CN106894065A - A kind of cylinder tube Brush Plating prosthetic device - Google Patents
A kind of cylinder tube Brush Plating prosthetic device Download PDFInfo
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- CN106894065A CN106894065A CN201710251396.0A CN201710251396A CN106894065A CN 106894065 A CN106894065 A CN 106894065A CN 201710251396 A CN201710251396 A CN 201710251396A CN 106894065 A CN106894065 A CN 106894065A
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- cylinder barrel
- unit
- cylinder
- brush
- mopping
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/022—Electroplating of selected surface areas using masking means
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/16—Apparatus for electrolytic coating of small objects in bulk
- C25D17/18—Apparatus for electrolytic coating of small objects in bulk having closed containers
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/04—Tubes; Rings; Hollow bodies
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The present invention relates to electroplating device field, specifically a kind of cylinder tube Brush Plating prosthetic device, including body, mopping unit, electroplating unit, detection unit, mopping unit, circulating feeding liquid unit and control unit, cylinder barrel is vertically installed on mopping unit and can be around own axis；Electroplating unit is used to carry out brush plating reparation to the damaged part of cylinder barrel；Detection unit is used to detect that the damaged location and the reparation situation to cylinder barrel of cylinder barrel are constantly detected；Mopping unit can spray insulated paint for the damaged part of cylinder barrel to be separated with intact position；Circulating feeding liquid unit is used to circulate offer electroplate liquid；Control unit is used to control the work of each unit.The present invention can be repaired to the damaged part of cylinder barrel and can constantly detected, realizing the constantly measurement to damaged part, it is to avoid the error caused by manual measurement, while, the present invention can avoid the coating to the intact position of cylinder barrel, it is to avoid the problem of plating by mistake.
Description
Technical field
The present invention relates to electroplating device field, specifically a kind of cylinder tube Brush Plating prosthetic device.
Background technology
Factory accounts for the very big part that whole engineering mechanical components are damaged, the system of cylinder block using the damage of middle oil cylinder
Cause originally to account for whole hydraulic cylinder assembly cost about 35%~55%, the damage of cylinder body is mainly the local of cylinder barrel inner surface and axially draws
Wound, if cylinder body can be repaired can not only reduce the cost that oil cylinder is remanufactured, may also reach up the recycling of steel, save steel
Aptitude source.
At present, the Brush Plating of hydraulic jack is mainly by by hand to implement, due to being to carry out Brush Plating, one side brush plating by hand
While measurement, until measurement result meets size requirement, which not only adds reparing process, and easily increases measurement error
Greatly.Current Brush Electroplating Technique is much that, for repairing small workpiece, the reparation of single-piece or small lot manually completes Brush Plating
Need to consume the table of big labour intensity during a large amount of human and material resources, financial resource, and manual Brush Plating, efficiency and reparation
Face is second-rate.
In consideration of it, the present invention proposes a kind of cylinder tube Brush Plating prosthetic device, cylinder barrel damaged part can be carried out
Automatic to repair, repairing effect is good, and it specifically has the beneficial effect that：
1. a kind of cylinder tube Brush Plating prosthetic device of the present invention, by a pressure sensor and No. two pressure
The difference of sensor pressure values carrys out the reparation situation of real-time detection cylinder barrel, can avoid workman's repeated measurement and increase the work of workman
Intensity；Simultaneously relative to existing and technology, measured value of the invention is more accurate, and the error of generation is smaller.
2. a kind of cylinder tube Brush Plating prosthetic device of the present invention, described mopping unit being capable of receiving cylinder barrel
Damage position and the insulation of intact position to separate, it is to avoid when damaged part is repaired, intact position is by the situation of brush plating, do so
On the one hand avoid the intact position of cylinder barrel to be painted and cause diameter to diminish, and then influence the normal situation about using of cylinder barrel；It is another
Aspect has saved electroplate liquid, it is to avoid unnecessary waste.
3. a kind of cylinder tube Brush Plating prosthetic device of the present invention, during Brush Plating, can produce a small amount of
Pernicious gas, because these pernicious gas amounts are few, workman is tended not to, it is realized that so as to will not take safeguard procedures；In reality
In the production process on border, due to factory often narrow space so that these pernicious gases take long enough just disperse
So that more poly- more, so as to the physical and mental health to workman causes a certain degree of injury, and cover lid of the present invention is arranged on
The pernicious gas that brush plating is produced is suctioned out and imported into absorption cell by the top of brush plating position, blower fan by covering lid, makes absorbing liquid
Pernicious gas is absorbed；The type of absorbing liquid can be selected according to the difference of coating.
The content of the invention
The technical problems to be solved by the invention are：A kind of cylinder tube Brush Plating prosthetic device that the present invention is provided, energy
Enough damaged parts to cylinder barrel are repaired and can be carried out real-time detection, to realize the real-time measurement to damaged part, it is to avoid
Error caused by manual measurement, meanwhile, the present invention can avoid the coating to the intact position of cylinder barrel, it is to avoid plating by mistake is asked
Topic.
The technical solution adopted for the present invention to solve the technical problems is：A kind of cylinder tube Brush Plating of the present invention
Prosthetic device, including body, mopping unit, electroplating unit, detection unit, mopping unit, circulating feeding liquid unit and control unit,
Described cylinder barrel is vertically installed on mopping unit and can be around own axis；Described electroplating unit is used to receive cylinder barrel
Damaging position carries out brush plating reparation；Described detection unit is used to detect that the damaged location and the reparation situation to cylinder barrel of cylinder barrel are carried out
Real-time detection；Described mopping unit can spray insulated paint for the damaged part of cylinder barrel to be separated with intact position；It is described
Circulating feeding liquid unit be used for circulate provide electroplate liquid；Control unit is used to control the work of each unit.
Described electroplating unit include push rod, No. two push rods and an electroplating head, a described push rod it is reverse mounted
On body and coaxially arranged with cylinder barrel, a push rod can drive electroplating head to move up and down；No. two described push rods are horizontally arranged at
A number top for push rod；Described electroplating head electric insulation installed in No. two tops of push rod, No. two push rods can drive electroplating head
Along the radial motion of cylinder barrel；Electroplating head is provided with pieces, and electroplate liquid is ejected on pieces carries out brush plating to cylinder barrel, in the prior art
It is mostly that pieces wash away to realize Brush Plating using the electroplate liquid of big flow, so that the utilization rate drop of electroplate liquid
It is low, and by the way of jet electro-plating liquid, the water yield of electroplate liquid is can control, improve the utilization rate of electroplate liquid.During plating, No. one
The inwall that push rod drive electroplating head pumps vertically to cylinder barrel carries out Brush Plating, while cylinder barrel turns around own axes
It is dynamic, realize the Brush Plating to cylinder barrel circumference different parts.
Described detection unit includes a pressure sensor and No. two pressure sensors, and a pressure sensor is arranged on
On electroplating head, a pressure sensor is used to detect the pressure between electroplating head and cylinder barrel damaged part inwall；Described No. two
Pressure sensor is used to detect pressure of No. two push rods to the intact position inwall of cylinder barrel that a number pressure sensor and No. two pressure to be passed
Pressure differential is formed between sensor, the pressure differential is converted into cylinder barrel damaged part radius with intact position radius by control unit
Difference.In plating, No. two push rods adjust pressure of the pieces to inner wall of cylinder according to difference, when difference increases, illustrate one
The inner wall of cylinder of number pressure sensor position it is impaired larger, the pressure of inner wall of cylinder can be improved by increasing pieces
The thickness of coating of the position, on the contrary reduction pieces reduces the thickness of coating of the position to the pressure of inner wall of cylinder, so as to can disappear
Except the situation that same thickness is plated to damaged part diverse location, when difference is zero, illustrate that inner wall of cylinder damaged part has been repaiied
Multiple to complete, now pieces does not produce pressure to inner wall of cylinder, and the situation of damaged part thickness is excessively increased so as to avoid.
During actual repair, segmentation reparation, i.e., No. one push rod can be carried out to cylinder barrel electroplating head is transported to cylinder barrel to receive
The least significant end at position is damaged, cylinder barrel is rotated, electroplating head is repaired to the damaged part on the same section of cylinder barrel, when the impaired portion
After position is repaired, insulated paint is brushed on to the damaged part that this is repaired, then adjacent damaged part is repaired, so may be used
No. two push rods are avoided to adjust pressure of the pieces to cylinder barrel repeatedly.
Preferably, described mopping unit includes brush, No. three push rods, air-dried module and mopping pipes, and described brush is used
The intact position brushing insulated paint being connected with damaged part in cylinder barrel；No. three described push rods are used to control brush and cylinder barrel
The distance of inwall, No. three push rods are fixed on a top for push rod and are located at No. two lower sections of push rod, when needing brushing insulated paint
When, No. three push rods push brush to inner wall of cylinder, when do not need brushing insulated paint when, No. three push rods by brush withdraw make brush from
Open inner wall of cylinder；Described air-dried module is used to make insulated paint Quick-air-drying, air-dries and is provided between module and brush every windshield plate,
Air-dried module can be prevented to air-dry the insulated paint on brush every windshield plate；Described mopping pipe is used to provide insulated paint for brush,
Insulated paint above brush by flowing on brush.By No. two pressure sensors to mopping unit before brushing insulated paint is carried out
Positioned, after mopping unit reaches mopping position, brush is released and contacted with inner wall of cylinder by No. three push rods, and then cylinder barrel turns
Dynamic, insulated paint to be flowed to from mopping pipe and carry out mopping to cylinder barrel on brush.No. two pressure sensors by cylinder barrel damaged part
When moving to intact position, the pressure increase that No. two pressure sensors are subject to, now control unit is recorded to the position, so
Latter push rod continues to move downward with No. two pressure sensors and mopping unit, after certain distance is moved, a push rod
Stop motion, now mopping unit reach mopping position, the distance of above-mentioned motion for No. two pressure sensors and mopping unit it
Between distance, so as to realize the positioning of mopping unit.
Preferably, described circulating feeding liquid unit includes collection module, drawing liquid pump, plating liquid case, solution feed pump and shower nozzle, institute
The collection module stated is arranged on a push rod and is located at the top of mopping unit, and collection module is used to collect electroplate liquid, collects
Module can timely be collected to electroplate liquid, it is to avoid electroplate liquid is flowed down along inner wall of cylinder and causes electroplate liquid part to be lost in, together
When the pollution of electroplate liquid is caused when electroplate liquid can be avoided to be flowed down along cylinder barrel；Described drawing liquid pump is used for the electricity for collecting collection module
Plating solution is quickly extracted out and is transported in plating liquid case, prevents electroplate liquid from being overflowed from collection module；Described solution feed pump will be electroplated
Liquid is transported to shower nozzle；Described shower nozzle is used to for electroplate liquid to be ejected into pieces.
Preferably, described collection module includes circular arc disposable box and reverting bar, is provided with the outside of disposable box and cylinder barrel
The silica gel block of inwall laminating, the bottom of disposable box is provided with apopore, and apopore is connected by pipeline with drawing liquid pump；Described returns
Compound lever one end is fixed on a push rod, and its other end is connected with disposable box, and reverting bar can make silica gel block be close to inner wall of cylinder, by
There is certain elasticity in silica gel block, so collection module is suitable for the cylinder barrel in the range of certain diameter.
Preferably, described circulating feeding liquid unit is provided with detection module for detecting bath concentration and for storing
The waste liquid storage tank of waste liquid；Described detection module is located in disposable box.When detection module detects the concentration of electroplate liquid up to not
During to use requirement, be transported to the electroplate liquid that last time is used in waste liquid storage tank by drawing liquid pump.
Preferably, a described pressure sensor and No. two pressure sensors is installed on mounting bracket, described peace
Shelve including base, guide rod, portable plate, back-moving spring, rotating bar and road wheel；Base is separately fixed at electroplating head and No. two push away
On bar, described guide rod is vertically mounted on base top；Described portable plate is slidably mounted on guide rod；Described reset bullet
Spring is used for the reset of portable plate；Described rotating bar is rotatably installed in the upper surface of portable plate；Described road wheel can turn
It is dynamic in rotating bar.Road wheel on mounting bracket can slide with respect to inner wall of cylinder, reduce abrasion, it is to avoid a pressure
The direct abrasion of sensor, No. two pressure sensors and cylinder barrel, and then ensure that the precision of measurement.
Preferably, cover lid is installed on a described push rod, cover lid positioned at the top of electroplating head, cover lid by pipeline with
Blower fan is connected, and imported into the pernicious gas that brush plating is produced in absorption cell by covering lid by blower fan, and pernicious gas is absorbed.
The beneficial effects of the invention are as follows：
1. a kind of cylinder tube Brush Plating prosthetic device of the present invention, by a pressure sensor and No. two pressure
The difference of sensor pressure values carrys out the reparation situation of real-time detection cylinder barrel, can avoid workman's repeated measurement and increase the work of workman
Intensity；Simultaneously relative to existing and technology, measured value of the invention is more accurate, and the error of generation is smaller.
2. a kind of cylinder tube Brush Plating prosthetic device of the present invention, described mopping unit being capable of receiving cylinder barrel
Damage position and the insulation of intact position to separate, it is to avoid when damaged part is repaired, intact position is by the situation of brush plating, do so
On the one hand avoid the intact position of cylinder barrel to be painted and cause diameter to diminish, and then influence the normal situation about using of cylinder barrel；It is another
Aspect has saved electroplate liquid, it is to avoid unnecessary waste.
3. a kind of cylinder tube Brush Plating prosthetic device of the present invention, during Brush Plating, can produce a small amount of
Pernicious gas, because these pernicious gas amounts are few, workman is tended not to, it is realized that so as to will not take safeguard procedures；In reality
In the production process on border, due to factory often narrow space so that these pernicious gases take long enough just disperse
So that more poly- more, so as to the physical and mental health to workman causes a certain degree of injury, and cover lid of the present invention is arranged on
The pernicious gas that brush plating is produced is suctioned out and imported into absorption cell by the top of brush plating position, blower fan by covering lid, makes absorbing liquid
Pernicious gas is absorbed；The type of absorbing liquid can be selected according to the difference of coating.
Brief description of the drawings
The invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is main sectional view of the invention；
Fig. 2 is the structural representation of mounting bracket of the invention；
Fig. 3 is the top view of mopping unit of the invention；
Fig. 4 is the top view of collection module of the invention；
In figure：Body 1, rotary table 2, electroplating unit 3, a push rod 31, two push rod 32, electroplating head 33, pieces
34th, the pressure sensor 41, two of a detection unit 4, pressure sensor 42, mounting bracket 43, base 431, guide rod 432, activity
Plate 433, back-moving spring 434, rotating bar 435, road wheel 436, mopping unit 5,51, No. three push rods 52 of brush, air-dry module 53,
Mopping pipe 54, every windshield plate 55, circulating feeding liquid unit 6, collection module 61, disposable box 611, reverting bar 612, silica gel block 613, spray
First 62, cylinder barrel 7, cover lid 8.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, tie below
Specific embodiment is closed, the present invention is expanded on further.
As shown in figure 1, a kind of cylinder tube Brush Plating prosthetic device of the present invention, including body 1, rotary table
2nd, electroplating unit 3, detection unit 4, mopping unit 5, circulating feeding liquid unit 6 and control unit, described cylinder barrel 7 are vertically installed at
On rotary table 2 and can be around own axis；Described electroplating unit 3 is used to carry out brush plating to the damaged part of cylinder barrel 7
Repair；Described detection unit 4 is used to detect the damaged location of cylinder barrel 7 and the reparation situation to cylinder barrel 7 carries out real-time detection；Institute
The mopping unit 5 stated can spray insulated paint for the damaged part of cylinder barrel 7 to be separated with intact position, after the completion of reparation, absolutely
Edge paint can be cleared up by artificial spray degumming agent；Described circulating feeding liquid unit 6 is used to circulate offer electroplate liquid；Control is single
Unit is used to control the work of each unit.
As shown in figure 1, a kind of cylinder tube Brush Plating prosthetic device of the present invention, described electroplating unit 3 includes
31, No. two push rods 32 of a number push rod and electroplating head 33, a described push rod 31 are reverse mounted on body 1 and same with cylinder barrel 7
Axle arranges that a push rod 31 can drive electroplating head 33 to move up and down；No. two described push rods 32 are horizontally arranged at a push rod 31
Top；The described electric insulation of electroplating head 33 installed in No. two tops of push rod 32, No. two push rods 32 can drive electroplating head 33
Along the radial motion of cylinder barrel 7；Electroplating head 33 is provided with pieces 34, and electroplate liquid is ejected on pieces 34 and carries out brush plating to cylinder barrel 7, existing
It is mostly that pieces 34 wash away to realize Brush Plating using the electroplate liquid of big flow to have in technology, so that electroplate liquid
Utilization rate reduction, and by the way of jet electro-plating liquid, the water yield of electroplate liquid is can control, improve the utilization rate of electroplate liquid.Electricity
During plating, push rod 31 drives the inwall that electroplating head 33 pumps vertically to cylinder barrel 7 to carry out Brush Plating, while cylinder
Cylinder 7 realizes the Brush Plating to the circumferential different parts of cylinder barrel 7 around own axis.
As shown in figure 1, a kind of cylinder tube Brush Plating prosthetic device of the present invention, described detection unit 4 includes
A number pressure sensor 41 and No. two pressure sensors 42, a pressure sensor 41 are arranged on electroplating head 33, a pressure
Sensor 41 is used to detect the pressure between electroplating head 33 and the damaged part inwall of cylinder barrel 7；No. two described pressure sensors 42
For detecting pressure of No. two push rods 32 to the intact position inwall of cylinder barrel 7, a pressure sensor 42 and No. two pressure sensors
Pressure differential is formed between 42, the pressure differential is converted into the damaged part radius of cylinder barrel 7 with intact position radius by control unit
Difference.In plating, No. two push rods 32 adjust pressure of the pieces 34 to the inwall of cylinder barrel 7 according to difference, when difference increases, say
The inwall of cylinder barrel 7 of a bright pressure sensor 41 position it is impaired larger, can be by increasing pieces 34 to the inwall of cylinder barrel 7
Pressure improves the thickness of coating of the position, otherwise reduces pieces 34 to the pressure of the inwall of cylinder barrel 7 and reduce the coating of the position
Thickness, so as to the situation that same thickness is plated to damaged part diverse location can be eliminated, when difference is zero, illustrates in cylinder barrel 7
Wall damaged part has repaired completion, and now pieces 34 does not produce pressure to the inwall of cylinder barrel 7, excessively increase impaired portion so as to avoid
The situation of position thickness.
During actual repair, segmentation reparation, i.e., No. one push rod 31 can be carried out to cylinder barrel 7 electroplating head 33 is transported to cylinder
The least significant end of 7 damaged parts of cylinder, rotates cylinder barrel 7, and electroplating head 33 is repaired to the damaged part on the same section of cylinder barrel 7,
After the damaged part is repaired, insulated paint is brushed on to the damaged part that this is repaired, then adjacent damaged part is carried out
Repair, can so avoid No. two push rods 32 from adjusting pressure of the pieces 34 to cylinder barrel 7 repeatedly.
As shown in figures 1 and 3, as one embodiment of the present invention, described mopping unit 5 includes brush 51, three
Number push rod 52, module 53 and mopping pipe 54 are air-dried, described brush 51 is used for the intact portion to being connected with damaged part in cylinder barrel 7
Position brushing insulated paint；No. three described push rods 52 are used to control the distance of brush 51 and the inwall of cylinder barrel 7, and No. three push rods 52 are fixed on
A number top for push rod 31 is simultaneously located at the lower sections of No. two push rods 32, and when brushing insulated paint is needed, No. three push rods 52 are by brush 51
Push the inwall of cylinder barrel 7 to, when brushing insulated paint is not needed, No. three push rods 52 withdraw brush 51 makes brush 51 leave in cylinder barrel 7
Wall；Described air-dried module 53 is used to make insulated paint Quick-air-drying, air-dries and is provided between module 53 and brush 51 every windshield plate 55,
Air-dried module 53 can be prevented to air-dry the insulated paint on brush 51 every windshield plate 55；Described mopping pipe 54 is used to be carried for brush 51
For insulated paint, insulated paint is flowed on brush 51 by the top of brush 51.Passed by No. two pressure before brushing insulated paint is carried out
Sensor 42 is positioned to mopping unit 5, after mopping unit 5 reaches mopping position, No. three push rods 52 by brush 51 release and with
The inwall of cylinder barrel 7 is contacted, and then cylinder barrel 7 is rotated, and insulated paint to be flowed to from mopping pipe 54 and carry out mopping to cylinder barrel 7 on brush 51.
When No. two pressure sensors 42 move to intact position by the damaged part of cylinder barrel 7, the pressure that No. two pressure sensors 42 are subject to
Increase, now control unit is recorded to the position, and then a push rod 31 is with No. two pressure sensors 42 and mopping list
Unit 5 continues to move downward, after certain distance is moved, the stop motion of a push rod 31, the now arrival of mopping unit 5 mopping position
Put, the distance of above-mentioned motion is the distance between No. two sensors of pressure 42 and mopping unit 5, so as to realize mopping unit 5
Positioning.
As shown in figure 1, as one embodiment of the present invention, described circulating feeding liquid unit 6 include collection module 61,
Drawing liquid pump, plating liquid case, solution feed pump and shower nozzle 62, described collection module 61 are arranged on a push rod 31 and are located at mopping list
The top of unit 5, collection module 61 is used to collect electroplate liquid, and collection module 61 can timely be collected to electroplate liquid, it is to avoid electricity
Plating solution is flowed down along the inwall of cylinder barrel 7 and causes electroplate liquid part to be lost in, while causing plating when electroplate liquid can be avoided to be flowed down along cylinder barrel 7
The pollution of liquid；The electroplate liquid that described drawing liquid pump is used to collect collection module 61 is quickly extracted out and is transported in plating liquid case,
Prevent electroplate liquid from being overflowed from collection module 61；Electroplate liquid is transported to shower nozzle 62 by described solution feed pump；Described shower nozzle 62 is used
In electroplate liquid is ejected on pieces 34.
As shown in figure 4, used as one embodiment of the present invention, described collection module 61 includes circular arc disposable box
611 and reverting bar 612, the outside of disposable box 611 is provided with the silica gel block 613 fitted with the inwall of cylinder barrel 7, the bottom of disposable box 611
Apopore is provided with, apopore is connected by pipeline with drawing liquid pump；Described one end of reverting bar 612 is fixed on a push rod 31
On, its other end is connected with disposable box 611, and reverting bar 612 can make silica gel block 613 be close to the inwall of cylinder barrel 7, due to silica gel block 613
With certain elasticity, so collection module 61 is suitable for the cylinder barrel 7 in the range of certain diameter.
Used as one embodiment of the present invention, described circulating feeding liquid unit 6 is provided with for detecting bath concentration
Detection module and the waste liquid storage tank for storing waste liquid；Described detection module is located in disposable box 611.Work as detection module
When the concentration for detecting electroplate liquid does not reach use requirement, the electroplate liquid that last time is used is transported to waste liquid and stored by drawing liquid pump
In case.
As depicted in figs. 1 and 2, as one embodiment of the present invention, a described pressure sensor 41 and No. two
Pressure sensor 42 is installed on mounting bracket 43, and described mounting bracket 43 includes base 431, guide rod 432, portable plate 433, multiple
Position spring 434, rotating bar 435 and road wheel 436；Base 431 is separately fixed on electroplating head 33 and No. two push rods 32, described
Guide rod 432 is vertically mounted on the top of base 431；Described portable plate 433 is slidably mounted on guide rod 432；Described reset
Spring 434 is used for the reset of portable plate 433；Described rotating bar 435 is rotatably installed in the upper surface of portable plate 433；Institute
The road wheel 436 stated rotatably is arranged in rotating bar 435.Road wheel 436 on mounting bracket 43 can be slided with respect to the inwall of cylinder barrel 7
It is dynamic, reduce abrasion, it is to avoid direct abrasions of 42, No. two pressure sensors 42 of a pressure sensor with cylinder barrel 7, and then ensure
The precision of measurement.
As shown in figure 1, as one embodiment of the present invention, cover lid 8, cover lid are provided with a described push rod 31
8 tops for being located at electroplating head 33, cover lid 8 is connected by pipeline with blower fan, the pernicious gas that blower fan is produced brush plating by cover lid 8
It imported into absorption cell, pernicious gas is absorbed.
During work, be vertically installed at cylinder barrel 7 on rotary table 2 by staff, makes cylinder barrel 7 coaxial with a push rod 31
Arrange, then staff's startup power supply, a push rod 31 is moved downward electroplating unit 3, detection unit 4, the and of mopping unit 5
Part circulating feeding liquid unit 6 is transported to inside cylinder barrel 7, while No. two push rods 32 stretch out and make a pressure sensor 41 and No. two pressures
Force snesor 42 is subject to the pressure of cylinder barrel 7, and when No. two pressure sensors 42 detect pressure to be reduced, control unit is pushed away to No. one
The overhang of bar 31 is recorded, and when No. two pressure sensors 42 detect pressure to be increased, control unit is to a push rod 31
Overhang recorded again, the length of the difference as damaged part of cylinder barrel 7 of the overhang of record twice a push rod 31；
Then a push rod 31 continues to stretch out the length of certain distance, so that mopping unit 5 is located at correct brushing position, then mopping
Unit 5 is operated, and then electroplating head 33 is started working and the damaged part of the inwall of cylinder barrel 7 is repaired.
The above-mentioned course of work is supplied by body 1, rotary table 2, electroplating unit 3, detection unit 4, mopping unit 5, circulation
Liquid unit 6 and control unit carry out cooperating, and work compound realizes the automatic reparation to the damaged part of cylinder barrel, and energy
Real-time detection is enough carried out, to realize the real-time measurement to damaged part, it is to avoid the error caused by manual measurement, meanwhile, energy
Enough avoid the coating to the intact position of cylinder barrel, it is to avoid the problem of plating by mistake.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, the description in above-described embodiment and specification is to illustrate of the invention
Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, and these change and change
Enter all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appending claims and its equivalent
Define.
Claims (7)
1. a kind of cylinder tube Brush Plating prosthetic device, it is characterised in that：It is single including body (1), rotary table (2), plating
First (3), detection unit (4), mopping unit (5), circulating feeding liquid unit (6) and control unit, described cylinder barrel (7) are vertically-mounted
On rotary table (2) and can be around own axis；Described electroplating unit (3) is for the damaged part to cylinder barrel (7)
Carry out brush plating reparation；Described detection unit (4) is for detecting the damaged location of cylinder barrel (7) and to the reparation situation of cylinder barrel (7)
Carry out real-time detection；Described mopping unit (5) can spray insulated paint for the damaged part of cylinder barrel (7) and intact position to be divided
Separate；Described circulating feeding liquid unit (6) provides electroplate liquid for circulating；Control unit is used to control the work of each unit；Its
In：
Described electroplating unit (3) includes a push rod (31), No. two push rods (32) and electroplating head (33), a described push rod
(31) reverse mounted on body (1) and coaxially arranged with cylinder barrel (7), a push rod (31) can drive electroplating head (33) to transport up and down
It is dynamic；No. two described push rods (32) are horizontally arranged at a top for push rod (31)；The peace of described electroplating head (33) electric insulation
Mounted in No. two tops of push rod (32), No. two push rods (32) can drive electroplating head (33) along the radial motion of cylinder barrel (7)；Electroplating head
(33) pieces (34) is provided with, electroplate liquid is ejected on pieces (34) and carries out brush plating to cylinder barrel (7)；
Described detection unit (4) includes a pressure sensor (41) and No. two pressure sensors (42), a pressure sensing
On electroplating head (33), a pressure sensor (41) is damaged portion to device (41) for detecting electroplating head (33) with cylinder barrel (7)
Pressure between the inwall of position；No. two described pressure sensors (42) are for detecting No. two push rods (32) to cylinder barrel (7) intact portion
The pressure of position inwall, pressure differential is formed between a pressure sensor (42) and No. two pressure sensors (42), pressure differential warp
Cross the difference that control unit is converted into cylinder barrel (7) damaged part radius and intact position radius.
2. a kind of cylinder tube Brush Plating prosthetic device according to claim 1, it is characterised in that：Described mopping unit
(5) including brush (51), No. three push rods (52), air-dried module (53) and mopping pipes (54), described brush (51) is for cylinder
The intact position brushing insulated paint being connected with damaged part in cylinder (7)；No. three described push rods (52) are for controlling brush (51)
With the distance of cylinder barrel (7) inwall, No. three push rods (52) are fixed on a top for push rod (31) and are located at No. two push rods (32)
Lower section；Described air-dried module (53) is air-dried and is provided between module (53) and brush (51) for making insulated paint Quick-air-drying
Every windshield plate (55)；Described mopping pipe (54) for be brush (51) provide insulated paint, insulated paint by brush (51) top
Flow on brush (51).
3. a kind of cylinder tube Brush Plating prosthetic device according to claim 1, it is characterised in that：Described circulating feeding liquid
Unit (6) includes collection module (61), drawing liquid pump, plating liquid case, solution feed pump and shower nozzle (62), described collection module (61) peace
On a push rod (31) and positioned at the top of mopping unit (5), collection module (61) is for collecting electroplate liquid；Described takes out
The electroplate liquid that liquid pump is used to collect collection module (61) is quickly extracted out and is transported in plating liquid case；Described solution feed pump is by electricity
Plating solution is transported to shower nozzle (62)；Described shower nozzle (62) by electroplate liquid for being ejected into pieces (34).
4. a kind of cylinder tube Brush Plating prosthetic device according to claim 3, it is characterised in that：Described collection module
(61) including circular arc disposable box (611) and reverting bar (612), it is provided with the outside of disposable box (611) and is fitted with cylinder barrel (7) inwall
Silica gel block (613), the bottom of disposable box (611) is provided with apopore, and apopore is connected by pipeline with drawing liquid pump；Described
Reverting bar (612) one end is fixed on a push rod (31), and its other end is connected with disposable box (611), and reverting bar (612) can make
Silica gel block (613) is close to cylinder barrel (7) inwall.
5. a kind of cylinder tube Brush Plating prosthetic device according to claim 3, it is characterised in that：Described circulating feeding liquid
Unit (6) is provided with the detection module for detecting bath concentration and the waste liquid storage tank for storing waste liquid；Described inspection
Module is surveyed to be located in disposable box (611).
6. a kind of cylinder tube Brush Plating prosthetic device according to claim 1, it is characterised in that：A described pressure
Sensor (41) and No. two pressure sensors (42) are installed on mounting bracket (43)；Described mounting bracket (43) is including base
(431), guide rod (432), portable plate (433), back-moving spring (434), rotating bar (435) and road wheel (436), described guide rod
(432) it is vertically mounted on base (431) top；Described portable plate (433) is slidably mounted on guide rod (432)；Described
Reset of the back-moving spring (434) for portable plate (433)；Described rotating bar (435) is rotatably arranged on portable plate (433)
Upper surface；Described road wheel (436) is rotatably arranged in rotating bar (435).
7. a kind of cylinder tube Brush Plating prosthetic device according to claim 1, it is characterised in that：A described push rod
(31) cover lid (8) is installed, cover lid (8) is connected by pipeline positioned at the top of electroplating head (33), cover lid (8) with blower fan, wind on
Imported into the pernicious gas that brush plating is produced in absorption cell by covering lid (8) by machine, and pernicious gas is absorbed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710251396.0A CN106894065B (en) | 2017-04-18 | 2017-04-18 | A kind of cylinder tube Brush Plating prosthetic device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710251396.0A CN106894065B (en) | 2017-04-18 | 2017-04-18 | A kind of cylinder tube Brush Plating prosthetic device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106894065A true CN106894065A (en) | 2017-06-27 |
| CN106894065B CN106894065B (en) | 2018-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710251396.0A Active CN106894065B (en) | 2017-04-18 | 2017-04-18 | A kind of cylinder tube Brush Plating prosthetic device |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109082690A (en) * | 2018-09-03 | 2018-12-25 | 陈欣洁 | A kind of metal housing surface renovation technique |
| CN109750344A (en) * | 2017-11-01 | 2019-05-14 | 斗山重工业建设有限公司 | Plating prosthetic device, repair system and its operation method of initial expansion portion and sealing welding socket part |
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| CN101748455A (en) * | 2010-01-28 | 2010-06-23 | 中国人民解放军装甲兵工程学院 | Engine cylinder body full-automatic vertical electro brush plating equipment |
| CN103526243A (en) * | 2013-10-17 | 2014-01-22 | 广西大学 | Brush electroplating repair experiment platform for oil cylinder barrel |
| CN203546167U (en) * | 2013-10-17 | 2014-04-16 | 广西大学 | Oil cylinder barrel brush electroplating restoration test platform |
| CN105220193A (en) * | 2015-11-20 | 2016-01-06 | 东北石油大学 | A kind of Brush Plating experimental installation controlled based on PLC |
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2017
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101748455A (en) * | 2010-01-28 | 2010-06-23 | 中国人民解放军装甲兵工程学院 | Engine cylinder body full-automatic vertical electro brush plating equipment |
| CN103526243A (en) * | 2013-10-17 | 2014-01-22 | 广西大学 | Brush electroplating repair experiment platform for oil cylinder barrel |
| CN203546167U (en) * | 2013-10-17 | 2014-04-16 | 广西大学 | Oil cylinder barrel brush electroplating restoration test platform |
| CN105220193A (en) * | 2015-11-20 | 2016-01-06 | 东北石油大学 | A kind of Brush Plating experimental installation controlled based on PLC |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109750344A (en) * | 2017-11-01 | 2019-05-14 | 斗山重工业建设有限公司 | Plating prosthetic device, repair system and its operation method of initial expansion portion and sealing welding socket part |
| CN109750344B (en) * | 2017-11-01 | 2021-07-27 | 斗山重工业建设有限公司 | Electroplating repair device and system for initial expanded pipe part and sealed welding part and operation method of electroplating repair system |
| US11268205B2 (en) | 2017-11-01 | 2022-03-08 | Doosan Heavy Industries & Construction Co. LTD | Electroplating repair machine for tack expansion and seal welding region, electroplating repair system, and operating method |
| CN109082690A (en) * | 2018-09-03 | 2018-12-25 | 陈欣洁 | A kind of metal housing surface renovation technique |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106894065B (en) | 2018-10-09 |
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Effective date of registration: 20180824 Address after: 262313 Gao Ze town, Wulian County, Rizhao City, Shandong (Wulian east railway station 500 meters) Applicant after: SHANDONG WANTONG HYDRAULIC MACHINERY CO., LTD. Address before: 510641 South China University of Technology, 381 Tianhe District Road, Guangzhou, Guangdong 381 Applicant before: Lin Chunfang |
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