CN106893483A - A kind of organosilicon concrete protection emulsion and preparation method thereof - Google Patents
A kind of organosilicon concrete protection emulsion and preparation method thereof Download PDFInfo
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- CN106893483A CN106893483A CN201710133780.0A CN201710133780A CN106893483A CN 106893483 A CN106893483 A CN 106893483A CN 201710133780 A CN201710133780 A CN 201710133780A CN 106893483 A CN106893483 A CN 106893483A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
- C09D5/022—Emulsions, e.g. oil in water
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Abstract
本发明涉及一种建筑涂料,具体涉及一种有机硅混凝土防护乳液及其制备方法。本发明的技术方案如下:一种有机硅混凝土防护乳液,包括硅油、乳化剂和水,其质量配比为:硅油10‑12份,乳化剂7‑8份,水82‑83份;所述乳化剂为两种表面活性剂的组合物,其配方为:Span‑80+OP‑10、Tween‑60+Span‑60或Tween‑60+Span‑80。本发明提供的有机硅混凝土防护乳液,涂刷于混凝土结构后可提高混凝土的防水性,尤其可提升道路桥梁混凝土抗除冻盐侵蚀。The invention relates to a building coating, in particular to an organic silicon concrete protective emulsion and a preparation method thereof. The technical scheme of the present invention is as follows: a silicone concrete protective emulsion, comprising silicone oil, emulsifier and water, its mass ratio is: 10-12 parts of silicone oil, 7-8 parts of emulsifier, and 82-83 parts of water; The emulsifier is a combination of two surfactants formulated as: Span‑80+OP‑10, Tween‑60+Span‑60 or Tween‑60+Span‑80. The organosilicon concrete protective emulsion provided by the invention can improve the water resistance of the concrete after being applied to the concrete structure, and especially can improve the resistance of road and bridge concrete to corrosion by deicing salt.
Description
技术领域technical field
本发明涉及一种本发明涉及一种建筑涂料,具体涉及一种有机硅混凝土防护乳液及其制备方法。The present invention relates to an architectural coating, in particular to a silicone concrete protective emulsion and a preparation method thereof.
背景技术Background technique
随着混凝土结构应用范围的日益扩展,其在恶劣环境下的耐久性问题也逐渐引起人们的重视。在我国寒冷地区,冬季雨雪天气较多,为了保证公路的畅通,往往在桥梁及隧道上投入大量除冰盐,使用除冰盐使该地区混凝土结构受到盐类腐蚀,特别是氯离子大量渗入从而改变了水泥混凝土内部组织及结构,在冻融循环作用下严重影响了混凝土的使用性能及耐久性能,使混凝土构造物表面保护层大面积地起皮和剥落,内部钢筋裸露并加速腐蚀。在混凝土表面施加保护性涂层是防止除冰盐溶液渗透的有效手段,工程上常采用环氧树脂、聚氨酯树脂、氟碳树脂等材料在混凝土结构表面形成具有一定厚度的致密的柔性保护膜,防止有害溶液的渗透。该类涂层在施工前对混凝土内部的干燥程度要求很高,因为其在阻止水溶液进入混凝土的同时,混凝土内部的水分也无法排除,容易使涂层起鼓,甚至在混凝土浅表处形成平行于表面的冻涨层,导致混凝土结构的破损。With the increasing application range of concrete structures, the durability of concrete structures in harsh environments has gradually attracted people's attention. In the cold areas of our country, there are many rainy and snowy weathers in winter. In order to ensure the smooth flow of roads, a large amount of deicing salt is often put on bridges and tunnels. The use of deicing salt will cause the concrete structure in this area to be corroded by salt, especially the infiltration of a large amount of chloride ions. As a result, the internal structure and structure of cement concrete are changed, and the service performance and durability of concrete are seriously affected under the action of freeze-thaw cycles. The surface protective layer of concrete structures is peeled and peeled off in large areas, and the internal steel bars are exposed and corrosion is accelerated. Applying a protective coating on the concrete surface is an effective means to prevent the penetration of deicing salt solution. In engineering, epoxy resin, polyurethane resin, fluorocarbon resin and other materials are often used to form a dense flexible protective film with a certain thickness on the surface of the concrete structure. Prevent the penetration of harmful solutions. This type of coating requires a high degree of dryness inside the concrete before construction, because while preventing the aqueous solution from entering the concrete, the moisture inside the concrete cannot be eliminated, which will easily cause the coating to bulge, and even form parallel coatings on the shallow surface of the concrete. Frost swelling layer on the surface, resulting in damage to the concrete structure.
有机硅混凝土防护乳液的乳液粒径小于0.15μm,外观呈半透明至透明,介于乳液与溶液之间的一种状态,可弥补有机硅乳液稳定性不足的缺陷,具有很好的储存稳定性和优良的渗透性。有机硅材料通过混凝土表面的毛细孔形成一定深度的渗透层,渗透层内混凝土毛细孔表面有机硅缩聚形成憎水性薄膜,使混凝土表面具有透气不透水的性能,是混凝土表面防护的理想材料。The particle size of silicone concrete protective emulsion is less than 0.15 μm, and the appearance is translucent to transparent, which is a state between emulsion and solution, which can make up for the lack of stability of silicone emulsion and has good storage stability and excellent permeability. The silicone material forms a certain depth of penetration layer through the capillary pores on the concrete surface, and the polycondensation of organic silicon on the surface of the concrete capillary pores in the permeation layer forms a hydrophobic film, which makes the concrete surface breathable and impermeable, and is an ideal material for concrete surface protection.
发明内容Contents of the invention
本发明提供一种有机硅混凝土防护乳液,涂刷于混凝土结构后可提高混凝土的防水性,尤其可提高道路桥梁混凝土抗除冻盐侵蚀。The invention provides an organosilicon concrete protective emulsion, which can improve the water resistance of the concrete after being painted on the concrete structure, and especially can improve the corrosion resistance of the concrete of roads and bridges against deicing salt.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
一种有机硅混凝土防护乳液,包括硅油、乳化剂和水,其质量配比为:硅油10-12份,乳化剂7-8份,水82-83份;所述乳化剂为两种表面活性剂的组合物,所述表面活性剂为失水山梨醇单油酸酯(Span-80)、失水山梨糖醇脂肪酸酯(OP-10)、山梨糖醇酐单硬脂酸酯(Span-60)或聚氧乙烯山梨糖醇酐单硬脂酸酯(Tween-60),其配方为:Span-80+OP-10、Tween-60+Span-60或Tween-60+Span-80。A silicone concrete protective emulsion, comprising silicone oil, an emulsifier and water, the mass ratio of which is: 10-12 parts of silicone oil, 7-8 parts of emulsifier, and 82-83 parts of water; the emulsifier is two kinds of surfactant The composition of agent, described surfactant is sorbitan monooleate (Span-80), sorbitan fatty acid ester (OP-10), sorbitan monostearate (Span -60) or polyoxyethylene sorbitan monostearate (Tween-60), its formula is: Span-80+OP-10, Tween-60+Span-60 or Tween-60+Span-80.
所述的有机硅混凝土防护乳液,其优选方案为,所述硅油为二甲基硅油,其HLB值为10.5,粘度为500cs。The preferred version of the silicone concrete protective emulsion is that the silicone oil is dimethyl silicone oil, its HLB value is 10.5, and its viscosity is 500cs.
所述的有机硅混凝土防护乳液,其优选方案为,所述乳化剂的质量配比为:Span-80:OP-10=19:31,Tween-60:Span-60=43:57,Tween-60:Span-80=41:59。The preferred version of the silicone concrete protective emulsion is that the mass ratio of the emulsifier is: Span-80:OP-10=19:31, Tween-60:Span-60=43:57, Tween- 60: Span-80 = 41:59.
所述的有机硅混凝土防护乳液,其优选方案为,Span-80的HLB值为4.1,OP-10的HLB值为14.5,Span-60的HLB值为4.7,Tween-60的HLB值为14.9。The preferred version of the silicone concrete protective emulsion is that the HLB value of Span-80 is 4.1, the HLB value of OP-10 is 14.5, the HLB value of Span-60 is 4.7, and the HLB value of Tween-60 is 14.9.
一种上述的有机硅混凝土防护乳液的制备方法,包括如下步骤:首先在常温状态下,按质量配比依次称量出硅油和乳化剂加入到锥形瓶中,缓慢搅拌,使乳化剂和硅油混合均匀,启动搅拌机电源,在搅拌状态下将计量好的水缓慢加入到锥形瓶中,初期形成W/O乳液,继续加水搅拌,至形成略带蓝色光泽的O/W乳液,制成有机硅混凝土防护乳液。A preparation method of the above-mentioned organosilicon concrete protective emulsion, comprising the following steps: first, at normal temperature, successively weigh silicone oil and emulsifier according to the mass ratio and add them to a conical flask, stir slowly, and make the emulsifier and silicone oil Mix evenly, turn on the power of the mixer, slowly add the measured water into the conical flask under the stirring state, and form a W/O emulsion at the beginning, continue to add water and stir until a slightly blue luster O/W emulsion is formed. Silicone concrete protective emulsion.
本发明的有益效果为:本发明的有机硅混凝土防护乳液具有良好的静置稳定性及离心稳定性,涂刷于混凝土结构后可有效提高其耐久性。The beneficial effects of the present invention are: the organosilicon concrete protective emulsion of the present invention has good static stability and centrifugal stability, and can effectively improve the durability of the concrete structure after being painted.
具体实施方式detailed description
下面结合实施例进一步阐述本发明;应理解,这些实施例仅用于说明本发明,而非限制本发明的范围。The present invention is further described below in conjunction with the examples; it should be understood that these examples are only used to illustrate the present invention, rather than limit the scope of the present invention.
实施例1Example 1
原材料如下:The raw materials are as follows:
该有机硅混凝土防护乳液在室温下静置24h后仍稳定无浮油,放于离心机中以2500r/min的速度离心20分钟后乳液不分层。涂刷于C50混凝土试块后,经过单面盐冻试验后测得,相对动弹性模量损失率为4.3%,质量损失率为1.02%;经过防水试验后测得其吸水率为0.57%;抗氯离子渗透试验后,测得其电通量值为675.68库伦。The silicone concrete protective emulsion is still stable without oil slick after standing at room temperature for 24 hours, and the emulsion does not separate after being centrifuged at a speed of 2500r/min for 20 minutes in a centrifuge. After painting on the C50 concrete test block, the relative dynamic elastic modulus loss rate is 4.3% and the mass loss rate is 1.02% measured after the single-sided salt freezing test; the water absorption rate is 0.57% after the waterproof test; After the anti-chloride ion penetration test, the electric flux value was measured to be 675.68 coulombs.
实施例2Example 2
原材料如下:The raw materials are as follows:
该有机硅混凝土防护乳液在室温下静置24h后仍稳定无浮油,放于离心机中以2500r/min的速度离心20分钟后乳液不分层。涂刷于C50混凝土试块后,经过单面盐冻试验后测得,相对动弹性模量损失率为5.9%,质量损失率为0.97%;经过防水试验后测得其吸水率为0.79%;抗氯离子渗透试验后,测得其电通量值为747.28库伦。The silicone concrete protective emulsion is still stable without oil slick after standing at room temperature for 24 hours, and the emulsion does not separate after being centrifuged at a speed of 2500r/min for 20 minutes in a centrifuge. After painting on the C50 concrete test block, the relative dynamic elastic modulus loss rate is 5.9% and the mass loss rate is 0.97% measured after the single-sided salt freezing test; the water absorption rate is 0.79% after the waterproof test; After the anti-chloride ion penetration test, the electric flux value was measured to be 747.28 coulombs.
实施例3Example 3
原材料如下:The raw materials are as follows:
该有机硅混凝土防护乳液在室温下静置24h后仍稳定无浮油,放于离心机中以2500r/min的速度离心20分钟后乳液不分层。涂刷于C50混凝土试块后,经过单面盐冻试验后测得,相对动弹性模量损失率为7.44%,质量损失率为1.08%;经过防水试验后测得其吸水率为0.72%;抗氯离子渗透试验后,测得其电通量值为708.20库伦。The silicone concrete protective emulsion is still stable without oil slick after standing at room temperature for 24 hours, and the emulsion does not separate after being centrifuged at a speed of 2500r/min for 20 minutes in a centrifuge. After painting on the C50 concrete test block, the relative dynamic elastic modulus loss rate is 7.44% and the mass loss rate is 1.08% measured after the single-sided salt freezing test; the water absorption rate is 0.72% after the waterproof test; After the chloride ion penetration test, the electric flux value was measured to be 708.20 coulombs.
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Cited By (2)
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CN113929392A (en) * | 2021-10-27 | 2022-01-14 | 威海建设集团股份有限公司 | A kind of salt-freezing high-performance precast concrete curb stone and preparation method thereof |
CN114804711A (en) * | 2022-03-28 | 2022-07-29 | 华南理工大学 | Slow-release waterproof organic silicon emulsion and preparation method thereof |
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EP1193302A2 (en) * | 2000-09-27 | 2002-04-03 | Degussa AG | Paint, laquer, contaminants, bioorganisms, oil, water and/or soil repellent coating |
CN101786901A (en) * | 2010-03-05 | 2010-07-28 | 浙江凌志精细化工有限公司 | Organosilicon emulsion-type waterproofing agent for building material surfaces and preparation method thereof |
CN101987257A (en) * | 2009-08-02 | 2011-03-23 | 扬州润达油田化学剂有限公司 | Organic silicon emulsion defoaming agent |
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Patent Citations (4)
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JPH1180601A (en) * | 1997-09-10 | 1999-03-26 | Nippon Shokubai Co Ltd | Composition for coating and its application |
EP1193302A2 (en) * | 2000-09-27 | 2002-04-03 | Degussa AG | Paint, laquer, contaminants, bioorganisms, oil, water and/or soil repellent coating |
CN101987257A (en) * | 2009-08-02 | 2011-03-23 | 扬州润达油田化学剂有限公司 | Organic silicon emulsion defoaming agent |
CN101786901A (en) * | 2010-03-05 | 2010-07-28 | 浙江凌志精细化工有限公司 | Organosilicon emulsion-type waterproofing agent for building material surfaces and preparation method thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113929392A (en) * | 2021-10-27 | 2022-01-14 | 威海建设集团股份有限公司 | A kind of salt-freezing high-performance precast concrete curb stone and preparation method thereof |
CN114804711A (en) * | 2022-03-28 | 2022-07-29 | 华南理工大学 | Slow-release waterproof organic silicon emulsion and preparation method thereof |
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Application publication date: 20170627 |