CN106836021B - A kind of pre-stress FRP sheet material Shear Strengthening beams of concrete experimental provision - Google Patents
A kind of pre-stress FRP sheet material Shear Strengthening beams of concrete experimental provision Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D22/00—Methods or apparatus for repairing or strengthening existing bridges ; Methods or apparatus for dismantling bridges
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
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Abstract
本发明公开了一种预应力FRP片材抗剪加固混凝土梁实验装置,包括混凝土梁、正对混凝土梁腹板一侧的张拉台座、设置在混凝土梁翼缘板和腹板交接处的转向装置、设置在混凝土梁腹板底端的FRP片材前端部锚固装置、设置在混凝土梁腹板中部的FRP片材中部钢压条、设置在混凝土梁翼缘板外端下侧的FRP片材后端锚固装置、设置安装在混凝土梁腹板侧面的限位装置和稳定装置、横向固定在张拉台座上的千斤顶、位于千斤顶两侧的张拉端前钢板和张拉端后钢板、穿过张拉端前钢板和张拉端后钢板的螺杆、设置在螺杆邻近混凝土梁一端的FRP片材张拉端夹具。本发明装置制作简单、安装快速、便利,可以对FRP片材施加预应力后粘贴到混凝土梁侧面,起到抗剪加固的作用。
The invention discloses an experimental device for shearing and strengthening concrete beams with prestressed FRP sheets. The anchoring device at the front end of the FRP sheet arranged at the bottom of the web of the concrete beam, the steel bead in the middle of the FRP sheet arranged at the middle of the web of the concrete beam, the anchoring device at the rear end of the FRP sheet arranged at the lower side of the outer end of the flange plate of the concrete beam, and the setting The limiting device and stabilizing device installed on the side of the web of the concrete beam, the jack fixed horizontally on the tensioning pedestal, the front steel plate of the tension end and the rear steel plate of the tension end located on both sides of the jack, and the front steel plate and the rear steel plate of the tension end passing through the jack. The screw rod of the steel plate behind the tension end, and the FRP sheet tension end fixture arranged at one end of the screw rod adjacent to the concrete beam. The device of the invention is simple to manufacture, fast and convenient to install, and can be pasted to the side of a concrete beam after applying prestress to the FRP sheet to play the role of shearing reinforcement.
Description
技术领域technical field
本发明属于土木工程、建筑工程、公路工程和市政工程领域,涉及一种预应力FRP片材抗剪加固混凝土梁实验装置。The invention belongs to the fields of civil engineering, construction engineering, highway engineering and municipal engineering, and relates to a prestressed FRP sheet anti-shear reinforcement concrete beam experimental device.
背景技术Background technique
预应力混凝土T型截面梁(T梁)和预应力混凝土箱型截面梁(箱梁)是建筑结构、桥梁结构中常用的混凝土梁。近年来,由于超载、自然环境作用及材料性能的裂化,公路桥梁中T梁和箱梁的腹板常常出现斜裂缝,需要对其补强加固。Prestressed concrete T-section beams (T-beams) and prestressed concrete box-section beams (box girders) are commonly used concrete beams in building structures and bridge structures. In recent years, oblique cracks often appear in the webs of T-beams and box girders in highway bridges due to overloading, natural environment and cracking of material properties, which need to be reinforced.
T梁和箱梁的传统加固方法主要有增大断面法、粘贴钢板法、体外预应力法、转换体系法等。但是上述加固方法存在以下不足之处:1)无法快速修复受损混凝土梁,如体外预应力法的张拉锚固装置复杂,增大截面法需要植钢筋、支模板、浇筑混凝土等。2)钢板易于腐蚀,严重地影响界面粘结性能。3)对混凝土梁的自重增加较大。近年由于纤维增强聚合物(Fiber Reinforced Polymer,简称“FRP”)复合材料具有轻质高强、耐腐蚀、施工便捷等特性,利用外贴FRP片材加固混凝土梁在世界大多数国家得到广泛应用,基于FRP材料开发混凝土结构的各种新型加固技术的研究亦成为结构工程研究领域的热点之一。外贴FRP片材加固技术,即使用胶粘剂(多为环氧树脂)将FRP片材粘贴在混凝土梁的底部或侧面,用于混凝土梁的抗弯、抗剪加固;或者将纤维布包裹于混凝土柱表面,用于提高柱的承载力和延性。The traditional strengthening methods of T girder and box girder mainly include enlarging section method, sticking steel plate method, external prestressing method, conversion system method, etc. But above-mentioned reinforcement method has following weak point: 1) can't fast repair damaged concrete beam, as the tension anchorage device of external prestressing method is complicated, and enlarging cross-section method needs to plant steel bar, supporting formwork, pouring concrete etc. 2) The steel plate is easy to corrode, which seriously affects the interface bonding performance. 3) The self-weight of the concrete beam increases greatly. In recent years, fiber reinforced polymer (Fiber Reinforced Polymer, referred to as "FRP") composite materials have the characteristics of light weight, high strength, corrosion resistance, and convenient construction. Using external FRP sheets to strengthen concrete beams has been widely used in most countries in the world. The research on various new reinforcement technologies for concrete structures developed by FRP materials has also become one of the hot spots in the field of structural engineering research. External FRP sheet reinforcement technology, that is, use adhesives (mostly epoxy resin) to paste FRP sheets on the bottom or side of concrete beams for bending and shear reinforcement of concrete beams; or wrap fiber cloth in concrete Column surfaces, used to improve the column's capacity and ductility.
尽管存在前述的优点,外贴普通FRP片材加固混凝土结构技术在工程应用中仍面临一些无法回避的重要问题:1)FRP片材的强度利用率低;2)不能限制混凝土梁斜裂缝的开展;3)混凝土梁的刚度不能有效地提升,严重地影响混凝土梁的正常使用性能。为此,一些学者提出对普通FRP片材施加预应力,形成预应力FRP片材加固技术,可以充分发挥FRP片材轻质高强的特性,延缓构件开裂、限制裂缝开展,有效改善混凝土梁正常使用性能。Despite the aforementioned advantages, the technology of externally attaching ordinary FRP sheets to strengthen concrete structures still faces some unavoidable important problems in engineering applications: 1) The strength utilization rate of FRP sheets is low; 2) It cannot limit the development of oblique cracks in concrete beams ; 3) The stiffness of the concrete beam cannot be effectively promoted, seriously affecting the normal performance of the concrete beam. For this reason, some scholars have proposed to apply prestress to ordinary FRP sheets to form prestressed FRP sheet reinforcement technology, which can give full play to the characteristics of light weight and high strength of FRP sheets, delay component cracking, limit crack development, and effectively improve the normal use of concrete beams. performance.
在公开号为CN102425311B的专利文件中,公开了一种基于表层嵌贴预应力FRP板条的加固方法。该方法是在待加固混凝土结构上开一道槽,安装FRP板条的张拉机具和FRP板条夹具,张拉FRP板条后将其放入槽中,填充粘结剂,待粘结剂固化后,拆除张拉装置,从而获得预应力。该项发明专利中尽管给出了施加预应力的方法,但是没有说明如何锚固和张拉FRP板条。In the patent document with publication number CN102425311B, a reinforcement method based on embedding prestressed FRP slats on the surface is disclosed. The method is to open a groove on the concrete structure to be reinforced, install the tensioning machine of the FRP lath and the fixture of the FRP lath, put it into the groove after stretching the FRP lath, fill it with adhesive, and wait for the adhesive to cure Finally, the tensioning device is removed to obtain prestress. Although the method for applying prestress is given in this invention patent, it does not explain how to anchor and tension the FRP slats.
在公开号为CN102304958A的专利文件中,公开了一种表层嵌贴加固混凝土结构用纤维板条的预应力夹具,包括夹具外框、夹具压条、顶推螺栓。通过顶推螺栓使夹具压条紧紧压住纤维板条,起到锚固作用。该公开专利中涉及的锚固方法预先要在梁底开槽,对混凝土梁的损伤较大,仅涉及到混凝土梁的抗弯加固。In the patent document with the publication number CN102304958A, a prestressed fixture is disclosed, which is embedded with fiber lath strips on the surface to reinforce concrete structures, including a fixture outer frame, fixture bead, and jackbolts. By pushing the bolts, the fixture bead is tightly pressed against the fiber lath to play an anchoring role. The anchoring method involved in this published patent needs to make grooves in the bottom of the beam in advance, which will cause great damage to the concrete beam, and only involves the bending resistance of the concrete beam.
在公开号为CN105178515A的专利文件中,公开了一种内置锚具式预应力FRP筋张拉锚固装置,包括钢套管、粘结材料、螺杆、螺母、环形钢垫片和圆形锚环。该装置是将FRP筋的两端分别插入位于张拉端和锚固端处的钢套管内,用粘结材料固定,在张拉端钢套管的封闭端焊接一段螺杆,使螺杆穿过张拉端的圆形锚环壁,在圆形锚环内安装与螺杆配套的环形钢垫片和螺母,将固定端钢套管的封闭端穿过锚固端的圆形锚环的环壁,并与圆形锚环焊接在一起。该装置适用于FRP筋的张拉锚固,用于混凝土梁的抗弯加固,没有涉及到混凝土梁的抗剪加固。In the patent document with the publication number CN105178515A, a built-in anchor type prestressed FRP tendon tension anchoring device is disclosed, which includes a steel sleeve, a bonding material, a screw rod, a nut, an annular steel gasket and a circular anchor ring. The device is to insert the two ends of the FRP bars into the steel sleeves at the tensioning end and the anchoring end respectively, fix them with bonding materials, and weld a section of screw rod on the closed end of the steel sleeve at the tensioning end, so that the screw rod passes through the tensioning end. The circular anchor ring wall at the anchor end, the circular steel gasket and nut matching the screw rod are installed in the circular anchor ring, the closed end of the steel sleeve at the fixed end passes through the ring wall of the circular anchor ring at the anchor end, and is connected with the circular anchor ring. The anchor rings are welded together. The device is suitable for tension anchorage of FRP tendons and for bending reinforcement of concrete beams, and does not involve shear reinforcement of concrete beams.
在公开号为CN101736912B的专利文件中,公开了一种预应力纤维布外粘贴的锚固方法。该锚固方法为:用树脂将预应力FRP片材与混凝土粘结成一整体,待树脂加热固化后放张预应力,在端部对预应力FRP片材锚固端采取一定措施,释放或者部分释放预应力FRP片材锚固端部的预应力,达到消除或者减少端部应力集中的目的。该项专利中仅涉及预应力FRP片材端部锚固,没有涉及预应力FRP片材的张拉、锚固整套装置。In the patent document whose publication number is CN101736912B, a kind of anchoring method of external sticking of prestressed fiber cloth is disclosed. The anchoring method is as follows: use resin to bond the prestressed FRP sheet and concrete into a whole, release the prestress after the resin is heated and solidified, and take certain measures at the anchoring end of the prestressed FRP sheet at the end to release or partially release the prestressed FRP sheet. The prestressed end of the stress FRP sheet is anchored to achieve the purpose of eliminating or reducing the stress concentration at the end. This patent only involves the anchoring of the end of the prestressed FRP sheet, and does not involve a complete set of tensioning and anchoring devices for the prestressed FRP sheet.
在公开号为CN10173252A的专利文件中,公开了一种混凝土梁预应力FRP布材的加固装置。该装置是在FRP布材端部设置三面带有钢板的壳体,壳体的两侧开有滑槽。滑槽内穿入带拉杆的加力螺杆,将FRP布材缠绕到加力螺杆上,通过滑槽内拉杆的移动对FRP布材施加预应力。虽然该装置可以对FRP布材施加预应力,但是没有涉及到混凝土梁的抗剪加固。In the patent document whose publication number is CN10173252A, a reinforcement device for prestressed FRP fabric of concrete beams is disclosed. The device is to install a shell with steel plates on three sides at the end of the FRP cloth, and slide grooves are opened on both sides of the shell. The reinforcing screw with tie rod is inserted into the chute, the FRP cloth is wound on the reinforcing screw, and the prestress is applied to the FRP cloth through the movement of the pulling rod in the chute. Although the device can prestress the FRP fabric, it does not involve the shear reinforcement of concrete beams.
在公开号为CN105839936A的专利文件中,公开了一种预应力FRP网格的张拉锚固装置,包括下衬板、上压板及紧固连接件。该装置的工作原理是将FRP网格嵌入到刻有横向、纵向凹槽的下衬板中,将带有对应位置突肋的上压板压紧,并用紧固连接件连接,使FRP网格锚固在梁体上。但该装置的没有涉及混凝土梁的抗剪加固。In the patent document with the publication number CN105839936A, a tension anchoring device for prestressed FRP mesh is disclosed, which includes a lower lining plate, an upper pressing plate and fastening connectors. The working principle of the device is to embed the FRP grid into the lower liner with transverse and longitudinal grooves, press the upper pressing plate with the corresponding protruding ribs, and connect them with fastening connectors to anchor the FRP grid on the beam body. But this device does not involve the shear reinforcement of concrete beams.
综上所述,现有公开文献中,大多涉及FRP筋的张拉、锚固装置,FRP筋与FRP片材在几何构型、材料、物理、力学性能等方面完全不同,因而不能直接将FRP筋的张拉、锚固装置应用于FRP片材。此外,也未见涉及预应力FRP片材抗剪加固混凝土梁的实验装置。To sum up, most of the existing public literatures involve the tensioning and anchoring devices of FRP tendons. FRP tendons and FRP sheets are completely different in geometric configuration, material, physical, mechanical properties, etc., so FRP tendons cannot be directly Advanced tensioning and anchoring devices are applied to FRP sheets. In addition, there is no experimental device involving the shear strengthening of concrete beams with prestressed FRP sheets.
发明内容Contents of the invention
技术问题:本发明提供一种制作简单、安装快速、便利,可以重复使用的预应力FRP片材抗剪加固混凝土梁实验装置。Technical problem: The present invention provides an experimental device for shear-strengthening concrete beams with prestressed FRP sheets that is simple to manufacture, fast and convenient to install, and can be reused.
技术方案:本发明的预应力FRP片材抗剪加固混凝土梁实验装置,包括混凝土梁、正对所述混凝土梁腹板一侧的张拉台座、设置在混凝土梁翼缘板和腹板交接处的转向装置、设置在混凝土梁腹板底端的FRP片材前端部锚固装置、设置在混凝土梁腹板中部的FRP片材中部钢压条、设置在混凝土梁翼缘板外端下侧的FRP片材后端锚固装置、设置安装在混凝土梁腹板侧面的限位装置和稳定装置、横向固定在所述张拉台座上的千斤顶、位于所述千斤顶两侧的张拉端前钢板和张拉端后钢板、穿过所述张拉端前钢板和张拉端后钢板的螺杆、设置在螺杆邻近混凝土梁一端的FRP片材张拉端夹具。Technical solution: The experimental device for shear-strengthening concrete beams with prestressed FRP sheets of the present invention includes a concrete beam, a tensioning pedestal facing one side of the web of the concrete beam, and a steering wheel arranged at the junction of the flange plate and the web of the concrete beam. Device, the front end anchorage device of the FRP sheet arranged at the bottom of the concrete beam web, the steel layer in the middle of the FRP sheet arranged in the middle of the concrete beam web, and the rear end anchorage device of the FRP sheet arranged on the lower side of the outer end of the concrete beam flange , setting a limit device and a stabilizing device installed on the side of the web of the concrete beam, a jack horizontally fixed on the tensioning pedestal, the front steel plate at the tension end and the rear steel plate at the tension end located on both sides of the jack, passing through The screw rods of the steel plate before the tension end and the steel plate behind the tension end, and the FRP sheet tension end fixture arranged at the end of the screw rod adjacent to the concrete beam.
本发明的优选方案中,所述转向装置包括嵌入到混凝土梁保护层中的内转向块、分别通过螺栓固定在所述内转向块两端的外转向块,所述螺栓穿过内转向块和外转向块后用螺帽拧紧。In a preferred solution of the present invention, the steering device includes an inner steering block embedded in the protective layer of the concrete beam, and an outer steering block respectively fixed to both ends of the inner steering block by bolts, and the bolts pass through the inner steering block and the outer steering block. Tighten with the nut after turning the block.
本发明的优选方案中,所述FRP片材前端锚固装置、FRP片材中部钢压条和FRP片材后端锚固装置结构相同,均包括嵌入到混凝土梁保护层中的内垫板,外压板和膨胀螺栓,所述膨胀螺栓穿过内垫板和外压板后用螺帽拧紧。In the preferred solution of the present invention, the front-end anchoring device of the FRP sheet, the steel bead in the middle of the FRP sheet and the rear-end anchoring device of the FRP sheet have the same structure, and all include an inner backing plate embedded in the concrete beam protective layer, an outer pressing plate and An expansion bolt is tightened with a nut after passing through the inner backing plate and the outer pressure plate.
本发明的优选方案中,所述限位装置包括前钢板、斜支撑、底钢板构成的三角架、设置在所述前钢板外侧的橡胶垫板,用于调整混凝土梁的位置,所述限位装置在底钢板处使用地脚螺栓锚固在地面。In a preferred solution of the present invention, the limiting device includes a tripod consisting of a front steel plate, an oblique support, and a bottom steel plate, and a rubber backing plate arranged outside the front steel plate for adjusting the position of the concrete beam. The device is anchored to the ground with anchor bolts at the bottom steel plate.
本发明的优选方案中,所述FRP片材张拉端夹具包括上T型夹片和通过螺栓与上T型夹片连接的下T型夹片,所述上T型夹片和下T型夹片夹紧FRP片材。In a preferred solution of the present invention, the clamp at the tension end of the FRP sheet includes an upper T-shaped clip and a lower T-shaped clip connected to the upper T-shaped clip by bolts, and the upper T-shaped clip and the lower T-shaped clip The clip clamps the FRP sheet.
本发明的优选方案中,所述螺杆穿过上T型夹片和下T型夹片上的圆孔,使用外限位螺帽拧紧、限位。In a preferred solution of the present invention, the screw passes through the round holes on the upper T-shaped clip and the lower T-shaped clip, and is tightened and limited by an outer limit nut.
本发明的优选方案中,所述稳定装置包括上插耳式锚固装置、下插耳式锚固装置、连接所述上插耳式锚固装置和下插耳式锚固装置的斜杆、套在所述斜杆上的连接套筒和设置在所述下插耳式锚固装置上的锚固螺栓,所述斜杆两端通过插销分别与上插耳式锚固装置和下插耳式锚固装置安装连接。In a preferred solution of the present invention, the stabilizing device includes an upper lug-type anchoring device, a lower lug-type anchoring device, a diagonal rod connecting the upper lug-type anchoring device and the lower lug-type anchoring device, and is sleeved on the The connecting sleeve on the oblique rod and the anchor bolts arranged on the lower lug-type anchoring device, the two ends of the oblique rod are respectively installed and connected with the upper lug-type anchoring device and the lower lug-type anchoring device through bolts.
本发明的优选方案中,所述上插耳式锚固装置和下插耳式锚固装置结构相同,均包括锚固底钢板和设置在所述锚固底钢板上的带圆孔的插耳。In a preferred solution of the present invention, the upper lug-type anchoring device and the lower lug-type anchoring device have the same structure, and both include an anchoring bottom steel plate and a lug with a round hole arranged on the anchoring bottom steel plate.
本发明提供的实验装置可以对FRP片材施加预应力后粘贴到混凝土梁侧面,起到抗剪加固的作用;本发明提供的实验装置适用面广泛,不仅可以用于混凝土梁、钢梁,而且可以适用于不同截面形式的梁抗剪加固。本发明实验装置施工便利、操作简单易行,可以有效地对FRP片材施加预应力,发挥FRP片材高强的特性,改善被加固梁的使用性能。The experimental device provided by the present invention can apply prestress to the FRP sheet and paste it on the side of the concrete beam to play the role of shear reinforcement; the experimental device provided by the present invention has a wide range of applications, not only can be used for concrete beams, steel beams, and It can be applied to shear reinforcement of beams with different cross-section forms. The experimental device of the invention has convenient construction and simple operation, can effectively apply prestress to the FRP sheet, exert the high-strength characteristics of the FRP sheet, and improve the service performance of the reinforced beam.
有益效果:本发明与现有技术相比,具有以下优点:Beneficial effect: compared with the prior art, the present invention has the following advantages:
1.实现预应力FRP片材抗剪加固混凝土梁1. Realize the shear strengthening of concrete beams with prestressed FRP sheets
现有专利文件和相关文献公开的预应力FRP张拉、锚固装置中多涉预应力FRP筋的张拉、锚固装置,现有FRP片材或者FRP网格的张拉、锚固装置工作原理与本发明中的实验装置完全不同,也未见涉及预应力FRP片材抗剪加固混凝土梁实验装置的公开文献。In the prestressed FRP tensioning and anchoring devices disclosed in existing patent documents and related documents, there are many tensioning and anchoring devices involving prestressed FRP tendons, and the working principles of the existing FRP sheet or FRP grid tensioning and anchoring devices are the same The experimental device in the invention is completely different, and there is no open literature related to the experimental device for shearing and strengthening concrete beams with prestressed FRP sheets.
本发明设计的预应力FRP片材抗剪加固混凝土实验装置,按照设计要求加工组装好后,可以快速地安装,对FRP片材施加预应力并锚固在梁体侧面,实现混凝土梁的抗剪加固。The prestressed FRP sheet anti-shear strengthening concrete experimental device designed by the present invention can be quickly installed after being processed and assembled according to the design requirements, and the FRP sheet is prestressed and anchored on the side of the beam body to realize the shear reinforcement of the concrete beam .
2.施工方便、可重复利用2. Convenient construction and reusable
在公开号为CN101736912B的专利文件中,公开了一种预应力纤维布外粘贴的锚固方法。该锚固方法为:用树脂将预应力FRP片材与混凝土粘结成一整体,待树脂加热固化后放张预应力,在端部对预应力FRP片材锚固端采取一定措施,释放或者部分释放预应力FRP片材锚固端部的预应力,达到消除或者减少端部应力集中的目的。该项专利中仅涉及预应力FRP片材端部锚固,没有涉及预应力FRP片材的张拉、锚固整套装置。In the patent document whose publication number is CN101736912B, a kind of anchoring method of external sticking of prestressed fiber cloth is disclosed. The anchoring method is as follows: use resin to bond the prestressed FRP sheet and concrete into a whole, release the prestress after the resin is heated and solidified, and take certain measures at the anchoring end of the prestressed FRP sheet at the end to release or partially release the prestressed FRP sheet. The prestressed end of the stress FRP sheet is anchored to achieve the purpose of eliminating or reducing the stress concentration at the end. This patent only involves the anchoring of the end of the prestressed FRP sheet, and does not involve a complete set of tensioning and anchoring devices for the prestressed FRP sheet.
在公开号为CN10173252A的专利文件中,公开了一种混凝土梁预应力FRP布材的加固装置。该装置是在FRP布材端部设置三面带有钢板的壳体,壳体的两侧开有滑槽。滑槽内穿入带拉杆的加力螺杆,将FRP布材缠绕到加力螺杆上,通过滑槽内拉杆的移动对FRP布材施加预应力。虽然该装置可以对FRP布材施加预应力,但是其工作原理与本发明中的装置完全不同。In the patent document whose publication number is CN10173252A, a reinforcement device for prestressed FRP fabric of concrete beams is disclosed. The device is to install a shell with steel plates on three sides at the end of the FRP cloth, and slide grooves are opened on both sides of the shell. The reinforcing screw with tie rod is inserted into the chute, the FRP cloth is wound on the reinforcing screw, and the prestress is applied to the FRP cloth through the movement of the pulling rod in the chute. Although this device can apply prestress to the FRP cloth, its working principle is completely different from that of the device of the present invention.
在公开号为CN105839936A的专利文件中,公开了一种预应力FRP网格的张拉锚固装置,包括下衬板、上压板及紧固连接件。该装置的工作原理是将FRP网格嵌入到刻有横向、纵向凹槽的下衬板中,将带有对应位置突肋的上压板压紧,并用紧固连接件连接,使FRP网格锚固在梁体上。显然,该装置的工作原理与本发明中的装置完全不同。In the patent document with the publication number CN105839936A, a tension anchoring device for prestressed FRP mesh is disclosed, which includes a lower lining plate, an upper pressing plate and fastening connectors. The working principle of the device is to embed the FRP grid into the lower liner with transverse and longitudinal grooves, press the upper pressing plate with the corresponding protruding ribs, and connect them with fastening connectors to anchor the FRP grid on the beam body. Obviously, the working principle of this device is completely different from that of the present invention.
以上专利文件中公开的FRP片材或FRP网格张拉、锚固装置工作原理与本发明中的实验装置完全不同。本发明中的预应力FRP片材抗剪加固实验装置制作简单、安装快速、便利。施工结束后,可将整套装置卸掉,重复使用,节约材料。The working principle of the FRP sheet or FRP grid tensioning and anchoring device disclosed in the above patent documents is completely different from that of the experimental device in the present invention. The prestressed FRP sheet anti-shear strengthening experimental device in the present invention is simple to manufacture, fast and convenient to install. After the construction is finished, the whole set of devices can be dismantled and reused to save materials.
3.适用范围广泛3. Wide range of applications
本发明不需要特殊设备,占用空间较小,节约施工成本。本发明应用范围广泛,不仅可以用于混凝土梁和钢梁,而且可以适用于不同截面形式(矩形、T型、箱型)的混凝土梁或钢梁的抗剪加固。The invention does not require special equipment, takes up less space, and saves construction costs. The invention has a wide range of applications, not only for concrete beams and steel beams, but also for shear reinforcement of concrete beams or steel beams with different cross-sectional forms (rectangular, T-shaped, box-shaped).
附图说明Description of drawings
图1为本发明实验装置示意图,其中图1a为侧视示意图,图1b为俯视示意图,图1c为正视示意图;Fig. 1 is a schematic diagram of the experimental device of the present invention, wherein Fig. 1a is a schematic diagram of a side view, Fig. 1b is a schematic diagram of a top view, and Fig. 1c is a schematic diagram of a front view;
图2为本发明实验装置中FRP片材转向装置示意图;Fig. 2 is the schematic diagram of the FRP sheet turning device in the experimental device of the present invention;
图3为本发明实验装置中FRP片材前端部锚固装置、FRP片材中部钢压条和FRP片材后端锚固装置装置示意图;Fig. 3 is the schematic diagram of the FRP sheet front end anchoring device, the FRP sheet middle steel bead and the FRP sheet rear anchoring device in the experimental device of the present invention;
图4为本发明实验装置中混凝土梁限位装置示意图,其中图4a为侧视示意图,图4b为正视示意图;Fig. 4 is a schematic diagram of a concrete beam limiting device in the experimental device of the present invention, wherein Fig. 4a is a schematic side view, and Fig. 4b is a schematic front view;
图5为本发明实验装置中混凝土梁稳定装置示意图,其中图5a为侧视示意图,图5b为正视示意图;Fig. 5 is a schematic diagram of a concrete beam stabilizing device in the experimental device of the present invention, wherein Fig. 5a is a schematic side view, and Fig. 5b is a schematic front view;
图6为本发明实验装置中插耳式锚固装置示意图,其中6a为侧视示意图,图6b为正视示意图;Fig. 6 is a schematic diagram of the ear type anchoring device in the experimental device of the present invention, wherein 6a is a schematic side view, and Fig. 6b is a schematic front view;
图7为本发明实验装置中FRP片材张拉端夹具示意图,其中7a为侧视示意图,图7b为俯视示意图,7c为正视示意图。Fig. 7 is a schematic diagram of the tension end fixture of the FRP sheet in the experimental device of the present invention, wherein 7a is a schematic side view, Fig. 7b is a schematic top view, and 7c is a schematic front view.
图中:1为混凝土梁;2为转向装置;3为FRP片材前端锚固装置;4为FRP片材后端锚固装置;5为FRP片材中部压条;6为限位装置;7为稳定装置;8为地脚螺栓;9为FRP片材;10为FRP片材张拉端夹具;11为螺杆;12为前钢板;13为后钢板;14为千斤顶;15为中限位螺帽;16为外锚固螺帽;17为千斤顶支撑;18为聚四氟乙烯板;19为张拉台座;20为内转向块;21为外转向块;22为螺栓;23为内垫板;24为外压板;25为膨胀螺栓;26为前钢板;27为斜支撑;28为底钢板;29为橡胶垫板;30为上T型夹片;31为下T型夹片;32为圆孔;33为外限位螺帽;34为上插耳式锚固装置;35为下插耳式锚固装置;36为斜杆;37为连接套筒;38为锚固螺栓;39为插销;40为锚固底钢板;41为插耳。In the figure: 1 is the concrete beam; 2 is the steering device; 3 is the front-end anchor device of the FRP sheet; 4 is the rear-end anchor device of the FRP sheet; 5 is the bead in the middle of the FRP sheet; 6 is the limit device; 7 is the stabilization device ; 8 is the anchor bolt; 9 is the FRP sheet; 10 is the tension end fixture of the FRP sheet; 11 is the screw; 12 is the front steel plate; 13 is the rear steel plate; 14 is the jack; 15 is the middle limit nut; 16 17 is a jack support; 18 is a polytetrafluoroethylene plate; 19 is a tension pedestal; 20 is an inner steering block; 21 is an outer steering block; 22 is a bolt; 23 is an inner backing plate; 24 is an outer Pressing plate; 25 is expansion bolt; 26 is front steel plate; 27 is oblique support; 28 is bottom steel plate; 29 is rubber backing plate; 30 is upper T-shaped clip; 31 is lower T-shaped clip; 34 is the upper lug-type anchoring device; 35 is the lower lug-type anchoring device; 36 is the inclined rod; 37 is the connecting sleeve; 38 is the anchor bolt; 39 is the bolt; 40 is the anchoring bottom plate ; 41 is an ear plug.
具体实施方式Detailed ways
下面结合实施例和说明书附图对本发明作进一步的说明。The present invention will be further described below in conjunction with embodiment and accompanying drawing.
本发明的预应力FRP片材抗剪加固混凝土梁实验装置,包括设置在混凝土梁翼缘板和腹板交接处的转向装置2、FRP片材前端部锚固装置3、FRP片材中部钢压条5、FRP片材后端锚固装置4、FRP片材张拉端夹具10、张拉端前钢板12、张拉端后钢板13、千斤顶14、限位装置6、稳定装置7、千斤顶支撑17、张拉台座19、聚四氟乙烯板18、连接FRP片材张拉端夹具并穿过张拉端前钢板和张拉端后钢板的螺杆11。The prestressed FRP sheet anti-shear strengthening concrete beam experimental device of the present invention includes a steering device 2 arranged at the junction of the flange plate and the web of the concrete beam, an anchoring device 3 at the front end of the FRP sheet, a steel bead 5 in the middle of the FRP sheet, and an FRP sheet Anchor device at back end of sheet 4, FRP sheet tension end fixture 10, front steel plate at tension end 12, rear steel plate at tension end 13, jack 14, limit device 6, stabilizing device 7, jack support 17, tension stand 19. Polytetrafluoroethylene plate 18. Screw rod 11 connected to the clamp at the tension end of the FRP sheet and passing through the steel plate at the front of the tension end and the steel plate at the rear of the tension end.
所述转向装置2包括嵌入到混凝土梁1保护层中的内转向块20、外转向块21、固定内转向块20和外转向块21的螺栓22,所述螺栓22穿过内转向块20和外转向块21后用螺帽拧紧。The steering device 2 includes an inner steering block 20 embedded in the protective layer of the concrete beam 1, an outer steering block 21, a bolt 22 for fixing the inner steering block 20 and the outer steering block 21, and the bolt 22 passes through the inner steering block 20 and the outer steering block 21. Tighten with nut behind the outer steering block 21.
所述FRP片材前端部锚固装置3、FRP片材中部钢压条5和FRP片材后端锚固装置4结构相同,均包括嵌入到混凝土梁1保护层中的内垫板23,外压板24和膨胀螺栓25,所述膨胀螺栓25穿过内垫板23和外压板24后用螺帽拧紧。The anchoring device 3 at the front end of the FRP sheet, the steel bead 5 in the middle of the FRP sheet and the anchoring device 4 at the rear end of the FRP sheet have the same structure, and all include an inner backing plate 23 embedded in the protective layer of the concrete beam 1, an outer pressing plate 24 and Expansion bolts 25, said expansion bolts 25 are tightened with nuts after passing through the inner backing plate 23 and the outer pressure plate 24.
所述限位装置6包括前钢板26、斜支撑27、底钢板28、橡胶垫板29,所述前钢板26、斜支撑27、底钢板28相互焊接在一起,所述橡胶垫板29放置在所述前钢板26前,用于调整混凝土梁1的位置,所述限位装置6在底钢板28处使用地脚螺栓8锚固在地面。Described position-limiting device 6 comprises front steel plate 26, diagonal support 27, bottom steel plate 28, rubber backing plate 29, and described front steel plate 26, diagonal support 27, bottom steel plate 28 are mutually welded together, and described rubber backing plate 29 is placed on In front of the front steel plate 26, it is used to adjust the position of the concrete beam 1, and the limit device 6 is anchored to the ground at the bottom steel plate 28 with anchor bolts 8.
所述FRP片材张拉端夹具10,包括上T型夹片30、下T型夹片31,所述上T型夹片30、下T型夹片31通过螺栓连接并夹紧FRP片材9。The FRP sheet tension end clamp 10 includes an upper T-shaped clip 30 and a lower T-shaped clip 31, and the upper T-shaped clip 30 and the lower T-shaped clip 31 are connected by bolts and clamp the FRP sheet 9.
所述螺杆11穿过上T型夹片30和下T型夹片31的圆孔32,使用外限位螺帽33拧紧、限位。The screw 11 passes through the round holes 32 of the upper T-shaped clip 30 and the lower T-shaped clip 31 , and is tightened and limited by an outer limit nut 33 .
所述稳定装置7包括上插耳式锚固装置34、下插耳式锚固装置35、斜杆36、连接套筒37及锚固螺栓38,所述斜杆36与上插耳式锚固装置34和下插耳式锚固装置35通过插销39连接,所述斜杆36可以围绕插销39转动,调整位置,通过连接套筒37连接。稳定装置7在下插耳式锚固装置35处使用锚固螺栓38锚固在地面。The stabilizing device 7 includes an upper ear-type anchoring device 34, a lower ear-type anchoring device 35, an oblique rod 36, a connecting sleeve 37 and an anchor bolt 38, and the oblique rod 36 is connected with the upper ear-type anchoring device 34 and the lower The ear-type anchoring device 35 is connected through a bolt 39 , and the oblique rod 36 can rotate around the bolt 39 to adjust its position, and is connected through a connecting sleeve 37 . The stabilizer 7 is anchored to the ground at the lower lug anchor 35 using anchor bolts 38 .
所述上插耳式锚固装置34和下插耳式锚固装置35结构相同,均包括锚固底钢板40和带圆孔的插耳41,所述带圆孔的插耳41通过焊接与锚固底钢板40连接。The upper lug-type anchoring device 34 and the lower lug-type anchoring device 35 have the same structure, and both include an anchoring base plate 40 and a lug 41 with a round hole, and the lug 41 with a round hole is welded to the anchoring base plate 40 connections.
所述上插耳式锚固装置34使用锚固螺栓38锚固于混凝土梁1侧面,下插耳式锚固装置35使用锚固螺栓38与底钢板28连接。The upper lug-type anchoring device 34 is anchored to the side of the concrete beam 1 using anchor bolts 38 , and the lower lug-type anchoring device 35 is connected to the bottom steel plate 28 using anchor bolts 38 .
所述螺杆11穿过前钢板12和后钢板13,使用中限位螺帽15限位,使用外锚固螺帽16与后钢板13固定。The screw rod 11 passes through the front steel plate 12 and the rear steel plate 13, is limited by the middle limit nut 15, and is fixed with the rear steel plate 13 by the outer anchor nut 16.
所述千斤顶14顶推后钢板13在聚四氟乙烯板18上向右移动,带动螺杆11、FRP片材张拉端夹具10及FRP片材9共同向右移动,对FRP片材9施加预应力。After the jack 14 pushes the steel plate 13 to move to the right on the polytetrafluoroethylene plate 18, it drives the screw rod 11, the FRP sheet tension end clamp 10 and the FRP sheet 9 to move to the right together, and the FRP sheet 9 is pre-stressed. stress.
所述FRP片材9的材质为碳纤维片材(CFRP)、芳纶纤维片材(AFRP)、玄武岩纤维片材(AFRP)或玻璃纤维片材(BFRP),或者上述两种或两种以上材料的复合。The material of the FRP sheet 9 is carbon fiber sheet (CFRP), aramid fiber sheet (AFRP), basalt fiber sheet (AFRP) or glass fiber sheet (BFRP), or two or more of the above materials compound.
现以预应力FRP片材抗剪加固混凝土梁实验为例进行说明:Now take the experiment of prestressed FRP sheet anti-shear strengthening concrete beam as an example to illustrate:
(1)按照设计要求预制混凝土梁1并安装到位。(1) Precast the concrete beam 1 according to the design requirements and install it in place.
(2)按照设计要求预制混凝土梁限位装置6及混凝土梁稳定装置7,在预定位置使用地脚螺栓8和锚固螺栓38安装到位,在限位装置6前钢板26前放置橡胶垫板29,调整、限制及稳定混凝土梁1。(2) Prefabricate the concrete beam limiting device 6 and the concrete beam stabilizing device 7 according to the design requirements, use anchor bolts 8 and anchor bolts 38 to install them in place at the predetermined positions, and place a rubber backing plate 29 before the front steel plate 26 of the limiting device 6, Adjustment, restraint and stabilization of concrete beams1.
(3)按照设计要求预制混凝土梁翼缘板和腹板交接处的转向装置2、FRP片材前端部锚固装置3、FRP片材中部钢压条5、FRP片材后端锚固装置4,将内转向块20和内垫板23嵌入到混凝土梁保护层预设位置处。(3) According to the design requirements, prefabricate the steering device 2 at the junction of the flange plate and the web of the concrete beam, the anchoring device 3 at the front end of the FRP sheet, the steel bead in the middle of the FRP sheet 5, and the anchoring device 4 at the rear end of the FRP sheet. 20 and the inner backing plate 23 are embedded in the preset position of the concrete beam protective layer.
(4)使用环氧树脂粘结剂将FRP片材9浸润,穿过转向装置2、FRP片材前端部锚固装置3、FRP片材中部钢压条5及FRP片材后端锚固装置4,将外转向块21、外压板24安装到位。(4) Use epoxy resin adhesive to infiltrate the FRP sheet 9, pass through the steering device 2, the anchoring device 3 at the front end of the FRP sheet, the steel bead 5 in the middle of the FRP sheet and the anchoring device 4 at the rear end of the FRP sheet, and place the Outer turning block 21, outer pressure plate 24 are installed in place.
(5)按照设计要求预制FRP片材张拉端夹具10、张拉端前钢板12、张拉端后钢板13,将FRP片材张拉端夹具10、张拉端前钢板12、张拉端后钢板13使用螺杆11连接在一起,拧紧外锚固螺帽16。(5) Prefabricate FRP sheet tension end fixture 10, tension end front steel plate 12, tension end rear steel plate 13 according to the design requirements, and FRP sheet tension end fixture 10, tension end front steel plate 12, tension end The rear steel plates 13 are connected together with screw rods 11, and the outer anchor nuts 16 are tightened.
(6)放置千斤顶支撑17、聚四氟乙烯板18及千斤顶14。(6) Place the jack support 17, the polytetrafluoroethylene plate 18 and the jack 14.
(7)将FRP片材穿进上T型夹片30、下T型夹片31之间,拧紧螺栓,夹紧FRP片材。(7) Put the FRP sheet between the upper T-shaped clip 30 and the lower T-shaped clip 31, tighten the bolts, and clamp the FRP sheet.
(8)使用千斤顶14顶推后钢板13在聚四氟乙烯板18上向右移动,带动螺杆11、FRP片材张拉端夹具10及FRP片材9共同向右移动,对FRP片材9施加预应力。(8) Use the jack 14 to push the steel plate 13 to move to the right on the polytetrafluoroethylene plate 18, and drive the screw rod 11, the FRP sheet tension end clamp 10 and the FRP sheet 9 to move to the right together, and the FRP sheet 9 Apply prestress.
(9)拧紧转向装置2、FRP片材前端部锚固装置3、FRP片材中部钢压条5及FRP片材后端锚固装置4上的螺栓,固定FRP片材。(9) Tighten the bolts on the steering device 2, the anchoring device 3 at the front end of the FRP sheet, the steel bead 5 in the middle of the FRP sheet, and the anchoring device 4 at the rear end of the FRP sheet to fix the FRP sheet.
(10)保持张拉力不变,拧紧中限位螺帽15,卸除千斤顶14。(10) Keep the tension constant, tighten the middle limit nut 15, and remove the jack 14.
(11)待环氧树脂完全固化后,在FRP片材后端锚固装置4右端剪断FRP片材,实现预应力FRP抗剪加固。(11) After the epoxy resin is completely cured, cut the FRP sheet at the right end of the anchoring device 4 at the rear end of the FRP sheet to realize the shear reinforcement of the prestressed FRP.
上述实施例仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和等同替换,这些对本发明权利要求进行改进和等同替换后的技术方案,均落入本发明的保护范围。The foregoing embodiments are only preferred implementations of the present invention. It should be pointed out that those skilled in the art can make several improvements and equivalent replacements without departing from the principle of the present invention. Technical solutions requiring improvement and equivalent replacement all fall within the protection scope of the present invention.
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CN110359380A (en) * | 2019-08-09 | 2019-10-22 | 上海悍马建筑科技有限公司 | The three-dimensional tensioning equipment of concrete foundation cushion cap prestressing force |
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