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CN106817834A - A kind of double water-cooled inductance coils of high-frequency induction plasma generator - Google Patents

A kind of double water-cooled inductance coils of high-frequency induction plasma generator Download PDF

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Publication number
CN106817834A
CN106817834A CN201710104246.7A CN201710104246A CN106817834A CN 106817834 A CN106817834 A CN 106817834A CN 201710104246 A CN201710104246 A CN 201710104246A CN 106817834 A CN106817834 A CN 106817834A
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China
Prior art keywords
inductance coil
coil
ceramic
sleeve
cooled
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Pending
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CN201710104246.7A
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Chinese (zh)
Inventor
陈海群
朱兴营
陈连忠
董永晖
刘祥
刘金涛
周法
林国胜
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China Academy of Aerospace Aerodynamics CAAA
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China Academy of Aerospace Aerodynamics CAAA
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/26Plasma torches
    • H05H1/28Cooling arrangements

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Plasma Technology (AREA)

Abstract

本发明公开了一种高频感应等离子发生器双水冷电感线圈,包括电感线圈、陶瓷固化套、内循环冷却水通道和外循环冷却水通道。通过在电感线圈外部浇筑陶瓷形成陶瓷固化套,螺旋线圈与陶瓷固化套同轴布置;线圈内循环冷却水通道通过电感线圈薄壁特征实现,外循环冷却水通道在陶瓷固化套内壁和石英管外壁间形成,以此实现对电感线圈内部和外部双水冷以及对高频感应等离子发生器外石英管进行冷却。一种双水冷电感线圈应用于高频感应等离子发生器,提高了电感线圈和石英管的安全性,提高了发生器的可靠性。

The invention discloses a double water-cooled inductance coil of a high-frequency induction plasma generator, which comprises an inductance coil, a ceramic solidification sleeve, an inner circulation cooling water channel and an outer circulation cooling water channel. The ceramic curing sleeve is formed by pouring ceramics outside the inductance coil, and the helical coil and the ceramic curing sleeve are arranged coaxially; the inner circulation cooling water channel of the coil is realized by the thin-walled feature of the induction coil, and the outer circulation cooling water channel is on the inner wall of the ceramic curing sleeve and the outer wall of the quartz tube Space is formed, so as to realize the double water cooling inside and outside of the inductance coil and the cooling of the quartz tube outside the high-frequency induction plasma generator. A double water-cooled inductance coil is applied to a high-frequency induction plasma generator, which improves the safety of the inductance coil and the quartz tube, and improves the reliability of the generator.

Description

A kind of double water-cooled inductance coils of high-frequency induction plasma generator
Technical field
The present invention relates to high-temperature plasma technical field, and in particular to a kind of pair of water-cooled inductance coil design.
Background technology
High frequency induction thermal plasma is high due to its frequency, also known as radio frequency induction coupled plasma.High-frequency plasma With following features:(1) high-frequency plasma relies primarily on strong electromagnetic coupled and produces, it is not necessary to electrode, therefore does not exist The problem of electrode evaporative emission, therefore the plasma atmosphere for producing is pure;(2) effect of joule heating effect, can make etc. from Daughter stream reaches the excessive temperature of 3000~10000K;(3) high-frequency plasma volume is larger, and flame flow velocity degree is low, Temperature Distribution Uniform flat.Therefore, high-frequency plasma is particularly well-suited to processing (such as nodularization, solid slope technology, the superfine powder preparation of refractory particle Deng) and deep space probe thermally protective materials higher to thermal environment atmosphere requirements ground Heating Experiment research etc..
Catalytic behavior of materials is mainly produced by high-frequency induction plasma generator, its operation principle be high frequency etc. from Daughter produce principle be:The high frequency electric that high frequency electric source is provided produces magnetic field and the discharge tube of change by the coil of reactor Interior plasmon coupling, ionizes gas, the sensing alternating electric field that the alternating magnetic field in coil is produced, in gaseous conductor In cause electric current and produce Joule heat.As can be seen here, induction coil is plasma generator core component, the circle of induction coil Number, the matching of the size of coil and quartz burner, the cooling effect of coil, coil dimension and power parameter are matched etc. to high frequency The ionization effect of plasma generator and safe operation all serve vital effect.
Quartz burner periphery is independently arranged in more than current high-frequency induction plasma generator induction coil using plain mode In space, coil is fixed in inductance coil end, the reliability of induction coil only has by line under this kind of design condition Internal enough cooling waters are enclosed to ensure, it is poor by end fixed coil steadiness, it is difficult to ensure coil and quartz burner Axiality, at the same time, inductance coil is arranged in the open space of quartz burner periphery, because gas is deposited in the space , it is easy to produce turn-to-turn to beat arc phenomenon when coil passes through alternating current, have impact on the service life and the whole series of inductance coil The safe and stable operation of high-frequency plasma generator.
The content of the invention
The present invention provides a kind of catalytic behavior of materials generator double water-cooled inductance coils, strengthens the cooling of inductance coil Effect, improves its steadiness in catalytic behavior of materials generator and its axiality with quartz burner, while avoiding Turn-to-turn beats the problem of arc.
The technical scheme is that:A kind of double water-cooled inductance coils of high-frequency induction plasma generator, including inductor wire Circle, ceramic solidification set, interior circulation cooling-water duct and outer circulation cooling-water duct;Pottery is poured outside inductance coil spiral part Porcelain forms ceramic solidification set, and ceramic solidification set is hollow structure and coaxially arranged with inductance coil;It is solid that quartz ampoule is arranged in ceramics Change in set cavity, outer circulation cooling-water duct, whole inductance coil are formed between covering inwall by quartzy pipe outer wall and ceramic solidification It is hollow structure, its central passage is interior circulation cooling-water duct, and interior cooling water is by interior circulation cooling-water duct in inductor wire Circle is internal to carry out heat exchange cooling to coil, the conductive force that the outer cooling water in outer circulation cooling-water duct is covered by ceramic solidification To being cooled down outside inductance coil.
Further, the inductance coil number of turn is designed as 3~8 circles.
Further, inductance coil turn-to-turn distance is designed as 5~50mm.
Further, the outer ring surface of ceramic solidification set is apart from the outer face of the spiral part of inductance coil at least 10mm.
Further, apart from inductance coil, axially corresponding outer face distance is at least for the upper and lower end face of ceramic solidification set 15mm。
Further, the distance between the inwall of ceramic solidification set and quartzy pipe outer wall are not less than 3mm.
Beneficial effects of the present invention are:
1st, inductance coil is cooled down by the way that internal layer and outer layer are double, while ensureing that outer circulation cooling-water duct has enough circulating faces Product, enhances the cooling effect of inductance coil, improves the reliability and security of coil.
2nd, inductance coil is solidificated in ceramic solidification set, and covers outer ring surface and upper and lower end face and sense by designing ceramic solidification Answer the distance of coil helix part correspondence end face, it is ensured that inductance coil is firm on solidification set and high-frequency plasma generator Property, meanwhile, inductance coil spiral part is improved with the axiality of generator quartz ampoule.
3rd, because inductance coil is solidificated in ceramic solidification set, coil turn-to-turn does not exist gas, it is to avoid inductance coil leads to Turn-to-turn gas ionization beats the problem of arc when crossing alternating current.
4th, the outer quartz ampoule of high-frequency induction plasma generator is cooled down by the cooling water of outer circulation cooling-water duct, Prevent it by high-temperature plasma scaling loss in generator, improve the reliability of a whole set of high-frequency induction plasma generator.
Brief description of the drawings
Fig. 1 is schematic diagram of the invention;
Fig. 2 is the schematic diagram of the present invention and high-frequency induction plasma generator;
Label in figure:1- inductance coils;2- ceramic solidification sets;3- interior circulation cooling-water ducts;4- outer circulations cooling water leads to Road;5- quartz ampoules;6- high frequency electric sources.
Specific embodiment
Invention is described in further detail below in conjunction with accompanying drawing.
A kind of double water-cooled inductance coils of catalytic behavior of materials generator, include as shown in Figure 1:Inductance coil 1, ceramics Solidification set 2, interior circulation cooling-water duct 4 and outer circulation cooling-water duct 3.By pouring ceramic formation outside inductance coil 1 Ceramic solidification set 2, inductance coil 1 is coaxially arranged with ceramic solidification set 2;Inductance coil interior circulation cooling-water duct passes through inductor wire Circle thin-walled feature realizes that interior cooling water carries out heat exchange cooling inside inductance coil to coil, and outer circulation cooling-water duct 3 is in pottery Formed between porcelain solidification set inwall and quartzy pipe outer wall, outer circulation cooling water is by the conductive force of ceramic solidification set 2 to inductor wire Circle is outside to be cooled down, and inside and outside pair of water-cooled of inductance coil is realized with this, at the same time, logical by outer circulation cooling water The cooling water in road is cooled down to the outer quartz ampoule of high-frequency induction plasma generator, prevents it by high-temperature plasma in generator Scaling loss, improves the reliability of generator.
In a kind of double water-cooled inductance coil designs of above-mentioned high-frequency induction plasma generator, the design of the inductance coil number of turn It is 3~8 circles.Inductance coil turn-to-turn distance is designed as 5~50mm.Spiral of the outer ring surface of ceramic solidification set 2 apart from inductance coil 1 Partial outer face at least 10mm.The upper and lower end face of ceramic solidification set 2 is apart from the corresponding outer face in the axial direction of inductance coil 1 apart from extremely Few 15mm.The distance between the inwall of ceramic solidification set 2 and quartzy pipe outer wall are not less than 3mm.
As shown in Fig. 2 the present invention is applied to high-frequency induction plasma generator, its operation principle is:The end of inductance coil 1 Connection high frequency electric source 6, the magnetic field of change is produced when the high frequency electric of alternation passes through inductance coil 1 in quartz ampoule 5, change Magnetic field induces electric field again, by strong electromagnetic coupled so that the working gas in generator is ionized.In a whole set of high frequency During op plasma generator, interior cooling water is cooled down by interior circulation cooling-water duct 3 to induction coil 1, Outer cooling water passes through outer circulation cooling-water duct 4, on the one hand by the conductive force of ceramic solidification set to entering outside inductance coil 1 Row cooling, on the other hand, external quartz ampoule 5 is cooled down, and prevents it by high-temperature plasma scaling loss in generator, is improved with this High-frequency induction plasma generator induction coil and quartz ampoule security, improve the reliability of whole system.
The undisclosed technology of the present invention belongs to general knowledge as well known to those skilled in the art.

Claims (6)

1.一种高频感应等离子发生器双水冷电感线圈,其特征在于,包括电感线圈(1)、陶瓷固化套(2)、内循环冷却水通道(4)和外循环冷却水通道(3);在电感线圈(1)螺旋部分外部浇筑陶瓷形成陶瓷固化套(2),陶瓷固化套(2)为中空结构且与电感线圈同轴布置;石英管布置在陶瓷固化套(2)空腔内,通过石英管外壁与陶瓷固化套(2)内壁间形成外循环冷却水通道(3),整个电感线圈(1)为中空结构,其中心通道为内循环冷却水通道(4),内冷却水通过内循环冷却水通道(4)在电感线圈(1)内部对线圈进行换热冷却,外循环冷却水通道(3)内的外冷却水通过陶瓷固化套(2)的导热作用对电感线圈(1)外部进行冷却。1. A double water-cooled inductance coil of a high-frequency induction plasma generator, characterized in that it comprises an inductance coil (1), a ceramic solidification sleeve (2), an inner circulation cooling water channel (4) and an outer circulation cooling water channel (3) ;Ceramics are poured outside the spiral part of the inductor coil (1) to form a ceramic curing sleeve (2), the ceramic curing sleeve (2) is hollow and arranged coaxially with the inductor coil; the quartz tube is arranged in the cavity of the ceramic curing sleeve (2) , an outer circulation cooling water channel (3) is formed between the outer wall of the quartz tube and the inner wall of the ceramic solidification sleeve (2). The inner circulation cooling water channel (4) performs heat exchange and cooling on the coil inside the induction coil (1), and the external cooling water in the outer circulation cooling water channel (3) conducts heat conduction to the induction coil (2) through the ceramic solidification sleeve (2). 1) External cooling. 2.根据权利要求1所述的一种双水冷电感线圈,其特征在于,电感线圈(1)匝数设计为3~8匝。2. A double water-cooled inductance coil according to claim 1, characterized in that the number of turns of the inductance coil (1) is designed to be 3 to 8 turns. 3.根据权利要求1所述的一种双水冷电感线圈,其特征在于,电感线圈(1)匝间距离设计为5~50mm。3. A double water-cooled inductance coil according to claim 1, characterized in that the distance between turns of the inductance coil (1) is designed to be 5-50 mm. 4.根据权利要求1所述的一种双水冷电感线圈,其特征在于,陶瓷固化套(2)的外环面距离电感线圈(1)的螺旋部分的外端面至少10mm。4. A dual water-cooled inductance coil according to claim 1, characterized in that the outer ring surface of the ceramic curing sleeve (2) is at least 10 mm away from the outer end surface of the helical part of the inductance coil (1). 5.根据权利要求1所述的一种双水冷电感线圈,其特征在于,陶瓷固化套(2)的上下端面距离电感线圈(1)轴向对应的外端面距离至少15mm。5. A double water-cooled inductance coil according to claim 1, characterized in that the upper and lower end faces of the ceramic curing sleeve (2) are at least 15 mm away from the axially corresponding outer end faces of the inductance coil (1). 6.根据权利要求1所述的一种双水冷电感线圈,其特征在于,陶瓷固化套(2)的内壁与石英管外壁之间的距离不小于3mm。6. A double water-cooled inductance coil according to claim 1, characterized in that the distance between the inner wall of the ceramic curing sleeve (2) and the outer wall of the quartz tube is not less than 3mm.
CN201710104246.7A 2017-02-24 2017-02-24 A kind of double water-cooled inductance coils of high-frequency induction plasma generator Pending CN106817834A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107182164A (en) * 2017-06-27 2017-09-19 中国航天空气动力技术研究院 A kind of water cooling cage high-frequency induction coupled plasma reactor
CN107824120A (en) * 2017-11-29 2018-03-23 郑州大学 It is a kind of that there is the superhigh temperature reactor for extending plasma arcs area
CN109371384A (en) * 2018-12-13 2019-02-22 深圳市捷佳伟创新能源装备股份有限公司 The reaction chamber structure of plasma deposition furnace

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WO2003032693A1 (en) * 2001-10-05 2003-04-17 Universite De Sherbrooke Multi-coil induction plasma torch for solid state power supply
CN201621995U (en) * 2009-03-03 2010-11-03 简临君 Cooling device of high-frequency inductive coupling plasma gun
CN204425693U (en) * 2014-12-29 2015-06-24 陈卫东 A kind of electromagnetic heater
CN104867801A (en) * 2015-05-20 2015-08-26 中国科学院宁波材料技术与工程研究所 Inductively coupled plasma spray gun and plasma device
CN104956774A (en) * 2012-12-27 2015-09-30 韩国基础科学支援研究院 Electromagnetic wave high frequency hybrid plasma torch

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0791998A1 (en) * 1996-02-22 1997-08-27 Gec Alsthom Electromecanique Sa Mixed high voltage current lead
JPH10241893A (en) * 1997-02-21 1998-09-11 Nippon Koshuha Kk Microwave plasma generator
CN2432463Y (en) * 2000-03-27 2001-05-30 烟台开发区龙源电力燃烧控制工程有限公司 Plasma accelerator coil with double cooling function
WO2003032693A1 (en) * 2001-10-05 2003-04-17 Universite De Sherbrooke Multi-coil induction plasma torch for solid state power supply
CN201621995U (en) * 2009-03-03 2010-11-03 简临君 Cooling device of high-frequency inductive coupling plasma gun
CN104956774A (en) * 2012-12-27 2015-09-30 韩国基础科学支援研究院 Electromagnetic wave high frequency hybrid plasma torch
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107182164A (en) * 2017-06-27 2017-09-19 中国航天空气动力技术研究院 A kind of water cooling cage high-frequency induction coupled plasma reactor
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CN107824120A (en) * 2017-11-29 2018-03-23 郑州大学 It is a kind of that there is the superhigh temperature reactor for extending plasma arcs area
CN109371384A (en) * 2018-12-13 2019-02-22 深圳市捷佳伟创新能源装备股份有限公司 The reaction chamber structure of plasma deposition furnace

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Application publication date: 20170609

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