CN106814332A - A kind of multifunction structure lithium battery interior voltage detecting system - Google Patents
A kind of multifunction structure lithium battery interior voltage detecting system Download PDFInfo
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Abstract
本发明属于航天技术领域,涉及一种多功能结构锂电池内部电压检测系统,包括一个电压测量管理模块和多个分组电压检测模块。所述电压测量管理模块与航天器平台连接;电压测量管理模块通过总电压检测线连接多功能结构锂电池的两端;所述每个分组电压检测模块分别连接多功能结构锂电池内部的各个锂电池组;所述电压测量管理模块通过控制线控制各个分组电压检测模块的加断电操作,并通过内部RS485总线从分组电压检测模块获取单体电池电压数据;所述电压测量管理模块通过外部RS485总线将总电压数据和单体电池电压数据输出到航天器平台。本发明通过分组独立测量各锂电池组电压,配置灵活,可扩展性好,减少了被测电池的电量泄放,均衡性能较好。
The invention belongs to the field of aerospace technology and relates to a lithium battery internal voltage detection system with a multifunctional structure, which includes a voltage measurement management module and a plurality of grouped voltage detection modules. The voltage measurement management module is connected to the spacecraft platform; the voltage measurement management module is connected to the two ends of the multifunctional structure lithium battery through the total voltage detection line; each of the group voltage detection modules is respectively connected to each lithium battery inside the multifunctional structure lithium battery. battery pack; the voltage measurement management module controls the power-on and power-off operations of each group voltage detection module through the control line, and obtains the voltage data of the single battery from the group voltage detection module through the internal RS485 bus; the voltage measurement management module passes the external RS485 The bus outputs the total voltage data and single battery voltage data to the spacecraft platform. The invention independently measures the voltage of each lithium battery pack by grouping, has flexible configuration, good scalability, reduces the power discharge of the battery under test, and has better equalization performance.
Description
技术领域technical field
本发明属于航天技术领域,具体涉及一种多功能结构锂电池内部电压检测系统。The invention belongs to the field of aerospace technology, and in particular relates to a detection system for the internal voltage of a lithium battery with a multifunctional structure.
背景技术Background technique
随着航天技术的发展,高轨道、高价值、长寿命的大型航天器对产品轻量化提出了明确而迫切的需求。多功能结构技术将数据处理、热控、辐射防护、推进、发电和蓄电等功能、分系统或独立单元与航天器结构平台有机融合在一起,可以实现结构、功能与材料一体化成型,消除传统航天器大量冗余重量和体积,实现结构的轻量化。With the development of aerospace technology, high-orbit, high-value, and long-life large spacecraft have put forward a clear and urgent demand for lightweight products. Multifunctional structure technology organically integrates functions, subsystems or independent units such as data processing, thermal control, radiation protection, propulsion, power generation and storage with the spacecraft structure platform, which can realize the integrated molding of structure, function and materials, and eliminate Traditional spacecraft have a large amount of redundant weight and volume to achieve lightweight structure.
在航天器众多的分系统中,电源分系统(其中蓄电池部分是电源分系统的主要组成部分)和结构分系统是航天器质量和空间占比最大的分系统之一。航天器多功能结构锂电池系统采用国防科学技术大学新研究的多功能结构锂电池技术,结合先进的结构减振技术、复合材料/固态锂离子电池制备技术,将蓄电池组与结构分系统进行一体化融合设计,实现了结构与电源的高度融合,可以有效减轻航天器平台重量和体积,大大提高航天器的有效载荷比,延长航天器寿命,增加大型航天器的有效空间。Among the numerous subsystems of the spacecraft, the power supply subsystem (the battery part is the main component of the power supply subsystem) and the structural subsystem are one of the subsystems with the largest mass and space ratio of the spacecraft. The spacecraft multifunctional structure lithium battery system adopts the multifunctional structure lithium battery technology newly researched by the National University of Defense Technology, combined with advanced structural vibration reduction technology, composite material/solid lithium ion battery preparation technology, and integrates the battery pack with the structural subsystem The fusion design achieves a high degree of integration of structure and power supply, which can effectively reduce the weight and volume of the spacecraft platform, greatly improve the payload ratio of the spacecraft, prolong the life of the spacecraft, and increase the effective space of large spacecraft.
为了监测航天器多功能结构锂电池系统内部蓄电池的性能,需要研制新的电池内部电压检测系统,对航天器多功能结构锂电池系统在发射阶段及在轨运行期间的电池电压数据进行采集、存储、处理和传输。由于锂电池自身的特殊性,要求检测电路对电池电量的均衡性影响小,同时能采集的航天器平台电池组电压范围宽,对电池电压的检测精度高。而且该电压采集系统必须满足火箭平台与卫星平台在电磁兼容及可靠性方面的苛刻要求。In order to monitor the performance of the internal storage battery of the spacecraft multifunctional structure lithium battery system, it is necessary to develop a new battery internal voltage detection system to collect and store the battery voltage data of the spacecraft multifunctional structure lithium battery system during the launch phase and on-orbit operation , processing and transmission. Due to the particularity of the lithium battery itself, the detection circuit is required to have little impact on the balance of battery power, and at the same time, the battery pack voltage range of the spacecraft platform that can be collected is wide, and the detection accuracy of the battery voltage is high. Moreover, the voltage acquisition system must meet the strict requirements of electromagnetic compatibility and reliability of the rocket platform and the satellite platform.
发明内容Contents of the invention
针对上述技术问题,本发明提出了一种多功能结构锂电池内部电压检测系统,介绍本技术方案之前,先将多功能结构锂电池内部电池分为N个串联的锂电池组,而单个锂电池组又包含M个串联的单体锂电池。各分组电压检测模块负责单个锂电池组的电压测量,而电压测量管理模块负责管理各分组电压检测模块的检测过程。具体技术方案如下:In view of the above technical problems, the present invention proposes a multifunctional structure lithium battery internal voltage detection system. Before introducing the technical solution, the internal battery of the multifunctional structure lithium battery is divided into N lithium battery packs connected in series, and a single lithium battery The pack in turn contains M single lithium cells connected in series. Each group voltage detection module is responsible for the voltage measurement of a single lithium battery pack, and the voltage measurement management module is responsible for managing the detection process of each group voltage detection module. The specific technical scheme is as follows:
一种多功能结构锂电池内部电压检测系统,包括一个电压测量管理模块和多个分组电压检测模块。所述电压测量管理模块与航天器平台连接,用于获取工作所需电源和实现与航天器平台之间的测控数据传输;所述电压测量管理模块通过总电压检测线连接多功能结构锂电池的两端,用于测量多功能结构锂电池的总电压数据;所述电压测量管理模块通过控制线连接各个分组电压检测模块,并通过内部RS485总线从分组电压检测模块获取单体电池电压数据;所述电压测量管理模块通过外部RS485总线将总电压数据和单体电池电压数据输出到航天器平台;所述每个分组电压检测模块分别连接多功能结构锂电池内部的对应锂电池组,用于检测各个锂电池组的单体电池电压。A lithium battery internal voltage detection system with a multifunctional structure includes a voltage measurement management module and a plurality of group voltage detection modules. The voltage measurement management module is connected with the spacecraft platform, and is used to obtain the power required for work and realize the measurement and control data transmission between the spacecraft platform; Both ends are used to measure the total voltage data of the lithium battery with a multifunctional structure; the voltage measurement management module is connected to each group voltage detection module through a control line, and obtains the voltage data of the single battery from the group voltage detection module through the internal RS485 bus; The voltage measurement management module outputs the total voltage data and the single battery voltage data to the spacecraft platform through the external RS485 bus; each of the group voltage detection modules is respectively connected to the corresponding lithium battery pack inside the multifunctional structure lithium battery for detection Single cell voltage of each lithium battery pack.
进一步地,所述电压测量管理模块包括数据管理电路、电源接口电路、总电压检测电路、控制接口电路、外部RS485总线接口电路和内部RS485总线接口电路;所述数据管理电路分别连接电源接口电路、总电压检测电路、控制接口电路、外部RS485总线接口电路和内部RS485总线接口电路,用于负责电压测量管理模块中的数据管理和控制功能;所述电源接口电路的输入端连接航天器平台的一次电源接口与遥测遥控信号接口,输出端分别连接总电压检测电路和数据管理电路;所述总电压检测电路连接多功能结构锂电池的总电压输出端;所述控制接口电路连接分组电压检测模块,用于传输加断电控制信号;所述内部RS485总线接口电路连接分组电压检测模块,用于传输控制信号及电压数据;所述外部RS485总线接口电路连接航天器平台,用于传输控制信号及电压数据。Further, the voltage measurement management module includes a data management circuit, a power interface circuit, a total voltage detection circuit, a control interface circuit, an external RS485 bus interface circuit and an internal RS485 bus interface circuit; the data management circuit is respectively connected to the power interface circuit, The total voltage detection circuit, the control interface circuit, the external RS485 bus interface circuit and the internal RS485 bus interface circuit are used to be responsible for the data management and control functions in the voltage measurement management module; the input end of the power interface circuit is connected to the spacecraft platform once The power supply interface is connected to the telemetry and remote control signal interface, and the output terminals are respectively connected to the total voltage detection circuit and the data management circuit; the total voltage detection circuit is connected to the total voltage output terminal of the lithium battery with a multi-functional structure; the control interface circuit is connected to the group voltage detection module, Used to transmit power-on and power-off control signals; the internal RS485 bus interface circuit is connected to the group voltage detection module for transmitting control signals and voltage data; the external RS485 bus interface circuit is connected to the spacecraft platform for transmitting control signals and voltage data.
进一步地,所述分组电压检测模块包括电源开关控制电路、DC/DC电路、单体电压检测电路、数据管理电路和隔离的RS485总线接口电路;所述数据管理电路分别连接DC/DC电路、单体电压检测电路、隔离的RS485总线接口电路,负责分组电压检测模块中的数据管理和控制功能;所述电源开关控制电路两个输入端分别连接电压测量管理模块和锂电池组,输出端连接DC/DC电路;所述DC/DC电路分别为单体电压检测电路和数据管理电路提供电源;所述单体电压检测电路连接锂电池组中的M节单体电池,用于测量单体电池电压;所述隔离的RS485总线接口电路连接电压测量管理模块,用于获取所需电源和传输控制信号及电压数据。Further, the grouping voltage detection module includes a power switch control circuit, a DC/DC circuit, a single voltage detection circuit, a data management circuit and an isolated RS485 bus interface circuit; the data management circuit is respectively connected to the DC/DC circuit, the single The body voltage detection circuit and the isolated RS485 bus interface circuit are responsible for the data management and control functions in the group voltage detection module; the two input terminals of the power switch control circuit are respectively connected to the voltage measurement management module and the lithium battery pack, and the output terminal is connected to the DC /DC circuit; the DC/DC circuit provides power for the single cell voltage detection circuit and the data management circuit respectively; the single cell voltage detection circuit is connected to the M-section single cells in the lithium battery pack for measuring the voltage of the single cells ; The isolated RS485 bus interface circuit is connected to the voltage measurement management module for obtaining the required power supply and transmitting control signals and voltage data.
进一步地,所述隔离的RS485接口电路采用光耦隔离设计电路。Further, the isolated RS485 interface circuit adopts an optocoupler isolation design circuit.
采用本发明获得的有益效果:本发明系统通过分组独立测量各锂电池组电压信号,使测量系统规模可以灵活配置,具有良好的可扩展性;由于各分组电压检测模块无需采用传统方法中的分压电阻网络和补偿电阻网络设计,可以避免因测量网络泄放不均导致的单体电池电量失衡问题;每个分组电压检测模块是否加电工作可单独控制,在无需检测时可断电操作,减少检测电路对被测电池组电量的泄放;通过灵活配置各分组电压检测模块的加断电状态,还可主动实现各锂电池组间的电量均衡操作。The beneficial effects obtained by adopting the present invention: the system of the present invention independently measures the voltage signals of each lithium battery group by grouping, so that the scale of the measurement system can be flexibly configured and has good scalability; because each group voltage detection module does not need to use the traditional method of dividing The design of piezoelectric resistance network and compensation resistance network can avoid the problem of battery power imbalance caused by uneven discharge of the measurement network; whether each group voltage detection module is powered on can be controlled independently, and can be powered off when no detection is needed. Reduce the discharge of the detection circuit to the battery pack under test; by flexibly configuring the power-on and power-off states of each group voltage detection module, it can also actively realize the power balance operation among lithium battery packs.
附图说明Description of drawings
图1为本发明系统组成结构示意框图;Fig. 1 is a schematic block diagram of the composition structure of the system of the present invention;
图2为电压测量管理模块组成原理框图;Figure 2 is a schematic block diagram of the composition of the voltage measurement management module;
图3为电压测量管理模块电源接口电路图;Fig. 3 is a circuit diagram of the power supply interface of the voltage measurement management module;
图4为电压测量管理模块数据管理电路图;Fig. 4 is a voltage measurement management module data management circuit diagram;
图5为分组电压采集模块组成原理框图;Figure 5 is a block diagram of the composition of the group voltage acquisition module;
图6为分组电压检测模块中电源开关控制电路图;Fig. 6 is a power switch control circuit diagram in the group voltage detection module;
图7为分组电压检测模块中带光耦隔离的RS485总线通信接口图。Figure 7 is a diagram of the RS485 bus communication interface with optocoupler isolation in the packet voltage detection module.
具体实施方式detailed description
下面结合附图和实施例对本发明作进一步详细描述。The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
本发明提供的多功能结构锂电池内部电压检测系统组成结构示意框图如图1所示,系统主要包括2类功能模块:即1个电压测量管理模块和多个分组电压检测模块。电压测量管理模块具备与航天器平台的一次电源、遥测遥控和RS485总线的接口功能,输入外部航天器平台的一次电源和控制指令,同时通过控制线连接并负责控制和管理系统内部的各个分组电压检测模块。电压测量管理模块通过内部的RS485总线轮询并汇总各分组电压检测模块采集到的单体电池电压数据,最终通过RS485总线向航天器平台输出电压数据。The block diagram of the internal voltage detection system of the multi-functional structure lithium battery provided by the present invention is shown in Figure 1. The system mainly includes two types of functional modules: a voltage measurement management module and multiple group voltage detection modules. The voltage measurement management module has the interface functions with the primary power supply of the spacecraft platform, telemetry and remote control, and RS485 bus, and inputs the primary power supply and control commands of the external spacecraft platform, and is connected through the control line and is responsible for controlling and managing each group voltage inside the system detection module. The voltage measurement management module polls and summarizes the single battery voltage data collected by each group voltage detection module through the internal RS485 bus, and finally outputs the voltage data to the spacecraft platform through the RS485 bus.
所述电压测量管理模块输入外部的一次电源,并转换成内部工作电源;输出控制信号到分组电压检测模块上,用于控制后者的电源开关控制电路,实现加电和断电操作;电压测量管理模块与分组电压检测模块之间存在RS485总线通信链路,电压测量管理模块通过该总线发送查询指令,并接收各个分组电压检测模块反馈的单体电池电压。此外,该电压测量管理模块还具有检测多功能结构锂电池总电压的功能。The voltage measurement management module inputs an external primary power supply and converts it into an internal working power supply; outputs control signals to the group voltage detection module for controlling the power switch control circuit of the latter to realize power-on and power-off operations; voltage measurement There is an RS485 bus communication link between the management module and the group voltage detection module. The voltage measurement management module sends a query command through the bus and receives the single battery voltage fed back by each group voltage detection module. In addition, the voltage measurement management module also has the function of detecting the total voltage of the lithium battery with a multifunctional structure.
所述分组电压检测模块在电压测量管理模块控制下,从被测锂电池组获取工作电源;同时采集各被测锂电池组内各单体电池电压,通过RS485总线上传给电压测量管理模块。所述多功能结构锂电池内部电压检测系统主要用于采集新型多功能固态聚合物锂电池的内部电压。本实施例中待检测的锂电池组为N组,对应的分组电压检测模块有N个,N为正整数,每个锂电池组由4节锂电池串联而成。每个分组电压检测模块输入并采集锂电池组中4节锂电池的单体电压,内部采集到的单体电池电压数据,可通过带光耦隔离的RS485总线接口,输出到电压测量管理模块。该RS485总线接口采用光耦隔离设计,消除了各分组电压检测模块的共模电压对测量与通信的影响,确保了数据通信的安全。通过灵活组合多个分组电压检测模块,可实现较宽电压范围的测量。该分组电压检测模块在无需采集单体电池电压时,可由电压测量管理模块控制,断开与锂电池组的供电连接,减少泄放被测锂电池组的电量。Under the control of the voltage measurement management module, the group voltage detection module obtains working power from the tested lithium battery pack; simultaneously collects the voltage of each single battery in each tested lithium battery pack, and uploads it to the voltage measurement management module through the RS485 bus. The internal voltage detection system of the multifunctional structure lithium battery is mainly used to collect the internal voltage of the new multifunctional solid polymer lithium battery. In this embodiment, there are N groups of lithium battery packs to be detected, and there are N corresponding group voltage detection modules, where N is a positive integer, and each lithium battery pack is composed of 4 lithium batteries connected in series. Each group voltage detection module inputs and collects the cell voltage of 4 lithium batteries in the lithium battery pack, and the internally collected cell voltage data can be output to the voltage measurement management module through the RS485 bus interface with optocoupler isolation. The RS485 bus interface adopts an optocoupler isolation design, which eliminates the influence of the common-mode voltage of each group voltage detection module on measurement and communication, and ensures the safety of data communication. By flexibly combining multiple grouped voltage detection modules, the measurement of a wider voltage range can be realized. When the group voltage detection module does not need to collect the voltage of the single battery, it can be controlled by the voltage measurement management module to disconnect the power supply connection with the lithium battery pack, so as to reduce the discharge of the power of the lithium battery pack under test.
所述电压测量管理模块的组成原理及连接关系如图2所示,该模块共包含数据管理电路、电源接口电路、总电压检测电路、控制接口电路、外部RS485总线接口电路和内部RS485总线接口电路6部分。The composition principle and connection relationship of the voltage measurement management module are as shown in Figure 2, the module comprises a data management circuit, a power supply interface circuit, a total voltage detection circuit, a control interface circuit, an external RS485 bus interface circuit and an internal RS485 bus interface circuit 6 parts.
所述电源接口负责实现电压测量管理模块与外部航天器平台的电源与测控接口,其电路组成如图3所示。所述电源接口的输入为航天器平台的一次电源,一次电源的过流保护功能由两个并联保险管MGA-S-125V-1.4A(图中标号:F1、F2)和电阻RX21-1W-0.8Ω(图中标号:R)组成的非平衡保护电路完成。加断电控制继电器选用165厂生产的磁保持继电器2JB2-2-28B,该磁保持继电器接收外部遥控接口发送来的遥控指令,实现外部一次电源的加载和断开操作,同时继电器的通断状态开关可连接外部的遥测接口,反馈继电器通断状态的遥测信号。一次电源通过继电器开关后,经浪涌抑制电路和IR的抗电磁干扰(EMI)滤波器AME280461X(电源滤波器),送入DC/DC,将一次电源变换为总电压检测电路和数据管理电路所需的二次电源,输出电压包括+5V、+12V和-12V。The power interface is responsible for realizing the power supply and measurement and control interface between the voltage measurement management module and the external spacecraft platform, and its circuit composition is shown in FIG. 3 . The input of the power interface is the primary power supply of the spacecraft platform, and the overcurrent protection function of the primary power supply consists of two parallel fuses MGA-S-125V-1.4A (markers: F1, F2 in the figure) and resistor RX21-1W- The unbalanced protection circuit composed of 0.8Ω (marker: R in the figure) is completed. The power-on and power-off control relay uses the magnetic latching relay 2JB2-2-28B produced by the 165 factory. The magnetic latching relay receives the remote control command sent by the external remote control interface to realize the loading and disconnection of the external primary power supply. At the same time, the on-off state of the relay The switch can be connected to an external telemetry interface to feed back the telemetry signal of the on-off state of the relay. After the primary power supply passes through the relay switch, it is sent to DC/DC through the surge suppression circuit and IR anti-electromagnetic interference (EMI) filter AME280461X (power filter), and the primary power is converted into the total voltage detection circuit and data management circuit. The required secondary power supply, the output voltage includes +5V, +12V and -12V.
所述数据管理电路主要负责整个电压测量管理模块中的数据管理和控制功能。其输入电源接口电路变换后的二次电源,向总电压检测电路输出控制及采集信号,并接收从总电压检测电路输出的总电压数字信号,其接收从内部RS485总线接口电路和外部RS485总线接口电路转发的电压及控制数据,同时向控制接口电路输出分组电压检测模块加断电的控制信号。实施例中,数据管理电路功能框图如图4所示,是以NXP公司LPC2294HBD144/01为核心的ARM基本系统;其主要组成包括ARM控制器、复位及看门狗电路、时钟电路、译码控制电路、SRAM/PROM数据存储电路等,具体电路连接关系如图4所示。看门狗控制芯片为MAX706R,SRAM为RENESAS公司生产芯片R1LV1616RSA-5SI。所有选用芯片均具有飞行经历。The data management circuit is mainly responsible for data management and control functions in the entire voltage measurement management module. Its input power supply interface circuit transforms the secondary power supply, outputs control and acquisition signals to the total voltage detection circuit, and receives the total voltage digital signal output from the total voltage detection circuit, which receives internal RS485 bus interface circuit and external RS485 bus interface The circuit forwards the voltage and control data, and at the same time outputs a control signal for power-on and power-off of the group voltage detection module to the control interface circuit. In the embodiment, the functional block diagram of the data management circuit is shown in Figure 4, which is an ARM basic system with NXP Company LPC2294HBD144/01 as the core; its main components include an ARM controller, a reset and watchdog circuit, a clock circuit, and a decoding control circuit, SRAM/PROM data storage circuit, etc., the specific circuit connection relationship is shown in Figure 4. The watchdog control chip is MAX706R, and the SRAM is the chip R1LV1616RSA-5SI produced by RENESAS. All selected chips have flight experience.
所述总电压检测电路主要实现对外部锂电池组总电压的检测操作,其内部实现电阻分压及模数转换(ADC)操作,其输入为电源接口电路变换后的二次电源、数据管理电路的采集控制信号和外部锂电池组的总电压信号,输出AD采集后的总电压数字信号到数据管理电路。模数转换芯片选用转换时间为2μs的12位ADC芯片AD7892,可以满足10位采样精度要求。The total voltage detection circuit mainly realizes the detection operation of the total voltage of the external lithium battery pack, and internally realizes resistance voltage division and analog-to-digital conversion (ADC) operations, and its input is the secondary power supply and data management circuit transformed by the power interface circuit The acquisition control signal and the total voltage signal of the external lithium battery pack, output the total voltage digital signal collected by AD to the data management circuit. The analog-to-digital conversion chip uses a 12-bit ADC chip AD7892 with a conversion time of 2 μs, which can meet the requirements of 10-bit sampling accuracy.
所述外部RS485总线接口电路和内部RS485接口电路均采用LINEAR公司的LTC485MJ8通信控制芯片,实现和所连接RS485总线节点的数据通信。但内部RS485总线接口电路需输出一路+5V的电源,用于驱动分组电压检测模块中RS485总线接口电路的光耦隔离通信电路。Both the external RS485 bus interface circuit and the internal RS485 interface circuit adopt the LTC485MJ8 communication control chip of LINEAR Company to realize the data communication with the connected RS485 bus node. However, the internal RS485 bus interface circuit needs to output a +5V power supply, which is used to drive the optocoupler isolation communication circuit of the RS485 bus interface circuit in the packet voltage detection module.
所述分组电压检测模块主要采集锂电池组的单体电池电压,并通过RS485总线上传给电压测量管理模块,其组成如图5所示,主要包括电源开关控制电路、DC/DC电路、单体电压检测电路、数据管理电路和隔离的RS485总线接口电路。锂电池组i表示第i个锂电池组,1≤i≤N,锂电池组i的总电压仅用于为对应的分组电压检测模块提供工作电源,分组电压检测模块不需要采集锂电池组i的总电压。The grouping voltage detection module mainly collects the single cell voltage of the lithium battery pack, and uploads it to the voltage measurement management module through the RS485 bus. Its composition is shown in Figure 5, mainly including a power switch control circuit, a DC/DC circuit, Voltage detection circuit, data management circuit and isolated RS485 bus interface circuit. Lithium battery group i represents the i-th lithium battery group, 1≤i≤N, the total voltage of lithium battery group i is only used to provide working power for the corresponding group voltage detection module, and the group voltage detection module does not need to collect lithium battery group i of the total voltage.
所述分组电压检测模块中的数据管理电路主要负责数据管理和控制功能,其从DC/DC电路输入工作所需电源,控制单体电压检测电路采集单体电池电压,并控制隔离的RS485总线接口电路与上层的电压测量管理模块实现通信,其主要组成如图4所示,不再赘述。The data management circuit in the group voltage detection module is mainly responsible for data management and control functions. It inputs the power required for work from the DC/DC circuit, controls the single cell voltage detection circuit to collect the voltage of the single battery, and controls the isolated RS485 bus interface The circuit communicates with the voltage measurement management module on the upper layer, and its main components are shown in Figure 4, which will not be repeated here.
所述电源开关控制电路主要是输入电压测量管理模块输出的控制信号,通过带光耦隔离功能的控制接口,实现外部被测锂电池组总电压与DC/DC之间的加断电控制。其电路组成结构如图6所示,当需要给DC/DC提供工作电源时,外部输入接通控制信号,通过光耦控制MOS管G1和MOS管G2导通,MOS管G3和MOS管G4断开,此时锂电池组总电压直接加载到DC/DC的输入正线上;当需要停止供电时,外部输入断开控制信号,光耦控制MOS管G3和G4导通,G1和G2断开,此时锂电池组总电压和DC/DC的正线断开连接,可以确保检测电路不消耗锂电池组的电量。保险丝F3主要用于保护锂电池组不受检测电路短路故障影响。光耦CD1、二极管D1~D4、三极管T1和T2、电阻R1~R8以及电容C1~C5主要用于辅助开关控制电路的实现。The power switch control circuit is mainly the control signal output by the input voltage measurement management module, through the control interface with optocoupler isolation function, the power-on and power-off control between the total voltage of the external lithium battery pack to be tested and DC/DC is realized. Its circuit structure is shown in Figure 6. When it is necessary to provide DC/DC with working power, the external input turns on the control signal, and the optocoupler controls the MOS transistor G1 and MOS transistor G2 to be turned on, and the MOS transistor G3 and MOS transistor G4 are turned off. Open, at this time the total voltage of the lithium battery pack is directly loaded on the input positive line of the DC/DC; when the power supply needs to be stopped, the external input disconnects the control signal, the optocoupler controls the MOS transistors G3 and G4 to be turned on, and G1 and G2 are disconnected At this time, the total voltage of the lithium battery pack is disconnected from the positive line of DC/DC, which can ensure that the detection circuit does not consume the power of the lithium battery pack. The fuse F3 is mainly used to protect the lithium battery pack from the short-circuit fault of the detection circuit. Optocoupler CD1, diodes D1~D4, transistors T1 and T2, resistors R1~R8 and capacitors C1~C5 are mainly used to realize the auxiliary switch control circuit.
所述DC/DC电路主要用于输入锂电池组的总电压,输出分组电压检测模块所需的电源。实施例中的单个锂电池组包含4节单体电池,总电压输出范围为10V~17V,输出电压包括+5V、+12V和-12V。The DC/DC circuit is mainly used to input the total voltage of the lithium battery pack and output the power required by the group voltage detection module. The single lithium battery pack in the embodiment includes 4 single cells, the total voltage output range is 10V-17V, and the output voltage includes +5V, +12V and -12V.
所述单体电压检测电路主要由4路差分放大电路、多路选一模拟开关、跟随器和模数转换电路组成。差分放大电路采用低温漂、低失调、低功耗、高精度、高共模抑制比仪表运放AD620搭建而成,锂电池组的单体电池电压输入到AD620,并作差模和共模滤波措施处理后将电压调节至0V~5V范围内。多选一开关利用模拟开关HI-546组成二级多选一选通网络,实现多选一逻辑。放大/跟随电路选用高阻、宽带低漂零的放大器OP-27,以保证对输入信号高阻抗隔离要求,主要用来为ADC提供低输出阻抗,大驱动能力的输入信号。模数转换(ADC)芯片同样选用AD7892,满足10位采样精度要求。The single voltage detection circuit is mainly composed of 4-way differential amplifier circuit, multi-way selection one analog switch, follower and analog-to-digital conversion circuit. The differential amplifier circuit is built with low-temperature drift, low offset, low power consumption, high precision, and high common-mode rejection ratio instrument op amp AD620. The single cell voltage of the lithium battery pack is input to AD620, and differential mode and common mode filtering are performed. After the measures are taken, adjust the voltage to the range of 0V ~ 5V. One-to-many switch The analog switch HI-546 is used to form a two-level multiple-choice gating network to realize the logic of one-to-many selection. The amplifier/follower circuit selects the amplifier OP-27 with high impedance, broadband and low drift to ensure the high impedance isolation requirement for the input signal, and is mainly used to provide the input signal with low output impedance and large driving capability for the ADC. The analog-to-digital conversion (ADC) chip also uses AD7892 to meet the requirements of 10-bit sampling accuracy.
所述带隔离的RS485总接口电路主要实现分组电压检测模块和上层的电压测量管理模块之间的RS485总线通信,其组成如图7虚线左侧的电路所示。图中7右侧为电压测量管理模块的内部RS485总线接口电路图。数据管理电路的串行通信接口RX_A和TX_A通过光耦CD2、光耦CD3和RS485总线通信控制芯片LTC485进行通信。由于LTC485的+5V电源(图中标号为:+5V_B)由上层的电压测量管理模块提供,和串口端的供电电源+5V_A实现了物理隔离,且二者的地线GND_A和GND_B也是隔离的,因此可实现两类模块之间的非共地隔离通信,确保了各路通信的安全。电路中的电阻R1~R14主要用于实现光电隔离接口功能与通信阻抗匹配功能。The RS485 general interface circuit with isolation mainly realizes the RS485 bus communication between the packet voltage detection module and the upper layer voltage measurement management module, and its composition is shown in the circuit on the left side of the dotted line in FIG. 7 . The right side of Figure 7 is the internal RS485 bus interface circuit diagram of the voltage measurement management module. The serial communication interfaces RX_A and TX_A of the data management circuit communicate through optocoupler CD2, optocoupler CD3 and RS485 bus communication control chip LTC485. Since the +5V power supply of LTC485 (marked as: +5V_B in the figure) is provided by the upper voltage measurement management module, it is physically isolated from the power supply +5V_A of the serial port, and the ground wires GND_A and GND_B of the two are also isolated, so It can realize non-common-ground isolation communication between two types of modules, ensuring the safety of each communication. The resistors R1-R14 in the circuit are mainly used to realize the photoelectric isolation interface function and the communication impedance matching function.
以上所述仅是本发明的优选实施方式,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be regarded as protection scope of the present invention.
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