CN106877562A - A Torsional Vibration Loading Device Excited by Eccentric Motor - Google Patents
A Torsional Vibration Loading Device Excited by Eccentric Motor Download PDFInfo
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- CN106877562A CN106877562A CN201710046019.3A CN201710046019A CN106877562A CN 106877562 A CN106877562 A CN 106877562A CN 201710046019 A CN201710046019 A CN 201710046019A CN 106877562 A CN106877562 A CN 106877562A
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- 230000005284 excitation Effects 0.000 claims abstract description 28
- 230000005611 electricity Effects 0.000 abstract 6
- 125000004122 cyclic group Chemical group 0.000 abstract 1
- 230000010355 oscillation Effects 0.000 abstract 1
- 238000005452 bending Methods 0.000 description 6
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000009661 fatigue test Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/06—Means for converting reciprocating motion into rotary motion or vice versa
- H02K7/075—Means for converting reciprocating motion into rotary motion or vice versa using crankshafts or eccentrics
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M7/00—Vibration-testing of structures; Shock-testing of structures
- G01M7/02—Vibration-testing by means of a shake table
- G01M7/022—Vibration control arrangements, e.g. for generating random vibrations
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- General Physics & Mathematics (AREA)
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Abstract
Description
技术领域technical field
本发明涉及机械领域,特别是一种由偏心电机激发的扭振加载装置。The invention relates to the mechanical field, in particular to a torsional vibration loading device excited by an eccentric motor.
背景技术Background technique
偏心电机受冲击能力强,广泛应用于各种激振场合,工程中很多场合都会使用扭振激励的方式对转轴零件进行扭振加载,如发动机曲轴、汽轮发电机和船舶轴系等旋转部件的疲劳试验、扭转振动试验,进行模态分析、振动响应分析,以了解这些轴系零件的性能,模拟其在某些工况下的动力学性能,获取相关试验数据。采用弯扭耦合共振产生的动应力来消除转轴类零件的残余应力,在实施过程中需要对转轴施加扭振激励,当电机旋转频率等于弯曲固有频率和扭转固有频率之差时,施加的扭振激励等于扭转固有频率,由弯扭耦合理论,偏心转轴会同时激发弯曲共振,弯曲共振与扭转共振相互加强,产生足够的动应力。目前采用的扭振激振器有电磁激振器、气动激振器、液压激振器,然而这些激振器结构复杂,可靠性不高,价格昂贵,维修成本高,实施困难,难以普及使用。Eccentric motors have strong shock resistance and are widely used in various excitation occasions. In many engineering occasions, torsional vibration excitation is used to load rotating shaft parts, such as engine crankshafts, turbo generators, and ship shafting. Fatigue test, torsional vibration test, modal analysis and vibration response analysis to understand the performance of these shafting parts, simulate their dynamic performance under certain working conditions, and obtain relevant test data. The dynamic stress generated by the bending-torsion coupling resonance is used to eliminate the residual stress of the shaft parts. In the implementation process, the torsional vibration excitation needs to be applied to the shaft. When the motor rotation frequency is equal to the difference between the bending natural frequency and the torsional natural frequency, the applied torsional vibration The excitation is equal to the torsional natural frequency. According to the bending-torsion coupling theory, the eccentric shaft will simultaneously excite the bending resonance, and the bending resonance and torsional resonance will strengthen each other to generate sufficient dynamic stress. The torsional vibration exciters currently used include electromagnetic exciters, pneumatic exciters, and hydraulic exciters. However, these exciters have complex structures, low reliability, high prices, high maintenance costs, difficult implementation, and difficult to popularize. .
发明内容Contents of the invention
本发明的目的在于提供一种由偏心电机激发的扭振加载装置,通过转动轴与激振机架刚性连接,振动力臂与机架刚性连接,两偏心电机分别与激振力臂末端固联,分别以力臂圆心为中心,两侧对称安装。转轴由动力源带动旋转,激振力臂和机架由于与转动轴刚性连接,随转轴一同旋转。偏心电机产生的周期性切向力在圆心处造成周期性力矩,使得转轴受到扭振激励。The object of the present invention is to provide a torsional vibration loading device excited by eccentric motors, which is rigidly connected to the excitation frame through the rotating shaft, the vibration arm is rigidly connected to the frame, and the two eccentric motors are respectively fixedly connected to the end of the excitation arm , which are respectively centered on the center of the force arm, and installed symmetrically on both sides. The rotating shaft is driven by the power source to rotate, and the exciting force arm and the frame rotate together with the rotating shaft due to their rigid connection with the rotating shaft. The periodic tangential force generated by the eccentric motor causes a periodic torque at the center of the circle, which makes the shaft excited by torsional vibration.
本发明通过以下技术方案达到上述目的:The present invention achieves the above object through the following technical solutions:
一种由偏心电机激发的扭振加载装置,包括转轴、激振筒架、激振力臂、正电极环、负电极环、第一偏心电机、第二偏心电机、正电刷、负电刷和电刷底座;A torsional vibration loading device excited by an eccentric motor, comprising a rotating shaft, an exciting cylinder frame, an exciting force arm, a positive electrode ring, a negative electrode ring, a first eccentric motor, a second eccentric motor, a positive brush, a negative brush and brush base;
激振力臂的中心与激振筒架底面的圆心固定连接,第一偏心电机和第二偏心电机分别固定在激振力臂的两端,The center of the exciting force arm is fixedly connected with the center of the bottom surface of the exciting cylinder frame, and the first eccentric motor and the second eccentric motor are respectively fixed at both ends of the exciting force arm,
正电极环和负电极环安装在固定在激振筒架的外筒壁上,正电极环和负电极环分别通过导线与第一偏心电机和第二偏心电机连接,The positive electrode ring and the negative electrode ring are installed on the wall of the outer cylinder fixed on the excitation cylinder frame, and the positive electrode ring and the negative electrode ring are respectively connected to the first eccentric motor and the second eccentric motor through wires,
正电刷和负电刷都固定在电刷底座上,正电刷与正电极环接触,负电刷与负电极环接触,正电刷和负电刷连接至电源,Both the positive brush and the negative brush are fixed on the brush base, the positive brush is in contact with the positive electrode ring, the negative brush is in contact with the negative electrode ring, the positive brush and the negative brush are connected to the power supply,
转轴一端固定连接在激振筒架底面的圆心处。One end of the rotating shaft is fixedly connected to the center of the circle on the bottom surface of the vibration cylinder frame.
所述激振力臂以及分别安装在激振力臂两端的第一偏心电机和第二偏心电机以激振力臂的中心形成中心对称,进而对转轴产生扭矩。The exciting force arm and the first eccentric motor and the second eccentric motor respectively installed at both ends of the exciting force arm form a center symmetry with the center of the exciting force arm, thereby generating torque to the rotating shaft.
所述激振力臂除了中心与激振筒架的连接处之外,其余的两端部分处于悬空状态。Except for the connection between the center and the vibration cylinder holder, the other two ends of the excitation force arm are in a suspended state.
本发明的突出优点在于:The outstanding advantages of the present invention are:
本设计所述的激振器大多由机械零部件构成,可靠性高,结构简单紧凑,安装方便简捷,零部件强度高,可以适应较大的激振范围,而且激振力臂可调,偏心电机布置方式、位置可调,相比电磁扭振电机,液压、气动扭振激励器,偏心电机产生扭振方式、原理更简单,实施更加方便,工作性能更加可靠,降低了生产投产成本,提高了经济效益,偏心电机产生的激振力大小由偏心质量、偏心距离和偏心电机转速进行调节,偏心块更换、调节容易,可以根据试验零部件的实际情况加以调整,灵活性强,适应性广,在额定转速范围内,可以实现无极调速,成本低,维修容易,极大扩大了扭振激振器的应用范围。Most of the exciters described in this design are composed of mechanical parts, with high reliability, simple and compact structure, convenient and simple installation, high strength parts, and can adapt to a larger excitation range, and the excitation force arm is adjustable, eccentric Motor arrangement and position can be adjusted. Compared with electromagnetic torsional vibration motors, hydraulic and pneumatic torsional vibration exciters, and eccentric motors, the torsional vibration generation method and principle are simpler, more convenient to implement, and more reliable in work performance, which reduces production and commissioning costs and improves In order to improve economic benefits, the excitation force generated by the eccentric motor is adjusted by the eccentric mass, eccentric distance and eccentric motor speed. The eccentric block is easy to replace and adjust, and can be adjusted according to the actual conditions of the test parts. It has strong flexibility and wide adaptability. , Within the rated speed range, stepless speed regulation can be realized, the cost is low, and the maintenance is easy, which greatly expands the application range of the torsional vibration exciter.
附图说明Description of drawings
图1为本发明所述由偏心电机激发的扭振激励器的结构示意图。Fig. 1 is a schematic structural diagram of the torsional vibration exciter excited by an eccentric motor according to the present invention.
图2为本发明所述由偏心电机激发的扭振激励器的正视图。Fig. 2 is a front view of the torsional vibration exciter excited by an eccentric motor according to the present invention.
图3为本发明所述由偏心电机激发的扭振激励器的右视图。Fig. 3 is a right side view of the torsional vibration exciter excited by an eccentric motor according to the present invention.
图4为图3中A位置的放大示意图。FIG. 4 is an enlarged schematic view of position A in FIG. 3 .
具体实施方式detailed description
下面结合附图及实施例对本发明的技术方案作进一步说明。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
一种由偏心电机激发的扭振加载装置,包括转轴1、激振筒架2、激振力臂3、正电极环6、负电极环5、第一偏心电机4、第二偏心电机4、正电刷8、负电刷和电刷底座7;A torsional vibration loading device excited by an eccentric motor, comprising a rotating shaft 1, an exciting cylinder frame 2, an exciting force arm 3, a positive electrode ring 6, a negative electrode ring 5, a first eccentric motor 4, a second eccentric motor 4, Positive electric brush 8, negative electric brush and electric brush base 7;
激振力臂3的中心与激振筒架2底面的圆心固定连接,第一偏心电机4和第二偏心电机4分别固定在激振力臂3的两端,The center of the exciting force arm 3 is fixedly connected to the center of the circle of the bottom surface of the exciting cylinder frame 2, and the first eccentric motor 4 and the second eccentric motor 4 are respectively fixed at both ends of the exciting force arm 3,
正电极环6和负电极环5安装在固定在激振筒架2的外筒壁上,正电极环6和负电极环5分别通过导线9与第一偏心电机4和第二偏心电机4连接,The positive electrode ring 6 and the negative electrode ring 5 are installed on the outer cylinder wall fixed on the excitation cylinder frame 2, and the positive electrode ring 6 and the negative electrode ring 5 are respectively connected to the first eccentric motor 4 and the second eccentric motor 4 through wires 9 ,
正电刷8和负电刷都固定在电刷底座7上,正电刷8与正电极环6接触,负电刷与负电极环5接触,正电刷8和负电刷连接至电源,Both the positive brush 8 and the negative brush are fixed on the brush base 7, the positive brush 8 is in contact with the positive electrode ring 6, the negative brush is in contact with the negative electrode ring 5, the positive brush 8 and the negative brush are connected to the power supply,
转轴1一端固定连接在激振筒架2底面的圆心处。One end of the rotating shaft 1 is fixedly connected to the center of the circle of the bottom surface of the excitation cylinder frame 2 .
进一步的,所述激振力臂3以及分别安装在激振力臂3两端的第一偏心电机4和第二偏心电机4以激振力臂3的中心形成中心对称,进而对转轴1产生扭矩。Further, the excitation force arm 3 and the first eccentric motor 4 and the second eccentric motor 4 respectively installed at both ends of the excitation force arm 3 form a center symmetry with the center of the excitation force arm 3, thereby generating torque to the rotating shaft 1 .
进一步的,所述激振力臂3除了中心与激振筒架2的连接处之外,其余的两端部分处于悬空状态。Further, except for the connection between the center and the excitation cylinder frame 2, the other two ends of the excitation force arm 3 are in a suspended state.
工作时,转轴1由动力源带动旋转,电机带动转轴1旋转,转轴1带动扭振激励器旋转,第一偏心电机4、第二偏心电机4的电源线通过导线9穿过激振筒架2上的孔与正电极环6和负电极环5相连,转轴1旋转时,正电极环6和负电极环5始终保持与正电刷8和负电刷接触,从而给第一偏心电机4、第二偏心电机4提供电源和信号。第一偏心电机4和第二偏心电机4连接电源启动后产生振动,使得激振力臂3发生振动,进而对转轴1产生扭矩。所述激振机架为圆柱筒形,正电极环6和负电极环15同轴安装在圆柱筒形激振机架的圆柱外壁面上,圆柱筒形激振机架的一端设有底面或者两端都设有底面。When working, the rotating shaft 1 is driven by the power source to rotate, the motor drives the rotating shaft 1 to rotate, and the rotating shaft 1 drives the torsional vibration exciter to rotate, and the power lines of the first eccentric motor 4 and the second eccentric motor 4 pass through the excitation tube frame 2 through the wire 9 The hole in the hole is connected with the positive electrode ring 6 and the negative electrode ring 5. When the rotating shaft 1 rotates, the positive electrode ring 6 and the negative electrode ring 5 always keep in contact with the positive brush 8 and the negative brush, thereby giving the first eccentric motor 4, the second Eccentric motor 4 provides power and signal. The first eccentric motor 4 and the second eccentric motor 4 vibrate after they are connected to a power supply, which makes the exciting force arm 3 vibrate, thereby generating torque to the rotating shaft 1 . The excitation frame is cylindrical, the positive electrode ring 6 and the negative electrode ring 15 are coaxially installed on the outer wall surface of the cylindrical excitation frame, and one end of the cylindrical vibration excitation frame is provided with a bottom surface or Both ends are provided with bottom surfaces.
由扭振激励器输出的扭转振动施加到高刚度的旋转的转轴1上,当转轴1的旋转频 率等于弯曲固有频率与扭转固有频率之差时,由弯扭耦合共振理论,一个频率等于扭转固有频率的扭振激励可以同时激发起弯曲共振,弯曲共振与扭转共振相互加强,产生足够的动应力来消除高刚度转轴1的残余应力。The torsional vibration output by the torsional vibration exciter is applied to the high-stiffness rotating shaft 1. When the rotational frequency of the shaft 1 is equal to the difference between the bending natural frequency and the torsional natural frequency , according to the bending-torsion coupling resonance theory, a frequency equals torsion The torsional vibration excitation of the natural frequency can excite the bending resonance at the same time, and the bending resonance and the torsional resonance reinforce each other to generate enough dynamic stress to eliminate the residual stress of the high-stiffness rotating shaft 1 .
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CN115824841A (en) * | 2023-02-07 | 2023-03-21 | 浙大城市学院 | A Method for Measuring Coupling Stress of Tension-shear and Compression-shear in Rock and Soil Mass |
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