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CN106827813A - Finger-like cantilever type piezoelectric shower nozzle and its processing method and spraying equipment - Google Patents

Finger-like cantilever type piezoelectric shower nozzle and its processing method and spraying equipment Download PDF

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CN106827813A
CN106827813A CN201510887729.XA CN201510887729A CN106827813A CN 106827813 A CN106827813 A CN 106827813A CN 201510887729 A CN201510887729 A CN 201510887729A CN 106827813 A CN106827813 A CN 106827813A
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ink
finger
nozzle
piezoelectric
piezoelectric ceramic
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CN106827813B (en
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褚祥诚
仲作金
高书宁
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Guangdong Foshan Ceramic Research Institute Holding Group Co ltd
Paihe Science & Technology Holding Co ltd Beijing
Tsinghua University
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Beijing Pai He Science And Technology Co Ltd
FOSHAN CERAMICS RESEARCH INSTITUTE Co Ltd
Tsinghua University
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Abstract

本发明公开了一种指状悬臂式压电喷头及其加工方法以及包括该喷头的喷涂设备,属于压电陶瓷领域,所述指状悬臂式压电喷头包括至少一个墨水槽,所述墨水槽上覆盖有柔性隔膜,形成墨水腔,所述墨水腔的一端设置有进墨口,另一端设置有喷嘴,所述柔性隔膜上设置有指状悬臂式压电陶瓷,所述指状悬臂式压电陶瓷包括连接基板和从所述连接基板侧面伸出的多个采用d31面内横向弯曲变形模式的压电陶瓷悬臂梁,所述压电陶瓷悬臂梁位于所述墨水腔的上方并与所述墨水腔一一对应,所述压电陶瓷悬臂梁连接有驱动电路。本发明结构简单,加工方便;输出力高,适用范围广;不易磨损,寿命长。

The invention discloses a finger-shaped cantilever piezoelectric nozzle, a processing method thereof, and a spraying equipment including the nozzle, belonging to the field of piezoelectric ceramics. The finger-shaped cantilever piezoelectric nozzle includes at least one ink tank, and the ink tank It is covered with a flexible diaphragm to form an ink chamber. One end of the ink chamber is provided with an ink inlet, and the other end is provided with a nozzle. The flexible diaphragm is provided with a finger-shaped cantilever piezoelectric ceramic. The electric ceramic includes a connection substrate and a plurality of piezoelectric ceramic cantilever beams in d31 in-plane transverse bending deformation mode protruding from the side of the connection substrate, and the piezoelectric ceramic cantilever beams are located above the ink chamber and connected to the The ink chambers correspond to each other, and the piezoelectric ceramic cantilever beam is connected with a driving circuit. The invention has the advantages of simple structure, convenient processing, high output force, wide application range, not easy to wear and long service life.

Description

指状悬臂式压电喷头及其加工方法以及喷涂设备Finger-shaped cantilever piezoelectric nozzle and its processing method and spraying equipment

技术领域technical field

本发明涉及压电陶瓷领域,特别是指一种指状悬臂式压电喷头及其加工方法以及包括该喷头的喷涂设备。The invention relates to the field of piezoelectric ceramics, in particular to a finger-shaped cantilever piezoelectric nozzle, a processing method thereof, and a spraying equipment including the nozzle.

背景技术Background technique

喷头是喷墨打印机或点胶机最核心、所占成本最高、技术含量最高的部件,国内从研发到制造均属空白,完全依赖于进口。The nozzle is the core part of the inkjet printer or dispensing machine, which accounts for the highest cost and the highest technical content. It is blank in China from research and development to manufacturing, and it is completely dependent on imports.

以爱普生喷墨头为例,如图1和图2所示,包括墨水腔1’、振动板2’、喷嘴3’、压电薄膜4’以及连接压电薄膜4’的上表面和下表面的上电极5’和下电极6’,当给压电薄膜4’加电时,其发生变形,挤压振动板2’,使振动板2’产生向墨水腔1’内部的位移,使墨水从喷嘴3’喷出。Taking the Epson inkjet head as an example, as shown in Figure 1 and Figure 2, it includes an ink chamber 1', a vibrating plate 2', a nozzle 3', a piezoelectric film 4', and the upper and lower surfaces connected to the piezoelectric film 4' The upper electrode 5' and the lower electrode 6', when the piezoelectric film 4' is energized, it deforms and squeezes the vibrating plate 2', causing the vibrating plate 2' to move to the inside of the ink chamber 1', so that the ink Spray from nozzle 3'.

但是这种喷墨头存在着以下缺点(以爱普生压电喷头为例,如图1和图2所示):However, this inkjet head has the following disadvantages (take the Epson piezoelectric nozzle as an example, as shown in Figure 1 and Figure 2):

1、该压电喷头的喷嘴板、墨腔均是采用MEMS生产工艺制成,结构和加工工艺复杂,对超精密加工设备的依赖性很强,喷头的价格昂贵。1. The nozzle plate and ink chamber of the piezoelectric nozzle are made of MEMS production technology, the structure and processing technology are complicated, the dependence on ultra-precision processing equipment is strong, and the price of the nozzle is expensive.

2、该压电喷头结构中的压电陶瓷为1微米厚的压电陶瓷薄膜,压电陶瓷薄膜受到制备工艺的限制,自身密度比较低,加电变形时不会产生大的输出位移,使输出力低;并且该压电喷头的材质以半导体硅为主,硅材质刚度大,墨腔变形幅度小,使输出力进一步降低;由于输出力的降低,使得该压电喷头只适合家庭和办公打印,不适合工业上陶瓷喷墨打印或者对于喷射力要求高的点胶打印等。2. The piezoelectric ceramic in the piezoelectric nozzle structure is a piezoelectric ceramic film with a thickness of 1 micron. The piezoelectric ceramic film is limited by the preparation process, and its own density is relatively low. The output force is low; and the material of the piezoelectric nozzle is mainly semiconductor silicon, the silicon material has high rigidity, and the deformation of the ink cavity is small, which further reduces the output force; due to the reduction of the output force, the piezoelectric nozzle is only suitable for home and office Printing is not suitable for industrial ceramic inkjet printing or dispensing printing that requires high jet force.

3、该压电喷头的压电陶瓷薄膜整条与墨腔基体表面粘接到一起,压电陶瓷薄膜发生变形时,会引起整个墨腔产生变形,使墨腔等零部件易磨损,寿命短。3. The entire piezoelectric ceramic film of the piezoelectric nozzle is bonded to the surface of the ink chamber substrate. When the piezoelectric ceramic film is deformed, it will cause deformation of the entire ink chamber, making the parts such as the ink chamber easy to wear and short in life. .

发明内容Contents of the invention

本发明提供一种指状悬臂式压电喷头及其加工方法以及包括该喷头的喷涂设备,本发明结构简单,加工方便;输出力高,适用范围广;不易磨损,寿命长。The invention provides a finger-like cantilever type piezoelectric spray head, its processing method and spraying equipment including the spray head. The present invention has simple structure, convenient processing, high output force, wide application range, not easy to wear and long service life.

为解决上述技术问题,本发明提供技术方案如下:In order to solve the problems of the technologies described above, the present invention provides technical solutions as follows:

一方面,提供一种指状悬臂式压电喷头,包括至少一个墨水槽,所述墨水槽上覆盖有柔性隔膜,形成墨水腔,所述墨水腔的一端设置有进墨口,另一端设置有喷嘴,所述柔性隔膜上设置有指状悬臂式压电陶瓷,所述指状悬臂式压电陶瓷包括连接基板和从所述连接基板侧面伸出的多个采用d31面内横向弯曲变形模式的压电陶瓷悬臂梁,所述压电陶瓷悬臂梁位于所述墨水腔的上方并与所述墨水腔一一对应,所述压电陶瓷悬臂梁连接有驱动电路。On the one hand, there is provided a finger-like cantilever piezoelectric nozzle, comprising at least one ink tank, the ink tank is covered with a flexible diaphragm to form an ink cavity, one end of the ink cavity is provided with an ink inlet, and the other end is provided with a Nozzle, the flexible diaphragm is provided with a finger-shaped cantilever piezoelectric ceramic, and the finger-shaped cantilever piezoelectric ceramic includes a connection substrate and a plurality of d 31 in-plane transverse bending deformation modes protruding from the side of the connection substrate. The piezoelectric ceramic cantilever beam is located above the ink chamber and corresponds to the ink chamber one by one, and the piezoelectric ceramic cantilever beam is connected with a driving circuit.

进一步的,所述墨水槽为两端开口的槽体,其中:Further, the ink tank is a tank body with openings at both ends, wherein:

所述墨水槽的一端作为进墨口;One end of the ink tank is used as an ink inlet;

所述墨水槽的另一端的端面上设置有密封部件,所述墨水槽的另一端的底部开有出墨口,所述喷嘴设置在喷嘴板上,所述喷嘴板粘在所述出墨口上。The end surface of the other end of the ink tank is provided with a sealing member, the bottom of the other end of the ink tank is provided with an ink outlet, the nozzle is arranged on a nozzle plate, and the nozzle plate is glued to the ink outlet .

进一步的,所述墨水槽为两端开口的槽体,其中:Further, the ink tank is a tank body with openings at both ends, wherein:

所述墨水槽的一端作为进墨口;One end of the ink tank is used as an ink inlet;

所述喷嘴设置在喷嘴板上,所述喷嘴板粘在所述墨水槽的另一端的端面上。The nozzles are provided on a nozzle plate, and the nozzle plate is glued to the end surface of the other end of the ink tank.

进一步的,所述墨水槽为一端封闭,一端开口的槽体,其中:Further, the ink tank is a tank body with one end closed and one end open, wherein:

所述墨水槽开口的一端作为进墨口;One end of the opening of the ink tank is used as an ink inlet;

所述墨水槽封闭的一端的端面或底面上开有小孔,作为喷嘴。A small hole is opened on the end surface or the bottom surface of the closed end of the ink tank as a nozzle.

进一步的,所述墨水槽通过在墨水槽板上切槽加工制得,所述指状悬臂式压电陶瓷通过在压电陶瓷板上切槽加工制得。Further, the ink tank is made by cutting grooves on the ink tank plate, and the finger-shaped cantilever piezoelectric ceramic is made by cutting grooves on the piezoelectric ceramic plate.

进一步的,所述压电陶瓷悬臂梁为压电双晶片结构,包括内电极,所述内电极的两个表面均设置有压电陶瓷片,每个压电陶瓷片的外表面均设置有外电极。Further, the piezoelectric ceramic cantilever is a piezoelectric bimorph structure, including an internal electrode, the two surfaces of the internal electrode are provided with piezoelectric ceramic sheets, and the outer surface of each piezoelectric ceramic sheet is provided with an outer surface. electrode.

进一步的,所述压电陶瓷悬臂梁的两个压电陶瓷片的极化方向相同或相反。Further, the polarization directions of the two piezoelectric ceramic sheets of the piezoelectric ceramic cantilever beam are the same or opposite.

进一步的,所述内电极的材质为银钯合金、铜或银,所述压电陶瓷片的材质为锆钛酸铅,所述外电极的材质铝、银、镍或金;所述墨水槽的材质为结构陶瓷或硅材料;所述喷嘴板的材质为结构陶瓷、镍铁合金、有机玻璃、工程塑料、特氟龙或半导体硅材料;所述柔性隔膜的材质为有机薄膜。Further, the material of the inner electrode is silver-palladium alloy, copper or silver, the material of the piezoelectric ceramic sheet is lead zirconate titanate, the material of the outer electrode is aluminum, silver, nickel or gold; the ink tank The material of the nozzle plate is structural ceramics or silicon materials; the material of the nozzle plate is structural ceramics, nickel-iron alloy, plexiglass, engineering plastics, Teflon or semiconductor silicon materials; the material of the flexible diaphragm is an organic film.

另一方面,提供一种上述的指状悬臂式压电喷头的加工方法,包括:On the other hand, a method for processing the finger-shaped cantilever piezoelectric nozzle is provided, including:

步骤1:在所述墨水槽板上进行精密切槽加工,形成所述墨水槽,其中所述墨水槽的一端开口,作为所述进墨口;Step 1: Carry out precise groove processing on the ink tank plate to form the ink tank, wherein one end of the ink tank is opened as the ink inlet;

步骤2:将所述柔性隔膜覆盖并粘在所述墨水槽上,形成所述墨水腔;Step 2: Covering and sticking the flexible diaphragm on the ink tank to form the ink chamber;

步骤3:将所述压电陶瓷板覆盖并粘在所述柔性隔膜上;Step 3: covering and adhering the piezoelectric ceramic plate on the flexible diaphragm;

步骤4:将所述压电陶瓷板远离所述进墨口的一端进行切割,形成所述指状悬臂式压电陶瓷;Step 4: cutting the end of the piezoelectric ceramic plate away from the ink inlet to form the finger-shaped cantilever piezoelectric ceramic;

步骤5:在所述墨水腔的另一端设置所述喷嘴。Step 5: setting the nozzle at the other end of the ink cavity.

再一方面,提供一种喷涂设备,包括上述任一的指状悬臂式压电喷头。In yet another aspect, a spraying equipment is provided, comprising any finger-shaped cantilever piezoelectric spray head mentioned above.

本发明具有以下有益效果:The present invention has the following beneficial effects:

本发明的指状悬臂式压电喷头在工作时,墨水从进墨口流入墨水腔,通过驱动电路对压电陶瓷悬臂梁加电信号,压电陶瓷悬臂梁会发生向柔性隔膜方向的变形,挤压柔性隔膜,使柔性隔膜向墨水腔内凹陷,将墨水从喷嘴挤出,完成打印或点胶等。When the finger-shaped cantilever piezoelectric nozzle of the present invention is working, the ink flows into the ink cavity from the ink inlet, and the piezoelectric ceramic cantilever beam is energized with a signal through the drive circuit, and the piezoelectric ceramic cantilever beam will deform in the direction of the flexible diaphragm. Squeeze the flexible diaphragm to make the flexible diaphragm sag into the ink cavity, squeeze the ink out from the nozzle, and complete printing or dispensing, etc.

本发明结构简单,加工方便。本发明中使用指状悬臂式压电陶瓷作为驱动部件,指状悬臂式压电陶瓷由于是整体结构,所有的压电陶瓷悬臂都通过梁连接基板连接在一起,因此只需要加工出指状悬臂式压电陶瓷,然后将其覆盖在柔性隔膜上即可,无需为每个墨水腔都加工一个压电薄膜,然后再将压电薄膜一个个的站到墨水腔上方,这就使得本发明结构简单,且加工方便。另外,与现有技术相比,本发明的墨水槽、喷嘴以及柔性隔膜等也存在结构简单,加工方便的优势。The invention has simple structure and convenient processing. In the present invention, the finger-shaped cantilever piezoelectric ceramic is used as the driving part. Since the finger-shaped cantilever piezoelectric ceramic is an integral structure, all piezoelectric ceramic cantilevers are connected together through the beam connection substrate, so only the finger-shaped cantilever needs to be processed. type piezoelectric ceramics, and then cover it on the flexible diaphragm, there is no need to process a piezoelectric film for each ink chamber, and then place the piezoelectric films one by one above the ink chamber, which makes the structure of the present invention Simple and easy to process. In addition, compared with the prior art, the ink tank, nozzle and flexible diaphragm of the present invention also have the advantages of simple structure and convenient processing.

本发明输出力高,适用范围广。本发明使用压电陶瓷悬臂梁作为驱动部件,其采用d31面内横向弯曲变形,加电时变形量大,输出力高,可以对墨水腔中的墨水产生较大的变形压力,有利于增加墨滴喷射初始速度,提高喷墨打印头的工作效率,并且使用柔性隔膜代替了刚度大的硅材料,保证了墨水腔的变形量大,对墨水的压力高,进一步提高了输出力;并且压电陶瓷悬臂梁的最大位移发生在靠近喷嘴的一侧,可以在的墨水槽靠近喷嘴的位置,形成最大的墨水压力变化,更进一步提高了输出力;最后由于输出力高,本发明的指状悬臂式压压电喷头不仅适用于家庭和办公打印,还适用于工业上陶瓷喷墨打印或者对于喷射力要求高的点胶打印,以及喷涂釉料或电极浆料等,适用范围广。The invention has high output force and wide application range. The present invention uses the piezoelectric ceramic cantilever beam as the driving part, which adopts d 31 in-plane transverse bending deformation, and the deformation amount is large when power is applied, and the output force is high, which can generate relatively large deformation pressure on the ink in the ink chamber, which is beneficial to increase The initial speed of ink droplet ejection improves the working efficiency of the inkjet print head, and the flexible diaphragm is used instead of the rigid silicon material, which ensures a large deformation of the ink chamber, high pressure on the ink, and further improves the output force; and the pressure The maximum displacement of the electroceramic cantilever beam occurs on the side close to the nozzle, which can form the largest ink pressure change at the position of the ink tank close to the nozzle, which further improves the output force; finally, due to the high output force, the finger-shaped The cantilever piezoelectric nozzle is not only suitable for home and office printing, but also suitable for industrial ceramic inkjet printing or dispensing printing that requires high jet force, as well as spraying glaze or electrode slurry, etc., with a wide range of applications.

本发明不易磨损,寿命长。压电陶瓷悬臂梁变形时,只会使柔性隔膜变形,墨水腔的其他部分不变形,使墨水腔不易磨损,寿命长。The invention is not easy to wear and has long service life. When the piezoelectric ceramic cantilever beam is deformed, only the flexible diaphragm will be deformed, and other parts of the ink chamber will not be deformed, so that the ink chamber is not easy to wear and has a long service life.

综上所述,与现有技术相比,本发明的指状悬臂式压电喷头结构简单,加工方便;输出力高,适用范围广;不易磨损,寿命长。To sum up, compared with the prior art, the finger-shaped cantilever piezoelectric nozzle of the present invention has a simple structure, convenient processing, high output force, wide application range, low wear resistance and long service life.

附图说明Description of drawings

图1为现有技术中爱普生打印机喷头的结构示意图;Fig. 1 is the structural representation of the nozzle of Epson printer in the prior art;

图2为现有技术中爱普生打印机喷头的剖视图;Fig. 2 is the sectional view of Epson printer nozzle in the prior art;

图3为本发明的指状悬臂式压电喷头的实施例一的立体图一;Fig. 3 is a perspective view 1 of Embodiment 1 of the finger-shaped cantilever piezoelectric nozzle of the present invention;

图4为本发明的指状悬臂式压电喷头的实施例一的立体图二;Fig. 4 is a second perspective view of Embodiment 1 of the finger-shaped cantilever piezoelectric nozzle of the present invention;

图5为图3的俯视图;Fig. 5 is the top view of Fig. 3;

图6为图5的A-A向剖视图;Fig. 6 is the A-A direction sectional view of Fig. 5;

图7为图5的B-B向剖视图;Fig. 7 is the B-B direction sectional view of Fig. 5;

图8为本发明的指状悬臂式压电喷头的实施例一的工作过程示意图;8 is a schematic diagram of the working process of Embodiment 1 of the finger-shaped cantilever piezoelectric nozzle of the present invention;

图9为本发明的指状悬臂式压电喷头的实施例二的B-B向剖视图;Fig. 9 is a B-B sectional view of Embodiment 2 of the finger-shaped cantilever piezoelectric nozzle of the present invention;

图10为本发明的指状悬臂式压电喷头的实施例三的B-B向剖视图;Fig. 10 is a B-B cross-sectional view of Embodiment 3 of the finger-shaped cantilever piezoelectric nozzle of the present invention;

图11为本发明的指状悬臂式压电喷头的实施例四的B-B向剖视图;Fig. 11 is a B-B cross-sectional view of Embodiment 4 of the finger-shaped cantilever piezoelectric nozzle of the present invention;

图12为本发明的指状悬臂式压电喷头的实施例五中的喷嘴板的示意图;12 is a schematic diagram of the nozzle plate in Embodiment 5 of the finger-shaped cantilever piezoelectric nozzle of the present invention;

图13为本发明的指状悬臂式压电喷头的实施例六中的压电陶瓷悬臂梁的示意图;13 is a schematic diagram of the piezoelectric ceramic cantilever beam in Embodiment 6 of the finger-shaped cantilever piezoelectric nozzle of the present invention;

图14为本发明的指状悬臂式压电喷头的加工过程的一个实施例的示意图。Fig. 14 is a schematic diagram of an embodiment of the manufacturing process of the finger-like cantilever piezoelectric nozzle of the present invention.

具体实施方式detailed description

为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments.

一方面,本发明提供一种指状悬臂式压电喷头,其中实施例一如图3至图8所示,包括至少一个墨水槽110,墨水槽110上覆盖有柔性隔膜120,形成墨水腔,墨水腔的一端设置有进墨口130,另一端设置有喷嘴140,柔性隔膜120上设置有指状悬臂式压电陶瓷150,指状悬臂式压电陶瓷150包括连接基板151和从连接基板151侧面伸出的多个采用d31面内横向弯曲变形模式的压电陶瓷悬臂梁152,压电陶瓷悬臂梁152位于墨水腔的上方并与墨水腔一一对应,压电陶瓷悬臂梁152连接有驱动电路。On the one hand, the present invention provides a finger-shaped cantilever piezoelectric nozzle, wherein the first embodiment, as shown in Figures 3 to 8, includes at least one ink tank 110, and the ink tank 110 is covered with a flexible diaphragm 120 to form an ink cavity, One end of the ink chamber is provided with an ink inlet 130, and the other end is provided with a nozzle 140. The flexible diaphragm 120 is provided with a finger-shaped cantilever piezoelectric ceramic 150. The finger-shaped cantilever piezoelectric ceramic 150 includes a connecting substrate 151 and a connecting substrate 151. A plurality of piezoceramic cantilever beams 152 that use d31 in-plane transverse bending deformation mode protruding from the side, the piezoceramic cantilever beams 152 are located above the ink chamber and correspond to the ink chamber one by one, the piezoceramic cantilever beams 152 are connected with Drive circuit.

本实施例的指状悬臂式压电喷头在工作时,墨水从进墨口流入墨水腔,通过驱动电路对压电陶瓷悬臂梁加电信号,压电陶瓷悬臂梁会发生向柔性隔膜方向的变形,挤压柔性隔膜,使柔性隔膜向墨水腔内凹陷,将墨水从喷嘴挤出,完成打印或点胶等。When the finger-like cantilever piezoelectric nozzle in this embodiment is working, the ink flows into the ink chamber from the ink inlet, and the piezoelectric ceramic cantilever beam is powered by a driving circuit, and the piezoelectric ceramic cantilever beam will deform in the direction of the flexible diaphragm. , squeeze the flexible diaphragm, make the flexible diaphragm sag into the ink cavity, squeeze the ink out from the nozzle, complete printing or dispensing, etc.

本实施例结构简单,加工方便。本实施例中使用指状悬臂式压电陶瓷作为驱动部件,指状悬臂式压电陶瓷由于是整体结构,所有的压电陶瓷悬臂都通过梁连接基板连接在一起,因此只需要加工出指状悬臂式压电陶瓷,然后将其覆盖在柔性隔膜上即可,无需为每个墨水腔都加工一个压电薄膜,然后再将压电薄膜一个个的站到墨水腔上方,这就使得本实施例结构简单,且加工方便。另外,与现有技术相比,本实施例的墨水槽、喷嘴以及柔性隔膜等也存在结构简单,加工方便的优势。This embodiment has simple structure and convenient processing. In this embodiment, the finger-shaped cantilever piezoelectric ceramic is used as the driving part. Since the finger-shaped cantilever piezoelectric ceramic is an integral structure, all the piezoelectric ceramic cantilevers are connected together through the beam connection substrate, so only the finger-shaped piezoelectric ceramic needs to be processed. Cantilever piezoelectric ceramics, and then cover it on the flexible diaphragm, no need to process a piezoelectric film for each ink chamber, and then place the piezoelectric film above the ink chamber one by one, which makes this implementation The structure is simple and the processing is convenient. In addition, compared with the prior art, the ink tank, nozzle and flexible diaphragm of this embodiment also have the advantages of simple structure and convenient processing.

本实施例输出力高,适用范围广。本实施例使用压电陶瓷悬臂梁作为驱动部件,其采用d31面内横向弯曲变形,加电时变形量大,输出力高,可以对墨水腔中的墨水产生较大的变形压力,有利于增加墨滴喷射初始速度,提高喷墨打印头的工作效率,并且使用柔性隔膜代替了刚度大的硅材料,保证了墨水腔的变形量大,对墨水的压力高,进一步提高了输出力;并且压电陶瓷悬臂梁的最大位移发生在靠近喷嘴的一侧,可以在的墨水槽靠近喷嘴的位置,形成最大的墨水压力变化,更进一步提高了输出力;最后由于输出力高,本实施例的指状悬臂式压压电喷头不仅适用于家庭和办公打印,还适用于工业上陶瓷喷墨打印或者对于喷射力要求高的点胶打印,以及喷涂釉料或电极浆料等,适用范围广。This embodiment has high output force and wide application range. This embodiment uses the piezoelectric ceramic cantilever beam as the driving part, which adopts d 31 in-plane transverse bending deformation, the deformation amount is large when power is applied, and the output force is high, which can generate a large deformation pressure on the ink in the ink chamber, which is beneficial to Increase the initial speed of ink drop ejection, improve the working efficiency of the inkjet print head, and use a flexible diaphragm instead of the rigid silicon material, which ensures a large deformation of the ink chamber, high pressure on the ink, and further improves the output force; and The maximum displacement of the piezoelectric ceramic cantilever beam occurs on the side close to the nozzle, which can form the largest ink pressure change at the position of the ink tank close to the nozzle, which further improves the output force; finally, due to the high output force, the present embodiment The finger-like cantilever piezoelectric nozzle is not only suitable for home and office printing, but also suitable for industrial ceramic inkjet printing or dispensing printing that requires high jet force, as well as spraying glaze or electrode slurry, etc., with a wide range of applications.

本实施例不易磨损,寿命长。压电陶瓷悬臂梁变形时,只会使柔性隔膜变形,墨水腔的其他部分不变形,使墨水腔不易磨损,寿命长。This embodiment is not easy to wear and has a long service life. When the piezoelectric ceramic cantilever beam is deformed, only the flexible diaphragm will be deformed, and other parts of the ink chamber will not be deformed, so that the ink chamber is not easy to wear and has a long service life.

综上所述,与现有技术相比,本实施例的指状悬臂式压电喷头结构简单,加工方便;输出力高,适用范围广;不易磨损,寿命长。To sum up, compared with the prior art, the finger-shaped cantilever piezoelectric nozzle of this embodiment has a simple structure, convenient processing, high output force, wide application range, low wear resistance and long service life.

上述的实施例一中,墨水槽以及喷嘴等有多种设置方式,这里给出几个实施例:In the above-mentioned first embodiment, there are multiple ways of setting the ink tank and the nozzle, etc. Here are several embodiments:

实施例二:Embodiment two:

如图9所示(图9中220为本实施例的柔性隔膜,250为本实施例的指状悬臂式压电陶瓷),墨水槽210为两端开口的槽体,其中:As shown in Figure 9 (220 in Figure 9 is the flexible diaphragm of this embodiment, 250 is the finger-shaped cantilever type piezoelectric ceramic of this embodiment), the ink tank 210 is a tank body with openings at both ends, wherein:

墨水槽210的一端作为进墨口230;One end of the ink tank 210 is used as the ink inlet 230;

墨水槽210的另一端的端面上设置有密封部件260,墨水槽的另一端的底部开有出墨口270,喷嘴240设置在喷嘴板280上,喷嘴板280粘在出墨口270上。The end surface of the other end of the ink tank 210 is provided with a sealing member 260 , and the bottom of the other end of the ink tank is provided with an ink outlet 270 .

本实施例的指状悬臂式压电喷头为侧面喷射,并且本实施例中,墨水槽为两端开口的槽体,可以方便的加工,并且将喷嘴设置在喷嘴板上,若喷嘴发生故障,只需要更换喷嘴板即可,方便维修保养。The finger-shaped cantilever type piezoelectric nozzle of this embodiment is side spraying, and in this embodiment, the ink tank is a tank body with openings at both ends, which can be processed conveniently, and the nozzle is arranged on the nozzle plate. If the nozzle breaks down, Only the nozzle plate needs to be replaced, which is convenient for maintenance.

实施例三:Embodiment three:

如图10所示(图10中320为本实施例的柔性隔膜,350为本实施例的指状悬臂式压电陶瓷),墨水槽310为两端开口的槽体,其中:As shown in Figure 10 (320 in Figure 10 is the flexible diaphragm of this embodiment, and 350 is the finger-shaped cantilever type piezoelectric ceramic of this embodiment), the ink tank 310 is a tank body with openings at both ends, wherein:

墨水槽310的一端作为进墨口330;One end of the ink tank 310 is used as the ink inlet 330;

喷嘴340设置在喷嘴板380上,喷嘴板380粘在墨水槽310的另一端的端面上。The nozzles 340 are provided on a nozzle plate 380 that is glued to the end surface of the other end of the ink tank 310 .

本实施例的指状悬臂式压电喷头为端面喷射,并且本实施例中,墨水槽为两端开口的槽体,可以方便的加工,并且将喷嘴设置在喷嘴板上,若喷嘴发生故障,只需要更换喷嘴板即可,方便维修保养。The finger-shaped cantilever piezoelectric nozzle of this embodiment is end-face spraying, and in this embodiment, the ink tank is a tank body with openings at both ends, which can be processed conveniently, and the nozzle is arranged on the nozzle plate. If the nozzle breaks down, Only the nozzle plate needs to be replaced, which is convenient for maintenance.

实施例四:Embodiment four:

如图11所示(图11中420为本实施例的柔性隔膜,450为本实施例的指状悬臂式压电陶瓷),墨水槽410为一端封闭,一端开口的槽体,其中:As shown in Figure 11 (420 in Figure 11 is the flexible diaphragm of this embodiment, 450 is the finger-shaped cantilever type piezoelectric ceramic of this embodiment), the ink tank 410 is a tank body with one end closed and one end open, wherein:

墨水槽410开口的一端作为进墨口430;One end of the opening of the ink tank 410 is used as the ink inlet 430;

墨水槽410封闭的一端的端面或底面上开有小孔,作为喷嘴440。A small hole is opened on the end surface or the bottom surface of the closed end of the ink tank 410 as the nozzle 440 .

本实施例的指状悬臂式压电喷头为端面喷射,并且本实施例中,将喷嘴设置直接设置在墨水槽封闭的一端的端面,使得结构更简单,加工更方便。The finger-shaped cantilever piezoelectric nozzle in this embodiment is end-face spraying, and in this embodiment, the nozzle is directly arranged on the end face of the closed end of the ink tank, which makes the structure simpler and the processing more convenient.

上述各个实施例的墨水槽和指状悬臂式压电陶瓷的加工方式有多种,这里给出一个实施例:There are many ways to process the ink tank and finger-shaped cantilever piezoelectric ceramics in the above-mentioned embodiments, and an embodiment is given here:

实施例五:Embodiment five:

如图12所示,墨水槽510通过在墨水槽板590上切槽加工制得,指状悬臂式压电陶瓷通过在压电陶瓷板上切槽加工制得。As shown in FIG. 12 , the ink tank 510 is made by cutting grooves on the ink tank plate 590 , and the finger-shaped cantilever piezoelectric ceramics are made by cutting grooves on the piezoelectric ceramic plate.

本实施例中,墨水槽和指状悬臂式压电陶瓷的加工简单方便。In this embodiment, the processing of the ink tank and the finger-shaped cantilever piezoelectric ceramic is simple and convenient.

进一步的,压电陶瓷悬臂梁的结构有多种,这里给出一个实施例:Further, there are various structures of piezoelectric ceramic cantilever beams, here is an example:

实施例六Embodiment six

如图13所示(图13中,655、656、657为电极引线),压电陶瓷悬臂梁652为压电双晶片结构,包括内电极653,内电极653的两个表面均设置有压电陶瓷片654,每个压电陶瓷片654的外表面均设置有外电极。As shown in Figure 13 (in Figure 13, 655, 656, 657 are electrode leads), the piezoelectric ceramic cantilever beam 652 is a piezoelectric bimorph structure, including an internal electrode 653, and both surfaces of the internal electrode 653 are provided with piezoelectric The ceramic sheets 654, the outer surface of each piezoelectric ceramic sheet 654 is provided with an external electrode.

压电双晶片结构的压电陶瓷悬臂梁变形量更大,输出力更高,有利于提高打印效率。The piezoelectric ceramic cantilever beam with piezoelectric bimorph structure has larger deformation and higher output force, which is beneficial to improve printing efficiency.

另外,本实施例中,指状悬臂式压电陶瓷中,在切槽加工时,外电极也一并被切开,并且将连接基板处的外电极也一并切开,防止多个压电陶瓷悬臂梁的外电极连在一起而导电。In addition, in this embodiment, in the finger-shaped cantilever piezoelectric ceramics, the external electrodes are also cut during the grooving process, and the external electrodes connected to the substrate are also cut together to prevent multiple piezoelectric ceramics. The outer electrodes of the ceramic cantilever are connected together to conduct electricity.

更进一步的,压电双晶片的具体结构有多种,这里给出一个实施例:Furthermore, there are many specific structures of the piezoelectric bimorph, and an example is given here:

实施例七:Embodiment seven:

压电陶瓷悬臂梁的两个压电陶瓷片的极化方向相同或相反。当极化方向相反时,电极引线655接交流电+,电极引线656、657接交流电-;当极化方向相同时,电极引线655接地,电极引线656接交流电+,电极引线657接交流电-。由于交流幅值随时变化,+、-只作为记号。The polarization directions of the two piezoelectric ceramic sheets of the piezoelectric ceramic cantilever beam are the same or opposite. When the polarization direction is opposite, the electrode lead 655 is connected to the AC+, and the electrode leads 656 and 657 are connected to the AC-; when the polarization directions are the same, the electrode lead 655 is connected to the ground, the electrode lead 656 is connected to the AC+, and the electrode lead 657 is connected to the AC-. Since the AC amplitude changes at any time, + and - are only used as symbols.

上述的各个实施例中,各种部件的材料可以根据本领域技术人员的知识自行选择,这里给出一个实施例:In each of the above-mentioned embodiments, the materials of various components can be selected according to the knowledge of those skilled in the art, and an embodiment is given here:

实施例八:Embodiment eight:

内电极的材质为银钯合金、铜或银,压电陶瓷片的材质为锆钛酸铅,外电极的材质铝、银、镍或金。The inner electrode is made of silver-palladium alloy, copper or silver, the piezoelectric ceramic sheet is made of lead zirconate titanate, and the outer electrode is made of aluminum, silver, nickel or gold.

墨水槽的材质为结构陶瓷或硅材料;喷嘴板的材质为结构陶瓷、镍铁合金、有机玻璃、工程塑料、特氟龙或半导体硅材料。墨水槽、喷嘴板的材质均为刚性材料,不易变形,不易磨损,寿命更长。The ink tank is made of structural ceramics or silicon; the nozzle plate is made of structural ceramics, nickel-iron alloy, plexiglass, engineering plastics, Teflon or semiconductor silicon. The ink tank and nozzle plate are made of rigid materials, which are not easy to deform and wear, and have a longer service life.

柔性隔膜的材质为有机薄膜;有机薄膜的弹性模量小,在压电陶瓷悬臂梁的作用下容易产生变形,可以对墨水槽中的墨水产生较大的变形压力,有利于增加墨滴喷射初始速度,提高喷墨打印头的工作效率,已有的压电喷头的墨水槽密封采用的是有一定刚度的硅材质、陶瓷材质、金属材质等,变形小;并且有机薄膜耐腐蚀,使用范围广,寿命长。The material of the flexible diaphragm is an organic film; the elastic modulus of the organic film is small, and it is easy to deform under the action of the piezoelectric ceramic cantilever beam, which can generate a large deformation pressure on the ink in the ink tank, which is beneficial to increase the initial ejection of ink droplets. Speed, improve the working efficiency of the inkjet print head, the ink tank seal of the existing piezoelectric nozzle is made of silicon material, ceramic material, metal material, etc. with a certain rigidity, and the deformation is small; and the organic film is corrosion-resistant and has a wide range of applications ,long life.

另一方面,本发明提供一种上述压电喷头的加工方法,其中一个实施例如图14所示,包括:On the other hand, the present invention provides a method for processing the above-mentioned piezoelectric nozzle, one embodiment of which is shown in Figure 14, including:

步骤1:在墨水槽板上进行精密切槽加工,形成墨水槽,其中墨水槽的一端开口,作为进墨口;当然,进一步的,墨水槽的另一端也开口,如图14中a,b所示。Step 1: Carry out precise groove processing on the ink tank plate to form an ink tank, where one end of the ink tank is opened as an ink inlet; of course, further, the other end of the ink tank is also opened, as shown in Figure 14 a, b shown.

步骤2:将柔性隔膜覆盖并粘在墨水槽上,形成墨水腔;如图14中c所示,进一步的,将密封部件设置在墨水槽的另一端,如图14中d所示。Step 2: Cover and glue the flexible diaphragm on the ink tank to form an ink chamber; as shown in c in Figure 14, further, set the sealing member at the other end of the ink tank, as shown in d in Figure 14.

步骤3:将压电陶瓷板覆盖并粘在柔性隔膜上。Step 3: Cover and glue the piezoelectric ceramic plate on the flexible diaphragm.

步骤4:将压电陶瓷板远离进墨口的一端进行切割,形成指状悬臂式压电陶瓷;如图14中e所示。Step 4: Cut the end of the piezoelectric ceramic plate away from the ink inlet to form a finger-shaped cantilever piezoelectric ceramic; as shown in e in FIG. 14 .

步骤5:在墨水腔的另一端设置喷嘴;进一步的,喷嘴设置在喷嘴板上,喷嘴板覆盖在出墨口上,如图14中f所示。Step 5: Set nozzles at the other end of the ink chamber; further, the nozzles are set on the nozzle plate, and the nozzle plate covers the ink outlet, as shown by f in FIG. 14 .

本实施例很容易根据实际需要,制备成不同物理分辨率的喷头结构,比如分辨率超过600dpi用于传统印刷行业的精密压电喷墨头,也可以轻易获得分辨率低于180dpi的可用于多点点胶,或釉料喷射的压电喷头结构。本实施例工艺简单,加工方便,成本低,适用范围广。This embodiment is easy to prepare nozzle structures with different physical resolutions according to actual needs, such as precision piezoelectric inkjet heads with a resolution of more than 600dpi used in the traditional printing industry, and can easily obtain nozzles with a resolution lower than 180dpi that can be used in multiple applications. Piezoelectric nozzle structure for dispensing glue, or glaze spraying. This embodiment has simple process, convenient processing, low cost and wide application range.

再一方面,本发明提供一种喷涂设备,其中一个实施例包括上述任一的指状悬臂式压电喷头。喷涂设备包括打印机、点胶机、喷釉喷涂设备或电极浆料喷涂设备。In yet another aspect, the present invention provides a spraying equipment, one embodiment of which includes any one of the finger-shaped cantilever piezoelectric spray heads mentioned above. Spraying equipment includes printers, glue dispensers, glaze spraying equipment or electrode slurry spraying equipment.

本实施例的喷涂设备结构简单,加工方便;输出力高,适用范围广;不易磨损,寿命长。The spraying equipment in this embodiment has a simple structure and convenient processing; it has high output force and wide application range; it is not easy to wear and has a long service life.

以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (10)

1.一种指状悬臂式压电喷头,其特征在于,包括至少一个墨水槽,所述墨水槽上覆盖有柔性隔膜,形成墨水腔,所述墨水腔的一端设置有进墨口,另一端设置有喷嘴,所述柔性隔膜上设置有指状悬臂式压电陶瓷,所述指状悬臂式压电陶瓷包括连接基板和从所述连接基板侧面伸出的多个采用d31面内横向弯曲变形模式的压电陶瓷悬臂梁,所述压电陶瓷悬臂梁位于所述墨水腔的上方并与所述墨水腔一一对应,所述压电陶瓷悬臂梁连接有驱动电路。1. A finger-shaped cantilever piezoelectric nozzle, characterized in that it comprises at least one ink tank, the ink tank is covered with a flexible diaphragm to form an ink chamber, one end of the ink chamber is provided with an ink inlet, and the other end A nozzle is provided, and a finger-shaped cantilever piezoelectric ceramic is provided on the flexible diaphragm, and the finger-shaped cantilever piezoelectric ceramic includes a connection substrate and a plurality of d 31 in-plane transverse bending protruding from the side of the connection substrate. A piezoelectric ceramic cantilever beam in deformation mode, the piezoelectric ceramic cantilever beam is located above the ink cavity and corresponds to the ink cavity one by one, and the piezoelectric ceramic cantilever beam is connected with a driving circuit. 2.根据权利要求1所述的指状悬臂式压电喷头,其特征在于,所述墨水槽为两端开口的槽体,其中:2. The finger-shaped cantilever piezoelectric nozzle according to claim 1, wherein the ink tank is a tank body with two ends open, wherein: 所述墨水槽的一端作为进墨口;One end of the ink tank is used as an ink inlet; 所述墨水槽的另一端的端面上设置有密封部件,所述墨水槽的另一端的底部开有出墨口,所述喷嘴设置在喷嘴板上,所述喷嘴板粘在所述出墨口上。The end surface of the other end of the ink tank is provided with a sealing member, the bottom of the other end of the ink tank is provided with an ink outlet, the nozzle is arranged on a nozzle plate, and the nozzle plate is glued to the ink outlet . 3.根据权利要求1所述的指状悬臂式压电喷头,其特征在于,所述墨水槽为两端开口的槽体,其中:3. The finger-shaped cantilever piezoelectric nozzle according to claim 1, wherein the ink tank is a tank body with openings at both ends, wherein: 所述墨水槽的一端作为进墨口;One end of the ink tank is used as an ink inlet; 所述喷嘴设置在喷嘴板上,所述喷嘴板粘在所述墨水槽的另一端的端面上。The nozzles are provided on a nozzle plate, and the nozzle plate is glued to the end surface of the other end of the ink tank. 4.根据权利要求1所述的指状悬臂式压电喷头,其特征在于,所述墨水槽为一端封闭,一端开口的槽体,其中:4. The finger-shaped cantilever piezoelectric nozzle according to claim 1, wherein the ink tank is a tank body with one end closed and one end open, wherein: 所述墨水槽开口的一端作为进墨口;One end of the opening of the ink tank is used as an ink inlet; 所述墨水槽封闭的一端的端面或底面上开有小孔,作为喷嘴。A small hole is opened on the end surface or the bottom surface of the closed end of the ink tank as a nozzle. 5.根据权利要求1-4任一所述的指状悬臂式压电喷头,其特征在于,所述墨水槽通过在墨水槽板上切槽加工制得,所述指状悬臂式压电陶瓷通过在压电陶瓷板上切槽加工制得。5. The finger-shaped cantilever piezoelectric nozzle according to any one of claims 1-4, wherein the ink tank is made by cutting grooves on the ink tank plate, and the finger-shaped cantilever piezoelectric ceramic Manufactured by cutting grooves on piezoelectric ceramic plates. 6.根据权利要求5所述的指状悬臂式压电喷头,其特征在于,所述压电陶瓷悬臂梁为压电双晶片结构,包括内电极,所述内电极的两个表面均设置有压电陶瓷片,每个压电陶瓷片的外表面均设置有外电极。6. The finger-shaped cantilever piezoelectric nozzle according to claim 5, characterized in that, the piezoelectric ceramic cantilever is a piezoelectric bimorph structure, including internal electrodes, and both surfaces of the internal electrodes are provided with The piezoelectric ceramic sheets are provided with external electrodes on the outer surface of each piezoelectric ceramic sheet. 7.根据权利要求6所述的指状悬臂式压电喷头,其特征在于,所述压电陶瓷悬臂梁的两个压电陶瓷片的极化方向相同或相反。7 . The finger-shaped cantilever piezoelectric nozzle according to claim 6 , wherein the polarization directions of the two piezoelectric ceramic sheets of the piezoelectric ceramic cantilever beam are the same or opposite. 8.根据权利要求7所述的指状悬臂式压电喷头,其特征在于,所述内电极的材质为银钯合金、铜或银,所述压电陶瓷片的材质为锆钛酸铅,所述外电极的材质铝、银、镍或金;所述墨水槽的材质为结构陶瓷或硅材料;所述喷嘴板的材质为结构陶瓷、镍铁合金、有机玻璃、工程塑料、特氟龙或半导体硅材料;所述柔性隔膜的材质为有机薄膜。8. The finger-shaped cantilever piezoelectric nozzle according to claim 7, wherein the material of the inner electrode is silver-palladium alloy, copper or silver, and the material of the piezoelectric ceramic sheet is lead zirconate titanate, The material of the external electrode is aluminum, silver, nickel or gold; the material of the ink tank is structural ceramics or silicon material; the material of the nozzle plate is structural ceramics, nickel-iron alloy, plexiglass, engineering plastics, Teflon or Semiconductor silicon material; the material of the flexible diaphragm is an organic film. 9.权利要求5所述的指状悬臂式压电喷头的加工方法,其特征在于,包括:9. The processing method of the finger-shaped cantilever type piezoelectric nozzle according to claim 5, characterized in that, comprising: 步骤1:在所述墨水槽板上进行精密切槽加工,形成所述墨水槽,其中所述墨水槽的一端开口,作为所述进墨口;Step 1: Carry out precise groove processing on the ink tank plate to form the ink tank, wherein one end of the ink tank is opened as the ink inlet; 步骤2:将所述柔性隔膜覆盖并粘在所述墨水槽上,形成所述墨水腔;Step 2: Covering and sticking the flexible diaphragm on the ink tank to form the ink chamber; 步骤3:将所述压电陶瓷板覆盖并粘在所述柔性隔膜上;Step 3: covering and adhering the piezoelectric ceramic plate on the flexible diaphragm; 步骤4:将所述压电陶瓷板远离所述进墨口的一端进行切割,形成所述指状悬臂式压电陶瓷;Step 4: cutting the end of the piezoelectric ceramic plate away from the ink inlet to form the finger-shaped cantilever piezoelectric ceramic; 步骤5:在所述墨水腔的另一端设置所述喷嘴。Step 5: setting the nozzle at the other end of the ink cavity. 10.一种喷涂设备,其特征在于,包括权利要求1-8中任一权利要求所述的指状悬臂式压电喷头。10. A spraying equipment, characterized in that it comprises the finger-shaped cantilever piezoelectric spray head according to any one of claims 1-8.
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