CN106841314B - A low-power micro-nano gas sensor based on nano-TiO2 and its preparation method - Google Patents
A low-power micro-nano gas sensor based on nano-TiO2 and its preparation method Download PDFInfo
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Abstract
本发明公开了一种基于纳米TiO2的低功耗微纳气体传感器及制备方法,该传感器自下而上分别为SiO2‑Si3N4掩蔽层、硅基底、SiO2‑Si3N4‑SiO2‑Si3N4复合绝缘层、电极层、敏感材料层。通过布置测温电极,实时测量芯片中心温度。Si基底下通过湿法腐蚀去掉绝大部分Si,形成SiO2‑Si3N4‑SiO2‑Si3N4复合悬膜结构,悬膜之上为按中心对称、螺旋布置的加热电极和敏感电极。敏感材料位于敏感电极之上,在敏感材料区域内依次溅射TiO2薄膜、Ti薄膜,其中TiO2薄膜用于定义后续纳米棒的生长区,热盐酸蒸汽法将Ti源氧化为TiO2纳米棒制备敏感层,使TiO2纳米棒生长在TiO2薄膜上。本发明纳米棒桥接相连,具有极高的比表面积和更好的气体响应特性;优化了悬膜的机械性能,减少热传递,温度精确可控。简化了工序,避免了寄生电场的产生。
The invention discloses a low-power micro-nano gas sensor based on nano-TiO 2 and a preparation method thereof. The sensor includes a SiO 2 -Si 3 N 4 masking layer, a silicon substrate, and a SiO 2 -Si 3 N 4 from bottom to top. ‑SiO 2 ‑Si 3 N 4 composite insulation layer, electrode layer, sensitive material layer. By arranging temperature-measuring electrodes, the core temperature of the chip is measured in real time. Under the Si substrate, most of the Si is removed by wet etching to form a SiO 2 ‑Si 3 N 4 ‑SiO 2 ‑Si 3 N 4 composite suspension film structure. On the suspension film are centrally symmetrical and spirally arranged heating electrodes and sensitive electrode. The sensitive material is located on the sensitive electrode, and the TiO2 film and the Ti film are sequentially sputtered in the sensitive material area, where the TiO2 film is used to define the growth area of the subsequent nanorods, and the Ti source is oxidized into TiO2 nanorods by hot hydrochloric acid vapor method Prepare the sensitive layer by growing TiO2 nanorods on the TiO2 film. The nanorods of the invention are bridged and connected, have a very high specific surface area and better gas response characteristics; the mechanical properties of the suspension film are optimized, heat transfer is reduced, and the temperature is precisely and controllable. The process is simplified and the generation of parasitic electric field is avoided.
Description
技术领域technical field
本发明涉及一种基于纳米TiO2的低功耗微纳气体传感器结构及制备方法。The invention relates to a structure and a preparation method of a low-power consumption micro-nano gas sensor based on nano- TiO2 .
背景技术Background technique
国民生产生活的许多领域都对气体种类和浓度的检测有着广泛的需求。比如,家居、办公间、车厢等密闭空间内的空气质量直接影响人的舒适度,如果有毒有害气体得不到及时的检测、引发报警,甚至会威胁人的生命安全。在工业生产领域,如石化、制药、橡胶、皮革等,特别是产生有毒易燃或恶臭气体的工作场所,需要对生产中各类有毒气体进行检测、监测与报警。以及在农业领域,氧气或二氧化碳的含量会直接影响作物的生长。Many areas of national production and life have a wide range of requirements for the detection of gas types and concentrations. For example, the air quality in confined spaces such as homes, offices, and carriages directly affects people's comfort. If toxic and harmful gases are not detected in time, an alarm will be triggered, and even human life will be threatened. In the field of industrial production, such as petrochemical, pharmaceutical, rubber, leather, etc., especially in workplaces that produce toxic, flammable or odorous gases, it is necessary to detect, monitor and alarm various toxic gases in production. And in the field of agriculture, the level of oxygen or carbon dioxide will directly affect the growth of crops.
气体传感器是气体检测的有效手段,可以实现对特定气体的实时监测以及对气体成分的分析等,在国民生产生活相关领域存在着巨大的应用潜力。自1962 年半导体金属氧化物陶瓷气体传感器问世以来,半导体气体传感器已经成为当前应用最普遍、最具有实用价值的一类气体传感器。半导体气体传感器是采用金属氧化物半导体材料做成的元件,在一定温度下,与气体相互作用时产生表面吸附或反应,引起以载流子运动为特征的电导率或伏安特性或表面电位变化。所以,金属氧化物气体传感器一般由金属氧化物敏感元件和加热元件组成。Gas sensors are an effective means of gas detection, which can realize real-time monitoring of specific gases and analysis of gas components, etc., and have great application potential in the fields of national production and life. Since the advent of semiconductor metal oxide ceramic gas sensors in 1962, semiconductor gas sensors have become the most widely used and most practical type of gas sensors. Semiconductor gas sensors are components made of metal oxide semiconductor materials. At a certain temperature, surface adsorption or reaction occurs when interacting with gas, causing conductivity or volt-ampere characteristics or surface potential changes characterized by carrier movement. . Therefore, metal oxide gas sensors are generally composed of metal oxide sensitive elements and heating elements.
其中敏感元件由最初的块体形态变为基于丝网印刷技术的厚膜形态,到现如今基于MEMS技术的薄膜形态,使敏感材料的比表面积不断增大,气体响应特性逐渐增强。尤其是近些年研究的各种形态的金属氧化物纳米材料,如纳米棒、纳米球、纳米线等,由无数纳米单体桥接而成的薄膜材料有着极高的气敏特性。Among them, the sensitive element has changed from the initial bulk form to the thick film form based on screen printing technology, and now to the thin film form based on MEMS technology, so that the specific surface area of the sensitive material is continuously increased, and the gas response characteristics are gradually enhanced. In particular, various forms of metal oxide nanomaterials studied in recent years, such as nanorods, nanospheres, nanowires, etc., and thin film materials bridged by countless nanometer monomers have extremely high gas-sensing properties.
加热元件也朝着体积不断减小、各结构高度集成的方向发展,将加热元件、敏感元件等集成在一个微米级别的器件上,实现快速加热、快速电阻测量等功能,并通过释放绝热槽形成悬臂梁或悬膜结构等来降低功耗,与普通传感器相比,更容易符合当今各行各业对便携、低功耗气体传感器的要求。但由各层薄膜组成的微加热器由于工艺的复杂和薄膜应力容易出现破裂,降低了器件的成品率。The heating element is also developing towards the direction of continuous reduction in volume and high integration of each structure. The heating element and sensitive element are integrated on a micron-level device to realize functions such as fast heating and fast resistance measurement, and are formed by releasing the heat insulation groove Compared with ordinary sensors, it is easier to meet the requirements of portable and low-power gas sensors in various industries today. However, the micro-heater composed of various layers of thin films is prone to rupture due to the complexity of the process and the stress of the thin film, which reduces the yield of the device.
此外,纳米薄膜材料与低功耗的微加热板相集成是如今制备微纳气体传感器的难点。如何将具有高灵敏度的纳米薄膜材料与制备低功耗微加热板的工艺相融合是研究的热点。In addition, the integration of nano-film materials and low-power micro-heating plates is a difficult point in the preparation of micro-nano gas sensors. How to integrate the nano-film material with high sensitivity and the process of preparing low-power micro-heating plate is a research hotspot.
发明内容Contents of the invention
本发明所要解决的技术问题在于克服纳米材料制备与传统MEMS工艺不兼容问题,使纳米敏感材料在保持较高灵敏度的前提下定位均匀生长。同时,改善气体传感器悬膜的机械特性,并设置温度控制电极,由此提供一种金属氧化物气体传感器及制备方法,简化传感器集成工艺,制备出精确控温的可大批量生产的低功耗气体传感器。The technical problem to be solved by the invention is to overcome the incompatibility between the preparation of nanometer materials and the traditional MEMS technology, so that the nanometer sensitive materials can be positioned and grown uniformly under the premise of maintaining high sensitivity. At the same time, the mechanical properties of the gas sensor suspension film are improved, and the temperature control electrode is set, thereby providing a metal oxide gas sensor and its preparation method, simplifying the sensor integration process, and preparing a low-power consumption sensor with precise temperature control that can be mass-produced gas sensor.
为达到以上目的,本发明是采取如下技术方案予以实现的:To achieve the above object, the present invention is achieved by taking the following technical solutions:
一种基于纳米TiO2的低功耗微纳气体传感器的制备方法,包括下述步骤:A kind of preparation method based on nano TiO 2 low-power micro-nano gas sensor, comprises the steps:
(1)在Si基底正面和背面,分别采用热氧化和低压化学气相沉积法制备SiO2-Si3N4双层复合薄膜;(1) SiO 2 -Si 3 N 4 double-layer composite films were prepared by thermal oxidation and low-pressure chemical vapor deposition on the front and back of the Si substrate, respectively;
(2)在正面SiO2-Si3N4双层复合薄膜之上,采用等离子增强化学气相沉积法依次沉积SiO2和Si3N4,并在一定的温度下退火;(2) On the front SiO 2 -Si 3 N 4 double-layer composite film, use plasma enhanced chemical vapor deposition to deposit SiO 2 and Si 3 N 4 in sequence, and anneal at a certain temperature;
(3)在正面绝缘层上,通过匀胶光刻工艺,得到敏感电极及引线盘、加热电极及引线盘和测温电极及引线盘的图形;(3) On the front insulating layer, the patterns of the sensitive electrode and the lead plate, the heating electrode and the lead plate, the temperature measuring electrode and the lead plate are obtained through a uniform photolithography process;
(4)在加热电极及引线盘、敏感电极及引线盘和测温电极及引线盘图形上溅射Cr粘接层,然后在粘接层上溅射Au层;(4) Sputtering a Cr bonding layer on the heating electrode and the lead pad, the sensitive electrode and the lead pad, the temperature measuring electrode and the lead pad pattern, and then sputtering the Au layer on the bonding layer;
(5)通过剥离工艺,得到敏感电极及引线盘、加热电极及引线盘和测温电极及引线盘,并进行退火处理;(5) Obtain the sensitive electrode and the lead plate, the heating electrode and the lead plate, the temperature measuring electrode and the lead plate through the stripping process, and perform annealing treatment;
(6)在敏感电极包围的矩形区域上,通过光刻工艺得到敏感层图形;(6) On the rectangular area surrounded by the sensitive electrode, the sensitive layer pattern is obtained through a photolithography process;
(7)在敏感层图形上溅射TiO2薄膜,定义后续纳米棒生长位置;在TiO2薄膜上溅射Ti薄膜,提供钛源;(7) sputter TiO2 thin film on the sensitive layer pattern, define the subsequent nanorod growth position; sputter Ti thin film on TiO2 thin film, provide titanium source;
(8)利用热盐酸蒸汽法制备TiO2纳米棒;(8) Utilize hot hydrochloric acid vapor method to prepare TiO Nanorod;
(9)采取和步骤(3)相同的匀胶光刻工艺得到Si基底背面绝缘槽,即完成低功耗微纳气体传感器的制作。(9) Adopting the same photolithography process as in step (3) to obtain the insulating groove on the back of the Si substrate, that is, to complete the fabrication of the low-power micro-nano gas sensor.
上述工艺中的进一步方案还在于:Further scheme in above-mentioned technology also is:
所述步骤(1)中,SiO2-Si3N4双层复合薄膜的中SiO2薄膜厚度为500nm, Si3N4薄膜厚度为150nm。In the step (1), the thickness of the SiO 2 film in the SiO 2 -Si 3 N 4 double-layer composite film is 500 nm, and the thickness of the Si 3 N 4 film is 150 nm.
所述步骤(2)中,依次沉积SiO2厚度为500nm和Si3N4厚度为150nm,并在500℃—600℃下退火5-7h。In the step (2), sequentially deposit SiO 2 with a thickness of 500nm and Si 3 N 4 with a thickness of 150nm, and anneal at 500°C-600°C for 5-7h.
所述步骤(4)中,溅射Cr粘接层厚度为50nm,溅射Au层厚度为250nm。In the step (4), the sputtered Cr adhesive layer has a thickness of 50 nm, and the sputtered Au layer has a thickness of 250 nm.
所述步骤(5)中,260℃—300℃下退火10—30min。In the step (5), the annealing is performed at 260°C-300°C for 10-30min.
所述步骤(7)中,溅射TiO2薄膜厚度为30nm;溅射Ti薄膜厚度为300nm。In the step (7), the thickness of the sputtered TiO2 film is 30nm; the thickness of the sputtered Ti film is 300nm.
所述步骤(8)中,制备TiO2纳米棒的方法如下:In described step (8), prepare TiO The method for nanorod is as follows:
8a)将溅射有TiO2薄膜、Ti膜的芯片置于高压水热反应釜中的小平台之上,将盐酸和去离子水按体积比1:10混合后加入反应釜中,在150℃下保温3.5h;8a) Place the chip sputtered with TiO2 thin film and Ti film on a small platform in a high-pressure hydrothermal reactor, mix hydrochloric acid and deionized water at a volume ratio of 1:10 and add it to the reactor, and heat it at 150°C Keep warm for 3.5 hours;
8b)待冷却后,取出芯片,用乙醇和去离子水依次清洗去除芯片表面杂物, 100℃烘干0.5h,得到TiO2纳米棒薄膜。8b) After cooling, take out the chip, wash with ethanol and deionized water in order to remove impurities on the chip surface, and dry at 100°C for 0.5h to obtain a TiO 2 nanorod film.
所述步骤(9)中,Si基底背面制备出绝缘槽包括下述步骤:In the step (9), preparing the insulating groove on the back side of the Si substrate includes the following steps:
9a)通过光刻工艺,光刻胶作为掩蔽层,通过深干法刻蚀祛除凹槽窗口处的Si3N4-SiO2层,利用lift-off工艺去除光刻胶,获得硅基底下面的绝热槽图形;9a) Through the photolithography process, the photoresist is used as a mask layer, and the Si 3 N 4 -SiO 2 layer at the window of the groove is removed by deep dry etching, and the photoresist is removed by the lift-off process to obtain the silicon substrate. Insulation tank graphics;
9b)在芯片正面旋涂光刻胶,90℃烘干后,将PDMS逐滴滴在芯片正面,直至将正面滴满,70℃烘干1h,将芯片正面贴在玻璃片上,并将芯片背面外援涂一圈PDMS,使芯片牢牢贴在玻璃片上;9b) Spin-coat photoresist on the front of the chip, after drying at 90°C, drop PDMS onto the front of the chip until the front is completely covered, dry at 70°C for 1 hour, stick the front of the chip on a glass sheet, and place the back of the chip Apply a circle of PDMS to make the chip stick firmly on the glass;
9c)将芯片同玻璃片一起放入浓度为25%四甲基氢氧化铵TMAH溶液中, 85℃温度下腐蚀16h形成绝缘槽;将PDMS轻轻撕下,用丙酮浸泡,清除光刻胶及残余PDMS,100℃烘干1h,得到传感器。9c) Put the chip together with the glass sheet into a 25% tetramethylammonium hydroxide TMAH solution, corrode at 85°C for 16 hours to form an insulating groove; gently tear off the PDMS, soak in acetone, remove the photoresist and The residual PDMS was dried at 100°C for 1 hour to obtain the sensor.
本发明进而给出了依据上述工艺方法制作的一种基于纳米TiO2的低功耗微纳气体传感器,包括Si基底,Si基底的背面开有绝热槽,在Si基底背面依次为 SiO2掩蔽层和Si3N4掩蔽层,正面为由SiO2-Si3N4-SiO2-Si3N4四层薄膜复合而成的绝缘层,绝缘层上设置一对敏感电极及其引线盘、两对加热电极及其引线盘、两对测温电极及其引线盘,各电极位于同一平面,采用相同材料同一工艺制备,敏感材料位于中心部位敏感电极上方,敏感层由薄膜和纳米棒结构组成。The present invention further provides a low-power micro-nano gas sensor based on nano- TiO2 made according to the above-mentioned process method, including a Si substrate, the back side of the Si substrate is provided with a thermal insulation groove, and the back side of the Si substrate is followed by a SiO2 masking layer and Si 3 N 4 masking layer, the front side is an insulating layer composed of SiO 2 -Si 3 N 4 -SiO 2 -Si 3 N 4 four-layer film, and a pair of sensitive electrodes and their lead pads, two For the heating electrode and its lead plate, two pairs of temperature measuring electrodes and their lead plate, each electrode is located on the same plane, and is prepared by the same material and the same process. The sensitive material is located above the sensitive electrode in the center, and the sensitive layer is composed of thin film and nanorod structure.
上述结构中进一步的方案还在于:Further scheme in above-mentioned structure also is:
所述敏感材料为矩形布置在传感器中心位置,敏感电极上引出有一对对称分布呈螺旋线状的电极线,并至电极引线盘;敏感电极为叉指结构,与敏感层充分接触,加热电极沿敏感电极侧引出有两对对称分布呈双螺旋结构的加热丝,并至加热元件引线盘;环绕敏感电极,测温电阻分别设置在两侧,每个电极各有独立的引线盘,分布于两侧,传感器所有电极及引线盘均为中心对称布置。The sensitive material is arranged in a rectangular shape at the center of the sensor. A pair of symmetrically distributed spiral-shaped electrode wires lead out from the sensitive electrode and connect to the electrode lead plate; the sensitive electrode has an interdigital structure and is in full contact with the sensitive layer. There are two pairs of symmetrically distributed heating wires in a double helix structure leading out from the sensitive electrode side, and connected to the lead plate of the heating element; surrounding the sensitive electrode, the temperature measuring resistors are respectively arranged on both sides, and each electrode has an independent lead plate, which is distributed on both sides. On the side, all electrodes and lead pads of the sensor are symmetrically arranged in the center.
所述敏感层由TiO2薄膜与TiO2纳米棒两部分组成,绝缘层由 SiO2-Si3N4-SiO2-Si3N4四层薄膜复合而成,掩蔽层由SiO2-Si3N4双层薄膜复合而成。敏感电极、加热电极、测温电阻及各引线盘采用Cr-Au薄膜制成。The sensitive layer is composed of TiO 2 film and TiO 2 nanorods, the insulating layer is composed of SiO 2 -Si 3 N 4 -SiO 2 -Si 3 N 4 four-layer film, and the masking layer is composed of SiO 2 -Si 3 N 4 double-layer film composite. Sensitive electrodes, heating electrodes, temperature measuring resistors and lead plates are made of Cr-Au film.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、通过溅射TiO2薄膜、Ti薄膜,热盐酸蒸汽法将Ti源氧化为TiO2纳米棒制备敏感层,使TiO2纳米棒生长在TiO2薄膜上。与单纯溅射薄膜相比,增大了敏感材料的比表面积,使之具有更好的气体响应特性;与单纯在电极上生长TiO2纳米棒相比,在极薄的一层TiO2薄膜上生长更好的定位了TiO2纳米棒的生长位置,使纳米棒集中在定位区,使之具有可控性,对于大批量生产来说,能够保持一致性。1. Prepare a sensitive layer by sputtering TiO 2 thin film and Ti thin film, and oxidizing the Ti source to TiO 2 nanorods by hot hydrochloric acid vapor method, so that TiO 2 nanorods grow on the TiO 2 thin film. Compared with simple sputtering films, the specific surface area of sensitive materials is increased, so that it has better gas response characteristics; compared with simply growing TiO 2 nanorods on electrodes, on an extremely thin layer of TiO 2 film The growth positions the growth position of the TiO 2 nanorods better, so that the nanorods are concentrated in the positioning area, which makes it controllable, and can maintain consistency for mass production.
2、绝缘层自下而上由SiO2-Si3N4-SiO2-Si3N4四层薄膜组成,湿法腐蚀绝热槽后成为悬膜。通过热氧化法制备第一层SiO2,减少由于直接结合产生的本征应力,作为Si与Si3N4之间的缓冲层,再利用PECVD沉积SiO2、Si3N4层,一方面利用PECVD方法沉积薄膜机械强度高的优点,增加悬膜的强度。另一方面,四层依次交错的薄膜,抑制四层薄膜间应力的产生,并利用退火极大消除四层薄膜之间的残余应力。此种方法优化了悬膜的机械性能。2. The insulating layer is composed of SiO 2 -Si 3 N 4 -SiO 2 -Si 3 N 4 four-layer film from bottom to top, and becomes a suspension film after wet etching the heat insulation groove. Prepare the first layer of SiO 2 by thermal oxidation method to reduce the intrinsic stress caused by direct bonding, as a buffer layer between Si and Si 3 N 4 , and then use PECVD to deposit SiO 2 and Si 3 N 4 layers. On the one hand, use The PECVD method has the advantages of high mechanical strength of the deposited film, which increases the strength of the suspended film. On the other hand, the four-layer interlaced film suppresses the generation of stress between the four-layer films, and uses annealing to greatly eliminate the residual stress between the four-layer films. This approach optimizes the mechanical properties of the suspension.
3、设置了中心对称的测温元件,通过测量测温电阻的阻值来确定敏感区域的温度,来得到传感器工作时精确地温度控制。3. A centrally symmetrical temperature measuring element is set, and the temperature of the sensitive area is determined by measuring the resistance of the temperature measuring resistor, so as to obtain accurate temperature control when the sensor is working.
4、加热元件、敏感元件、测温元件设置在同一层,采用相同材料一次溅射到各个图形上,精简了工序,避免了寄生电场的产生。4. The heating element, sensitive element, and temperature measuring element are arranged on the same layer, and the same material is sputtered onto each pattern at one time, which simplifies the process and avoids the generation of parasitic electric field.
5、本发明的气体传感器尺寸仅为2×2mm,通过Si基底背部湿法腐蚀绝热槽减少热传递,通过自身加热电极加热时可以达到极低的功率,满足现在市场对低功耗传感器的需求。5. The size of the gas sensor of the present invention is only 2×2mm. The heat transfer is reduced through the wet etching heat insulation groove on the back of the Si substrate, and the extremely low power can be achieved when the electrode is heated by itself, which meets the current market demand for low power consumption sensors. .
附图说明Description of drawings
图1为本发明低功耗微纳气体传感器的结构剖面图。FIG. 1 is a cross-sectional view of the structure of the low-power micro-nano gas sensor of the present invention.
图2(a)、图2(b)分别为本发明低功耗微纳气体传感器的加热电极、敏感电极、测温电极的平面结构。Figure 2(a) and Figure 2(b) respectively show the planar structures of the heating electrode, sensitive electrode and temperature measuring electrode of the low power consumption micro-nano gas sensor of the present invention.
图3(a)、图3(b)为本发明低功耗微纳气体传感器的敏感材料纳米棒生长在定义好的TiO2薄膜上的示意图。Fig. 3(a) and Fig. 3(b) are schematic diagrams of growth of nanorods, the sensitive material of the low-power micro-nano gas sensor of the present invention, on a well-defined TiO 2 film.
图4(a)-图4(m)为本发明低功耗微纳气体传感器的制备工艺流程图。Fig. 4(a)-Fig. 4(m) are the process flow diagram of the preparation process of the low power consumption micro-nano gas sensor of the present invention.
图中:1、Si3N4掩蔽层;2、SiO2掩蔽层;3、Si基底;4、SiO2绝缘层Ⅰ; 5、Si3N4绝缘层Ⅰ;6、SiO2绝缘层Ⅱ;7、Si3N4绝缘层Ⅱ;8、Cr-Au加热电极; 9、TiO2纳米薄膜;10、TiO2纳米棒;11、Cr-Au敏感电极;12、引线盘;13、绝热槽;14、测温电极;15、敏感材料。In the figure: 1. Si 3 N 4 masking layer; 2. SiO 2 masking layer; 3. Si substrate; 4. SiO 2 insulating layer Ⅰ; 5. Si 3 N 4 insulating layer Ⅰ; 6. SiO 2 insulating layer Ⅱ; 7. Si 3 N 4 insulating layer II; 8. Cr-Au heating electrode; 9. TiO 2 nano film; 10. TiO 2 nano rod; 11. Cr-Au sensitive electrode; 12. Lead plate; 13. Thermal insulation tank; 14. Temperature measuring electrodes; 15. Sensitive materials.
具体实施方式Detailed ways
下面结合附图和实施例对发明作进一步的详细说明,但并不作为对发明做任何限制的依据。The invention will be further described in detail below in conjunction with the accompanying drawings and embodiments, but it is not used as a basis for any limitation on the invention.
如图1、图2(a)、(b)所示,本发明基于纳米TiO2的低功耗微纳气体传感器,包括Si基底3,Si基底3的背面开有绝热槽13,在Si基底3背面依次为 SiO2掩蔽层2和Si3N4掩蔽层1,正面为由SiO2绝缘层Ⅰ4-Si3N4绝缘层Ⅰ5-SiO2绝缘层Ⅱ6-Si3N4绝缘层Ⅱ7四层薄膜复合而成的绝缘层,绝缘层上设置一对 Cr-Au敏感电极11及其引线盘12、两对Cr-Au加热电极8及其引线盘12、两对测温电极14及其引线盘12,各电极位于同一平面,采用相同材料同一工艺制备,敏感材料15位于中心部位敏感电极上方,敏感层由TiO2纳米薄膜9和TiO2纳米棒10结构组成。As shown in Fig. 1 and Fig. 2 (a), (b), the present invention is based on nano-TiO 2 low power consumption micro-nano gas sensor, comprises Si substrate 3, and the back side of Si substrate 3 has thermal insulation groove 13, on Si substrate 3. The back is SiO 2 masking layer 2 and Si 3 N 4 masking layer 1 in turn, and the front is four layers consisting of SiO 2 insulating layer Ⅰ4-Si 3 N 4 insulating layer Ⅰ5-SiO 2 insulating layer Ⅱ6-Si 3 N 4 insulating layer Ⅱ7 Insulating layer composed of thin films, a pair of Cr-Au sensitive electrodes 11 and their lead plates 12, two pairs of Cr-Au heating electrodes 8 and their lead plates 12, two pairs of temperature measuring electrodes 14 and their lead plates are arranged on the insulating layer 12. Each electrode is located on the same plane, and is prepared by the same material and the same process. The sensitive material 15 is located above the sensitive electrode at the center, and the sensitive layer is composed of TiO 2 nano-film 9 and TiO 2 nano-rod 10 structure.
如图2(a)、(b)所示,敏感材料15为矩形布置在传感器中心位置,Cr-Au 敏感电极11上引出有一对对称分布呈螺旋线状的电极线,并至电极引线盘; Cr-Au敏感电极11为叉指结构,与敏感层充分接触,Cr-Au加热电极8沿Cr-Au 敏感电极11侧引出有两对对称分布呈双螺旋结构的加热丝,并至加热元件引线盘;环绕Cr-Au敏感电极11,测温电极14分别设置在两侧,每个电极各有独立的引线盘,分布于两侧,传感器所有电极及引线盘均为中心对称布置。As shown in Figure 2(a) and (b), the sensitive material 15 is arranged in a rectangular shape at the center of the sensor, and a pair of symmetrically distributed helical electrode wires lead out from the Cr-Au sensitive electrode 11 and lead to the electrode lead plate; The Cr-Au sensitive electrode 11 has an interdigital structure and is fully in contact with the sensitive layer. The Cr-Au heating electrode 8 leads out from the side of the Cr-Au sensitive electrode 11 with two pairs of symmetrically distributed heating wires in a double helix structure, and leads to the heating element lead Disc: Surrounding the Cr-Au sensitive electrode 11, the temperature measuring electrodes 14 are arranged on both sides respectively, and each electrode has an independent lead disc, which is distributed on both sides, and all electrodes and lead discs of the sensor are symmetrically arranged in the center.
敏感层由TiO2薄膜9与TiO2纳米棒10两部分组成,绝缘层和掩蔽层由 SiO2-Si3N4双层薄膜复合而成;敏感电极、加热电极和测温电阻及各引线盘采用 Cr-Au薄膜制成。The sensitive layer is composed of TiO 2 thin film 9 and TiO 2 nanorod 10. The insulating layer and masking layer are composed of SiO 2 -Si 3 N 4 double-layer thin film; sensitive electrodes, heating electrodes, temperature measuring resistors and lead plates Made of Cr-Au film.
参照图2(a),加热丝和敏感电极均为中心对称、螺旋方式布置,敏感电极被加热丝包围,敏感材料处于敏感电极上方。参照图2(b),一对Cr-Au加热丝内圈尺寸为145μm×240μm,加热丝宽度为12μm,间隙为40μm。Cr-Au敏感电极,电极宽为15μm,间隙为10μm,如图2(b)所示,敏感材料位于线框 14区域内,敏感电极上方,尺寸为100μm×100μm。Referring to Fig. 2(a), the heating wire and the sensitive electrode are arranged symmetrically and spirally, the sensitive electrode is surrounded by the heating wire, and the sensitive material is above the sensitive electrode. Referring to Fig. 2(b), the inner circle of a pair of Cr-Au heating wires measures 145 μm×240 μm, the width of the heating wires is 12 μm, and the gap is 40 μm. The Cr-Au sensitive electrode has an electrode width of 15 μm and a gap of 10 μm. As shown in Figure 2(b), the sensitive material is located in the area of the wire frame 14, above the sensitive electrode, and the size is 100 μm×100 μm.
如图3(a)、(b)所示,纳米棒生长在定义好的TiO2薄膜之上,纳米棒之间桥接相连,形成具有极高比表面积的纳米棒薄膜。As shown in Figure 3(a) and (b), the nanorods grow on the well-defined TiO 2 film, and the nanorods are bridged and connected to form a nanorod film with a very high specific surface area.
参照图4,本发明的低功耗金属氧化物气体传感器制备方法如下:Referring to Fig. 4, the preparation method of the low power consumption metal oxide gas sensor of the present invention is as follows:
实施例1Example 1
(1)如图4(a)所示,在Si基底正面和背面,分别采用热氧化和低压化学气相沉积法制备SiO2-Si3N4双层复合薄膜;硅片双面热氧化500nm SiO2层,双面LPCVD(低压化学气相沉淀)沉积150nm Si3N4。(1) As shown in Figure 4(a), SiO 2 -Si 3 N 4 double-layer composite films were prepared by thermal oxidation and low-pressure chemical vapor deposition on the front and back sides of the Si substrate; thermal oxidation of 500nm SiO on both sides of the silicon wafer 2 -layer, double-sided LPCVD (low pressure chemical vapor deposition) deposition of 150nm Si 3 N 4 .
(2)如图4(b)所示,在正面SiO2-Si3N4双层复合薄膜之上,正面利用PECVD 依次沉积500nm SiO2、150nm Si3N4,500℃下退火7h。(2) As shown in Figure 4(b), on the front side SiO 2 -Si 3 N 4 double-layer composite film, 500nm SiO 2 and 150nm Si 3 N 4 were sequentially deposited on the front side by PECVD, and annealed at 500°C for 7h.
(3)如图4(c)所示,在正面绝缘层上,通过匀胶光刻工艺得到敏感电极及引线盘、加热电极及引线盘、测温电极及引线盘的图形,光刻胶采用正胶 EPG535。(3) As shown in Figure 4(c), on the front insulating layer, the patterns of sensitive electrodes and lead pads, heating electrodes and lead pads, temperature measuring electrodes and lead pads are obtained through uniform photolithography, and the photoresist is made of Positive glue EPG535.
(4)如图4(d)所示,在加热电极及引线盘和敏感电极及引线盘图形上溅射Cr粘接层,然后在粘接层上溅射Au层;利用溅射机依次溅射50nm Cr、250nm Au。(4) As shown in Figure 4(d), sputter a Cr adhesive layer on the heating electrode, lead pad, sensitive electrode, and lead pad pattern, and then sputter an Au layer on the adhesive layer; use a sputtering machine to sputter in turn Radiation 50nm Cr, 250nm Au.
(5)如图4(e),利用lift-off(剥离)工艺去除光刻胶,得到各电极及引线盘,300℃下退火10min。(5) As shown in Figure 4(e), the photoresist is removed by a lift-off (stripping) process to obtain electrodes and lead pads, which are annealed at 300° C. for 10 minutes.
(6)如图4(f)所示,在敏感电极包围的矩形区域上,采取和步骤(3)相同的匀胶光刻工艺得到敏感材料图案。(6) As shown in Fig. 4(f), on the rectangular area surrounded by the sensitive electrodes, adopt the same photolithography process as step (3) to obtain the sensitive material pattern.
(7)在敏感层图形上溅射TiO2薄膜,定义后续纳米棒生长位置;在TiO2薄膜上溅射Ti薄膜,提供钛源;利用溅射机依次溅射30nm TiO2、300nm Ti,如图 4(g)所示。(7) Sputter TiO 2 thin film on the sensitive layer pattern to define the growth position of subsequent nanorods; sputter Ti thin film on TiO 2 thin film to provide titanium source; use sputtering machine to sputter 30nm TiO 2 and 300nm Ti sequentially, such as Figure 4(g) shows.
(8)利用热盐酸蒸汽法制备TiO2纳米棒;利用lift-off工艺去除光刻胶,得到敏感材料图案如图4(h)。(8) TiO 2 nanorods were prepared by the hot hydrochloric acid vapor method; the photoresist was removed by the lift-off process, and the sensitive material pattern was obtained as shown in Figure 4(h).
将溅射有TiO2薄膜、Ti膜的芯片至于高压水热反应釜中的小平台之上,将盐酸和去离子水按体积比1:10混合,加入反应釜中,放入干燥炉中在150℃下保温3.5h。待冷却后,从干燥炉中取出反应釜,随即取出芯片,用乙醇、去离子水依此清洗表面杂物,100℃烘干0.5h,得到TiO2纳米棒薄膜。如图4(i)所示。Place the chips sputtered with TiO2 thin films and Ti films on the small platform in the high-pressure hydrothermal reactor, mix hydrochloric acid and deionized water at a volume ratio of 1:10, add them to the reactor, and put them in a drying oven. Keep warm at 150°C for 3.5h. After cooling, take out the reactor from the drying oven, then take out the chip, clean the surface impurities with ethanol and deionized water, and dry at 100°C for 0.5h to obtain a TiO 2 nanorod film. As shown in Figure 4(i).
(9)采取和步骤(3)相同的匀胶光刻工艺得到背面凹槽窗口图案,如图4 (j)。(9) Adopt the same lithography process as in step (3) to obtain the groove window pattern on the back, as shown in Fig. 4 (j).
(9a)光刻胶作为掩蔽层,通过深干法刻蚀祛除凹槽窗口处的Si3N4-SiO2层,刻蚀时间13min。利用lift-off工艺去除光刻胶,得到窗口如图4(k)。(9a) The photoresist is used as a mask layer, and the Si 3 N 4 -SiO 2 layer at the window of the groove is removed by deep dry etching, and the etching time is 13 minutes. The photoresist is removed by the lift-off process, and the window is obtained as shown in Figure 4(k).
(9b)在芯片正面旋涂光刻胶,90℃烘干后,将PDMS逐滴滴在芯片正面,直至将正面滴满,70℃烘干1h,如图4(l)所示,将芯片正面贴在玻璃片上,并将芯片背面外援涂一圈PDMS,使芯片牢牢贴在玻璃片上。(9b) Spin-coat photoresist on the front of the chip, and after drying at 90°C, drop PDMS onto the front of the chip until the front is completely covered, and dry at 70°C for 1 hour, as shown in Figure 4(l). The front side is attached to the glass sheet, and the back of the chip is coated with PDMS to make the chip firmly attached to the glass sheet.
(9c)将芯片同玻璃片一起放入TMAH(浓度为25%四甲基氢氧化铵)溶液中,85℃,腐蚀16h形成绝缘槽。将PDMS轻轻撕下,用丙酮浸泡,清除光刻胶及残余PDMS,100℃烘干1h,得到传感器如图4(m)。(9c) Put the chip and the glass piece together into a TMAH (25% tetramethylammonium hydroxide) solution, and corrode for 16 hours at 85° C. to form an insulating groove. Gently tear off the PDMS, soak it in acetone, remove the photoresist and residual PDMS, and dry it at 100°C for 1 hour to obtain the sensor as shown in Figure 4(m).
实施例2Example 2
(1)在Si基底正面和背面,分别采用热氧化和低压化学气相沉积法制备 SiO2-Si3N4双层复合薄膜;硅片双面热氧化500nm SiO2层,双面LPCVD(低压化学气相沉淀)沉积150nm Si3N4。(1) SiO 2 -Si 3 N 4 double-layer composite films were prepared by thermal oxidation and low-pressure chemical vapor deposition on the front and back of the Si substrate respectively; 500nm SiO 2 layers were thermally oxidized on both sides of the silicon wafer, and double-sided LPCVD (low pressure chemical vapor deposition) Vapor deposition) deposited 150nm Si 3 N 4 .
(2)在正面SiO2-Si3N4双层复合薄膜之上,正面利用PECVD依次沉积500nm SiO2、150nm Si3N4,600℃下退火5h。(2) On the front side SiO 2 -Si 3 N 4 double-layer composite film, deposit 500nm SiO 2 and 150nm Si 3 N 4 sequentially by PECVD on the front side, and anneal at 600°C for 5h.
(3)在正面绝缘层上,通过匀胶光刻工艺得到敏感电极及引线盘、加热电极及引线盘、测温电极及引线盘的图形,光刻胶采用正胶EPG535。(3) On the front insulating layer, the patterns of the sensitive electrode and the lead plate, the heating electrode and the lead plate, the temperature measuring electrode and the lead plate are obtained through the uniform photolithography process, and the photoresist is positive resist EPG535.
(4)在加热电极及引线盘和敏感电极及引线盘图形上溅射Cr粘接层,然后在粘接层上溅射Au层;利用溅射机依次溅射50nm Cr、250nm Au。(4) Sputter a Cr adhesive layer on the heating electrode, lead pad, sensitive electrode, and lead pad pattern, and then sputter an Au layer on the adhesive layer; use a sputtering machine to sputter 50nm Cr and 250nm Au in sequence.
(5)利用lift-off(剥离)工艺去除光刻胶,得到各电极及引线盘,260℃下退火30min。(5) The photoresist is removed by a lift-off (stripping) process to obtain the electrodes and lead pads, which are annealed at 260° C. for 30 min.
(6)在敏感电极包围的矩形区域上,采取和步骤(3)相同的匀胶光刻工艺得到敏感材料图案。(6) On the rectangular area surrounded by the sensitive electrodes, adopt the same photolithography process as step (3) to obtain the sensitive material pattern.
(7)在敏感层图形上溅射TiO2薄膜,定义后续纳米棒生长位置;在TiO2薄膜上溅射Ti薄膜,提供钛源;利用溅射机依次溅射30nm TiO2、300nm Ti。(7) Sputter TiO 2 thin film on the sensitive layer pattern to define the growth position of subsequent nanorods; sputter Ti thin film on TiO 2 thin film to provide titanium source; use sputtering machine to sputter 30nm TiO 2 and 300nm Ti sequentially.
(8)利用热盐酸蒸汽法制备TiO2纳米棒;利用lift-off工艺去除光刻胶,得到敏感材料图案。(8) TiO 2 nanorods were prepared by hot hydrochloric acid vapor method; photoresist was removed by lift-off process to obtain patterns of sensitive materials.
将溅射有TiO2薄膜、Ti膜的芯片至于高压水热反应釜中的小平台之上,将盐酸和去离子水按体积比1:10混合,加入反应釜中,放入干燥炉中在150℃下保温3.5h。待冷却后,从干燥炉中取出反应釜,随即取出芯片,用乙醇、去离子水依此清洗表面杂物,100℃烘干0.5h,得到TiO2纳米棒薄膜。Place the chips sputtered with TiO2 thin films and Ti films on the small platform in the high-pressure hydrothermal reactor, mix hydrochloric acid and deionized water at a volume ratio of 1:10, add them to the reactor, and put them in a drying oven. Keep warm at 150°C for 3.5h. After cooling, take out the reactor from the drying oven, then take out the chip, clean the surface impurities with ethanol and deionized water, and dry at 100°C for 0.5h to obtain a TiO 2 nanorod film.
(9)采取和步骤(3)相同的匀胶光刻工艺得到背面凹槽窗口图案。(9) Obtain the groove window pattern on the back by adopting the same photolithography process as in step (3).
(9a)光刻胶作为掩蔽层,通过深干法刻蚀祛除凹槽窗口处的Si3N4-SiO2层,刻蚀时间13min。利用lift-off工艺去除光刻胶,得到窗口。(9a) The photoresist is used as a mask layer, and the Si 3 N 4 -SiO 2 layer at the window of the groove is removed by deep dry etching, and the etching time is 13 minutes. The photoresist is removed by a lift-off process to obtain a window.
(9b)在芯片正面旋涂光刻胶,90℃烘干后,将PDMS逐滴滴在芯片正面,直至将正面滴满,70℃烘干1h,将芯片正面贴在玻璃片上,并将芯片背面外援涂一圈PDMS,使芯片牢牢贴在玻璃片上。(9b) Spin-coat photoresist on the front of the chip, and after drying at 90°C, drop PDMS onto the front of the chip until the front is completely covered, dry at 70°C for 1 hour, stick the front of the chip on a glass sheet, and place the chip A circle of PDMS is coated on the back to make the chip firmly adhere to the glass slide.
(9c)将芯片同玻璃片一起放入TMAH(浓度为25%四甲基氢氧化铵)溶液中,85℃,腐蚀16h形成绝缘槽。将PDMS轻轻撕下,用丙酮浸泡,清除光刻胶及残余PDMS,100℃烘干1h,得到传感器。(9c) Put the chip and the glass piece together into a TMAH (25% tetramethylammonium hydroxide) solution, and corrode for 16 hours at 85° C. to form an insulating groove. Gently tear off the PDMS, soak it in acetone, remove the photoresist and residual PDMS, and dry it at 100°C for 1 hour to obtain the sensor.
本发明并不局限于上述实施例,在本发明公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本发明的保护范围内。The present invention is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the present invention, those skilled in the art can make some replacements and modifications to some of the technical features without creative work according to the disclosed technical content. Deformation, these replacements and deformations are all within the protection scope of the present invention.
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