CN106823801A - A kind of nano composite material and preparation method thereof, automobile exhaust gas processing apparatus - Google Patents
A kind of nano composite material and preparation method thereof, automobile exhaust gas processing apparatus Download PDFInfo
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Abstract
本发明适用于环境保护领域,提供了一种纳米复合材料及其制备方法、汽车尾气处理装置。所述纳米复合材料包括纳米级多孔钛和金属氧化物,所述金属氧化物填充于所述多孔钛的孔隙中。所述汽车尾气处理装置还包括气体催化装置,所述气体催化装置连接于所述进气口与出气口之间;所述气体催化装置包括上述所述的纳米复合材料。本发明提供的纳米复合材料为纳米级的多孔钛结构,在其多孔钛孔隙处填充金属氧化物,由此获得一种具有催化还原作用的新型主客体纳米复合材料,可以很好地氧化、还原一氧化氮、一氧化碳、碳氢化合物、铅及硫氧化合物等。
The invention is applicable to the field of environmental protection, and provides a nanocomposite material, a preparation method thereof, and an automobile tail gas treatment device. The nanocomposite material includes nanoscale porous titanium and metal oxide, and the metal oxide is filled in the pores of the porous titanium. The automobile exhaust treatment device also includes a gas catalytic device connected between the air inlet and the gas outlet; the gas catalytic device includes the above-mentioned nanocomposite material. The nano-composite material provided by the present invention is a nano-scale porous titanium structure, and the porous titanium pores are filled with metal oxides, thereby obtaining a new type of host-guest nano-composite material with catalytic reduction, which can be well oxidized and reduced Nitric oxide, carbon monoxide, hydrocarbons, lead and sulfur oxides, etc.
Description
技术领域technical field
本发明属于环境保护领域,尤其涉及一种纳米复合材料及其制备方法、汽车尾气处理装置。The invention belongs to the field of environmental protection, and in particular relates to a nanocomposite material, a preparation method thereof, and an automobile tail gas treatment device.
背景技术Background technique
随着社会与经济的发展,汽车逐渐走进千家万户,随着而来的则是汽车尾气排放问题。汽车尾气中的有害气体排放到环境中,会对人类生存环境造成极大危害。消除汽车尾气对环境的污染,是废气排放领域的研究人员亟待解决的问题。With the development of society and economy, automobiles have gradually entered thousands of households, and with it comes the problem of automobile exhaust emissions. Harmful gases in automobile exhaust are discharged into the environment, which will cause great harm to the living environment of human beings. Eliminating the pollution caused by automobile exhaust to the environment is an urgent problem to be solved by researchers in the field of exhaust emissions.
尾气处理装置是在催化剂的作用下使尾气得到净化,以减轻对环境的污染的装置。现有的尾气处理装置对汽车尾气的处理不彻底,也会造成大气污染;此外,现有的尾气处理装置太大、不好装卸,而且造价高、成本贵,处理效率低,也难以保养。The tail gas treatment device is a device that purifies the tail gas under the action of a catalyst to reduce environmental pollution. Existing exhaust gas treatment devices are not thorough in the treatment of automobile exhaust, which will also cause air pollution; in addition, the existing exhaust gas treatment devices are too large to be easily loaded and unloaded, and are expensive, expensive, low in processing efficiency, and difficult to maintain.
因此,现有技术存在缺陷,急需改进。Therefore, there are defects in the prior art, and improvement is badly needed.
发明内容Contents of the invention
为解决上述技术问题,本发明提供了一种纳米复合材料及其制备方法、汽车尾气处理装置。In order to solve the above technical problems, the present invention provides a nanocomposite material, a preparation method thereof, and an automobile exhaust treatment device.
本发明是这样实现的,一种纳米复合材料的制备方法,包括以下步骤:The present invention is achieved like this, a kind of preparation method of nanocomposite material, comprises the following steps:
制备多孔钛模型,置于酸性溶液中进行预处理,洗净,所述多孔钛的长度为500~1000mm,宽度为200~430mm,厚度为2~4mm;Prepare a porous titanium model, place it in an acidic solution for pretreatment, and wash it. The length of the porous titanium is 500-1000mm, the width is 200-430mm, and the thickness is 2-4mm;
制备所述金属的硝酸盐溶液,所述金属为Mg、Zn、Cu、Ag、Ti、Zr、Hf、V、Nb、Ta、Cr、Mo、W、Mn、Fe、Co、Ni、Ru、Rh、Pd、Os、Sc、Y、镧系金属、Sn、Sb、Bi、In、Ga、Ge中的至少一种;Preparation of a nitrate solution of the metal Mg, Zn, Cu, Ag, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Ru, Rh , at least one of Pd, Os, Sc, Y, lanthanide metals, Sn, Sb, Bi, In, Ga, Ge;
将洗净后的多孔钛置于所述硝酸盐溶液中进行超声处理,干燥,获得多孔钛-硝酸盐复合物;placing the washed porous titanium in the nitrate solution for ultrasonic treatment and drying to obtain a porous titanium-nitrate composite;
将所述多孔钛-硝酸盐复合物置于保护气体中焙烧,获得纳米复合材料。The porous titanium-nitrate composite is baked in a protective gas to obtain a nanocomposite material.
进一步地,所述酸性溶液为草酸、磷酸、醋酸中的至少一种。Further, the acidic solution is at least one of oxalic acid, phosphoric acid, and acetic acid.
进一步地,所述多孔钛的孔隙为5~50μm。Further, the pores of the porous titanium are 5-50 μm.
进一步地,所述纳米复合材料包括纳米级多孔钛和金属氧化物,所述金属氧化物填充于所述多孔钛的孔隙中。Further, the nanocomposite material includes nanoscale porous titanium and metal oxide, and the metal oxide is filled in the pores of the porous titanium.
进一步地,所述超声处理的频率为20KHz-500MHz,时间为0.3-0.5h。Further, the frequency of the ultrasonic treatment is 20KHz-500MHz, and the time is 0.3-0.5h.
进一步地,所述焙烧的温度为100-950℃,时间为3-5h。Further, the temperature of the calcination is 100-950° C., and the time is 3-5 hours.
本发明还提供了一种纳米复合材料,采用上述所述的纳米复合材料的制备方法制成。The present invention also provides a nano-composite material, which is made by the above-mentioned preparation method of the nano-composite material.
本发明还提供了一种汽车尾气处理装置,包括进气口、出气口,所述汽车尾气处理装置还包括气体催化装置,所述气体催化装置连接于所述进气口与出气口之间;所述气体催化装置包括上述所述的纳米复合材料。The present invention also provides an automobile exhaust treatment device, which includes an air inlet and an air outlet. The automobile exhaust treatment device also includes a gas catalytic device, and the gas catalytic device is connected between the air inlet and the air outlet; The gas catalytic device comprises the above-mentioned nanocomposite material.
进一步地,所述汽车尾气处理装置还包括用于除去汽车尾气中固体粉尘的除尘装置,所述除尘装置连接于所述进气口与所述气体催化装置之间。Further, the vehicle exhaust treatment device also includes a dust removal device for removing solid dust in the vehicle exhaust, and the dust removal device is connected between the air inlet and the gas catalytic device.
进一步地,所述汽车尾气处理装置还包括用于使汽车尾气快速通过汽车尾气处理装置的喷射装置,所述喷射装置连接于所述进气口与所述除尘装置之间。Further, the vehicle exhaust treatment device further includes an injection device for allowing the vehicle exhaust to quickly pass through the vehicle exhaust treatment device, and the injection device is connected between the air inlet and the dust removal device.
本发明与现有技术相比,有益效果在于:本发明实施例提供的纳米复合材料为纳米级的多孔钛结构,在其多孔钛孔隙处填充金属氧化物,由此获得一种具有催化还原作用的新型主客体纳米复合材料,可以很好地氧化、还原一氧化氮、一氧化碳、碳氢化合物、铅及硫氧化合物等。Compared with the prior art, the present invention has the beneficial effect that: the nanocomposite material provided by the embodiment of the present invention is a nanoscale porous titanium structure, and metal oxides are filled in the pores of the porous titanium, thereby obtaining a catalytic reduction The new host-guest nanocomposite material can oxidize and reduce nitrogen monoxide, carbon monoxide, hydrocarbons, lead and sulfur oxides well.
本发明实施例提供的汽车尾气处理装置,其气体催化装置包括上述提供的纳米复合材料,在处理尾气的时候,纳米级多孔钛-金属氧化物对汽车尾气进行氧化还原分解,使之变为无害的气体排放到大气中。此外,汽车尾气处理装置体积小、装卸方便。可见,利用纳米氧化物/多孔钛型复合纳米级材料构成气体催化装置,处理尾气效率高,而且成本低,结构简单。In the automobile exhaust treatment device provided by the embodiment of the present invention, the gas catalytic device includes the nanocomposite material provided above. When treating the exhaust gas, the nano-scale porous titanium-metal oxide performs oxidation-reduction decomposition on the automobile exhaust gas to make it become non-toxic. Harmful gases are released into the atmosphere. In addition, the vehicle exhaust treatment device is small in size and easy to assemble and disassemble. It can be seen that the use of nano-oxide/porous titanium-type composite nano-scale materials to form a gas catalytic device has high exhaust gas treatment efficiency, low cost, and simple structure.
附图说明Description of drawings
图1是本发明第三实施例提供的汽车尾气处理装置的结构示意图。Fig. 1 is a schematic structural diagram of an automobile exhaust treatment device provided by a third embodiment of the present invention.
具体实施方式detailed description
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
本发明第一实施例提供了一种纳米复合材料的制备方法,包括以下步骤:The first embodiment of the present invention provides a method for preparing a nanocomposite material, comprising the following steps:
制备多孔钛模型,置于酸性溶液中进行预处理,洗净,所述多孔钛的长度为500~1000mm,宽度为200~430mm,厚度为2~4mm;Prepare a porous titanium model, place it in an acidic solution for pretreatment, and wash it. The length of the porous titanium is 500-1000mm, the width is 200-430mm, and the thickness is 2-4mm;
制备所述金属的硝酸盐溶液,所述金属为Mg、Zn、Cu、Ag、Ti、Zr、Hf、V、Nb、Ta、Cr、Mo、W、Mn、Fe、Co、Ni、Ru、Rh、Pd、Os、Sc、Y、镧系金属、Sn、Sb、Bi、In、Ga、Ge中的至少一种;Preparation of a nitrate solution of the metal Mg, Zn, Cu, Ag, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Fe, Co, Ni, Ru, Rh , at least one of Pd, Os, Sc, Y, lanthanide metals, Sn, Sb, Bi, In, Ga, Ge;
将洗净后的多孔钛置于所述硝酸盐溶液中进行超声处理,干燥,获得多孔钛-硝酸盐复合物;placing the washed porous titanium in the nitrate solution for ultrasonic treatment and drying to obtain a porous titanium-nitrate composite;
将所述多孔钛-硝酸盐复合物置于保护气体中焙烧,获得纳米复合材料。The porous titanium-nitrate composite is baked in a protective gas to obtain a nanocomposite material.
本发明第一实施例提供的纳米复合材料的制备方法,首先制备多孔钛模型,所述多孔钛为固定材料,固定纳米级氧化物为所需要的形状。然后将多孔钛与金属的硝酸盐组合成多孔钛-硝酸盐复合物,再对多孔钛-硝酸盐复合物进行焙烧获得纳米复合材料。所述制备方法过程简单,便于工业化生产。In the preparation method of the nanocomposite material provided by the first embodiment of the present invention, firstly, a porous titanium model is prepared, and the porous titanium is used as a fixing material, and the nanoscale oxide is fixed into a desired shape. Then combine the porous titanium and metal nitrate to form a porous titanium-nitrate composite, and then roast the porous titanium-nitrate composite to obtain a nanocomposite material. The preparation method has a simple process and is convenient for industrialized production.
具体地,所述制备多孔钛模型包括:通过有机物和多孔钛粘合成需要的模型,然后对模型进行高温烧结,使有机物高温分解,留下模型只有多孔钛即可。Specifically, the preparation of the porous titanium model includes: bonding organic matter and porous titanium to form a required model, and then sintering the model at high temperature to decompose the organic matter at high temperature, leaving only the porous titanium as the model.
具体地,所述酸性溶液为草酸、磷酸、醋酸等弱酸,所述酸性溶液的质量分数为0-15%。Specifically, the acidic solution is a weak acid such as oxalic acid, phosphoric acid, acetic acid, etc., and the mass fraction of the acidic solution is 0-15%.
具体地,所述多孔钛的孔隙为5~50μm。所述多孔钛的孔隙率为25%~35%。所述纳米复合材料包括纳米级多孔钛和金属氧化物,所述金属氧化物填充于所述多孔钛的孔隙中。Specifically, the pores of the porous titanium are 5-50 μm. The porosity of the porous titanium is 25%-35%. The nanocomposite material includes nanoscale porous titanium and metal oxide, and the metal oxide is filled in the pores of the porous titanium.
具体地,所述超声处理的频率为20KHz-500MHz,时间为0.3-0.5h。所述超声处理是为了去除将复合物表面附着的酸碱等药剂,通过超声振荡,更容易清洗干净。所述焙烧的温度为100-950℃,时间为3-5h。所述焙烧的的作用是将所述多孔钛-硝酸盐复合物中的硝酸盐分解,生产金属氧化物,从而获得多孔钛与金属氧化物组成的纳米复合材料。Specifically, the frequency of the ultrasonic treatment is 20KHz-500MHz, and the time is 0.3-0.5h. The ultrasonic treatment is to remove the acid-base and other agents attached to the surface of the complex, and it is easier to clean through ultrasonic oscillation. The temperature of the calcination is 100-950°C, and the time is 3-5h. The function of the calcination is to decompose the nitrate in the porous titanium-nitrate composite to produce metal oxide, so as to obtain the nanocomposite material composed of porous titanium and metal oxide.
本发明第二实施例提供了一种纳米复合材料,采用上述所述的纳米复合材料的制备方法制成。The second embodiment of the present invention provides a nanocomposite material, which is made by using the above-mentioned preparation method of the nanocomposite material.
本发明第二实施例提供的纳米复合材料为纳米级的多孔钛结构,在其多孔钛孔隙处填充金属氧化物,由此获得一种具有催化还原作用的新型主客体纳米复合材料,可以很好地氧化、还原一氧化氮、一氧化碳、碳氢化合物、铅及硫氧化合物等。The nano-composite material provided by the second embodiment of the present invention is a nano-scale porous titanium structure, and metal oxides are filled in the porous titanium pores, thereby obtaining a novel host-guest nano-composite material with a catalytic reduction effect, which can be very good Oxidation and reduction of nitric oxide, carbon monoxide, hydrocarbons, lead and sulfur oxides.
具体地,多孔钛材料有管材和板材两大类。所述多孔钛的长度为500~1000mm,宽度为200~430mm;厚度为2~4mm。Specifically, there are two types of porous titanium materials: pipes and plates. The length of the porous titanium is 500-1000 mm, the width is 200-430 mm, and the thickness is 2-4 mm.
参见图1,本发明第三实施例提供了一种汽车尾气处理装置100,包括进气口1、出气口2,汽车尾气处理装置100还包括气体催化装置3,气体催化装置3连接于进气口1与出气口2之间;气体催化装置3包括上述所述的纳米复合材料。Referring to Fig. 1, the third embodiment of the present invention provides a kind of automobile exhaust treatment device 100, comprises air inlet 1, gas outlet 2, and automobile exhaust treatment device 100 also comprises gas catalytic device 3, and gas catalytic device 3 is connected to intake air Between the port 1 and the gas outlet 2; the gas catalytic device 3 includes the above-mentioned nanocomposite material.
本发明第三实施例提供的汽车尾气处理装置100,通过第二实施例提供的纳米复合材料为气体催化装置3,在处理尾气的时候,纳米级多孔钛-金属氧化物氧化物对汽车尾气进行氧化还原分解,使之变为无害的气体排放到大气中。此外,汽车尾气处理装置100体积小,只需要把进气口安装在汽车尾气口,4个螺丝固定即可,装卸方便。利用纳米氧化物/多孔钛型复合纳米级材料构成气体催化装置3,处理尾气效率高,而且成本低,结构简单。The automobile exhaust treatment device 100 provided by the third embodiment of the present invention, the nanocomposite material provided by the second embodiment is a gas catalytic device 3, and when the exhaust gas is treated, the nanoscale porous titanium-metal oxide oxide is used to treat the exhaust gas of the automobile. Redox decomposition, so that it becomes a harmless gas discharged into the atmosphere. In addition, the vehicle exhaust treatment device 100 is small in size, and only needs to install the air inlet on the vehicle exhaust port, and fix it with four screws, which is convenient for assembly and disassembly. The gas catalytic device 3 is formed by using nano-oxide/porous titanium-type composite nano-scale materials, which has high tail gas treatment efficiency, low cost and simple structure.
具体地,汽车尾气处理装置100还包括用于除去汽车尾气中固体粉尘的除尘装置3,除尘装置3连接于所述进气口1与气体催化装置3之间。除尘装置3用于去除尾气中的固体悬浮微粒,不仅消除了固体悬浮微粒对大气的污染,而且避免固体悬浮微粒附着在气体催化装置3上而影响其气体催化效率。具体地,除尘装置3可以采用滤网等。Specifically, the vehicle exhaust gas treatment device 100 also includes a dust removal device 3 for removing solid dust in the vehicle exhaust gas, and the dust removal device 3 is connected between the air inlet 1 and the gas catalytic device 3 . The dust removal device 3 is used to remove solid suspended particles in the exhaust gas, which not only eliminates the pollution of the solid suspended particles to the atmosphere, but also prevents the solid suspended particles from adhering to the gas catalytic device 3 and affecting its gas catalytic efficiency. Specifically, the dust removal device 3 may use a filter screen or the like.
汽车尾气处理装置100还包括用于使汽车尾气快速通过汽车尾气处理装置的喷射装置4,喷射装置4连接于进气口1与除尘装置3之间。喷射装置4可以是喷射器,其作用是缩短尾气通过汽车尾气处理装置100的时间,从而加快汽车尾气处理装置100对汽车尾气的处理效率。The vehicle exhaust treatment device 100 also includes an injection device 4 for allowing the vehicle exhaust to quickly pass through the vehicle exhaust treatment device. The injection device 4 is connected between the air inlet 1 and the dust removal device 3 . The injection device 4 may be an injector, and its function is to shorten the time for the exhaust gas to pass through the vehicle exhaust treatment device 100 , thereby speeding up the treatment efficiency of the vehicle exhaust treatment device 100 on the vehicle exhaust gas.
具体地,气体催化装置3包括多个间隔设置的催化单元6,每一催化单元内6填充有所述纳米复合材料。Specifically, the gas catalytic device 3 includes a plurality of catalytic units 6 arranged at intervals, and each catalytic unit 6 is filled with the nanocomposite material.
以下结合具体实施例对本发明的技术方案作进一步说明。The technical solution of the present invention will be further described below in conjunction with specific embodiments.
实施例1多孔金属钛-金属氧化物纳米结构复合材料催化剂的制备Example 1 Preparation of Porous Metal Titanium-Metal Oxide Nanostructured Composite Catalyst
本实施例以CoOx/Ti为膜材料:In this embodiment, CoOx/Ti is used as the film material:
制备多孔钛模型,将制备的多孔钛模型置于草酸溶液(质量分数为10-15%)中预处理3-5h,用去离子水洗净后,置于硝酸钴溶液(30-50%)中浸渍0.5h,并超声处理,然后室温下晾干。Prepare a porous titanium model, pretreat the prepared porous titanium model in an oxalic acid solution (10-15% by mass fraction) for 3-5 hours, wash it with deionized water, and place it in a cobalt nitrate solution (30-50%) Sonicated for 0.5 h, then dried at room temperature.
将涂覆好的膜置于管式炉中,在惰性气体气氛保护下焙烧至400℃,保持3-5h,得到多孔钛/金属氧化物纳米复合材料,即为CoOx/Ti膜。The coated film is placed in a tube furnace, baked to 400° C. under the protection of an inert gas atmosphere, and kept for 3-5 hours to obtain a porous titanium/metal oxide nanocomposite material, which is a CoOx/Ti film.
经测定,所得到的CoOx/Ti膜的孔隙率28%,孔径大小为5.8μm;透过性能为70m3/m2·kpa·h。It was determined that the obtained CoOx/Ti membrane had a porosity of 28%, a pore size of 5.8 μm, and a permeability of 70 m 3 /m 2 ·kpa·h.
所述透过性能的测试过程为:制作一个已知离子成分和浓度的溶液,将其放置在一个容器的一方,另一方为纯水溶液,两种液体之间用CoOx膜隔开。每隔1h,测量一下纯水溶液中的离子成分及浓度,由此获得CoOx膜的透过性能。The test process of the permeation performance is as follows: make a solution with known ion composition and concentration, place it in one side of a container, and the other side is a pure aqueous solution, and the two liquids are separated by a CoOx membrane. Every 1h, measure the ion composition and concentration in the pure aqueous solution, thus obtain the permeability of the CoOx membrane.
实施例2Example 2
本实施例以ZnOx/Ti为膜材料:This embodiment takes ZnOx/Ti as the film material:
制备多孔钛模型,将制备的多孔钛模型置于磷酸溶液(质量分数为10-15%)中预处理3-5h,用丙酮洗净后,涂覆一层氧化锌纳米晶缓冲层,置于硝酸锌和六亚甲基四胺溶液(30-50%)中水热反应30-48h,并伴随超声处理,所述反应的温度为120度,然后室温下晾干。Prepare a porous titanium model, pretreat the prepared porous titanium model in a phosphoric acid solution (10-15% by mass fraction) for 3-5 hours, wash it with acetone, coat a layer of zinc oxide nanocrystalline buffer layer, place Zinc nitrate and hexamethylenetetramine solution (30-50%) are hydrothermally reacted for 30-48 hours, accompanied by ultrasonic treatment, the reaction temperature is 120 degrees, and then dried at room temperature.
将涂覆好的膜置于管式炉中,在惰性气体气氛保护下焙烧至750℃,保持3-5h,得到多孔钛/金属氧化物纳米复合材料,即为ZnOx/Ti膜。The coated film is placed in a tube furnace, baked to 750° C. under the protection of an inert gas atmosphere, and kept for 3-5 hours to obtain a porous titanium/metal oxide nanocomposite material, which is a ZnOx/Ti film.
经测定,所得到的CoOx/Ti膜的孔隙率32%,孔径大小为25μm,透过性能为120m3/m2·kpa·h。It was determined that the obtained CoOx/Ti membrane had a porosity of 32%, a pore size of 25 μm, and a permeability of 120 m 3 /m 2 ·kpa·h.
所述透过性能的测试过程同实施例1。The test process of the permeability is the same as in Example 1.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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