CN106871818A - Become the scan-type automobile morphology detector based on cube posture benchmark of baseline distance - Google Patents
Become the scan-type automobile morphology detector based on cube posture benchmark of baseline distance Download PDFInfo
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- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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Abstract
本发明公开了一种变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪,旨在解决采用基线距可变的基于立方体位姿基准的扫描方式实现汽车形貌扫描的问题。变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪主要由立方体靶标(1)、T型槽导轨(2)、激光投线仪(3)、靶标内摄像机(4)、靶标外摄像机(5)与三脚架(6)组成。系统提供了一种占用空间小、结构简单、检验精度高、操作简便、易于安装、成本较低、性能可靠的变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪。
The invention discloses a scanning vehicle shape detector based on a cube pose reference with a variable baseline distance, aiming at solving the problem of realizing automobile shape scanning by using a scanning mode based on a cube pose reference with a variable baseline distance. The scanning vehicle shape detector based on the cube pose benchmark with variable baseline distance is mainly composed of a cube target (1), a T-slot guide rail (2), a laser line projector (3), a camera inside the target (4), and a camera outside the target. Video camera (5) and tripod (6) form. The system provides a scanning vehicle shape detector based on a cube pose benchmark with a small footprint, simple structure, high inspection accuracy, simple operation, easy installation, low cost, and reliable performance.
Description
技术领域technical field
本发明涉及汽车形貌检测领域的检测设备,更具体的说,它是一种变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪。The invention relates to detection equipment in the field of automobile appearance detection, more specifically, it is a scanning type automobile appearance inspection instrument based on a cube pose reference with variable baseline distance.
背景技术Background technique
汽车形貌的检测对于汽车的尺寸检定,汽车的超载超限检测以及汽车车型分类具有重要意义,合理、快速、准确的获取汽车形貌是汽车检测领域的重要内容之一。而在获取汽车形貌的过程中,传统的方法由于摄像机的视场范围受限以及测量精度的影响能广泛的应用到工作场站,因此设计变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪具有重要的应用价值。The detection of automobile shape is of great significance for the size verification of automobiles, the detection of overload and overrun of automobiles, and the classification of automobile models. Reasonable, fast and accurate acquisition of automobile appearance is one of the important contents in the field of automobile inspection. In the process of obtaining the vehicle shape, the traditional method can be widely applied to the workplace due to the limited field of view of the camera and the impact of measurement accuracy. Therefore, a scanning vehicle based on a cube pose reference with variable baseline distance is designed The shape detector has important application value.
发明内容Contents of the invention
本发明针对在获取汽车形貌的过程中摄像机视场范围受限、在进行摄像机标定及位姿解算时精度受靶标的姿态影响较大的问题提供了一种结构简单、操作简便、易于安装、成本较低、性能可靠的变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪。变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪中的靶标外摄像机负责采集立方体靶标的图像,实现靶标外摄像机的标定及由靶标外摄像机到靶标内摄像机的坐标转换,靶标内摄像机负责采集激光投线仪与汽车车身表面的交线图像,靶标内摄像机以及激光投线仪在靶标内的位置均可调,可以实现大范围多方位的汽车形貌扫描。The present invention provides a simple structure, easy operation and easy installation for the problem that the field of view of the camera is limited in the process of obtaining the topography of the vehicle, and the accuracy is greatly affected by the attitude of the target when performing camera calibration and pose calculation. A scanning vehicle shape detector based on a cube pose benchmark with variable baseline distance and low cost and reliable performance. The camera outside the target in the scanning automobile shape detector based on the cube pose benchmark with variable baseline distance is responsible for collecting the image of the cube target, realizing the calibration of the outside camera of the target and the coordinate conversion from the outside camera to the inside camera. The camera is responsible for collecting the intersection image of the laser line projector and the surface of the car body. The positions of the camera and the laser line projector in the target can be adjusted, which can realize a wide range of multi-directional car topography scanning.
参阅图1至图7,为解决上述技术问题,本发明采用如下技术方案予以实现。本发明所提供的变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪包括有立方体靶标、T型槽导轨、激光投线仪、靶标内摄像机、靶标外摄像机与三脚架。Referring to Fig. 1 to Fig. 7, in order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions to realize. The scanning vehicle shape detector based on the cube pose reference with variable baseline distance provided by the present invention includes a cube target, a T-slot guide rail, a laser line projector, a camera inside the target, a camera outside the target and a tripod.
T型槽导轨放置在立方体靶标内部的矩形钢板上与立方体靶标焊接连接,两个T型槽螺栓的顶部放置在T型槽导轨内与T型槽导轨小间隙配合连接,激光投线仪放置在T型槽导轨上与T型槽螺栓螺纹固定连接,靶标内摄像机放置在T型槽导轨上与T型槽螺栓螺纹固定连接,靶标外摄像机放置在三脚架的上表面,螺栓穿过三脚架圆形钢板的通孔与靶标外摄像机螺纹固定连接。The T-slot guide rail is placed on the rectangular steel plate inside the cube target and welded to the cube target. The tops of the two T-slot bolts are placed in the T-slot guide rail and connected with the T-slot guide rail with a small gap. The laser line thrower is placed on The T-slot guide rail is fixedly connected with the T-slot bolt thread, and the camera inside the target is placed on the T-slot guide rail and fixedly connected with the T-slot bolt thread. The camera outside the target is placed on the upper surface of the tripod, and the bolt passes through the round steel plate of the tripod. The through hole of the target is fixedly connected with the camera thread outside the target.
技术方案中所述的立方体靶标为矩形钢板焊接的一面开口的中空立方体零件,立方体靶标内部焊接一块矩形钢板,立方体靶标的外侧粘贴几何图案。The cube target described in the technical proposal is a hollow cube part with one side open welded by a rectangular steel plate, a rectangular steel plate is welded inside the cube target, and a geometric pattern is pasted on the outside of the cube target.
技术方案中所述的T型槽导轨为加工有T型槽的细长零件。The T-slot guide rail described in the technical solution is an elongated part processed with T-slots.
技术方案中所述的三脚架是由顶部的圆形钢板与底部的细长矩形钢板加工而成的零件,三脚架的圆形钢板的上表面中心加工有一个圆形通孔。The tripod described in the technical proposal is a part processed from a circular steel plate at the top and a slender rectangular steel plate at the bottom, and a circular through hole is processed in the center of the upper surface of the circular steel plate of the tripod.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明采用立方体靶标进行摄像机标定以及求解转换矩阵,由于立方体靶标相对于二维靶标以及一维靶标携带的信息较多大大提高了标定与测量的精度,并且立方体靶标容易加工,也大大节约了前期制作时间。(1) The present invention uses a cube target to calibrate the camera and solve the transformation matrix. Since the cube target carries more information than the two-dimensional target and the one-dimensional target, the accuracy of calibration and measurement is greatly improved, and the cube target is easy to process, and it also greatly improves the accuracy of calibration and measurement. Saves pre-production time.
(2)本发明结构简单,靶标内摄像机以及激光投线仪通过方头螺栓与T型槽导轨固定,便于安装、维修,成本低。(2) The structure of the present invention is simple, and the camera in the target and the laser line thrower are fixed with the T-shaped groove guide rail by lag bolts, which is convenient for installation and maintenance, and has low cost.
(3)本发明中靶标内摄像机及投线仪的距离可变,大大提高了靶标内摄像机的视场范围以及激光投线仪的扫描区域,并且可实现在不改变立方体靶标的位置的前提下改变靶标内摄像机与激光投线仪的相对位置,简化了操作步骤。(3) In the present invention, the distance between the camera in the target and the line thrower is variable, which greatly improves the field of view of the camera in the target and the scanning area of the laser line thrower, and can be realized without changing the position of the cube target. Changing the relative position of the camera and the laser line projector in the target simplifies the operation steps.
(4)变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪中的靶标外摄像机负责采集立方体靶标的图像,实现靶标外摄像机的标定及由靶标外摄像机到靶标内摄像机的坐标转换,靶标内摄像机负责采集激光投线仪与汽车车身表面的交线图像,靶标内摄像机以及激光投线仪在靶标内的位置均可调,可以实现大范围多方位的汽车形貌扫描。(4) The outer target camera in the scanning vehicle shape detector based on the cube pose reference with variable baseline distance is responsible for collecting the image of the cube target, realizing the calibration of the outer target camera and the coordinate conversion from the outer target camera to the inner target camera The camera inside the target is responsible for collecting the intersection image between the laser line projector and the surface of the car body. The positions of the camera inside the target and the laser line projector within the target can be adjusted, which can realize large-scale and multi-directional car topography scanning.
附图说明Description of drawings
图1是变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪的轴测图;Fig. 1 is the axonometric view of the scanning vehicle shape detector based on the cube pose benchmark with variable baseline distance;
图2是变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪中立方体靶标1的轴测图;Fig. 2 is the axonometric view of the cube target 1 in the scanning type automobile shape detector based on the cube pose benchmark with variable baseline distance;
图3是变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪中T型槽导轨2的轴测图;Fig. 3 is the axonometric view of the T-slot guide rail 2 in the scanning type automobile shape detector based on the cube pose benchmark with variable baseline distance;
图4是变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪中激光投线仪3的轴测图;Fig. 4 is the axonometric view of the laser line throwing instrument 3 in the scanning type automobile shape detector based on the cube pose reference with variable baseline distance;
图5是变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪中靶标内摄像机4的轴测图;Fig. 5 is the axonometric view of the camera 4 in the target in the scanning type automobile shape detector based on the cube pose benchmark of variable baseline distance;
图6是变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪中靶标外摄像机5的轴测图;Fig. 6 is the axonometric view of the camera 5 outside the target in the scanning vehicle shape detector based on the cube pose benchmark of variable baseline distance;
图7是变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪中三脚架6的轴测图;Fig. 7 is the axonometric view of the tripod 6 in the scanning type vehicle shape detector based on the cube pose benchmark of variable baseline distance;
图中:1.立方体靶标,2.T型槽导轨,3.激光投线仪,4.靶标内摄像机,5.靶标外摄像机,6.三脚架。In the figure: 1. Cube target, 2. T-slot guide rail, 3. Laser projector, 4. Camera inside the target, 5. Camera outside the target, 6. Tripod.
具体实施方式detailed description
下面结合附图对本发明作进一步的详细描述:Below in conjunction with accompanying drawing, the present invention is described in further detail:
参阅图1至图7,变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪包括有立方体靶标1、T型槽导轨2、激光投线仪3、靶标内摄像机4、靶标外摄像机5与三脚架6。Referring to Figures 1 to 7, the scanning vehicle shape detector based on the cube pose reference with variable baseline distance includes a cube target 1, a T-slot guide rail 2, a laser line projector 3, a camera inside the target 4, and a camera outside the target 5 with a tripod6.
立方体靶标1为矩形钢板焊接的一面开口的中空立方体零件,立方体靶标1内部焊接一块矩形钢板,立方体靶标1的外侧粘贴几何图案,T型槽导轨2为加工有T型槽的细长零件,T型槽导轨2放置在立方体靶标1内部的矩形钢板上与立方体靶标1焊接连接,两个T型槽螺栓的顶部放置在T型槽导轨2内与T型槽导轨2小间隙配合连接,激光投线仪3放置在T型槽导轨2上与T型槽螺栓螺纹固定连接,靶标内摄像机4放置在T型槽导轨2上与T型槽螺栓螺纹固定连接,三脚架6是由顶部的圆形钢板与底部的细长矩形钢板加工而成的零件,三脚架6的圆形钢板的上表面中心加工有一个圆形通孔,靶标外摄像机5放置在三脚架6的上表面,螺栓穿过三脚架6圆形钢板的通孔与靶标外摄像机5螺纹固定连接。Cubic target 1 is a hollow cubic part welded by a rectangular steel plate with an opening on one side. A rectangular steel plate is welded inside the cubic target 1. Geometric patterns are pasted on the outside of the cubic target 1. The T-slot guide rail 2 is a slender part with T-slots processed. The grooved guide rail 2 is placed on the rectangular steel plate inside the cube target 1 and welded to the cube target 1. The tops of the two T-slot bolts are placed in the T-slot guide rail 2 and connected with the T-slot guide rail 2 with a small gap. Laser projection The line meter 3 is placed on the T-slot guide rail 2 and fixedly connected with the T-slot bolts. The camera 4 in the target is placed on the T-slot guide rail 2 and fixedly connected with the T-slot bolts. The tripod 6 is made of a round steel plate on the top. A part processed with the elongated rectangular steel plate at the bottom, a circular through hole is processed in the center of the upper surface of the circular steel plate of the tripod 6, the camera 5 outside the target is placed on the upper surface of the tripod 6, and the bolt passes through the circular plate of the tripod 6 The through hole of the steel plate is fixedly connected with the external camera 5 of the target.
变基线距的基于立方体位姿基准的扫描式汽车形貌检测仪的使用方法:The method of using the scanning vehicle shape detector based on the cube pose benchmark with variable baseline distance:
将立方体靶标放置在靶标外摄像机的视野范围内,靶标外摄像机负责拍摄带有立方体靶标的图片,对靶标外摄像机进行标定以及求解由靶标外摄像机到立方体靶标的转换关系,再将汽车开至靶标内摄像机的视野范围内,并保证激光投线仪的可以与汽车表面相交,不断调节激光投线仪及靶标内摄像机的相对位置,在每个位置利用靶标内摄像机拍摄激光投线仪与汽车表面的图像,通过对靶标内摄像机以及靶标外摄像机采集的图像进行处理完成汽车形貌的检测。Place the cube target within the field of view of the off-target camera. The off-target camera is responsible for taking pictures with the cube target, calibrating the off-target camera and solving the conversion relationship from the off-target camera to the cube target, and then driving the car to the target within the field of view of the internal camera, and ensure that the laser line projector can intersect with the surface of the car, constantly adjust the relative position of the laser line projector and the camera in the target, and use the camera in the target to shoot the laser line projector and the surface of the car at each position The image of the vehicle is detected by processing the images collected by the camera inside the target and the camera outside the target.
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