CN106824813B - A vehicle-mounted portable intelligent express sorting and filling system - Google Patents
A vehicle-mounted portable intelligent express sorting and filling system Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
Description
技术领域technical field
本发明涉及物流技术领域,尤其涉及一种车载便携式智能快递分类填充系统。The invention relates to the technical field of logistics, in particular to a vehicle-mounted portable intelligent express sorting and filling system.
背景技术Background technique
20世纪70 年代,快递服务作为一种先进的邮递和运输服务方式进入我国。经过近30年的发展,我国快递业从无到有,从小到大,目前已成为世界快递市场中增长最快、最有活力的部分。现如今中国快递市场规模已经超过200亿,且每年还在以超过30%的速度高速增长。进入21世纪,我国快递业发展迅猛,日均快递处理量从300万件增长到1300万件。与日俱增的快递也催生了送货速度慢、效率低、漏件率高、人工成本过高等问题。伴随着以上问题快递柜应运而生,在国外自助快递站建设已有10多年历史,从其成熟市场经验来看,快递柜进入社区肯定是社会趋势。目前全球已有近20个国家开始应用建造,模式各有不同。在国内以杭州市为例,快递柜目前已有20多家快递公司注册使用,几乎包括所有快递公司。在使用率方面,社会快递(邮政企业外的第三方快递)占比93%。快递柜正在当今世界迅速普及。In the 1970s, express delivery service entered my country as an advanced postal and transportation service method. After nearly 30 years of development, my country's express delivery industry has grown from nothing to large, and has now become the fastest growing and most dynamic part of the world's express delivery market. At present, the scale of China's express delivery market has exceeded 20 billion, and it is still growing at a rate of more than 30% every year. In the 21st century, my country's express delivery industry has developed rapidly, and the average daily express delivery volume has increased from 3 million to 13 million. The ever-increasing express delivery has also created problems such as slow delivery, low efficiency, high missing parts rate, and high labor costs. With the above problems, express cabinets came into being. It has been more than 10 years since the construction of foreign self-service express stations. From its mature market experience, express cabinets entering the community must be a social trend. At present, nearly 20 countries around the world have begun to apply construction, with different models. Taking Hangzhou as an example in China, more than 20 express delivery companies have been registered and used in express cabinets, including almost all express delivery companies. In terms of utilization rate, social express (third-party express delivery outside postal enterprises) accounted for 93%. Express cabinets are rapidly gaining popularity in today's world.
快递柜的大量普及给快递员带来了很多新的挑战,其中如何在大量快件处理过程中保证检测,分类和填充的快速性以及可靠性是一个十分重要的问题。目前,国内大多数小型,第三方物流快递企业仍采用传统的分类填充方法,依靠大量的人力来实现对快件的分类填充。现有的这种人工填充分类方法效率低下,而且容易出错,满足不了日益发展的快递行业的要求。此外,由于快递包裹属于非标产品,外形尺寸大小不一,也给分拣带来困难。为此,我们需要一种省时高效的自动分类,填充系统。The popularization of express cabinets has brought many new challenges to couriers. Among them, how to ensure the rapidity and reliability of detection, sorting and filling in the process of processing a large number of express mail is a very important issue. At present, most small and third-party logistics express companies in China still use the traditional classification and filling method, relying on a lot of manpower to realize the classification and filling of express mail. The existing manual filling and classification method is inefficient and prone to errors, and cannot meet the requirements of the growing express delivery industry. In addition, because express parcels are non-standard products, the dimensions are different, which also brings difficulties to sorting. For this, we need a time-saving and efficient automatic sorting, filling system.
目前国内外比较具有代表性的快递分拣填充系统设计方案主要有以下两种:At present, there are two representative design schemes of express sorting and filling system at home and abroad:
一种基于RFID的物品分拣系统。其主要实现方法是:在包裹上黏贴RFID标签,通过RFID识别器,通讯模块,控制中心和分拣设备来达到自动分拣的目的。不可否认,RFID技术以其高效的的读写特性非常适用于物流当中,但每一个包裹上都需要黏贴RFID标签,其工序复杂,且成本较高。另外其不完善的反馈机制和高昂的造价也使得该种系统在国内市场占有率极低。并且由于中国日均快件数大,所以该系统并不能较好的改变国内现有的问题。An RFID-based item sorting system. The main implementation method is: sticking RFID tags on the packages, and achieving the purpose of automatic sorting through RFID identifiers, communication modules, control centers and sorting equipment. It is undeniable that RFID technology is very suitable for logistics with its efficient reading and writing characteristics, but each package needs to be pasted with RFID tags, which is complicated and costly. In addition, its imperfect feedback mechanism and high cost also make this kind of system extremely low in the domestic market. And due to the large number of express shipments per day in China, the system cannot change the existing domestic problems well.
一种用于快递公司快件的自动扫描分拣装置。装置通过快件输送皮带、机械手、固定枪式摄像头、条码扫描枪、光线传感器、快件分拨器、计算机控制器等装置实现快递自动扫码,分拣等功能。该装置结构简单,工作稳定,无需人力即可实现快件的自动分拣。虽然提高了工作效率和分拣准确率,但是机械手的使用不可避免的增加了产品成本,在国内很难大规模推广,在实际生活中机械手也不能车载使用,并且有诸多使用限制。An automatic scanning and sorting device for express mail of express companies. The device realizes the functions of express automatic scanning and sorting through express conveyor belts, manipulators, fixed gun cameras, barcode scanners, light sensors, express distributors, computer controllers and other devices. The device is simple in structure and stable in operation, and can realize automatic sorting of express mail without manpower. Although the work efficiency and sorting accuracy have been improved, the use of manipulators inevitably increases the cost of products, and it is difficult to popularize on a large scale in China.
对于之前的背景进行综述:目前国内现有的自助储物柜虽然实现了智能存储功能,确保了客户快件的安全性,方便客户在空闲时间存取快递。但是普遍存在的问题是大量快件仍需要快递员一个一个分类填充,效率低且劳动力消耗大。为了解决这个问题,我们设计了一种车载便携式智能快递分类填充系统。该系统主要用于中小型快递运输车对快递进行分类填充,提高了分类填充效率,解决了人力工作需要进行的搬运、分类、填充等过程以及过于消耗体力的问题。A summary of the previous background: Although the existing domestic self-service lockers have realized the intelligent storage function, they ensure the safety of customers' express shipments and facilitate customers to access express products in their spare time. However, the common problem is that a large number of express items still need to be sorted and filled by couriers one by one, which is inefficient and labor-intensive. To solve this problem, we designed a vehicle-mounted portable intelligent express sorting and filling system. The system is mainly used for small and medium-sized express delivery vehicles to classify and fill express, which improves the efficiency of classification and filling, and solves the process of handling, classification, filling and other processes that need to be carried out by manual work, as well as the problem of excessive physical strength.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,提出一种通过体积检测装置、重力感应装置、快递分拣装置、循环填充装置、辊轴传输装置及智能服务终端对大小各异的快件进行检测、分类、填充的操作,解决现有快件分类填充效率低,耗费体力的问题。The purpose of the present invention is to provide an operation for detecting, classifying and filling expresses of different sizes through a volume detection device, a gravity sensing device, an express sorting device, a circulating filling device, a roller transmission device and an intelligent service terminal, It solves the problem of low efficiency of sorting and filling of existing express items and consuming physical strength.
为了实现上述目的,本发明所采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种车载便携式智能快递分类填充系统,包括体积检测装置、重力感应装置、快递分拣装置、循环填充装置、辊轴传输装置、智能服务终端以及机架;A vehicle-mounted portable intelligent express sorting and filling system, comprising a volume detection device, a gravity sensing device, an express sorting device, a circulating filling device, a roller transmission device, an intelligent service terminal and a rack;
所述辊轴传输装置安装于机架上,所述机架上依次排布有动力辊轴、从动辊轴及非动力辊轴,动力辊轴、从动辊轴及非动力辊轴通过固定轴承固定于机架上;所述动力辊轴两侧通过固定轴承安装于机架上;所述从动带轮安装于动力辊轴一端与动力电机上的动力带轮配合;动力链轮安装于动力辊轴一侧,驱动所述从动链轮;从动链轮安装于从动辊轴一侧,动力辊轴定向转动带动所述从动辊轴运送快件依次经过重力感应装置、体积检测装置、快递分拣装置及循环填充装置至循环填充区域;所述重力感应装置感应辊轴传输装置运送的快件,重力感应装置向智能服务终端发送快件质量信号;所述体积检测装置包括红外开关Ⅱ及红外线测距仪,所述红外线测距仪安装于机架两侧,红外开关Ⅱ置于红外线测距仪前端并与红外线测距仪一端电连接,红外线测距仪另一端连接智能服务终端;快递分拣装置的步进电机Ⅰ和步进电机Ⅱ接收智能服务终端的正反转信号转动,步进电机Ⅰ和步进电机Ⅱ转动分别带动蜗轮Ⅰ、涡轮Ⅱ转动,使得蜗杆Ⅰ、蜗杆Ⅱ传动,带动固定在丝杠螺母Ⅰ、丝杠螺母Ⅱ上的分拣滑块在丝杠Ⅰ、丝杠Ⅱ上往复滑动;循环填充装置的步进电机Ⅲ接收智能服务终端的通断信号驱动主动齿轮和从动齿轮的啮合传动带动凸轮轴运转,盘形凸轮转动带动盘形凸轮顶杆上的推杆导轨通过导轨滑块经滑块导轨上下往复运动;由圆柱凸轮带动固定在圆柱凸轮顶杆上的推杆沿推杆导轨前后往复运动,带动推板前后往复运动;所述智能服务终端安装于机架一侧。The roller transmission device is installed on a frame, and a power roller, a driven roller and a non-power roller are arranged in sequence on the frame, and the power roller, the driven roller and the non-power roller are fixed by The bearing is fixed on the frame; the two sides of the power roller shaft are installed on the frame through fixed bearings; the driven pulley is installed on one end of the power roller shaft to cooperate with the power pulley on the power motor; the power sprocket is installed on the One side of the power roller shaft drives the driven sprocket; the driven sprocket is installed on one side of the driven roller shaft, and the directional rotation of the power roller shaft drives the driven roller shaft to transport the express items through the gravity sensing device and the volume detection device in turn. , express sorting device and circulating filling device to the circulating filling area; the gravity sensing device senses the express delivered by the roller transmission device, and the gravity sensing device sends the express quality signal to the intelligent service terminal; the volume detection device includes an infrared switch II and Infrared distance meter, the infrared distance meter is installed on both sides of the rack, the infrared switch II is placed at the front end of the infrared distance meter and is electrically connected to one end of the infrared distance meter, and the other end of the infrared distance meter is connected to the intelligent service terminal; express delivery; The stepping motor I and stepping motor II of the sorting device receive the forward and reverse signals of the intelligent service terminal and rotate. The rotation of the stepping motor I and the stepping motor II drives the worm gear I and the turbine II to rotate respectively, so that the worm I and the worm II are driven. , drive the sorting slider fixed on the screw nut I and screw nut II to slide back and forth on the screw I and screw II; the stepper motor III of the circulating filling device receives the on-off signal of the intelligent service terminal to drive the driving gear The meshing transmission with the driven gear drives the camshaft to run, and the rotation of the disc cam drives the push rod guide rail on the disc cam ejector rod to reciprocate up and down through the guide rail slider through the slider guide rail; driven by the cylindrical cam and fixed on the cylindrical cam ejector rod The push rod of the push rod reciprocates back and forth along the push rod guide rail to drive the push plate to move back and forth back and forth; the intelligent service terminal is installed on one side of the rack.
其中,所述重力感应装置包括重力传感器、红外开关Ⅰ、报警灯,所述重力传感器固定于机架上,位于从动辊轴间隙处;红外开关Ⅰ设于重力传感器前端,并向重力传感器发送第一通断信号;所述报警灯与智能服务终端电信号连接。Wherein, the gravity sensing device includes a gravity sensor, an infrared switch I, and an alarm light. The gravity sensor is fixed on the frame and is located at the gap between the driven roller shafts; the infrared switch I is set at the front end of the gravity sensor and sends a signal to the gravity sensor. The first on-off signal; the alarm light is connected with the electrical signal of the intelligent service terminal.
本发明还公开一种车载便携式智能快递分类填充方法,其包括如下步骤:The invention also discloses a vehicle-mounted portable intelligent express sorting and filling method, which comprises the following steps:
辊轴传输装置输送快件依次经过重力感应装置、体积检测装置、快递分拣装置及循环填充装置至循环填充区域;The roller conveying device transports the express through the gravity sensing device, the volume detection device, the express sorting device and the circulating filling device in sequence to the circulating filling area;
重力感应装置感应快件重量并向智能服务终端发送快件质量信号;The gravity sensing device senses the weight of the shipment and sends the shipment quality signal to the intelligent service terminal;
所述智能服务终端接收到的快件质量信号超过设定阈值时,发送停止输送信号至辊轴传输装置;When the express quality signal received by the intelligent service terminal exceeds the set threshold, a stop conveying signal is sent to the roller transmission device;
体积检测装置检测快件大小并向智能服务终端发送快件大小信号;The volume detection device detects the size of the express and sends a signal of the size of the express to the intelligent service terminal;
所述智能服务终端依据快件大小信号发送分拣指令至快递分拣装置;The intelligent service terminal sends sorting instructions to the express sorting device according to the express size signal;
快递分拣装置接收智能服务终端的分拣指令,推动快件至对应大小的辊轴传输轨道,送至循环填充装置处;The express sorting device receives the sorting instructions from the intelligent service terminal, pushes the express to the corresponding size roller conveyor track, and sends it to the recirculating filling device;
循环填充装置接收智能服务终端的推送指令,推送快件至储件箱中。The circulating filling device receives the push instruction from the intelligent service terminal and pushes the express to the storage box.
其中,所述辊轴传输装置的动力辊轴两侧通过固定轴承安装于机架上;所述从动带轮安装于动力辊轴一端与动力电机上的动力带轮配合;动力链轮安装于动力辊轴一侧,驱动所述从动链轮;从动链轮安装于从动辊轴一侧,动力辊轴定向转动带动所述从动辊轴运送快件依次经过重力感应装置、体积检测装置、快递分拣装置及循环填充装置至循环填充区域。Wherein, both sides of the power roller shaft of the roller shaft transmission device are mounted on the frame through fixed bearings; the driven pulley is mounted on one end of the power roller shaft to cooperate with the power pulley on the power motor; the power sprocket is mounted on One side of the power roller shaft drives the driven sprocket; the driven sprocket is installed on one side of the driven roller shaft, and the directional rotation of the power roller shaft drives the driven roller shaft to transport the express items through the gravity sensing device and the volume detection device in turn. , express sorting device and circulating filling device to the circulating filling area.
其中,所述重力感应装置的红外开关Ⅰ置于重力传感器前端感应快件并向重力传感器发送第一通断信号,所述重力传感器感应快件重量并向智能服务终端发送快件质量信号。Wherein, the infrared switch I of the gravity sensing device is placed at the front end of the gravity sensor to sense the express and send a first on-off signal to the gravity sensor, and the gravity sensor senses the weight of the express and sends a quality signal of the express to the intelligent service terminal.
其中,所述体积检测装置的红外开关Ⅱ感应快件并向红外线测距仪发送第二通断信号,所述红外线测距仪检测快件大小并向智能服务终端发送快件大小信号。Wherein, the infrared switch II of the volume detection device senses the express and sends a second on-off signal to the infrared range finder, and the infrared range finder detects the size of the express and sends a signal of the size of the express to the intelligent service terminal.
其中,快递分拣装置的步进电机Ⅰ和步进电机Ⅱ接收智能服务终端的正反转信号转动,步进电机Ⅰ和步进电机Ⅱ转动分别带动蜗轮Ⅰ、涡轮Ⅱ转动,使得蜗杆Ⅰ、蜗杆Ⅱ传动,带动固定在丝杠螺母Ⅰ、丝杠螺母Ⅱ上的分拣滑块在丝杠Ⅰ、丝杠Ⅱ上往复滑动,推动快件至对应大小的辊轴传输轨道并由从动辊轴运送至循环填充装置处。Among them, the stepper motor I and stepper motor II of the express sorting device receive the forward and reverse signals of the intelligent service terminal to rotate, and the rotation of the stepper motor I and the stepper motor II respectively drives the worm gear I and the turbine II to rotate, so that the worm gear I, The worm Ⅱ drive drives the sorting slider fixed on the lead screw nut I and lead screw nut II to slide back and forth on the lead screw I and lead screw II, and pushes the express to the corresponding roller transmission track and is driven by the driven roller. Transported to the recirculating filling device.
其中,循环填充装置的步进电机Ⅲ接收智能服务终端的通断信号驱动主动齿轮和从动齿轮的啮合传动带动凸轮轴运转,盘形凸轮转动带动盘形凸轮顶杆上的推杆导轨通过导轨滑块经滑块导轨上下往复运动;由圆柱凸轮带动固定在圆柱凸轮顶杆上的推杆沿推杆导轨前后往复运动,带动推板前后往复运动。Among them, the stepper motor III of the circulating filling device receives the on-off signal of the intelligent service terminal to drive the meshing transmission of the driving gear and the driven gear to drive the camshaft to run, and the rotation of the disc cam drives the push rod guide on the disc cam ejector to pass through the guide rail The slider moves up and down through the slider guide rail; the cylindrical cam drives the push rod fixed on the cylindrical cam ejector rod to reciprocate back and forth along the push rod guide rail, and drives the push plate to reciprocate back and forth.
本发明的有益效果为:The beneficial effects of the present invention are:
一、所述系统在动力方面通过齿轮、链轮及链条等机械结构的使用,不仅减少了电机的数量,而且也很好的控制了运行的速度,提高了平稳性及可控性。1. In terms of power, the system uses mechanical structures such as gears, sprockets and chains, which not only reduces the number of motors, but also controls the running speed well, improving stability and controllability.
二、所述系统集快件的自动检测、分类、填充集信息反馈于一体,既提高了配送效率又实现了自动化、多功能,大大减少了人力、物力、财力的消耗。2. The system integrates the automatic detection, classification, filling and information feedback of express mail, which not only improves the distribution efficiency, but also realizes automation and multi-function, and greatly reduces the consumption of manpower, material resources and financial resources.
三、所述快递分拣装置通过涡轮Ⅰ、蜗杆Ⅰ传动,以及丝杠Ⅰ与丝杠螺母Ⅰ的配合大大提高了快件分拣的速度与准确率。3. The express sorting device is driven by the turbine I, the worm I, and the cooperation of the lead screw I and the lead screw nut I, which greatly improves the speed and accuracy of express sorting.
四、快件在定位时利用了传感技术,能够实现对每一快件的准确定位。4. The express uses the sensor technology in the positioning, which can realize the accurate positioning of each express.
五、所述系统的循环填充装置可根据快件的大小自动进行分类,从而实现不同大小快件的自动填充。循环填充装置通过凸轮机构的间歇循环往复运动实现了将快件迅速准确的送至快递柜中,降低了填充的失败率。循环填充装置在两导轨滑块之间设有固定的推杆导轨,以提高运动的准确性。5. The circulating filling device of the system can be automatically classified according to the size of the express, so as to realize the automatic filling of expresses of different sizes. The cyclic filling device realizes the rapid and accurate delivery of express items to the express cabinet through the intermittent cyclic reciprocating motion of the cam mechanism, which reduces the failure rate of filling. The circulating filling device is provided with a fixed push rod guide rail between the two guide rail sliders to improve the accuracy of movement.
六、各个流程均采用智能服务终端控制,实现各步骤和环节不乱序,按顺序分别执行,也实现机器的自动化,无需人工操作。6. All processes are controlled by intelligent service terminals, so that each step and link are not out of order, and are executed in sequence, and the automation of the machine is also realized without manual operation.
七、所述系统采用了红外测距仪与重力传感器,实现了对快件的大小和质量的智能检测与信息反馈。7. The system adopts infrared range finder and gravity sensor to realize intelligent detection and information feedback of the size and quality of the express.
附图说明Description of drawings
图1为本发明的车载示意图;Fig. 1 is the vehicle-mounted schematic diagram of the present invention;
图2为本发明的轴侧图;Fig. 2 is the isometric view of the present invention;
图3为本发明的左视图结构示意图;Fig. 3 is the left side view structure schematic diagram of the present invention;
图4为本发明的主视图结构示意图;Fig. 4 is the front view structure schematic diagram of the present invention;
图5为本发明的后视图结构示意图;Fig. 5 is the rear view structure schematic diagram of the present invention;
图6为本发明的快递分拣装置轴侧图;6 is a perspective view of the express sorting device of the present invention;
图7为本发明的辊轴传输装置轴侧图;Figure 7 is a perspective view of the roller transmission device of the present invention;
图8为本发明的循环填充装置轴侧图;Figure 8 is a perspective view of the circulating filling device of the present invention;
图9为本发明的凸轮与凸轮顶杆配合结构示意图;FIG. 9 is a schematic diagram of the matching structure of a cam and a cam ejector rod of the present invention;
图10为本发明的推杆装置结构示意图;10 is a schematic structural diagram of a push rod device of the present invention;
图11为本发明的体积检测装置结构示意图;11 is a schematic structural diagram of the volume detection device of the present invention;
图12为本发明的重力感应装置结构示意图。FIG. 12 is a schematic structural diagram of the gravity sensing device of the present invention.
附图标记为:The reference numbers are:
红外线测距仪-1,控制面板-3,皮带-4,动力带轮-5,动力电机-6,凸轮轴-9,涡轮Ⅰ-10,圆柱凸轮-12,盘形凸轮-13,凸轮顶杆-14,推杆导轨-15,圆柱凸轮顶杆-16,推杆-17,推杆轨道-18,推板-19,导轨滑块Ⅰ-20,,分拣滑块II-21,丝杠螺母Ⅰ-31,丝杠螺母II-22,丝杠II-23,蜗杆Ⅰ-24,步进电机Ⅰ-26,分拣滑块Ⅰ-27,蜗杆II-28,涡轮II-29,步进电机Ⅱ-30,丝杠Ⅰ-32,步进电机Ⅲ-33,主动齿轮-34,从动齿轮-35,导轨滑块Ⅱ-36,动力辊轴-38,从动带轮-39,动力链轮-40,固定支架-41,重力传感器-42,从动辊轴-43,从动链轮-44,非动力辊轴-46,沿滑块导轨Ⅱ-48、滑块导轨Ⅰ-49,限位杆-51,红外开关Ⅰ-53,固定轴承-55,报警灯-57。Infrared Rangefinder-1, Control Panel-3, Belt-4, Power Pulley-5, Power Motor-6, Camshaft-9, Turbo I-10, Cylindrical Cam-12, Disc Cam-13, Cam Top Rod-14, push rod guide rail-15, cylindrical cam ejector rod-16, push rod-17, push rod track-18, push plate-19, guide rail slider I-20, sorting slider II-21, wire Screw Nut I-31, Screw Nut II-22, Screw II-23, Worm I-24, Stepper Motor I-26, Sorting Slider I-27, Worm II-28, Turbine II-29, Step Incoming motor II-30, lead screw I-32, stepping motor III-33, driving gear-34, driven gear-35, guide rail slider II-36, power roller shaft-38, driven pulley-39, Power sprocket-40, fixed bracket-41, gravity sensor-42, driven roller-43, driven sprocket-44, non-powered roller-46, along the slider guide Ⅱ-48, slider guide Ⅰ- 49, limit rod-51, infrared switch I-53, fixed bearing-55, alarm light-57.
具体实施方式Detailed ways
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and structural, method, or functional changes made by those skilled in the art according to these embodiments are all included in the protection scope of the present invention.
参阅图1所示的一种车载便携式智能快递分类填充系统,包括体积检测装置、重力感应装置、快递分拣装置、循环填充装置、辊轴传输装置、智能服务终端以及机架;Referring to a vehicle-mounted portable intelligent express sorting and filling system shown in FIG. 1, it includes a volume detection device, a gravity sensing device, an express sorting device, a circulating filling device, a roller transmission device, an intelligent service terminal and a rack;
所述辊轴传输装置包括动力电机6、动力带轮5、从动带轮39、动力辊轴38、从动辊轴43、非动力辊轴46、动力链轮40、从动链轮44及固定轴承55,参阅图2、图3、图4、图5、图7,所述动力辊轴38两侧通过固定轴承55安装于机架上;所述从动带轮39安装于动力辊轴38一端与动力电机6上的动力带轮5配合;动力链轮40安装于动力辊轴38一侧,驱动所述从动链轮44;从动链轮44安装于从动辊轴43一侧,动力辊轴38定向转动带动所述从动辊轴43运送快件依次经过重力感应装置、体积检测装置、快递分拣装置及循环填充装置至循环填充区域;从动辊轴43分布于体积检测区域、重力感应区域、快递分拣区域,非动力辊轴分布于循环填充区域,从动辊轴43通过定向转动运送快件快速经过各个区域,非动力辊轴46通过惯性运动,配合循环填充装置的相关运动将快件推送至快递柜中;固定轴承55位于各类辊轴两端,以起到固定辊轴的作用。The roller shaft transmission device includes a
所述重力感应装置感应辊轴传输装置运送的快件,重力感应装置向智能服务终端发送快件质量信号;参阅图2、图3、图4、图5、图11,所述重力感应装置包括重力传感器42、红外开关Ⅰ53、报警灯57,所述重力传感器固定于机架上,位于从动辊轴43间隙处;红外开关Ⅰ设于重力传感器前端,并向重力传感器发送第一通断信号;所述报警灯57与智能服务终端电信号连接,所述报警灯57接收智能服务终端的快件超重信号并发出警报信息。The gravity sensing device senses the express delivered by the roller transmission device, and the gravity sensing device sends the express quality signal to the intelligent service terminal; refer to Figure 2, Figure 3, Figure 4, Figure 5, and Figure 11, the gravity sensing device includes a
参阅图2、图3、图4、图5、图11,所述体积检测装置包括红外开关Ⅱ及红外线测距仪,所述红外线测距仪安装于机架两侧,红外开关Ⅱ置于红外线测距仪前端并与红外线测距仪一端电连接,红外线测距仪另一端连接智能服务终端。所述红外线测距仪1通过固定支架41固定于送检区域两侧,红外线测距仪用于检测快件大小,红外开关Ⅱ安装于送检区域左端,用于定位快件并将第二通断信号反馈至红外线测距仪。Referring to Figure 2, Figure 3, Figure 4, Figure 5, Figure 11, the volume detection device includes an infrared switch II and an infrared rangefinder, the infrared rangefinder is installed on both sides of the rack, and the infrared switch II is placed in the infrared The front end of the rangefinder is electrically connected to one end of the infrared rangefinder, and the other end of the infrared rangefinder is connected to the intelligent service terminal. The
参阅图2、图3、图4、图5、图6所示,所述快递分拣装置包括步进电机Ⅰ26、涡轮Ⅰ10、蜗杆Ⅰ24、丝杠螺母Ⅰ31、分拣滑块Ⅰ27及丝杠Ⅰ32,快递分拣装置的步进电机Ⅰ26和步进电机Ⅱ30接收智能服务终端的正反转信号转动,步进电机Ⅰ26和步进电机Ⅱ30转动分别带动蜗轮Ⅰ10、涡轮Ⅱ29转动,使得蜗杆Ⅰ24、蜗杆Ⅱ28传动,带动固定在丝杠螺母Ⅰ31、丝杠螺母Ⅱ22上的分拣滑块在丝杠Ⅰ32、丝杠Ⅱ23上往复滑动。限位杆51连接丝杠螺母Ⅰ31下端与机架固连,以起到限制螺母不定向旋转的作用。分拣滑块Ⅰ27固定于丝杠螺母Ⅰ31上端,通过丝杠螺母Ⅰ31的左右运动带动滑块快速移动,以起到分拣快件大小的作用。蜗杆Ⅰ24与涡轮Ⅰ10配合位于丝杠Ⅰ32一侧,由步进电机Ⅰ26驱动,将动力传输至丝杠Ⅰ32,以起到传输动力和增速的作用。具体的,快件被从动辊轴43运送至快递分拣装置处,同时智能服务终端控制步进电机Ⅰ26和步进电机Ⅱ30同时转动,通过蜗轮Ⅰ10、涡轮Ⅱ29和蜗杆Ⅰ24、蜗杆Ⅱ28的增速传动作用,带动固定在丝杠螺母Ⅰ31、丝杠螺母Ⅱ22上的分拣滑块Ⅰ27、分拣滑块Ⅱ21在丝杠Ⅰ32、丝杠Ⅱ23上快速向中间滑动,由两分拣滑块的相向运动将快件推送至中间大型快件传输轨道(其中限位杆51安装在丝杠螺母Ⅰ31、丝杠螺母Ⅱ22下端固定于机架一侧,起到限制丝杠螺母Ⅰ31、丝杠螺母Ⅱ22无规则旋转的作用)。完成一次分拣运动后,步进电机Ⅰ、Ⅱ将分别倒转,带动固定在丝杠螺母Ⅰ31、丝杠螺母Ⅱ22上的分拣滑块Ⅰ27、分拣滑块Ⅱ21在丝杠Ⅰ32、丝杠Ⅱ23上快速向两侧运动至初始位置,为下一次分拣做准备。Referring to Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, the express sorting device includes a stepping motor I26, a turbine I10, a worm I24, a lead screw nut I31, a sorting slider I27 and a lead screw I32 , the stepping motor I26 and the stepping motor II30 of the express sorting device receive the forward and reverse signals of the intelligent service terminal and rotate, the stepping motor I26 and the stepping motor II30 rotate to drive the worm gear I10 and the turbine II29 to rotate respectively, so that the worm I24 and the worm are rotated. The Ⅱ28 transmission drives the sorting slider fixed on the lead screw nut Ⅰ31 and the lead screw nut Ⅱ22 to slide back and forth on the lead screw Ⅰ32 and the lead screw Ⅱ23. The
参阅图2、图3、图4、图5、图8、图9、图10所示,所述循环填充装置与智能服务终端电连接,循环填充装置的步进电机Ⅲ33接收智能服务终端的通断信号驱动主动齿轮34和从动齿轮35的啮合传动带动凸轮轴9运转,盘形凸轮13转动带动盘形凸轮顶杆14上的推杆导轨15通过导轨滑块Ⅰ20和导轨滑块Ⅱ36经滑块导轨Ⅰ49和滑块导轨Ⅱ48上下往复运动;由圆柱凸轮12带动固定在圆柱凸轮顶杆16上的推杆17沿推杆导轨15前后往复运动,带动推板19前后往复运动。具体的,推板初始位置处于辊轴传输装置前端下方,从动辊轴43运送快件至循环填充装置处,与此同时智能服务终端控制步进电机Ⅲ33通过主动齿轮34和从动齿轮35的啮合传动带动凸轮轴9运转,进而由盘形凸轮13带动固定在盘形凸轮顶杆14上的推杆导轨15通过导轨滑块Ⅰ20、导轨滑块Ⅱ36经滑块导轨Ⅰ49、滑块导轨Ⅱ48向上运动至顶端,此时盘形凸轮13处于远休,然后由圆柱凸轮12带动固定在圆柱凸轮顶杆16上的推杆17沿推杆导轨15向前运动至最前端,带动推板19将非动力辊轴46上的快件推送至相应大小的储件箱中,此时圆柱凸轮12处于远休,完成一次填充动作。完成一次推送填充后,回程时步进电机Ⅲ33将继续通过齿轮的啮合传动带动凸轮轴9运转,进而由盘形凸轮13带动固定在盘形凸轮顶杆14上的推杆导轨15通过导轨滑块Ⅰ20、导轨滑块Ⅱ36经滑块导轨Ⅰ49、滑块导轨Ⅱ48向下运动至低端,此时盘形凸轮13处于近休,然后圆柱凸轮12进行回程过程,带动固定在圆柱凸轮顶杆16上的推杆17沿推杆导轨15向后运动,推板19随之回到初始位置,为下一次填充做准备。Referring to Figure 2, Figure 3, Figure 4, Figure 5, Figure 8, Figure 9, Figure 10, the circulating filling device is electrically connected to the intelligent service terminal, and the stepping motor III33 of the circulating filling device receives the communication of the intelligent service terminal. The off signal drives the meshing transmission of the
参阅图2、图3、图4、图5所示,所述智能服务终端安装于机架一侧,用于盛放相关电路线路和主控开关,包括单片机驱动板、控制面板3等。从快件放置在重力感应装置入件口处开始,智能服务终端即开始运行。重力感应装置下方的重力传感器42首先将快件重量信息传至智能服务终端,智能服务终端对其进行处理并通过报警灯57反馈给快递人员,同时红外线测距仪1将快件大小信息反馈至智能服务终端,进行信息处理后控制快递分拣装置,通过分拣滑块的快速运动将快件推送至相应大小的传输轨道,然后智能服务终端控制循环填充装置,通过相关运动将快件推送至快递柜,完成填充动作。Referring to Figure 2, Figure 3, Figure 4, Figure 5, the intelligent service terminal is installed on one side of the rack for containing related circuit lines and main control switches, including the single-chip drive board, the
参阅图7所示,快递员将快件放置在系统的重力感应装置的放件口处,此时由动力电机6通过带轮将动力传送至安装有动力链轮40的动力辊轴38,进而由动力滚轴38通过链传动带动从动辊轴43将快件运送至重力传感器42上方,重力传感器42对快件进行质量检测并将信号反馈至智能服务终端,作出处理后快件被运送至体积检测装置区域处,红外线测距仪1对快件大小进行检测并将信号反馈至智能服务终端,作出处理后快件被运送至快递分拣装置处,同时智能服务终端控制步进电机Ⅰ26转动,通过蜗轮Ⅰ10蜗杆Ⅰ24的增速传动作用,带动固定在丝杠螺母Ⅰ31上的分拣滑块Ⅰ27在丝杠Ⅰ32上快速滑动,根据体积检测装置检测的快件大小将其推送至相应大小的辊轴传输轨道,由从动辊轴43运送至循环填充装置处,与此同时智能服务终端控制步进电机Ⅲ33通过主动齿轮34和从动齿轮35的啮合传动带动凸轮轴9运转,进而由盘形凸轮13带动固定在盘形凸轮顶杆14上的推杆轨道18通过导轨滑块Ⅰ20经滑块导轨Ⅰ49向上运动至顶端,然后由圆柱凸轮12带动固定在圆柱凸轮顶杆16上的推杆17沿推杆导轨15向前运动,带动推板将非动力辊轴上的快件推送至相应大小的储件箱中,完成填充动作。Referring to Figure 7, the courier places the express at the delivery port of the gravity sensing device of the system. At this time, the power is transmitted by the
所述系统还公开了一种车载便携式智能快递分类填充方法,包括如下步骤:The system also discloses a vehicle-mounted portable intelligent express sorting and filling method, comprising the following steps:
辊轴传输装置输送快件依次经过重力感应装置、体积检测装置、快递分拣装置及循环填充装置至循环填充区域;在一实施方式中,所述辊轴传输装置的从动带轮安装于动力辊轴一端与动力电机上的动力带轮配合;动力链轮安装于动力辊轴一侧驱动所述从动链轮,从动链轮安装于从动辊轴一侧,动力辊轴定向转动带动从动辊轴运送快件。The roller conveying device conveys the express through the gravity sensing device, the volume detection device, the express sorting device and the recirculating filling device to the recirculating filling area; in one embodiment, the driven pulley of the roller conveying device is installed on the power roller One end of the shaft is matched with the power pulley on the power motor; the power sprocket is installed on the side of the power roller shaft to drive the driven sprocket, the driven sprocket is installed on the side of the driven roller shaft, and the power roller shaft rotates directionally to drive the driven sprocket. The moving roller shaft transports the express.
重力感应装置感应快件重量并向智能服务终端发送快件质量信号;The gravity sensing device senses the weight of the shipment and sends the shipment quality signal to the intelligent service terminal;
所述智能服务终端接收到的快件质量信号超过设定阈值时,发送停止输送信号至辊轴传输装置;When the express quality signal received by the intelligent service terminal exceeds the set threshold, a stop conveying signal is sent to the roller transmission device;
体积检测装置检测快件大小并向智能服务终端发送快件大小信号;The volume detection device detects the size of the express and sends a signal of the size of the express to the intelligent service terminal;
所述智能服务终端依据快件大小信号发送分拣指令至快递分拣装置;The intelligent service terminal sends sorting instructions to the express sorting device according to the express size signal;
快递分拣装置接收智能服务终端的分拣指令,推动快件至对应大小的辊轴传输轨道,送至循环填充装置处;The express sorting device receives the sorting instructions from the intelligent service terminal, pushes the express to the corresponding size roller conveyor track, and sends it to the recirculating filling device;
循环填充装置接收智能服务终端的推送指令,推送快件至储件箱中。The circulating filling device receives the push instruction from the intelligent service terminal and pushes the express to the storage box.
在改进的实施方式中,所述辊轴传输装置的动力辊轴38两侧通过固定轴承55安装于机架上;所述从动带轮39安装于动力辊轴38一端与动力电机6上的动力带轮5配合;动力链轮40安装于动力辊轴38一侧,驱动所述从动链轮44;从动链轮44安装于从动辊轴43一侧,动力辊轴38定向转动带动所述从动辊轴43运送快件依次经过重力感应装置、体积检测装置、快递分拣装置及循环填充装置至循环填充区域;In the improved embodiment, both sides of the
在改进的实施方式中,所述重力感应装置的红外开关Ⅰ置于重力传感器前端感应快件并向重力传感器发送第一通断信号,所述重力传感器感应快件重量并向智能服务终端发送快件质量信号。In an improved embodiment, the infrared switch I of the gravity sensing device is placed at the front end of the gravity sensor to sense the express and send a first on-off signal to the gravity sensor, and the gravity sensor senses the weight of the express and sends the express quality signal to the intelligent service terminal .
所述体积检测装置的红外开关Ⅱ感应快件并向红外线测距仪发送第二通断信号,所述红外线测距仪检测快件大小并向智能服务终端发送快件大小信号。The infrared switch II of the volume detection device senses the express and sends a second on-off signal to the infrared range finder, and the infrared range finder detects the size of the express and sends a signal of the size of the express to the intelligent service terminal.
所述快递分拣装置的步进电机Ⅰ26和步进电机Ⅱ30接收智能服务终端的正反转信号转动,步进电机Ⅰ26和步进电机Ⅱ30转动分别带动蜗轮Ⅰ10、涡轮Ⅱ29转动,使得蜗杆Ⅰ24、蜗杆Ⅱ28传动,带动固定在丝杠螺母Ⅰ31、丝杠螺母Ⅱ22上的分拣滑块在丝杠Ⅰ32、丝杠Ⅱ23上往复滑动,推动快件至对应大小的辊轴传输轨道并由从动辊轴43运送至循环填充装置处。The stepper motor I26 and the stepper motor II30 of the express sorting device receive the forward and reverse signals of the intelligent service terminal to rotate, and the rotation of the stepper motor I26 and the stepper motor II30 respectively drives the worm wheel I10 and the turbine II29 to rotate, so that the worm I24, The worm II28 drives the sorting sliders fixed on the lead screw nut I31 and the lead screw nut II22 to slide back and forth on the lead screw I32 and the lead screw II23, and pushes the express to the corresponding roller transmission track and is driven by the driven roller. 43 is transported to the recirculating filling device.
循环填充装置的步进电机Ⅲ33接收智能服务终端的通断信号驱动主动齿轮34和从动齿轮35的啮合传动带动凸轮轴9运转,盘形凸轮13转动带动盘形凸轮顶杆14上的推杆导轨15通过导轨滑块经滑块导轨上下往复运动;由圆柱凸轮12带动固定在圆柱凸轮顶杆16上的推杆17沿推杆导轨15前后往复运动,带动推板19前后往复运动。The stepping
所述车载便携式智能快递分类填充方法的具体工作流程如下:The specific workflow of the vehicle-mounted portable intelligent express classification and filling method is as follows:
快递员将快件放置在分类填充系统重力感应装置放件口处,此时由动力电机6通过带轮将动力传送至安装有动力链轮40的动力辊轴38,进而由动力辊轴38通过链传动带动从动辊轴43将快件运送至重力传感器42上方,红外开关Ⅰ53启动重力传感器42对快件进行质量检测并将信号反馈至智能服务终端,若快件质量超出规定范围,则报警灯57闪烁并且智能服务终端将强行停止系统运行,若质量未超标则从动辊轴43继续运转。The courier places the shipment at the delivery port of the gravity sensing device of the sorting and filling system. At this time, the
作出处理后快件被从动辊轴43运送至体积检测装置区域处,红外开关Ⅱ启动位于机架7两侧安装在固定支架41上的红外线测距仪1,对快件大小进行检测并将快件大小信息反馈至智能服务终端,用以判断快件大小型号,为大小分类做好准备。After processing, the shipment is transported by the driven
作出处理后快件被从动辊轴43运送至快递分拣装置处,同时智能服务终端控制步进电机Ⅰ26转动,通过蜗轮Ⅰ10蜗杆Ⅰ24的增速传动作用,带动固定在丝杠螺母Ⅰ31上的分拣滑块在丝杠Ⅰ32上快速滑动,根据体积检测装置检测的快件大小将其推送至相应大小的辊轴传输轨道(其中限位杆51装在丝杠螺母Ⅰ31下端固定在机架一侧,起到限制丝杠螺母Ⅰ31旋转的作用)。After processing, the express is transported to the express sorting device by the driven
最后,由从动辊轴43运送快件至循环填充装置处,与此同时智能服务终端控制步进电机Ⅲ33通过主动齿轮34和从动齿轮35的啮合传动带动凸轮轴9运转,进而由盘形凸轮13带动固定在盘形凸轮顶杆14上的推杆导轨15通过导轨滑块Ⅰ20经滑块导轨Ⅰ49向上运动至顶端,然后由圆柱凸轮12带动固定在圆柱凸轮顶杆16上的推杆17沿推杆导轨15向前运动,带动推板19将非动力辊轴46上的快件推送至相应大小的储件箱中,完成填充动作。 本例中所述以右侧小型快件轨道为例,当对其他规格快件进行储存时,智能服务终端会根据红外线测距仪1反馈的快件大小信息,对快递分拣装置的步进电机Ⅰ26和步进电机Ⅱ30进行独立控制,通过丝杠和丝杠螺母传动,使分拣滑块将快件推送至三种不同规格轨道。本发明还可再继续设置多组装置,以扩展其运载填充能力,从而增大其效益。Finally, the driven
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described in terms of embodiments, not every embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole, and each The technical solutions in the embodiments can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and they are not used to limit the protection scope of the present invention. Changes should all be included within the protection scope of the present invention.
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