CN106829577A - An automatic unloading tape reel machine - Google Patents

Abstract

The present invention relates to a carrier coiling machine capable of automatic unloading, which comprises a frame and a power distribution control box, a lifting device is arranged on the frame, a coiling device is arranged on the lifting device, and a coiling shaft on the coiling device is in a vertical direction, a coiling disk is sleeved on the lower end of the coiling shaft and downward, a unloading device cooperating with the coiling disk is also arranged on the frame, the unloading device comprises an unloading movable device and an unloading clamping device arranged on the unloading movable device, and the unloading clamping device cooperates with the upper and lower surfaces of the coiling disk on which the carrier tape is wound, the lifting device, the coiling device, the unloading movable device and the unloading clamping device are connected to the power distribution control box; the present invention arranges the unwinding device so that the coiling disk is vertically downward, and is arranged on the lifting device, and cooperates with the unloading device at the same time, the unloading device adopts the method of clamping the wound coiling disk up and down, and the lifting device cooperates with the unloading device to move back to back, thereby realizing automatic and quick unloading, and at the same time the carrier tape will not be scattered.

Description

An automatic unloading tape reel machine

technical field

The invention relates to the field of processing equipment for carrier tapes, in particular to a carrier tape coiler capable of automatic unloading.

Background technique

With the wide application of various electronic parts and hardware parts, the carrier tape (referred to as the carrier tape) used for the collection of its packaging boxes has also been widely used. Most of the carrier tapes processed by processing equipment are spiral In the subsequent use process, the slack loading roll needs to be rewound first, so that it can be wound on the coil reel.

Most of the existing carrier tape winding is driven by the winding motor to rotate the winding reel to realize the winding of the material tape. However, most of the existing equipment manually removes the reel from the rewinding shaft. It is time-consuming and labor-intensive. At the same time, it is easy to scatter the rewound loading roll due to excessive pulling force or unbalanced upper and lower forces during the moving process, which affects the rewinding effect. At the same time, the efficiency of unloading is low, so it is not suitable for large-scale Loading and winding.

Contents of the invention

The object of the present invention is to provide a tape carrier coiling machine capable of automatic unloading. The winding device is set so that the winding reel is vertically downward, and it is integrally arranged on the lifting device. The device adopts the up and down clamping of the wound reel, and the lifting device cooperates with the unloading device to move in opposite directions, so as to realize automatic and fast unloading, and at the same time, the carrier tape will not scatter.

In order to achieve the above object, the technical solution adopted by the present invention is: a kind of automatic unloading tape carrier coiler, which includes a frame (1) and a power distribution control box (2), and the frame (1) A lifting device (3) is provided on the lifting device (3), and a coiling device (4) is arranged on the lifting device (3), and the coiling shaft (29) on the coiling device (4) is vertical, and the coiling shaft The lower end of (29) is sleeved with a downward coiling tray (30), and the described frame (1) is also provided with a blanking device (5) that cooperates with the coiling tray (30). The material device (5) comprises a blanking movable device and a blanking clamping device arranged on the blanking movable device, and the blanking clamping device cooperates with the upper and lower sides of the winding reel (30) of the carrier tape, said The lifting device (3), the coiling device (4), the blanking movable device and the blanking clamping device are connected to the power distribution control box (2).

Further, the blanking clamping device includes a blanking clamping cylinder (13) arranged on the blanking movable device, and the two ends of the blanking clamping cylinder (13) are symmetrically connected with coiling trays ( 30) the blanking clamping block (14) that matches the upper and lower sides, and the blanking clamping cylinder (13) is connected to the power distribution control box (2).

Further, the moving device for blanking includes a blanking seat (7) arranged on the frame (1), the blanking seat (7) is provided with a blanking lifting cylinder (8), and the The blanking lifting cylinder (8) is connected with the blanking lifting seat (10), and the blanking lifting seat (10) cooperates with the blanking lifting guide rod (9) on the blanking seat (7), and the described blanking lifting The base (10) is provided with a blanking rotary motor (11) that can rotate in a vertical plane, and the blanking rotary motor (11) is connected with a blanking rotary seat (12), and the blanking clamping Cylinder (13) is arranged on the blanking rotating seat (12), and described blanking lifting cylinder (8) and blanking rotating motor (11) are connected to power distribution control box (2).

Further, the lifting device (3) includes a lifting seat (15) arranged on the frame (1), the lifting seat (15) is provided with a hydraulic lifting rod (18), and the hydraulic lifting The rod (18) is equipped with a hydraulic pedal (16), the middle part of the hydraulic pedal (16) is also equipped with a hydraulic crank (17), and the upper part of the frame (1) is provided with a handle (6). The hydraulic lifting rod (18) is connected with a lifting seat (23) through a lifting block (22), and the described coiling device (4) is arranged on the lifting seat (23).

Further, the hydraulic lifting rod (18) is provided with a lifting wheel (19), and the lifting wheel (19) is matched with a balance chain (20), and the two ends of the balance chain (20) are respectively connected Balance weight (21) and lifting block (22) are arranged.

Further, the coil material device (4) includes a coil material seat (24) arranged on the lifting device (3), and the coil material seat (24) is provided with a coil material moving up and down motor ( 25) and coil material movable screw mandrel (26) up and down, described coil material movable screw mandrel (26) is cooperated with coil material movable seat (27) up and down, and described coil material movable seat (27) is provided with through Coil material motor (28) and coil material shaft (29) that gear cooperates with each other, the bottom of described coil material shaft (29) is equipped with coil material disc (30), and coil material disc (30) is arranged on coil material Cooperating with the discharge cylinder (33) on the seat (24), the coil material up and down movable motor (25) and the coil material motor (28) are connected to the power distribution control box (2).

Further, a coil material lifting cylinder (31) is arranged on the upper part of the coil material up and down movable seat (27), and a coil material lifting connection seat (32) is connected to the bottom of the coil material lifting cylinder (31). Offer the circular groove that cooperates with the coil material shaft (29) top in the coil material lifting seat (32), and described coil material lifting cylinder (31) is connected to distribution control box (2).

Further, a guide cylinder (34) cooperating with the discharge cylinder (33) is provided on the coil material seat (24), and a guide cylinder (34) is fitted between the discharge cylinder (33) and the guide cylinder (34). Material plate (36), described material guide plate (36) offers and guide groove, and described material guide plate (36) is connected on the coil material seat (24) by guide material connecting plate (35), so The material guide plate (36) cooperates with the material guide connecting plate (35) through the material guide adjusting screw rod (37), and is locked by locking bolts and locking grooves.

The beneficial effects of the present invention are:

1. Set the winding device so that the winding reel is vertically downward, and it is set on the lifting device as a whole. At the same time, it is equipped with a blanking device. The device cooperates with the unloading device to move opposite to each other, so that automatic and fast unloading can be realized, and at the same time, the carrier tape will not scatter.

2. The structural design of the blanking and clamping device is ingenious, which can ensure that the upper and lower clamping blocks can cooperate with the upper and lower surfaces of the reel at the same time, thereby preventing the clamping device from damaging the reel.

3. The structure of the blanking movable device is simple and easy to operate. The blanking rotating motor is used to realize the cooperation and separation of the blanking clamping device and the coiled material tray, and it can ensure that the clamping position of the blanking clamping device and the coiled material tray is maintained. constant.

4. The structure of the lifting device is ingenious. It can not only realize the lifting of the hydraulic lifting rod through the pedal, but also realize the lifting of the hydraulic lifting rod through the lifting rocker arm. Guaranteed to have a large lifting force, and then be able to adapt to the rewinding and lifting of heavier carrier belts such as hardware products.

5. The coordinated design of the lifting wheel and the lifting chain can prevent the hydraulic lifting rod from being bent due to excessive force on one side, and at the same time ensure the smooth lifting of the coil device.

6. The coiling device has a simple structure and is easy to operate, and can realize the up and down movement of the coiling disc while coiling the material, thereby ensuring that the spiral material tape on the unloading cylinder can be smoothly wound onto the coiling disc.

7. The design of coil material lifting cylinder and coil material lifting connection seat can realize the lifting of coil material shaft, and then can realize rapid separation of coil material shaft and coil material motor, and realize the effect of emergency stop.

8. The design of the guide plate can further ensure that the feeding track of the loaded material does not deviate, and further improve the winding effect.

Description of drawings

Fig. 1 is a three-dimensional schematic diagram of a carrier tape reel machine capable of automatic unloading.

Fig. 2 is a three-dimensional schematic diagram of the unloading device.

Fig. 3 is a structural schematic diagram of the lifting device.

Fig. 4 is a three-dimensional schematic diagram of a coiling device.

The text labels shown in the figure are: 1. Rack; 2. Power distribution control box; 3. Lifting device; 4. Coil device; 5. Unloading device; 6. Handle; Blanking lifting cylinder; 9. Blanking lifting guide rod; 10. Blanking lifting seat; 11. Blanking rotating motor; 12. Blanking rotating seat; 13. Blanking clamping cylinder; 14. Blanking clamping block; 15. Lifting seat; 16. Hydraulic pedal; 17. Hydraulic crank; 18. Hydraulic lifting rod; 19. Lifting wheel; 20. Balance chain; 21. Balance weight; 22. Lifting block; 23. Lifting seat; 24. Coil material seat; 25. Coil material up and down movable motor; 26. Coil material up and down movable screw rod; 27. Coil material up and down movable seat; 28. Coil material motor; 29. Coil material shaft; 30. Coil material disc; 31. Coil material Material lifting cylinder; 32, coil material lifting connection seat; 33, feeding cylinder; 34, material guiding cylinder; 35, material guiding connecting plate; 36, material guiding plate; 37, material guiding adjusting screw.

detailed description

In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .

As shown in Fig. 1-Fig. 4, the specific structure of the present invention is: a kind of automatic unloading tape carrier coiler, it comprises frame 1 and power distribution control box 2, described frame 1 is provided with Lifting device 3, described lifting device 3 is provided with coiling material device 4, and the coiling material shaft 29 on the coiling material device 4 is vertical direction, and the lower end of coiling material shaft 29 is sleeved with downward coiling material disc 30 , the frame 1 is also provided with a blanking device 5 that cooperates with the coil tray 30, and the blanking device 5 includes a blanking movable device and a blanking clamping device arranged on the blanking movable device, and The blanking clamping device cooperates with the upper and lower sides of the reel 30 of the carrier tape, and the lifting device 3, the coiling device 4, the blanking movable device and the blanking clamping device are connected to the power distribution control box 2 .

Preferably, the blanking clamping device includes a blanking clamping cylinder 13 arranged on the blanking movable device. The blanking clamping block 14, the blanking clamping cylinder 13 is connected to the power distribution control box 2.

Preferably, the blanking device includes a blanking seat 7 arranged on the frame 1, the blanking seat 7 is provided with a blanking lifting cylinder 8, and the blanking lifting cylinder 8 is connected with a lower Material lifting seat 10, and the blanking lifting seat 10 cooperates with the blanking lifting guide rod 9 on the blanking seat 7, and the blanking lifting seat 10 is provided with a blanking rotating motor 11 that can rotate in a vertical plane , the blanking rotary motor 11 is connected with a blanking rotary seat 12, the blanking clamping cylinder 13 is arranged on the blanking rotary seat 12, and the blanking lifting cylinder 8 and the blanking rotary motor 11 are connected to Power distribution control box 2.

Preferably, the lifting device 3 includes a lifting seat 15 arranged on the frame 1, the lifting seat 15 is provided with a hydraulic lifting rod 18, and the hydraulic lifting rod 18 is equipped with a hydraulic pedal 16, so The middle part of the hydraulic pedal 16 is also equipped with a hydraulic crank 17, the upper part of the frame 1 is provided with a handle 6, the hydraulic lifting rod 18 is connected with a lifting seat 23 through a lifting block 22, and the coil material The device 4 is arranged on the lifting base 23 .

Preferably, the hydraulic lifting rod 18 is provided with a lifting wheel 19, and the lifting wheel 19 is matched with a balance chain 20, and the two ends of the balance chain 20 are respectively connected with a balance weight 21 and a lifting block 22.

Preferably, the coil material device 4 includes a coil material seat 24 arranged on the lifting device 3, and the coil material seat 24 is provided with a coil material up and down movable motor 25 and a coil material up and down movable screw rod 26 that cooperate with each other. , the coiled material up and down movable screw rod 26 is equipped with a coiled material movable seat 27, and the coiled material movable seat 27 is provided with a coiled material motor 28 and a coiled material shaft 29 cooperating with each other through gears. The bottom of the material shaft 29 is equipped with a coil material tray 30, and the coil material tray 30 cooperates with the discharge cylinder 33 arranged on the coil material seat 24, and the coil material up and down movable motor 25 and the coil material motor 28 are connected to the matching Electric control box 2.

Preferably, a coil material lifting cylinder 31 is arranged on the upper part of the coil material lifting and lowering seat 27, and a coil material lifting connecting seat 32 is connected to the bottom of the coil material lifting cylinder 31, and a coil material lifting seat 32 is provided with a There is a circular groove cooperating with the coil material shaft 29 top, and the coil material lifting cylinder 31 is connected to the power distribution control box 2 .

Preferably, the coil seat 24 is provided with a guide cylinder 34 that cooperates with the discharge cylinder 33, and a material guide plate 36 is fitted between the discharge cylinder 33 and the guide cylinder 34, and the material guide plate 36 is provided with a guide groove, and the material guide plate 36 is connected to the coil seat 24 through the material guide connecting plate 35, and the described material guide plate 36 cooperates with the material guide connecting plate 35 through the material guide adjusting screw 37, And through the locking bolt and the locking groove to cooperate and lock.

During specific use, the discharge tube 33 is first installed, and then the height of the guide plate 36 is adjusted according to the carrier tape guide adjustment screw 37 on the discharge tube 33, and then the starting end of the carrier tape on the discharge tube 33 is passed through the guide. The groove is fixed on the coil material tray 30 after passing through the guide cylinder 34, and then the position of the lifting seat 23 is adjusted by the hydraulic pedal 16 or the hydraulic handle 17, and then the coil material shaft 29 is driven by the coil material motor 28 to rotate, and then the coil material shaft 29 Drive the coil material reel 30 to rotate to realize the coil material of the carrier tape. When the carrier tape on the coil material reel 30 is rolled up, the coil material lifting connection block 32 is driven to descend by the coil material lifting cylinder 31, and then the coil material shaft 29 is driven to descend, and then Separate the coiling shaft 29 from the coiling motor 28, stop the coiling shaft 29 from rotating, then adjust the position of the blanking lifting seat 10 through the blanking lifting cylinder 8, and then drive the blanking rotating seat 12 through the blanking rotating motor 11 Rotate 90 degrees, then drive the blanking clamping block 14 to move towards each other through the blanking clamping cylinder 13, and then make the blanking clamping block 14 clamp the reel 30, and then make the blanking lifting cylinder 8 drive the blanking lifting Seat 10 moves downwards, drives coil material tray 30 to break away from coil material shaft 29, and lifting weight 21 can pull lifting seat 23 to rise simultaneously, realizes the effect that the upper and lower sides are loaded with force.

It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.

In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the present invention. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under these circumstances, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the idea and technical solution of the invention can be directly applied to other occasions without improvement should be regarded as the protection scope of the present invention.

Claims (8)

1. A tape-carrying reel machine capable of automatic unloading, comprising a frame (1) and a power distribution control box (2), characterized in that the frame (1) is provided with a lifting device (3 ), the described lifting device (3) is provided with a coiling device (4), and the coiling shaft (29) on the coiling device (4) is vertical, and the lower end of the coiling shaft (29) is socketed There is a downward coiling tray (30), and the frame (1) is also provided with a blanking device (5) that cooperates with the coiling tray (30), and the described blanking device (5) includes a lower The material movable device and the blanking clamping device arranged on the blanking movable device, and the blanking clamping device cooperates with the upper and lower sides of the reel (30) of the carrier tape, the lifting device (3), The coiling device (4), the movable device for blanking and the clamping device for blanking are connected to the power distribution control box (2). 2. A kind of automatic unloading carrier tape reel machine according to claim 1, characterized in that, said blanking clamping device comprises a blanking clamping cylinder (13) arranged on the blanking movable device , the two ends of the described blanking clamping cylinder (13) are symmetrically connected with the blanking clamping block (14) that cooperates with the upper and lower sides of the reel (30), and the described blanking clamping cylinder (13) Connect to power distribution control box (2). 3. A kind of automatic unloading tape carrier reel machine according to claim 2, characterized in that, said unloading movable device comprises an unloading seat (7) arranged on the frame (1), The blanking lift cylinder (8) is arranged on the blanking seat (7), and the blanking lifting cylinder (8) is connected with a blanking lifting seat (10), and the blanking lifting seat (10) is connected to the lower The blanking lifting guide rod (9) on the material seat (7) cooperates, and the blanking rotating motor (11) that can rotate in the vertical plane is provided on the described blanking lifting seat (10). The material turning motor (11) is connected with the material turning seat (12), and the described material cutting clamping cylinder (13) is arranged on the material turning seat (12), and the described material lifting lifting cylinder (8) and the material cutting The turning motor (11) is connected to the power distribution control box (2). 4. A kind of automatic unloading tape carrier coiler according to claim 1, characterized in that, said lifting device (3) comprises a lifting seat (15) arranged on the frame (1), The hydraulic lifting rod (18) is arranged on the lifting seat (15), and the hydraulic lifting rod (18) is equipped with a hydraulic pedal (16), and the middle part of the hydraulic pedal (16) is also equipped with a hydraulic pressure Rocker (17), the upper part of the frame (1) is provided with a handle (6), the hydraulic lifting rod (18) is connected with a lifting seat (23) through a lifting block (22), and the rolling Material device (4) is arranged on the lift seat (23). 5. A kind of automatic unloading carrier tape reel machine according to claim 4, characterized in that, said hydraulic lifting rod (18) is provided with a lifting wheel (19), and said lifting wheel ( 19) Equipped with a balance chain (20), the two ends of the balance chain (20) are respectively connected with a balance weight (21) and a lifting block (22). 6. A self-unloading tape carrier reel machine according to claim 1, characterized in that, the reel device (4) includes a reel seat (24) arranged on the lifting device (3) ), the coil material seat (24) is provided with a coil material moving up and down motor (25) and a coil material moving up and down screw rod (26) that cooperate with each other, and the coil material moving up and down screw rod (26) is equipped with Coil material up and down movable seat (27), described coil material movable seat (27) is provided with the coil material motor (28) and coil material shaft (29) that cooperate with each other by gear, and described coil material shaft (29) The bottom of the bottom is equipped with a coil material tray (30), and the coil material tray (30) cooperates with the discharge cylinder (33) that is arranged on the coil material seat (24), and the described coil material moves up and down motor (25) and Coil motor (28) is connected to power distribution control box (2). 7. A self-unloading tape carrier coiler according to claim 6, characterized in that a coil lifting cylinder (31) is arranged on the upper part of the coil material up and down movable seat (27), and the The bottom of the coil material lifting cylinder (31) is connected with a coil material lifting connection seat (32), and a circular groove cooperating with the coil material shaft (29) top is provided in the described coil material lifting seat (32). The coil lifting cylinder (31) is connected to the power distribution control box (2). 8. A kind of automatic unloading tape carrier reel machine according to claim 6, characterized in that, said reel seat (24) is provided with a guide cylinder ( 34), a material guide plate (36) is matched between the described discharge cylinder (33) and the guide cylinder (34), and the described material guide plate (36) is provided with a guide groove, and the described material guide plate (36) is provided with a guide groove. Plate (36) is connected on the coil material seat (24) by guide material connecting plate (35), and described material guide plate (36) cooperates with guide material connecting plate (35) by guide material adjusting screw rod (37), and It is locked by locking bolts and locking grooves.