CN106836265A - A kind of gravity type bucket foundation with skirtboard and its construction method - Google Patents
A kind of gravity type bucket foundation with skirtboard and its construction method Download PDFInfo
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- E02D27/00—Foundations as substructures
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Abstract
本发明属于海上风电基础领域,公开了一种带裙板的重力式筒型基础及其施工方法,包括钢制筒型结构、钢筋混凝土顶盖、钢筋混凝土过渡段;钢筋混凝土顶盖边缘设置钢筋混凝土裙板,钢筋混凝土顶盖下部与钢制筒型结构采用剪力钉连接,上部与钢筋混凝土过渡段浇筑连接;施工时依次通过自重下沉和负压下沉直至钢质裙板底部进入海床,下沉就位后在钢筋混凝土裙板与钢筋混凝土过渡段之间抛掷压载石块。本发明结构简单紧凑、施工便捷快速,钢筋混凝土裙板和钢筋混凝土过渡段之间抛掷的压载石块能够有效提高基础的抗倾覆能力和抗冲刷能力,其安装过程可自浮拖航和沉放,沉放过程不需要大型设备,具有造价低、施工效率高等特点。
The invention belongs to the field of offshore wind power foundations, and discloses a gravity-type cylindrical foundation with aprons and a construction method thereof, including a steel cylindrical structure, a reinforced concrete top cover, and a reinforced concrete transition section; steel bars are arranged on the edge of the reinforced concrete top cover The concrete apron, the lower part of the reinforced concrete roof and the steel tubular structure are connected with shear nails, and the upper part is connected with the reinforced concrete transition section by pouring; during construction, the bottom of the steel apron sinks into the sea through the sinking of its own weight and negative pressure in sequence. The bed, after sinking into place, throws ballast stones between the reinforced concrete apron and the reinforced concrete transition section. The invention has a simple and compact structure, convenient and fast construction, and the ballast stones thrown between the reinforced concrete skirt board and the reinforced concrete transition section can effectively improve the anti-overturning ability and anti-scouring ability of the foundation, and its installation process can be self-floating towing and sinking The sinking process does not require large-scale equipment, and has the characteristics of low cost and high construction efficiency.
Description
技术领域technical field
本发明属于海上风电基础领域,具体的说,是涉及一种海上风电的重力式筒形基础及其施工方法。The invention belongs to the field of offshore wind power foundations, and in particular relates to a gravity-type cylindrical foundation for offshore wind power and a construction method thereof.
背景技术Background technique
目前,在海上装备工程如海上风电工程中,基础结构通常包括:单桩、三脚架、导管架式基础、重力基础、负压筒基和浮动平台结构等几种。这些基础通常需要大型的设备进行运输和安装,造成在海域施工时费用很高,且上述基础抵抗海底冲刷的能力有限。At present, in offshore equipment projects such as offshore wind power projects, the foundation structure usually includes: monopile, tripod, jacket foundation, gravity foundation, negative pressure cylinder foundation and floating platform structure. These foundations generally require large-scale equipment for transportation and installation, resulting in high costs for construction in sea areas, and the ability of the above foundations to resist seabed erosion is limited.
近海基础结构常常面临着往复海流的冲刷作用,冲刷对基础结构承载力有着一定程度的影响。因此,如何改进常规的复合筒型基础结构,使其具有更强的抗冲刷及抗倾覆能力,从而最大程度的发挥基础结构的承载能力,保证基础结构在运行期间的安全稳定,是海洋基础结构设计中的一个重要环节。Offshore foundation structures are often faced with the scouring effect of reciprocating ocean currents, and scouring has a certain degree of influence on the bearing capacity of foundation structures. Therefore, how to improve the conventional composite cylindrical foundation structure so that it has stronger anti-scouring and anti-overturning capabilities, so as to maximize the bearing capacity of the foundation structure and ensure the safety and stability of the foundation structure during operation is an important issue for marine foundation structures. An important part of the design.
发明内容Contents of the invention
基于海上风电基础结构的抗海底冲刷能力方面的要求,本发明提供了一种带裙板的重力式筒型基础及其施工方法,该基础施工方便、成本低,可自浮拖航和负压沉放,裙板的增加能够增大基础正常使用时的抗倾覆及抗冲刷能力,而且能够明显降低基础的施工成本。Based on the requirements of seabed erosion resistance of offshore wind power foundation structures, the present invention provides a gravity-type barrel foundation with aprons and a construction method thereof. The increase of the skirt board can increase the anti-overturning and anti-scouring ability of the foundation during normal use, and can significantly reduce the construction cost of the foundation.
为了解决上述技术问题,本发明通过以下的技术方案予以实现:In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
一种带裙板的重力式筒型基础,包括钢制筒型结构、钢筋混凝土顶盖、钢筋混凝土过渡段;A gravity-type cylindrical foundation with a skirt, including a steel cylindrical structure, a reinforced concrete roof, and a reinforced concrete transition section;
所述钢制筒型结构内部布置有多个分舱板,以使所述钢制筒型结构与所述分舱板构成多个底部开口的密封分舱;A plurality of compartment plates are arranged inside the steel tubular structure, so that the steel tubular structure and the compartment plates form a plurality of sealed compartments with bottom openings;
所述钢筋混凝土顶盖下部与所述钢制筒型结构采用剪力钉连接;所述钢筋混凝土顶盖边缘设置向上延伸的钢筋混凝土裙板,所述钢筋混凝土裙板与所述钢筋混凝土顶盖一次浇筑成型;所述钢筋混凝土顶盖对应于每个密封分舱布置有抽水管;The lower part of the reinforced concrete roof and the steel tubular structure are connected by shear nails; the edge of the reinforced concrete roof is provided with a reinforced concrete skirt plate extending upward, and the reinforced concrete skirt plate is connected to the reinforced concrete roof One-time pouring; the reinforced concrete top cover is arranged with a suction pipe corresponding to each sealed sub-compartment;
所述钢筋混凝土过渡段浇筑连接于所述钢筋混凝土顶盖上部。The reinforced concrete transition section is poured and connected to the upper part of the reinforced concrete roof.
优选地,所述钢制筒型结构的直径为10~50m,壁厚为10~100mm。Preferably, the steel cylindrical structure has a diameter of 10-50m and a wall thickness of 10-100mm.
优选地,所述钢制筒型结构与所述分舱板构成的密封分舱为蜂窝状分舱结构,包括中心的一个正六边形分舱和均匀设置于其周围的六个相同的边分舱;正六边形分舱和边分舱的边长均等,为所述钢制筒型结构直径的0.25倍。Preferably, the sealed compartment formed by the steel cylindrical structure and the compartment plate is a honeycomb compartment structure, including a regular hexagonal compartment in the center and six identical side compartments evenly arranged around it. cabin; the regular hexagonal subdivision and side subdivision have equal side lengths, which are 0.25 times the diameter of the steel cylindrical structure.
优选地,所述分舱板的高度与所述筒型基础筒壁相同,厚度与所述筒型基础筒壁相同。Preferably, the height of the partition plate is the same as that of the wall of the cylindrical foundation, and the thickness is the same as that of the wall of the cylindrical foundation.
优选地,所述钢筋混凝土顶盖的直径大于钢制筒型结构的顶盖直径3~5m,所述钢筋混凝土顶盖的厚度为0.2~0.6m。Preferably, the diameter of the reinforced concrete roof is 3-5m larger than that of the steel cylindrical structure, and the thickness of the reinforced concrete roof is 0.2-0.6m.
优选地,所述钢筋混凝土裙板的高度为0.5~1.5m,厚度为0.2~0.5m。Preferably, the reinforced concrete apron has a height of 0.5-1.5m and a thickness of 0.2-0.5m.
优选地,所述钢筋混凝土过渡段的高度为5~10米,厚度为0.1~2m,顶面直径小于等于底面直径,并且壁面为弧形内凹曲面,曲面的曲率为1/60~1/10。Preferably, the height of the reinforced concrete transition section is 5-10 meters, the thickness is 0.1-2 m, the diameter of the top surface is less than or equal to the diameter of the bottom surface, and the wall surface is an arc-shaped concave surface with a curvature of 1/60-1/ 10.
优选地,所述钢筋混凝土过渡段为预应力混凝土结构,其内部布置有预应力钢筋,配筋率不小于0.3%,其预应力钢筋的张拉应力不低于0.75倍的钢筋屈服应力。Preferably, the reinforced concrete transition section is a prestressed concrete structure, and prestressed steel bars are arranged inside, the reinforcement ratio is not less than 0.3%, and the tensile stress of the prestressed steel bars is not less than 0.75 times the yield stress of the steel bars.
上述带裙板的重力式筒型基础的施工方法,按照如下步骤进行:The construction method of the above-mentioned gravity-type cylindrical foundation with a skirt plate is carried out according to the following steps:
(1)将组装好塔筒和风机的重力式筒型基础移入水中,使其整体漂浮在水面上;(1) Move the gravity-type cylindrical foundation with the tower and fan assembled into the water, so that it floats on the water as a whole;
(2)将重力式筒型基础浮运托航至指定施工地点,对施工地点的海床进行初步平整;(2) Floating and consigning the gravity-type cylindrical foundation to the designated construction site, and initially leveling the seabed at the construction site;
(3)打开所述钢筋混凝土顶盖上的抽水管,使重力式筒型基础通过自重下沉至海床;(3) Open the suction pipe on the reinforced concrete top cover, so that the gravity type cylindrical foundation sinks to the seabed by its own weight;
(4)自重下沉停止后通过所述钢筋混凝土顶盖上的抽水管对所述钢制筒型结构内部抽水,使重力式筒型基础通过负压下沉继续下沉;(4) After the self-weight sinking stops, the pumping pipe on the reinforced concrete roof is used to pump water inside the steel tubular structure, so that the gravity-type tubular foundation continues to sink through negative pressure sinking;
(5)重力式筒型基础下沉就位后,在所述钢筋混凝土裙板与所述钢筋混凝土过渡段之间抛掷压载石块,整个结构施工完毕。(5) After the gravity-type cylindrical foundation sinks into place, ballast stones are thrown between the reinforced concrete skirt board and the reinforced concrete transition section, and the construction of the entire structure is completed.
本发明的有益效果是:The beneficial effects of the present invention are:
本发明的带裙板的重力式筒型基础及其施工方法,该基础结构简单紧凑、施工便捷快速,钢筋混凝土裙板和钢筋混凝土过渡段之间抛掷的压载石块能够有效提高基础的抗倾覆能力和抗冲刷能力,其安装过程可自浮拖航和沉放,沉放过程不需要大型设备,具有造价低、施工效率高等特点。The gravity-type cylindrical foundation with skirt and its construction method of the present invention have simple and compact foundation structure, convenient and fast construction, and ballast stones thrown between the reinforced concrete skirt and reinforced concrete transition section can effectively improve the resistance of the foundation. Overturning ability and anti-scouring ability, its installation process can be self-floating towing and sinking, the sinking process does not require large equipment, and has the characteristics of low cost and high construction efficiency.
附图说明Description of drawings
图1是本发明所提供的带裙板的重力式筒型基础的主视图;Fig. 1 is the front view of the gravity-type cylindrical foundation with apron provided by the present invention;
图2是钢制筒型结构的仰视图;Fig. 2 is the bottom view of steel tubular structure;
图3是钢制筒型结构的主视图;Fig. 3 is the front view of steel cylindrical structure;
图4是本发明所提供的带裙板的重力式筒型基础施工完成后的主视图。Fig. 4 is a front view of the gravity-type cylindrical foundation provided by the present invention after construction is completed.
图中:1、钢筋混凝土过渡段;2、压载石块;3、钢筋混凝土裙板;4、钢筋混凝土顶盖;5、钢制筒型结构;6、抽水管;7、分舱板。In the figure: 1. Reinforced concrete transition section; 2. Ballast stones; 3. Reinforced concrete skirt; 4. Reinforced concrete roof; 5. Steel tubular structure;
具体实施方式detailed description
为能进一步了解本发明的发明内容、特点及效果,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the invention content, characteristics and effects of the present invention, the following examples are given, and detailed descriptions are as follows in conjunction with the accompanying drawings:
如图1至图3所示,本实施例提供了一种带裙板的重力式筒型基础,主要由钢筋混凝土过渡段1、钢筋混凝土顶盖4、钢制筒型结构5三部分组成。As shown in Fig. 1 to Fig. 3, this embodiment provides a gravity-type cylindrical foundation with apron, which is mainly composed of reinforced concrete transition section 1, reinforced concrete top cover 4, and steel cylindrical structure 5.
钢制筒型结构5的直径为10~50m,壁厚为10~100mm。为了便于基础沉放调平,钢制筒型结构5内部布置有多个分舱板7,以使钢制筒型结构5与分舱板7构成多个底部开口的密封分舱。优选地,钢制筒型结构5与分舱板7组成蜂窝状分舱结构,包括中心的一个正六边形分舱和均匀设置于其周围的六个相同的边分舱。正六边形分舱和边分舱的边长均等,为钢制筒型结构5直径的0.25倍,如图2所示。分舱结构中的七个分舱除底部开口外彼此密封完好,保证相互之间不串舱,并且每个分舱顶部分别预留设置有开关的管路,用于分别施加舱内负压。分舱板7顶部与钢制筒型结构5内顶壁焊接固定,分舱板7的高度与钢制筒型结构5的主筒高度相同,厚度与钢制筒型结构5的筒壁相同。The steel cylindrical structure 5 has a diameter of 10-50m and a wall thickness of 10-100mm. In order to facilitate foundation sinking and leveling, a plurality of subdivision plates 7 are arranged inside the steel cylindrical structure 5, so that the steel cylindrical structure 5 and the subdivision plates 7 form a plurality of sealed subdivisions with bottom openings. Preferably, the steel cylindrical structure 5 and the subdivision plate 7 form a honeycomb subdivision structure, including a regular hexagonal subdivision in the center and six identical side subdivisions uniformly arranged around it. The side lengths of the regular hexagonal subdivision and the side subdivision are equal, which is 0.25 times the diameter of the steel cylindrical structure 5, as shown in Figure 2. The seven sub-compartments in the sub-compartment structure are well sealed to each other except for the opening at the bottom to ensure that they do not overlap with each other, and a pipeline with a switch is reserved on the top of each sub-compartment for applying negative pressure in the cabin respectively. The top of the subdivision plate 7 is welded and fixed with the inner top wall of the steel tubular structure 5, the height of the subdivision plate 7 is the same as the height of the main tube of the steel tubular structure 5, and the thickness is the same as the wall of the steel tubular structure 5.
钢筋混凝土顶盖4的直径大于钢制筒型结构4的直径3~5m。钢筋混凝土顶盖2的厚度选择范围在0.2~0.6m。在钢筋混凝土顶盖4边缘设置向上延伸的钢筋混凝土裙板3,其高度为0.5~1.5m,厚度为0.2~0.5m,钢筋混凝土裙板3与钢筋混凝土顶盖2一次浇筑成型,且整体配筋率不小于0.3%。The diameter of the reinforced concrete top cover 4 is 3-5 m larger than that of the steel tubular structure 4 . The thickness selection range of the reinforced concrete roof 2 is 0.2-0.6m. On the edge of the reinforced concrete roof 4, a reinforced concrete apron 3 extending upwards is set with a height of 0.5-1.5m and a thickness of 0.2-0.5m. The tendon rate is not less than 0.3%.
钢筋混凝土顶盖4上部与钢筋混凝土过渡段1浇筑连接,下部与钢制筒型结构5采用剪力钉连接。钢筋混凝土顶盖4上布置有七个抽水管6,对应于钢制筒型结构5的七个分舱分别设置有一个。抽水管5的直径为20~200mm,其顶部穿出于钢筋混凝土顶盖4、底部延伸至钢制筒型结构5内部。The upper part of the reinforced concrete roof 4 is poured and connected with the reinforced concrete transition section 1, and the lower part is connected with the steel tubular structure 5 by using shear nails. Seven pumping pipes 6 are arranged on the reinforced concrete roof 4 , one of which is respectively provided for each of the seven sub-compartments of the steel tubular structure 5 . The diameter of the suction pipe 5 is 20-200 mm, the top of which passes through the reinforced concrete roof 4 and the bottom extends to the inside of the steel cylindrical structure 5 .
钢筋混凝土过渡段1的具体结构不做限定,优选采用曲面型的钢筋混凝土过渡段1,其高度为5~10米,厚度为0.1~2m,顶面直径小于等于底面直径,并且壁面为弧形内凹曲面,曲面的曲率为1/60~1/10。钢筋混凝土过渡段1为预应力混凝土结构,其内部布置有预应力钢筋,配筋率不小于0.3%,其预应力钢筋的张拉应力不低于0.75倍的钢筋屈服应力。The specific structure of the reinforced concrete transition section 1 is not limited, preferably a curved reinforced concrete transition section 1 with a height of 5 to 10 meters and a thickness of 0.1 to 2 m, the diameter of the top surface is less than or equal to the diameter of the bottom surface, and the wall surface is arc-shaped Concave surface, the curvature of the surface is 1/60~1/10. Reinforced concrete transition section 1 is a prestressed concrete structure, and prestressed steel bars are arranged inside, the reinforcement ratio is not less than 0.3%, and the tensile stress of the prestressed steel bars is not less than 0.75 times the yield stress of the steel bars.
本发明还提供了上述带裙板的重力式筒型基础的施工方法,按照如下步骤进行:The present invention also provides a construction method for the above-mentioned gravity-type cylindrical foundation with aprons, which is carried out according to the following steps:
a.陆上预制钢制筒型结构5,在钢制筒型结构5内部焊接分舱板7;a. Onshore prefabricated steel tubular structure 5, welding subdivision plates 7 inside the steel tubular structure 5;
b.在钢制筒型结构5上部利用薄壁压型钢板作为钢筋混凝土顶盖4和钢筋混凝土裙板3的模板并布置钢筋,浇筑钢筋混凝土顶盖4和钢筋混凝土裙板3,并在钢筋混凝土顶盖2预留与钢筋混凝土过渡段1的连接钢筋;b. Utilize the thin-wall profiled steel plate as the formwork of the reinforced concrete roof 4 and the reinforced concrete apron 3 on the upper part of the steel tubular structure 5 and arrange the reinforcement, pour the reinforced concrete roof 4 and the reinforced concrete apron 3, and place them on the reinforcement Concrete roof 2 is reserved for connecting steel bars with reinforced concrete transition section 1;
c.将钢筋混凝土顶盖4与钢制筒型结构5用剪力钉连接,同时在钢筋混凝土顶盖4上安装抽水管6,并对钢筋混凝土顶盖4与钢制筒型结构5的重力结构进行气密性试验;c. Connect the reinforced concrete top cover 4 and the steel cylindrical structure 5 with shear nails, install the water pipe 6 on the reinforced concrete top cover 4 at the same time, and check the gravity of the reinforced concrete top cover 4 and the steel cylindrical structure 5 The airtightness test of the structure;
d.气密性符合要求之后,布置钢筋混凝土过渡段1的模板并绑扎钢筋,进行钢筋混凝土过渡段1的混凝土浇筑;d. After the air tightness meets the requirements, arrange the formwork of the reinforced concrete transition section 1 and bind the steel bars, and carry out concrete pouring of the reinforced concrete transition section 1;
e.钢筋混凝土过渡段1施工完成并达到设计强度要求后,再组装好塔筒和风机;e. After the construction of the reinforced concrete transition section 1 is completed and the design strength requirements are met, the tower and fan are assembled;
f.利用吊车将组装好塔筒和风机的重力式筒型基础移入水中,由重力式筒型基础自浮能力使其整体漂浮在水面上;f. Use a crane to move the gravity-type cylindrical foundation assembled with the tower and fan into the water, and the self-floating ability of the gravity-type cylindrical foundation makes it float on the water as a whole;
g.利用拖船将重力式筒型基础拖至指定施工地点,同时对施工地点的海床进行初步平整;g. Use the tugboat to drag the gravity-type barrel foundation to the designated construction site, and at the same time carry out preliminary leveling of the seabed at the construction site;
h.打开钢筋混凝土顶盖4上的抽水管6,使重力式筒型基础通过自重下沉至海床;自重下沉停止后通过抽水管6抽出钢制筒型结构5内多余的水,借助水体的抽出实现钢制筒型结构5内产生负压即负压下沉过程;h. Open the suction pipe 6 on the reinforced concrete top cover 4, so that the gravity type cylindrical foundation sinks to the seabed by its own weight; after the self-weight sinking stops, extract the excess water in the steel cylindrical structure 5 through the suction pipe 6, and use The pumping of the water body realizes the generation of negative pressure in the steel cylindrical structure 5, that is, the negative pressure sinking process;
下沉过程中应使钢筋混凝土顶盖4与海床平面保持水平,若重力式筒型基础出现倾斜时,通过馈控系统对各分舱施加不同的舱内压力进行调平;During the sinking process, the reinforced concrete roof 4 should be kept level with the seabed, and if the gravity-type cylindrical foundation is tilted, different cabin pressures should be applied to each sub-chamber for leveling through the feed-control system;
i.重力式筒型基础下沉就位后,在钢筋混凝土裙板3与钢筋混凝土过渡段1之间抛掷压载石块2,整个结构施工完毕,如图4所示。i. After the gravity-type cylindrical foundation sinks into place, ballast stones 2 are thrown between the reinforced concrete skirt 3 and the reinforced concrete transition section 1, and the construction of the entire structure is completed, as shown in Figure 4.
尽管上面结合附图对本发明的优选实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可以作出很多形式的具体变换,这些均属于本发明的保护范围之内。Although the preferred embodiments of the present invention have been described above in conjunction with the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. The above-mentioned specific embodiments are only illustrative and not restrictive. Those of ordinary skill in the art Under the enlightenment of the present invention, without departing from the purpose of the present invention and the scope of protection of the claims, personnel can also make specific changes in many forms, and these all belong to the protection scope of the present invention.
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