土数量巨大,且日益增长,其巨大处理费用和由此引发的环境问题也十分突出。为了最大限度的减少对自然资源的开采,必须最大限度的增加对建筑垃圾的回收利用。有效处理和利用废弃混凝土,使其成为可循环利用的再生资源,加大对其应用技术的开发研究已经势在必行。然而,由于再生骨料的内在损伤及其表面包裹了一层老砂浆,导致再生混凝土的吸水率大,致使再生混凝土的强度、耐久性方面不如普通混凝土,在某些方面限制了其使用。At present, the amount of waste concrete in the construction waste caused by the demolition of old buildings every year in our country is huge, and it is increasing day by day. The huge processing costs and the resulting environmental problems are also very prominent. In order to minimize the exploitation of natural resources, the recycling of construction waste must be maximized. Effective treatment and utilization of waste concrete, making it a recyclable renewable resource, and increasing the development and research of its application technology is imperative. However, due to the inherent damage of recycled aggregates and a layer of old mortar on the surface, recycled concrete has a high water absorption rate, resulting in the strength and durability of recycled concrete being inferior to ordinary concrete, which limits its use in some aspects.
现在用来制造墙体的材料很多。常见的有有机复合夹芯墙体、轻钢龙骨加石膏板等。但由于这些墙板因价格较高,且强度较低,施工不方便等受到一定程度影响。因此急需要一种安装方便快捷,造价低廉、保温性好、延性好且能够减轻建筑物自重的墙体。然而,一种FRP板材与再生混凝土夹芯保温组合墙体,充分利用了FRP板材的延性好、导热系数低、耐久性好、造价低,强度高等优良特点,并且利用了废弃的建筑垃圾混凝土回收利用制成再生混凝土。两者结合,很好的解决了上述问题。该墙体可用于房屋建筑和工业厂房具有保温的非承重填充墙以及承重抗震的剪力墙。Many materials are now used to make walls. The common ones are organic composite sandwich wall, light steel keel plus gypsum board, etc. However, these wallboards are affected to a certain extent due to their high price, low strength, and inconvenient construction. Therefore be badly in need of a kind of easy and quick installation, cheap, thermal insulation is good, good ductility and can reduce the body of wall of building self-weight. However, a composite wall of FRP panels and recycled concrete sandwich insulation makes full use of the excellent characteristics of FRP panels such as good ductility, low thermal conductivity, good durability, low cost, and high strength, and utilizes the recycling of waste construction waste concrete Made of recycled concrete. The combination of the two solves the above problems well. The wall can be used for non-load-bearing infill walls with thermal insulation and load-bearing and anti-seismic shear walls for housing construction and industrial plants.
发明内容Contents of the invention
为了急需要一种安装方便快捷,造价低廉、保温性好、延性好且能够减轻建筑物自重的墙体,本发明提供了一种FRP板材与再生混凝土夹芯保温组合墙体。该夹芯保温墙体由:再生混凝土外层墙板、再生混凝土内层墙板,FRP板,FRP墙体连接凹凸件构成。其中所述的FRP板放在墙体中间,并且FRP板的翼缘浇筑在再生混凝土内外层板里,在FRP板的腹板与墙板隔断的空间中填充保温膨胀聚苯乙烯EPS材料。同时FRP墙体连接凹凸件放在墙体两端。In order to urgently need a wall that is easy and quick to install, low in cost, good in heat preservation, good in ductility and able to reduce the self-weight of the building, the present invention provides a composite wall of FRP board and recycled concrete sandwich insulation. The sandwich thermal insulation wall is composed of recycled concrete outer wall panels, recycled concrete inner wall panels, FRP panels, and FRP wall connecting concave-convex parts. Wherein the FRP board is placed in the middle of the wall, and the flange of the FRP board is poured in the inner and outer layers of recycled concrete, and the space separated by the web of the FRP board and the wall board is filled with thermal insulation expanded polystyrene EPS material. At the same time, the FRP wall connection concave and convex parts are placed at both ends of the wall.
为了解决上述问题及实现上述要求,本发明采取如下的技术解决方案:一种FRP板材与再生混凝土夹芯保温组合墙体,其特征在于,该夹芯保温墙体包括:再生混凝土外层墙板、再生混凝土内层墙板,FRP板,FRP墙体凸连接件,FRP墙体凹连接件;其中所述FRP板放在墙体中间,并且FRP板的翼缘浇筑在再生混凝土外层墙板和再生混凝土内层墙板里,在FRP板的腹板与墙板隔断的空间中填充保温膨胀聚苯乙烯EPS材料;同时FRP墙体连接FRP墙体凸连接件和FRP墙体凹连接件放在墙体两侧。In order to solve the above problems and achieve the above requirements, the present invention adopts the following technical solutions: a composite wall of FRP board and recycled concrete sandwich insulation, characterized in that the sandwich insulation wall includes: recycled concrete outer wall panels , Recycled concrete inner wall panels, FRP panels, FRP wall convex connectors, FRP wall concave connectors; wherein the FRP panels are placed in the middle of the wall, and the flanges of the FRP panels are poured on the recycled concrete outer wall panels In the recycled concrete inner wall panel, the space between the web of the FRP panel and the wall panel is filled with thermal insulation expanded polystyrene EPS material; at the same time, the FRP wall is connected with the FRP wall convex connector and the FRP wall concave connector. on both sides of the wall.
两块墙体之间通过放在墙体两侧的FRP墙体凸连接件和FRP墙体凹连接件连接在一起。The two walls are connected together through the FRP wall convex connectors and the FRP wall female connectors placed on both sides of the walls.
FRP墙体凸连接件和FRP墙体凹连接件的槽口表面做了磨砂处理。The surface of the notch of the FRP wall male connector and the FRP wall female connector is frosted.
两块墙体之间通过放在墙体两侧的FRP墙体凸连接件和FRP墙体凹连接件连接在一起时同时用保温砂浆将其连接并填充其空隙。The two walls are connected by the FRP wall convex connectors and the FRP wall concave connectors placed on both sides of the walls, and at the same time, they are connected with thermal insulation mortar and the gaps are filled.
FRP墙体连接凸件突出墙体的宽度稍小于FRP墙体连接凹件凹进的宽度,FRP墙体连接凹凸件厚度方向恰好紧密契合。The width of the protruding wall of the FRP wall connecting convex part is slightly smaller than the width of the concave part of the FRP wall connecting concave part, and the thickness direction of the FRP wall connecting concave and convex part fits closely.
连接内外墙板所用的材料是FRP板。FRP板可以是开口式压型FRP板或者缩口式压型FRP板或者式U型FRP板。The material used to connect the interior and exterior wall panels is FRP panels. The FRP board can be an open-type pressed-type FRP board or a shrink-type pressed-type FRP board or a U-shaped FRP board.
与现有技术相比,FRP板材与再生混凝土夹芯保温组合墙体具有如下优势:Compared with the existing technology, the FRP plate and recycled concrete sandwich insulation composite wall has the following advantages:
(1)墙体所用的FRP板材料,具有延性好、导热系数低、耐久性好、造价低,强度高等优良特点。现有的预制夹芯保温墙体大多采用普通钢筋连接件或金属合金连接件。普通钢筋连接易产生热桥,且腐蚀性能较差,墙体存在安全隐患。金属合金连接件造价较高。因此,采用FRP板作为连接内外墙板的连接件有效避免了热桥效应的产生,提高了墙体的保温效果与安全性。同时墙体的造价降低、整体延性提高。(1) The FRP board material used in the wall has excellent characteristics such as good ductility, low thermal conductivity, good durability, low cost and high strength. Most of the existing prefabricated sandwich insulation walls use ordinary steel bar connectors or metal alloy connectors. Ordinary steel bar connections are prone to thermal bridges, and the corrosion performance is poor, which poses a safety hazard to the wall. Metal alloy connectors are more expensive. Therefore, the use of FRP boards as the connectors connecting the interior and exterior wall panels effectively avoids the generation of thermal bridge effects and improves the thermal insulation effect and safety of the walls. At the same time, the cost of the wall is reduced and the overall ductility is improved.
(2)由于FRP板的腹板与墙板隔断的空间大,墙体空隙率大,大大降低了墙体的质量。并且在空隙处填充了膨胀聚苯乙烯EPS材料,该材料具有具有良好的保温效果。使得墙体性能得到更好发挥。(2) Due to the large space between the web of the FRP board and the wall board, the wall has a large void ratio, which greatly reduces the quality of the wall. And the expanded polystyrene EPS material is filled in the gap, and the material has a good heat preservation effect. Make the wall performance better.
(3)FRP板不仅起到了抗剪的效果,而且连接了受拉和受压区。提高了墙体结构的整体性。(3) The FRP plate not only has the effect of shear resistance, but also connects the tension and compression areas. Improve the integrity of the wall structure.
(4)满足国家提出的资源节约型,环境友好型的社会发展方向。该墙体运用废弃的混凝土作为骨料制作再生混凝土做为墙体材料。这样最大限度的减少对自然资源的开采,增加了建筑垃圾的回收利用,有效的处理和利用废弃混凝土,使其成为可循环利用的再生资源,变废为宝,满足了当今社会的发展需求。(4) Satisfy the resource-saving and environment-friendly social development direction proposed by the state. The wall uses waste concrete as aggregate to make recycled concrete as the wall material. In this way, the exploitation of natural resources is minimized, the recycling of construction waste is increased, and waste concrete is effectively processed and utilized, making it a recyclable renewable resource, turning waste into treasure, and meeting the development needs of today's society.
附图说明Description of drawings
图1是开口式压型FRP板材与再生混凝土夹芯保温组合墙体的横截面示意图。Figure 1 is a schematic cross-sectional view of an open-type pressed FRP plate and recycled concrete sandwich insulation composite wall.
图2是缩口式压型FRP板材与再生混凝土夹芯保温组合墙体的横截面示意图。Fig. 2 is a schematic cross-sectional view of a composite wall of shrinkage-type compressed FRP panels and recycled concrete sandwich insulation.
图3是U型FRP板材与再生混凝土夹芯保温组合墙体的横截面示意图。Fig. 3 is a schematic cross-sectional view of a U-shaped FRP plate and recycled concrete sandwich insulation composite wall.
图4是FRP板材与再生混凝土夹芯保温组合墙体之间FRP墙体凹连接件示意图。Fig. 4 is a schematic diagram of the FRP wall concave connector between the FRP plate and the recycled concrete sandwich insulation composite wall.
图5是FRP板材与再生混凝土夹芯保温组合墙体之间FRP墙体凸连接件示意图。Fig. 5 is a schematic diagram of the FRP wall convex connector between the FRP plate and the recycled concrete sandwich insulation composite wall.
图6是开口式压型FRP板材横截面示意图。Fig. 6 is a schematic cross-sectional view of an open-type pressed FRP sheet.
图7是缩口式压型FRP板材横截面示意图。Fig. 7 is a schematic diagram of a cross-section of a necked-type pressure-formed FRP sheet.
图8是U型FRP板材横截面示意图。Fig. 8 is a schematic cross-sectional view of a U-shaped FRP plate.
图中:1-再生混凝土外层墙板;2-再生混凝土内层墙板;3-开口式压型FRP板材;4-FRP墙体凸连接件;5-FRP墙体凹连接件;6-膨胀聚苯乙烯EPS板;7-保温砂浆;8-FRP墙体凹凸连接件槽口磨砂面;9-缩口式压型FRP板材;10-U型FRP板材;11-FRP板材的翼缘;12-FRP板材的腹板。In the figure: 1-recycled concrete outer wall panel; 2-recycled concrete inner wall panel; 3-open type pressed FRP plate; 4-FRP wall convex connector; 5-FRP wall concave connector; 6- Expanded polystyrene EPS board; 7-insulation mortar; 8-FRP wall concave-convex connector notch frosted surface; 9-shrinking type FRP board; 10-U-shaped FRP board; 11-flange of FRP board; 12-FRP sheet web.
具体实施方式detailed description
下面结合附图对本发明优选实施例做进一步的详细说明,此处所描述的优选实施例只用于解释和说明本发明,并不用于限定本发明。The preferred embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings. The preferred embodiments described here are only used to explain and illustrate the present invention, and are not intended to limit the present invention.
实施例1:一种开口式压型FRP板材与再生混凝土夹芯保温组合墙体。Embodiment 1: An open-type pressed FRP plate and recycled concrete sandwich insulation composite wall.
1、参见图1知,它包括再生混凝土外层墙板(1)、再生混凝土内层墙板(2),开口式压型FRP板(3),FRP墙体凸连接件(4)、FRP墙体凹连接件(5),其中所述的FRP板放在墙体中间,并且FRP板的翼缘(11)浇筑在再生混凝土内外层板里,在FRP板的腹板(12)与墙板隔断的空间中填充保温膨胀聚苯乙烯EPS材料(6)。同时FRP墙体连接凹凸件(4)、(5)放在墙体两端。1. See Figure 1, which includes recycled concrete outer wall panels (1), recycled concrete inner wall panels (2), open-type pressed FRP panels (3), FRP wall convex connectors (4), FRP Wall concave connector (5), wherein the FRP board is placed in the middle of the wall, and the flange (11) of the FRP board is poured in the recycled concrete inner and outer layer boards, and the web (12) of the FRP board and the wall The space of the board partition is filled with thermal insulation expanded polystyrene EPS material (6). At the same time, the concave-convex pieces (4) and (5) connected to the FRP wall are placed at both ends of the wall.
2、根据设计要求,确定内外墙板的浇筑厚度、开口式压型FRP板(3),FRP墙体连接凹凸件(4)、(5)的厚度及位置,支好模板,在预制工厂浇筑满足设计要求的再生混凝土。2. According to the design requirements, determine the pouring thickness of the inner and outer wall panels, the thickness and position of the open-type FRP panel (3), the FRP wall connection concave-convex parts (4), (5), support the formwork, and pour in the prefabrication factory Recycled concrete that meets design requirements.
3、两块墙体之间通过放在墙体两侧的FRP墙体连接凹凸件连接在一起。FRP墙体连接凹凸件的槽口表面做了磨砂处理,磨砂面如图4,5所示。该处理增加FRP凹凸连接件之间的连接效果,同时增加了FRP凹凸连接件与再生混凝土的锚固力。3. The two walls are connected together by the FRP wall connection concave-convex parts placed on both sides of the wall. The notch surface of the FRP wall connecting concave-convex parts has been frosted, and the frosted surface is shown in Figure 4 and Figure 5. This treatment increases the connection effect between the FRP concave-convex connectors, and at the same time increases the anchoring force between the FRP concave-convex connectors and the recycled concrete.
4、两块墙体之间通过放在墙体两侧的FRP墙体连接凹凸件连接在一起时同时用保温砂浆(7)将其连接并填充其空隙,增加墙体的保温效果,同时使得墙体的整体性更好。4. When the two walls are connected together by the FRP wall connection concave-convex parts placed on both sides of the wall, they are connected and filled with thermal insulation mortar (7) at the same time, so as to increase the thermal insulation effect of the wall and make the The integrity of the wall is better.
5、FRP墙体连接凸件(4)突出墙体的宽度稍小于FRP墙体连接凹件(5)凹进的宽度,FRP墙体连接凹凸件厚度方向恰好紧密契合。5. The protruding width of the FRP wall connection convex piece (4) is slightly smaller than the concave width of the FRP wall connection concave piece (5), and the thickness direction of the FRP wall connection concave-convex piece fits closely.
实施例2:一种缩口式压型FRP板材与再生混凝土夹芯保温组合墙体。Embodiment 2: A composite wall body of necking-type pressure-type FRP plate and recycled concrete sandwich insulation.
该组合墙体施工步骤和实施例1一致,只需将开口式压型FRP板材(3)换成缩口式压型FRP板材(9)即可。参见图2。The construction steps of the composite wall are the same as those in Embodiment 1, and it is only necessary to replace the open-type profiling FRP sheet (3) with the constricting-type profiling FRP sheet (9). See Figure 2.
实施例3:一种U型FRP板材与再生混凝土夹芯保温组合墙体。Embodiment 3: A U-shaped FRP board and recycled concrete sandwich insulation composite wall.
该组合墙体施工步骤和实施例1一致,只需将开口式压型FRP板材(3)换成U型FRP板材(10)即可。参见图3。The construction steps of the composite wall are the same as those in Embodiment 1, and only the open-type profiled FRP sheet (3) needs to be replaced with a U-shaped FRP sheet (10). See Figure 3.
FRP材料也可以由碳纤维增强复合材料(CFRP)、玻璃纤维增强复合材料(GFRP)、芳纶纤维增强复合材料(AFRP)等有机复合材料所代替。FRP materials can also be replaced by organic composite materials such as carbon fiber reinforced composite materials (CFRP), glass fiber reinforced composite materials (GFRP), and aramid fiber reinforced composite materials (AFRP).
以上,仅为本发明的优选实施例,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应该涵盖在本发明的保护范围内。因此,本发明的保护范围应该以权利要求所界定的保护范围为准。The above are only preferred embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be defined by the claims.
Claims (5)
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CN201710157048.7A CN106894540A (en) | 2017-03-16 | 2017-03-16 | A kind of FRP plate material and the sandwich thermal insulated assembled wall of regeneration concrete |
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CN107288256A (en) * | 2017-07-04 | 2017-10-24 | 山东大学 | Light composite heat insulation outer wall plate, particular manufacturing craft and preparation method thereof |
CN107386556A (en) * | 2017-07-04 | 2017-11-24 | 山东大学 | Light composite heat insulation outer wall plate |
CN109296105A (en) * | 2018-09-14 | 2019-02-01 | 南昌大学 | A lattice type thermal insulation wall based on phase change material and method of making the same |
CN111764531A (en) * | 2020-07-01 | 2020-10-13 | 建研科技股份有限公司 | Prefabricated sandwich heat preservation wall body drawknot spare, prefabricated sandwich heat preservation wall body and building |
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CN111764531A (en) * | 2020-07-01 | 2020-10-13 | 建研科技股份有限公司 | Prefabricated sandwich heat preservation wall body drawknot spare, prefabricated sandwich heat preservation wall body and building |
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